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TGA701 (원료분석기)
TGA701 (원료분석기)
TGA701 (원료분석기)
Thermogravimetric Analyzer
Instruction Manual
Version 1.43
Part Number 200-287
October 2011
Patents are Pending in U.S.A. and other countries
2011 LECO Corporation
Minor revisions may not be reflected in this manual.
Introduction
The Introduction chapter provides general information including safety
guidelines and warranty terms. This chapter also provides information
about parts and accessories.
Introduction ............................................................................... 13
Illustrations .................................................................................. 16
Software License ........................................................................... 18
Warranty.................................................................................... 112
WEEE......................................................................................... 113
LECO-Supplied Dell Computers ..................................................... 118
Interference to Other Devices ....................................................... 120
Declaration of Conformity ............................................................. 121
Accessing the Manual................................................................... 122
About this Manual ....................................................................... 123
Part Numbers ............................................................................. 124
Thermocouple Certificate of Compliance ......................................... 128
Specifications ............................................................................. 129
Facility Requirements .................................................................. 130
Installation ................................................................................ 21
Illustrations .................................................................................. 22
Installing Instrument ..................................................................... 23
Dual Instrument Installation ......................................................... 212
International Installation .............................................................. 217
Introduction
TGA701
13
Operation ................................................................................... 51
Instrument Controls ...................................................................... 53
Analysis Overview ......................................................................... 54
Methods ....................................................................................... 55
Method Equation Examples ........................................................... 513
Standards .................................................................................. 514
Calibration ................................................................................. 518
Logging In a Sample .................................................................... 526
Analyze a Sample Using Internal Balance ....................................... 528
Analyze a Sample Using Preweighed Crucibles ................................ 530
Determining Sample Filters .......................................................... 534
Printing Reports .......................................................................... 538
Import Sample Data .................................................................... 542
Export Data ................................................................................ 544
Export Buffers............................................................................. 545
Transfer Export and Import .......................................................... 546
Backing Up and Restoring Data ..................................................... 548
Data Transmit ............................................................................. 550
Turning Off Instrument ................................................................ 551
Maintenance ............................................................................... 61
Periodic Maintenance ..................................................................... 62
Fan Filters .................................................................................... 65
Cleaning Furnace .......................................................................... 66
Cleaning Crucibles ......................................................................... 67
Viewing Log File ............................................................................ 68
Diagnostics ................................................................................ 81
Ambients ..................................................................................... 82
Solenoids and Switches .................................................................. 87
Network ....................................................................................... 88
Communications ......................................................................... 810
Systems Check ........................................................................... 812
Muffle Furnace ............................................................................ 814
9
14
Service ....................................................................................... 91
TGA701
Introduction
10
11
12
Introduction
TGA701
15
Illustrations
Figure 1-1 Facility Requirements ......................................................130
Figure 1-2 Wiring Diagram ..............................................................130
Figure 2-1 PC Tower Configuration ...................................................27
Figure 2-2 Upper Pneumatic Actuator Coupling Screws .......................210
Figure 2-3 Ethernet Switch ..............................................................214
Figure 3-1 External Blower ..............................................................32
Figure 3-2 External Blower Hose Connections ....................................33
Figure 3-3 Balance Control Panel ......................................................36
Figure 5-1 Actuator Button Location .................................................53
Figure 7-1 Flow Diagram 75
Figure 10-1 Reference Card .............................................................102
Figure 10-2 Front View Balance Removed ..........................................103
Figure 10-3 Left Side Balance Removed ............................................103
Figure 10-4 AnalyzerRight Side View ..............................................104
Figure 10-5 Furnace Open with Carousel ...........................................105
Figure 10-6 Carousel Location ..........................................................106
Figure 10-7 Pedestal Location in Furnace ..........................................106
Figure 10-8 Furnace Thermocouple Installation ..................................107
Figure 10-9 Top Furnace CoverInternal View ...................................107
Figure 10-10 Instrument Rear View ..................................................108
Figure 10-11 Furnace CoverRear View ............................................109
Figure 10-12 Internal View ..............................................................109
Figure 10-13 Internal View AIndexer .............................................1010
Figure 10-14 IndexerRear View .....................................................1010
Figure 10-15 IndexerInternal View ................................................1011
Figure 10-16 Over Temperature SwitchLocation ..............................1012
Figure 10-17 Over Temperature SwitchReset Button ........................1012
Figure 10-18 Balance Assembly .......................................................1013
Figure 10-19 Flow Manifold Assembly ...............................................1014
Figure 10-20 IndexerFront View ....................................................1015
Figure 10-21 External Blower Motor ..................................................1016
Figure 10-22 Lift Cover Cylinder (Part Number 621-060) .....................1017
Figure 10-23 Flow Manifold Assembly (Part Number 621-176) .............1018
Figure 10-24 AC Power Distribution Panel (Part Number 621-025)........1019
Figure 10-25 Indexer/Lifter Assembly (Part Number 621-196) .............1020
Figure 10-26 Distribution Assembly (Part Number 621-344) ................1021
Figure 10-27 Top Level Base Assembly .............................................1022
Figure 10-28 Lower Divider Plate Assembly .......................................1023
Figure 10-29 Gas Panel Assembly (Part Number 621-123) ..................1024
Figure 10-30 Upper Top Level Assembly ............................................1025
16
TGA701
Introduction
Introduction
TGA701
17
Software License
By installing the Licensed Software, the Licensee acknowledges that
Licensee has read it, understands it and agrees to be bound by its
terms, and further agree that this is the complete and exclusive
statement of the Software License between the parties, which
supersedes and merges all prior proposals, understandings and other
agreements oral and written, between the parties relating to the
subject matter of this Software License. In the event of any conflict
between the terms of this Software License and the terms of purchase
orders submitted by Licensee, the terms of this Software License shall
control.
