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Eccentric reducers and straight runs of pipe at pump suction
09,01.2010 | Bloch. H.P., Hydrocarbon Processing Stafl,
Keywords:
Questions relating to proper reducer application in centrifugal pump suction lines date back many decades.
Until his death (at age 84, in 1995), world-renowned pump expert Igor Karassik frequently corresponded with
the writer and other pump users on pump-related subjects. We rarely pass up an opportunity to highlight
some ofhis experience-based comments.
Once, a pump user referred to Fig. 1 and noted that this was quite typical of illustrations found in many
textbooks. In essence, Fig. 1 indicates that, with a suction line entering the pump in the horizontal plane, the
eccentric reducer is placed with the flat at the top. Available texts often give no indication as to whether the
pumpage came from above or below the pump.
Fig. 1. Illustration of eccentric reducer mounting from
Hydraulic Institute Standards,
Igor Karassik agreed that, ifthe supply source was from above the pump, the eccentric reducer should be
installed with the flat (horizontal) surface at the bottom. Entrained vapor bubbles could then migrate back
into the source instead of staying near the pump suction. If the pump suction piping entered after a long
horizontal run or from below the pump, the flat of the eccentric reducer should be at the top.?
Still, in many older texts it has been assumed that the pumpage source originated at a level below the pump
suction nozzle. Karassik reminded us that older Hydraulic Institute Standards commented on the suction pipe
slope:
Any high point in the suction pipe will become filled with air and thus prevent proper operation of the
pump. A straight taper reducer should not be used in a horizontal suction line as an air pocket is formed in the
top of the reducer and the pipe. An eccentric reducer should be used instead.”
This instruction applies regardless of where the pumpage originates. Depending on the particulars of an
installation, trapped vapors can reduce the effective suction line cross-sectional area. Should that be the case,
flow velocities would tend to be higher than anticipated. Higher friction losses would occur and pump
performance would be adversely affected.
Inthe case ofa liquid source above the pump suction, and particularly where the suction line consists of an
eccentric reducer followed by an elbow turned vertically upward and a vertical pipe length—all assembled inthat sequence from the pump suction flange upstream-it will be mandatory for the eccentric reducer flat
to be at the bottom, That said, Fig. 2 should clarify what rcliability-focused users need to implement.
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Fig. 2. Suggested modifications for eccentric reducer
mountings.
Also, whenever vapors must be vented against the flow direction, the line size upstream of any low point must
be governed by an important criterion. The line must be a diameter that will limit the pumpage velocity to
values below those where bubbles will rise through the liquid.
In general, it can be stated that wherever a low point exists in a suction line, the horizontal piping run at that
point should be kept as short as possible. In a proper installation, the reducer flange will thus be located at the
pump suction nozzle and there is usually no straight piping between reducer outlet and pump nozzle. Straight
pipe lengths are, however, connected to the eccentric reducer inlet flange. On most pumps, one usually gets
away with five diameters of straight length next to the reducer. In the case of certain unspecified velocities
and other interacting variables (e.g., viscosity, NPSH margin, pump style, ete.), it might be (vise to install as
‘many as 10 diameters of straight length next to the reducer inlet flange. The two different rules-of-thumb
explain seeming inconsistencies in the literature, where both the 5 and 10-Drules can be found. HP
LITERATURE CITED
Igor J., Centrifugal Pump Clinic, 2nd Ed., Marcel Dekker, Inc., 1989.
The author
Heinz P. Bloch is HP's Equipment/ Reliability Editor. The author of 17 textbooks and over 470 papers or
articles, he advises process plants worldwide on reliability improvement and maintenance cost reduction
opportunities. His coauthored Bloch/Budris text, Purnp User's Handbook, is comprehensive and very widely
used. Find the 2nd edition under ISBN 0-88173-517-5. He can be contacted at
ali
06.06.2014
why use eccentric reducer in pump suetion line
Manish Joshi
05.19.2014
Some of the EPCs using a standard where they use ecentric reducer at Pump suction with flat side always at