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NOED - Flexible Pipes
NOED - Flexible Pipes
NOED - Flexible Pipes
CONTENT
FLEXIBLE PIPES
PROJECT REFERENCES
CONTENT
FLEXIBLE PIPES
PROJECT REFERENCES
FLEXIBLE PIPES
Scope of Work
Design
Manufacturing
Tests
Installation
EPCI Solution
Neptune Offshore Engineering Development Co., Ltd.
FLEXIBLE PIPES
Pipe Specifications
Smooth Bore
Item
Rough Bore
Static Application
Inner Diameter
Pressure Rating
2 - 12
6 - 10
40MPa (5800psi)
20MPa (2900psi)
-40C - 130C
-20C - 130C
300m
300m
Water/Oil/Gas/Chemicals
Water/Oil/Gas/Chemicals
Temperature Range
Water Depth
Fluids
Dynamic Application
FLEXIBLE PIPES
Certificates
FLEXIBLE PIPES
Design
Material selection
Cross-section configuration
design
Softwares
Orcaflex
ABAQUS
Zenriser
Stablize
Installation design
Pipe design
End-fitting design
System design
Installation design
FLEXIBLE PIPES
Manufacturing
Site: 260,000m2
Capacity: 120km/year
Pipe: 2 ID to 12 ID
Water depth: 6m to 8m
Wudi
Shandong Province
China
Neptune Offshore Engineering Development Co., Ltd.
FLEXIBLE PIPES
Manufacturing
Site: 260,000m2
Capacity: 120km
Pipe: 2 - 12
Water depth: 8m
FLEXIBLE PIPES
Manufacturing
Layer Carcass
Function: Collapse resistance
Material Temperature
Selection H2S CO2
Based on: Chloride content
Material: Ferritic stainless
steel
Austenitic stainless
steel
High-alloyed
stainless steel
Manufacturing: Cold forming
Winding &
interlocking
10
FLEXIBLE PIPES
Manufacturing
Layer Inner pressure sheath
Material Temperature
Selection Compatibility
Based on: Service life
Material:
PVDF
XLPE
PA11
HDPE
Manufacturing: Extrusion
11
FLEXIBLE PIPES
Manufacturing
Layer Pressure armor
Material Pressure
Selection H2S CO2
permeability
Based on:
Material: Carbon steel
12
FLEXIBLE PIPES
Manufacturing
Layer Tensile armor
Manufacturing: Winding
13
FLEXIBLE PIPES
Manufacturing
Layer Insulation layer
Material Coefficient of
Selection
thermal conductivity
Based on: Temperature
Hydrostatic
pressure resistance
Material: PP
Manufacturing: Winding
14
FLEXIBLE PIPES
Manufacturing
Layer Outer sheath
15
FLEXIBLE PIPES
Manufacturing
Item End fitting
Function: Form the transition
between the
flexible pipe and
the connector
Transfer the load
between the
flexible pipe and
connector
Material Fluid properties
Selection Pressure
Based on: Temperature
Material: Carbon steel
Stainless steel
Epoxy
Assembly: Manual process
16
FLEXIBLE PIPES
Material Tests
Alloy
Chemical
composition
Microstructure
Mechanical
Metallic materials
Material
Characteristics
Material tests
Polymer
materials
Mechanical/
Physical
Yield strength
Modulus of elasticity
Thermal
Hardness
Permeation
Resistance to creep
Compatibility/
Ageing
Neptune Offshore Engineering Development Co., Ltd.
...
17
FLEXIBLE PIPES
Material Test Laboratory
18
FLEXIBLE PIPES
Prototype and Factory Acceptance Tests
I
Standard
Prototype Tests
II
Special
III
Characterization
and other
Factory
Acceptance Tests
Neptune Offshore Engineering Development Co., Ltd.
Burst Pressure
Bending stiffness
Hydrostatic pressure
19
FLEXIBLE PIPES
Prototype and Factory Acceptance Tests
Prototype tests
Factory acceptance tests
Comply with API 17J & 17B
Neptune Offshore Engineering Development Co., Ltd.