This is an agreement between the Licensee and LECO Corporation
(LECO) of 3000 Lakeview Avenue, St. Joseph, Michigan 49085-2396,
owner of the Licensed Software. This Software License specifies the
conditions under which Licensee may use the Licensed Software.
I. Definitions
"Licensed Software" shall mean the software supplied with this
Software License, which is software developed and distributed by
LECO.
"Instruction Manual" shall mean a guide describing the use and
operation of the Licensed Software, together with any related
supporting documentation.
"Licensee" shall mean and include any of the Licensee's divisions and
departments within Licensee's organization, but shall not include
wholly or partially owned subsidiaries, affiliates, successors or assigns,
or independent third parties.
18
TGA701
Introduction
Introduction
TGA701
19
110
TGA701
Introduction
VII. Confidentiality
All information and materials regarding the software, provided to
Licensee by LECO which are not generally known in the trade are
confidential, are proprietary, and such information and materials are
furnished solely for the use of Licensee under this Software License.
Licensee agrees not to use or disclose any such information or material
otherwise without prior written consent from LECO and Licensee
further agrees to take all reasonable steps requested by LECO, or
otherwise necessary to protect the confidentiality of all such
information and materials. The foregoing obligations will survive
termination of this Software License, and Licensee agrees to return all
such information and materials to LECO upon request or any nonrenewal or termination of this Software License.
VIII. Miscellaneous
a) This Software License shall be binding upon and inure to the
benefit of the parties hereto and their respective successors and
assigns, provided that Licensee shall not have any right to assign its
rights or obligations under this Software License (whether by operation
of law or otherwise) without the prior written consent of LECO.
b) All notices hereunder shall be in writing and shall be sent by
registered or certified mail postage prepaid to LECO at the addresses
first written above. The date of postmark shall be deemed the date on
which such notice is given.
c) No delay on the part of LECO in exercising any right, power or
remedy hereunder shall operate as a waiver thereof, nor shall any
single or partial exercise of any such right, power or remedy preclude
any other or further exercise thereof or the exercise of any other right,
power or remedy.
d) No amendment, modification or waiver of, or any consent with
respect to, any provision of this Software License shall be effective
unless the same shall be in writing and signed and delivered by each
of the parties hereto, and then such amendment, modification, waiver
or consent shall be effective only in the specific instance and for the
purpose for which given.
e) This Software License shall be construed in accordance with and
governed by the internal laws of the State of Michigan. Wherever
possible, each provision of this Software License shall be interpreted in
such manner as to be effective and valid under applicable law, but if
any provision of this Software License shall be prohibited by or invalid
under such law, such provision shall be ineffective to the extent of
such prohibition or invalidity, without invalidating the remainder of
such provision or the remaining provisions of this Software License.
f) Licensee agrees that it is responsible for obtaining proper
authorization and complying with any export, re-export, or import laws
or regulations and that may apply if Licensee exports, re-exports, or
imports the Licensed Software, technology or technical data licensed
hereunder.
Introduction
TGA701
111
Warranty
Equipment manufactured by LECO Corporation, St. Joseph, Michigan is
warranted free from defect in material and workmanship for a period of 1)
thirteen months from date of shipment or 2) twelve months from date of
installation, whichever occurs first. Equipment not manufactured by LECO is
covered to the extent of warranty provided by the original manufacturer and
this warranty does not cover any equipment, new or used, purchased from
anyone other than LECO Corporation. All replacement parts shall be covered
under warranty for a period of thirty days from date of purchase. LECO
makes no other representation or warranty of any other kind,
expressed or implied, with respect to the goods sold hereunder,
whether as to merchantability, fitness for purpose, or otherwise.
Expendable items such as crucibles, combustion tubes, chemicals, and
items of like nature are not covered by this warranty.
LECO's sole obligation under this warranty shall be to repair or replace any
part or parts which, to our satisfaction, prove to be defective upon return
prepaid to LECO Corporation, St. Joseph, Michigan. This obligation does not
include labor to install replacement parts, nor does it cover any failure due
to accident, abuse, neglect, or use in disregard of instructions furnished by
LECO. In no event shall damages for defective goods exceed the purchase
price of the goods, and LECO shall not be liable for incidental or
consequential damages whatsoever.
All claims in regard to the parts or equipment must be made within ten (10)
days after Purchaser learns of the facts upon which the claim is based.
Authorization must be obtained from LECO prior to returning any other
parts. This warranty is voided by failure to comply with these notice
requirements.
Notice
The warranty on LECO equipment remains valid only when genuine
LECO replacement parts are employed. Since LECO has no control over
the quality or purity of consumable products not manufactured by LECO, the
specifications for accuracy of results using LECO instruments are not
guaranteed unless genuine LECO consumables are employed in conjunction
with LECO instruments. If purchaser defaults in making payment for any
parts or equipment, this warranty shall be void and shall not apply to such
parts and equipment. No late payment or cure of default in payment shall
extend the warranty period provided herein.
LECO Corporation is not responsible for damage to any associated
instruments, equipment, or apparatus nor will LECO be held liable for loss of
profit or other special damages resulting from abuse, neglect, or use in
disregard of instructions. The Buyer, their employees, agents, and
successors in interest assume all risks and liabilities for the operation, use,
and/or misuse of the product(s) described herein and agree to indemnify,
hold harmless, and defend the seller from any and all claims and actions
arising from any cause whatsoever, including seller's negligence for
personal injury incurred in connection with the use of said product(s) and
any and all damages proximately resulting therefrom.
112
TGA701
Introduction
WEEE
Disposal of WEEE and the Wheeled Bin Symbol
In 2002, the European Union introduced the Directive on Waste
Electrical and Electronic Equipment (WEEE). The main aim of the
Directive is to ensure that WEEE is collected and treated separately.
WEEE may contain hazardous substances that should not end up in the
(human) environment because it can have adverse effects on it.
Furthermore, WEEE is a vast source of raw materials. With the ever
rising worldwide demand for new equipment and the ever decreasing
volume of raw materials in nature, letting this potential source of such
materials go to waste is unacceptable.
If equipment is collected separately, the equipment can be recycled
and up to 85% to 90% of the equipment can be reused as new
material, saving the use of virgin raw materials and energy of
producing these. Separate collection and treatment of WEEE will thus
decrease CO2 emissions as well.
For the above reasons, LECO expects end users to dispose of the
material in an environmentally friendly way, being separate collection
and treatment.
Electrical and Electronic Equipment is labeled with the following
crossed-out wheeled bin symbol, indicating that the equipment
should be disposed of by the end user separate from other types of
waste.
Introduction
TGA701
113
118
TGA701
Introduction
3.
4.
Introduction
A.
B.
C.
TGA701
119
120
TGA701
Introduction
Declaration of Conformity
Introduction
TGA701
121
122
TGA701
Introduction
Introduction
TGA701
123
Part Numbers
Equipment Packages
Items listed below are repeated throughout this manual and are
subject to revision. Please consult the packing slip received with the
instrument.
For a complete listing of kits and packages, refer to Components and
Accessories List, page 127.
TGA701S4C Package: TGA701 Thermogravimetric Analyzer with 4place Balance and PC
1
259-043
604-100-700
618-380
621-085
686-446
704-241
710-172
259-043
604-100-700
618-380
621-085
621-171
704-241
259-043
604-100-700
618-380
621-085
686-446
704-241
621-785
710-172
124
TGA701
Introduction
Options
604-100-7op
1
259-043-CPK
259-043UPGR
501-291
REGULATOR OXYGEN
502-335
502-452
529-048
615-763
619-611
619-612
619-995
621-136
621-145
621-169
621-178
621-192
621-285
621-289
621-318
621-325
621-331
621-332
621-433
621-434-110
621-435
621-436
764-216
766-036
776-978
777-046
609-932
621-001-110
621-180-110
621-354
621-353
502-801
502-802
502-803
502-804
Introduction
TGA701
125
604-100-7op
1
502-805
502-806
502-807
621-362
621-363
621-194-110
621-370
621-371
621-375
621-429
614-441
621-372
621-373
710-198-B/O
502-659
614-442-110
502-680
502-681
502-682
502-683
502-684
621-445-110
621-446
621-447
621-376
502-628
621-225G
621-263G
621-377
126
TGA701
Introduction
203-505-267
159-146-142
611-409
621-136
621-267
763-655
775-304
780-082
620-682
200-287
529-048
609-881
621-331
765-978
RECP 30A
776-978
777-046
778-898
203-828
125/250V 3P4W TL
686-446-101
NAMEPLATE ID TGA701
WARR-365
686-544
609-787
Introduction
TGA701
127
128
TGA701
Introduction
Specifications
Introduction
TGA701
129
Facility Requirements
COUNTER TOP
PC
TOWER
OPTIONAL
PRINTER
22-inches
(56 cm)
TGA-701
MONITOR
KEYBOARD
63-inches
(160 cm)
FLOOR
22-inches
(56 cm)
62-inches to 80-inches
(157 cm to 203 cm)
NOTE: * = 6-inch (15 cm) access area
Figure 1-1
Facility Requirements
PLUG
POWER
115 V~
GROUND
POWER
230 V~
115 V~
BROWN
T
BROWN
GREEN/YELLOW GREEN/
YELLOW G
BLUE
W
X
BLUE
CHASSIS
(CABINET)
GROUND
RECEPTACLE
Figure 1-2
Wiring Diagram
130
TGA701
Introduction
Installation
The Installation chapter describes hardware setup and connection.