20
FLEXIBLE PIPES
Storage and Load-out
21
FLEXIBLE PIPES
Installation
22
FLEXIBLE PIPES
Installation>Laying Vessels - Haien 322
Hull dimensions
2 x 2300hp
8t/m
Accommodations
120 persons
23
FLEXIBLE PIPES
Installation>Laying Vessels - Haien 322
Turntable
ID
6m
OD
25m
Storage capacity
18km - 10
4000t
24
CONTENT
FLEXIBLE PIPES
PROJECT REFERENCES
25
PROJECT REFERENCES
2010 - 2015
Installed
Fluid
ID
Length
Pressure
Temperature
Water Depth
2015
Water
10
2.4km
16.5 MPa
75
32m
2015
Water
3.774km
22.7 MPa
50
38m
2015
Water
9.473km
8.9 MPa
50
38m
2014
MEG
1.8
138m
3.15 MPa
50
79.6m
2014
Gas
2.3km
22 MPa
60
31m
20 MPa
88
20m
2014
Water
17.6km
2014
Oil
5.5km
6 MPa
80
128m
2014
Gas
12
9.6km
9.25 MPa
63
63m
Installed
Fluid
ID
Length
Pressure
Temperature
Water Depth
2013
Oil
10
18.2km
6 MPa
73
117m
2013
Gas
10
370m
14.48MPa
43
80m
2012
Oil
500m
6 MPa
80
128m
2011
Water
6.8km
22 MPa
70
29m
2011
Water
5.7km
21 MPa
70
32m
2010
Gas
11.5km
13 MPa
60
31m
95.6km
26
PROJECT REFERENCES
2010 - 2015
Installed
Fluid
ID
Length
2015
Water
10
2.4km
16.5 MPa
75
32m
2015
Water
3.774km
22.7 MPa
50
38m
2015
Water
9.473km
8.9 MPa
50
38m
2014
MEG
1.8
138m
3.15 MPa
50
79.6m
2014
Gas
2.3km
22 MPa
60
31m
2014
Water
17.6km
20 MPa
88
20m
2014
Oil
5.5km
6 MPa
80
128m
2014
Gas
12
9.6km
9.25 MPa
63
63m
Pressure
Temperature
Water Depth
27
PROJECT REFERENCES
2010 - 2015
Installed
Fluid
ID
Length
Pressure
Temperature
Water Depth
2013
Oil
10
18.2km
6 MPa
73
117m
2013
Gas
10
370m
14.48MPa
43
80m
2012
Oil
500m
6 MPa
80
128m
2011
Water
6.8km
22 MPa
70
29m
2011
Water
5.7km
21 MPa
70
32m
2010
Gas
11.5km
13 MPa
60
31m
28
PROJECT REFERENCES
WC19-1 A/B
Client
ID
CNOOC
Water Depth
Pressure
Rating
Design Temp.
K
125.3m
6MPa
80C
3.91W/(mC)
Function
Length
Design life
Installed
5.5km
20 years
2014
PROJECT REFERENCES
DF1-1
Client
ID
CNOOC
12
Inner pressure sheath, PA11
Water Depth
Pressure Rating
Design Temp.
Function
Length
63m
9.25MPa
63C
Static flowline
Gas
9.6km
Protective layer, Carbon steel
Design life
Installed
20 years
2014
30
PROJECT REFERENCES
BZ28/34
Client
ID
CNOOC
Water Depth
Pressure Rating
Design Temp.
Function
Length
Design life
Installed
20m
20MPa
88C
Water injection
17.6km
20 years
2014
31
PROJECT REFERENCES
WZ12-1B/A
Client
ID
CNOOC
10
Water Depth
Pressure
Rating
Design Temp.
32.1m
16.5MPa
75C
Intermediate sheath, HDPE
Function
Length
Design life
Installed
Water injection
2.5km
25 years
2015
32
CONTENT
FLEXIBLE PIPES
PROJECT REFERENCES
33
34