Illustrations .................................................................................. 22
Installing Instrument ..................................................................... 23
Setting Up the Analyzer ............................................................ 23
Connecting Gas Supplies ........................................................... 24
Connecting Ventilation System ................................................... 24
Installing Computer System ...................................................... 25
Installing Balance, Pedestal, and Carousel ................................... 28
Dual Instrument Installation ......................................................... 212
International Installation .............................................................. 217
Installation
TGA701
21
Illustrations
Figure 2-1 PC Tower Configuration ...................................................27
Figure 2-2 Upper Pneumatic Actuator Coupling Screws .......................210
Figure 2-3 Ethernet Switch ..............................................................214
22
TGA701
Installation
Installing Instrument
The following section explains how to install the TGA701. Installation
consists of several steps that should be followed in order. The
installation steps include
Setting Up the Analyzer, below.
Connecting Gas Supplies, page 24
Connecting Ventilation System, page 24
Installing Computer System, page 25
For dual instrument configurations, refer to Installing a Dual
Instrument Configuration System, page 212. For installation outside
the U.S.A., refer to International Installation, page 217, for additional
information.
2.
Installation
TGA701
23
Remove the cap plugs from the nitrogen, oxygen, and pneumatic
connections on the rear of the analyzer.
2.
3.
4.
A.
B.
C.
B.
C.
B.
C.
24
TGA701
Installation
2.
3.
4.
2.
Installation
1.
2.
3.
TGA701
25
5.
Place the mouse in position and then connect the mouse cable to
the PC tower. Refer to Figure 2-1, page 27.
6.
For the monitor, refer to the user guide supplied with the monitor
to attach the monitor cable to the PC tower. Refer to Figure 2-1,
page 27.
7.
(Optional) For the printer, refer to the user guide supplied with
the printer to attach the printer cable to the PC tower. For printer
part number and ordering information, refer to Options, page
125, for additional information.
8.
9.
26
TGA701
Installation
Power Cord
Additional USB
Connections, typically
one of these USB
connections is used for
the copy protection key
(not shown) or a TGA701
USB connection.
Monitor Connection
Serial Connection
(typically used for the
external balance option
when using preweighed
crucibles)
Figure 2-1
PC Tower Configuration
Installation
TGA701
27
Remove the two Allen screws on the top of the front panel.
B.
C.
D.
3.
Remove the shipping material between the balance and the lower
pedestal shield. The shipping material has a red card attached to
it labeled To Be Removed.
4.
Keep in mind that the balance may not appear to be level to the naked
eye. Use only the level bubble indicator on the instrument, which is
factory adjusted to ensure correct operation of the balance and alignment
of the pedestal. An external level should not be used during installation.
28
TGA701
Installation
Installation
5.
Place the lower pedestal shield between the upper furnace and
balance. Ensure that the lower pedestal shield has both ends in
the upper and the lower o-ring seal. Refer to Figure 10-28, page
1023.
6.
Place the pedestal through the front hole in the bottom of the
lower oven and through the ceramic pedestal shield, located near
the front of lower furnace, until the pedestal rests on the balance
pedestal support. Refer to Figure 10-7, page 106.
7.
B.
C.
D.
E.
F.
TGA701
29
8.
Figure 2-2
Upper Pneumatic Actuator Coupling Screws
9.
10. Place the carousel on the spindle drive and line up the slot on the
spindle drive with the slot on the carousel. Refer to Figure 10-6,
page 106.
11. Place the spindle wedge into the carousel spindle slot. The shaft
of the spindle drive should rest on the shaft of the actuator. There
should be no gap in between them. Refer to Figure 10-6, page
106.
210
TGA701
Installation
12. Locate the home position on the carousel. (The home position
[referred to as 0] is indicated by the small hole beside the
crucible hole.) Position the carousel so that the home position is
centered directly over the pedestal hole near the front of the
furnace.
Installation
A.
B.
Reinstall the two Allen screws on the top of the front panel.
C.
TGA701
211
2.
4.
Connect the gas connections, page 24, for the first instrument.
5.
6.
7.
B.
C.
212
TGA701
Installation
D.
E.
F.
For the monitor, refer to the user guide supplied with the
monitor to attach the monitor cable to the PC tower. Refer to
Figure 2-1, page 27.
8.
9.
10. (Optional) For the printer, refer to the user guide supplied with
the printer to attach the printer cable to the PC tower. For printer
part number and ordering information, refer to Options, page
125, for additional information.
11. Connect the computer system to facility power. It is strongly
recommended that all the components of the computer system
are connected to the same outlet and that a surge protector is
used for the computer system.
12. For the Ethernet connection, follow the procedure in Configuring
the Ethernet Adapter, page 912.
13. Turn the analyzer On using the On/Off switch. Refer to Figure
10-4, page 104.
14. Connect the communications cable, either Ethernet (part number
620-682) or USB, for one instrument. LECO recommends that
you complete the installation steps for one instrument before
installing the second.
Installation
TGA701
213
Figure 2-3
Ethernet Switch
15. Double-click the TGA701 desktop icon to start the software. The
Instruments dialog box to configure the software for dual
instruments should appear. If this dialog box does not appear,
close the software and reopen it using the Configuration
Management selection on the TGA701 software management
menu. For instructions to access this menu, refer to Getting
Started with the Software, page 44.
16. The network address for the connected instrument should appear
in the Instruments dialog box. If no instruments appear in the
Instruments dialog box, click Add All. If instruments still do not
appear, refer to Installing Computer System, page 25, to verify
the instruments are connected and turned on.
17. Obtain the serial number from the back of the instrument, enter
this information into the Serial Number column, and then hit
Enter on the keyboard. A database name will appear in the
Database column. If you want to assign a different database to
this instrument, then enter the database name. For example if
the serial number is 3334, then the Database name would be
Database3334. LECO recommends that the default database
name be used.
18. The software main window will appear. Refer to Software Main
Window, page 45 for further information about using the
software. An alarm message will appear until the balance,
pedestal, and carousel are installed. Connect the balance,
pedestal, and carousel after the second instrument has been
connected.
19. Verify the correct instrument has been connected by clicking F7
on the Toolbar to raise the cover for this instrument.
20. Close the TGA701 software.
214
TGA701
Installation
22. Double-click the TGA701 desktop icon to start the software. The
Instruments dialog box to configure the software for dual
instruments should appear. If this dialog box does not appear,
close the software and reopen it using the Configuration
Management selection on the TGA701 software management
menu. For instructions to access this menu, refer to TGA701
Software Management Menu, page 44.
The network address for the connected instrument should appear
in the Instruments dialog box. If no instruments appear in the
Instruments dialog box, click Add All. If instruments still do not
appear, refer to Installing Computer System, page 25, to verify
the instruments are connected and turned on.
23. The Instruments dialog box to configure the software for dual
instruments will appear.
24. Both connected instruments should appear in the Instruments
dialog box. If no instruments appear in the Instruments dialog
box, click Add All. If instruments still do not appear, refer to
Installing Computer System, page 25, to verify the instruments
are connected and turned on. The example below shows that an
Ethernet and a USB connection and may not match your system
configuration.
Installation
TGA701
215
25. Obtain the serial number from the back of the other instrument,
enter this information into the Serial Number column, and then
hit Enter on the keyboard. A database name will appear in the
Database column. If you want to assign a different database to
this instrument, then enter the database name. For example if
the serial number is 3334, then the Database name would be
Database3334. LECO recommends that the default database
name be used.
216
TGA701
Installation
International Installation
For international installation, a HAR (Harmonized) approved line cord
for use in the end country must be obtained. This product requires a
disconnect device that may either be the plug of the power cord or a
disconnect device installed at the installation site if the equipment is
permanently wired. Refer to Figure 1-2, page 130.
When the plug on the power supply cord is intended to serve as the
disconnect device, the socket/outlet must be installed near the
equipment and shall be easily accessible. When the wiring is
permanently connected, a disconnect device (such as a circuit breaker
or switch) must be lockable, installed near the equipment, and be
easily accessible.
Installation
TGA701
217
218
TGA701
Installation
Option Installation
The Option Installation chapter describes available options.
Maintenance ............................................................................ 34
Periodic Maintenance Schedule ............................................. 34
Performing External Blower Filter Maintenance ........................ 34
Installing External Balance ............................................................. 35
Preparing the Balance ............................................................... 36
Setting the Data Characters Parameters...................................... 36
Setting the Data Output Parameter ............................................ 37
Setting Up Communication with Balance ..................................... 37
Testing the Balance .................................................................. 38
Resetting the Balance ............................................................... 38
Option Installation
TGA701
31
External Blower
The optional external blower is intended for customers who have an
external passive vent that does not satisfy the installation
requirements for the TGA701.
The instructions in the following section apply to both the 115V option
and the 230V option. Refer to Options, page 125, and Components
and Accessories List, page 127.
The external blower should be turned on whenever the analyzer is
also turned on.
1.
2.
Figure 3-1
External Blower
32
3.
4.
Measure the distance between the inlet of the external blower and
the TGA701. Cut the 4.00 in x 10 ft exhaust hose to fit this
distance.
5.
6.
7.
Attach the hoses and clamps. Refer to the illustration and steps
below.
TGA701
Option Installation
Figure 3-2
External Blower Hose Connections
A.
B.
8.
9.
Option Installation
TGA701
33
Maintenance
Periodic Maintenance Schedule
Part and Location
Top Inlet Filter
Replacement
Refer to Performing
External Blower Filter
Maintenance, below.
34
1.
Turn the external blower off using the on/off switch and then
disconnect unit from facility power.
2.
Remove exhaust hose and hose clamp from the top of the
external blower.
3.
4.
5.
Allow the filter to air dry until the filter is completely dry.
6.
7.
8.
9.
TGA701
Option Installation
2.
3.
4.
5.
Option Installation
TGA701
35
2.
3.
4.
Locate the level bubble on the rear of the balance and adjust the
balance feet to level the balance. The balance is level when the
level bubble is positioned in the center of the circle.
5.
Figure 3-3
Balance Control Panel
36
2.
3.
4.
5.
6.
7.
TGA701
Option Installation
2.
3.
4.
5.
6.
7.
Press Tare.
8.
Press CF.
9.
2.
3.
For Port, click the arrow and select the port location from the list
that matches the port selected on the PC tower. Default is COM1.
4.
For Baud Rate, click the arrow and select the baud rate from the
list. Refer to the Sartorius Instruction Manual. Default is 1200
bps.
Option Installation
TGA701
37
5.
For Data Bits, click the arrow and select the number of data bits
from the list. Refer to the Sartorius Instruction Manual. Default is
7.
6.
For Parity, click the arrow and select either odd or even. Refer to
the Sartorius Instruction Manual. Default is Odd.
7.
For Stop Bits, click the arrow and select either 1 or 2 from the
list. Refer to the Sartorius Instruction Manual. Default is 1.
8.
9.
10. For Send Command, click the arrow and select the desired
command from the list. The default is <ESC>P<CR><LF>.
11. For Tare Command, click the arrow and select the desired
command from the list. The default is <ESC> T.
12. Click Print to print a copy of the balance parameters, if desired.
13. Use Test Commands when it is necessary to check the operation
of the balance. Click Send to send a weight from the balance.
When operational, the balance reading will display in the
spreadsheet. Click Tare to set the balance display to zero.
38
1.
2.
As soon as all the segments on the display light, push the Tare
button. The display will blank for a few seconds and then the
menu code settings will appear.
3.
4.
5.
6.
7.
8.
TGA701
Option Installation
System Setup
The System Setup chapter describes starting and navigating the software
and setting operating parameters.
Getting Started with the Software ................................................... 44
TGA701 Software Management Menu.......................................... 44
Software Main Window ................................................................... 45
Menu Bar ................................................................................ 47
Database Menu ................................................................... 47
Edit Menu ........................................................................... 48
View Menu ......................................................................... 48
Samples Menu .................................................................... 49
Configuration Menu ........................................................... 410
Diagnostics Menu .............................................................. 411
Maintenance Menu ............................................................ 411
Help Menu ........................................................................ 411
Toolbar ................................................................................. 411
Status Bar ............................................................................. 412
Configuring Spreadsheet .............................................................. 413
Deleting Samples ................................................................... 413
Inserting a New Row .............................................................. 413
Repeating Data in Multiple Cells ............................................... 413
Changing a Batch Number ....................................................... 414
Dialog Box Buttons ................................................................. 414
Modifying Columns ................................................................. 415
Modifying Font ....................................................................... 416
Recalculating Results .............................................................. 417
Applying Sample Signatures .................................................... 417
Viewing Signatures ............................................................ 418
Configuring Plot ..................................................................... 419
Zooming In and Out .......................................................... 419
Labeling Points.................................................................. 419
Displaying Statistics .......................................................... 420
Configuring Plot Properties ................................................. 420
Showing Plot ............................................................... 420
Hiding Plot .................................................................. 420
Reporting Units ............................................................ 421
System Setup
TGA701
41
42
TGA701
System Setup
System Setup
TGA701
43
44
TGA701
System Setup
The Title bar identifies the software and provides the buttons to
minimize, maximize, and close the software main window. The title bar
also identifies the filter that is currently applied. In the illustration
above, this filter is All Samples. Refer to Determining Sample Filters,
page 534.
The Menu bar, page 47, provides menus to perform various tasks in
the software.
The Toolbar provides quick access to frequently used functions. Refer
to Toolbar, page 411.
The Spreadsheet displays information about samples. The columns
displayed in the spreadsheet will vary, depending on the columns
designated as visible. Refer to Modifying Columns, page 415, for
further information. The Analysis Date column has three display types:
aborted, date/time, and analyzing. When the analysis completes, the
date and time of analysis will display. When the analysis is aborted,
Aborted displays.
System Setup
TGA701
45
To display the results for more than one sample, select samples
to view by placing cursor in the column under row until a black
arrow appears.
2.
Hold down mouse key and drag the mouse over the desired
samples.
3.
The average, standard deviation, and RSD for the selected samples
will display.
The Plot displays a graph of the weight loss versus time and furnace
temperature versus time. The reporting units that display in the plot
can be changed using the Elements dialog box. Refer to Configuring
Plot, page 419.
A point sensitive ToolTip will display in the plot when the cursor is
held at a point on a plot line.
46
TGA701
System Setup
The first two lines in the ToolTip display the analysis time and furnace
temperature for that point in the analysis and are point sensitive to the
X axis. Any remaining lines in the ToolTip are displayed in the same
order as they display on the Plot Properties tab. Refer to Configuring
Plot Properties, page 420.
The first plot type displayed on the Properties tab determines the plot
label and scale for the left Y axis and is point sensitive to the left Y
axis. All other plot types are point sensitive to the X axis and display
the corresponding plot value for that plot type at that point in the
analysis.
The Legend identifies the correlation between a line's color and the
plot type. The temperature plot is always displayed on the right Y axis
and is listed first in the legend. The order of the remaining plot types
that display in the legend are listed in the same order they display on
the Properties tab. Refer to Configuring Plot Properties, page 420.
The Status Bar displays instrument messages. Refer to Status Bar,
page 412, for further information.
Menu Bar
Click on any title on the Menu Bar to access a menu. The following
section explains each menu available from the Menu bar.
Database Menu
When Read Only appears in the title bar, a Presentation Time is
currently active or the user is viewing a log archive database. A log
archive database will also have the database path name on the title
bar.
Print - Opens the Report Settings dialog box to
configure printed report of sample results.
Print Preview - Used to access the Report Settings
dialog box in order to preview how selected samples
will print on the system printer. Print Preview provides
access to the Report Settings dialog box. Refer to
Configure Analysis Report before Printing, page 538.
Print Setup - Used to access the Print Setup dialog
box in order to configure the system printer settings.
Presentation Time - Refer to Database Menu, page
469.
View History - Refer to Database Menu, page
469.
Archive Log - Refer to Database Menu, page
469.
Size - Displays the size of the database.
Exit - Click to close the software.
System Setup
TGA701
47
Edit Menu
Insert - Refer to Inserting a New Row, page 413.
Fill - Refer to Repeating Data in Multiple Cells, page
413.
Batch # - Refer to Changing a Batch Number, page 4
14.
Cut - Select Cut to remove data from an entire row in
the spreadsheet to the clipboard. Data can then be
pasted into another row.
Copy - Select Copy to duplicate data from a row in the
spreadsheet to the clipboard. Data can then be pasted
into another row of the spreadsheet, duplicating the
copied row.
Paste - Select Paste to insert data from the clipboard to
a selected row in the spreadsheet.
View Menu
Toolbar - The Toolbar command toggles the toolbar
off or on. A indicates the toolbar is displayed in the
main window. Refer to Toolbar, page 411, for
additional information.
Status Bar - The Status Bar command toggles the
status bar off or on. A indicates the status bar is
displayed in the main window. Refer to Using the
Status Bar, page 412, for additional information.
Balance - Click Balance to display a representation of
the current sample weight during sample loading.
Refer to Viewing Balance, page 422.
Carousel - Click Carousel to display a representation
of the carousel. Refer to Viewing Carousel, page
423.
First Row - Click First Row to select the first row of
data in the spreadsheet.
Analysis Row - Click Analysis Row to select the row
of the sample to be analyzed.
Last Row - Click Last Row to select the last row of
data in the spreadsheet.
48
TGA701
System Setup
Samples Menu
Login - Refer to Log In a Sample, page
526, for additional information.
Analyze - Click Analyze to start an analysis.
Refer to Analyze a Sample Using Internal
Balance, page 528, for additional
information.
Reset/Abort - Click Reset/Abort to stop an
analysis.
Pause - Click Pause to stop or pause an
analysis at a selected sample and then to
resume at a programmed date and time.
Recalculate - Click Recalculate to adjust
the results of a previously analyzed sample
based on a new calibration.
Transmit - Refer to Data Transmit, page
550, for additional information.
Print - Refer to Printing from the Software,
page 538.
Print Preview - Refer to Configuring Report
before Printing, page 538.
Print Setup - Click Print Setup to access the
Print Setup dialog box in order to configure
the system printer settings.
Text Import Data - Refer to Import Data,
page 542.
Text Export Data - Refer to Export Data,
page 544.
Text Export Buffers - Refer to Text Export
Buffers, page 545.
Transfer Export - Refer to Transfer Export
and Import, page 546.
Transfer Import - Refer to Transfer Export
and Import, page 546.
Sign - Refer to Sign, page 417.
View Signatures - Refer to Viewing
Signatures, page 418.
Delete - Refer to Delete Samples, page
413.
View History - Refer to Viewing History,
page 471.
System Setup
TGA701
49
Configuration Menu
Calibration - Refer to Calibration, page
518.
Standards - Refer to Standards, page 514.
Methods - Refer to Methods, page 55.
Counters - Refer to Resetting Maintenance
Counters, page 63.
Sample Templates - Refer to Sample
Templates, page 446.
User Defined Fields - Refer to User Defined
Fields, page 447.
System - Refer to System Configuration,
page 424.
Users - Refer to Determining User
Permission, page 452.
Transmission Formats - Refer to
Transmission Formats, page 439.
Export Formats - Refer to Export Formats,
page 433.
Export Buffer Format - Refer to Export
Buffer Format, page 444.
Select Language - Refer to Selecting
Language, page 445.
Auto Widths - Refer to Resizing Columns,
page 422.
Display - Click to access the Display dialog
box. For the Fields tab and the Font tab, refer
to Configuring Spreadsheet, page 413. For
Elements, refer to Configure Plot, page 419.
Sample Filters - Refer to Determining
Sample Filters, page 534.
Hardware Calibration - Refer to Hardware
Calibration, page 93.
Backup/Restore - Refer to Backup and
Restore Data, page 548.
410
TGA701
System Setup
Diagnostics Menu
Ambients - Refer to Ambients, page 82.
Solenoids and Switches - Refer to Solenoids and
Switches, page 87.
Network - Refer to Network, page 88.
Communications - Refer to Communications, page
810.
Systems Check - Refer to Systems Check, page 812.
Maintenance Menu
Login - Refer to Resetting Maintenance Counters, page
63.
View Log File - Refer to View File Log, page 68.
Help Menu
About TGA701 - Displays information about the
instrument such as the Customer Name, Serial
Number, Software Version, Software Release
Date, and Copyright information.
Information and Help F1 - Accesses the
electronic version of this instruction manual.
Toolbar
System Setup
Action
F3 Login
F5 Analyze
F4 Balance
F6 Abort
F7 Cover
F8 Carousel
F9 Home
F1 Info
TGA701
411
Status Bar
If desired, the Status Bar can be enabled or disabled. Refer to the
View Menu, page 48. The Status Bar, located at the bottom of the
screen, will show operational functions of the instrument as they
occur. The following table explains each segment of the Status Bar.
Status Bar
Segment
Function
The first segment displays a general status message.
When not in use, Idle will display.
The second segment is the crucible location in the
carousel. When the carousel is in the Home position, the
reference crucible is shown as 00. This section will also
display the current balance reading in place of -----.
The crucible location is only updated during an analysis.
The balance display is constantly updated.
The third segment displays the current step of the
analysis.
The fourth segment displays Total, Elapsed, or Remaining.
Total indicates the total elapsed time of the analysis.
Elapsed indicates the current amount of time elapsed for
this analysis step. Remaining indicates the amount of time
left before this analysis step is complete. (This is a
minimum amount of time. The actual time may take
longer and at constancy will extend the programmed step
time.)
The fifth segment alternates displays either the crucible
temperature or ramp rate in degrees Celsius.
The sixth segment displays either instrument flow (lpm)
or the type of gas used (none, air, oxygen, or nitrogen).
The seventh segment displays whether the furnace is
enabled or disabled and the percent power applied.
412
TGA701
System Setup
Configuring Spreadsheet
The following section explains how to customize the spreadsheet for
the columns and font that display. To configure the Plot, refer to
Configuring Plot, page 419.
1.
2.
Use the tabs on the Sample Display dialog box to change the
spreadsheet display.
Use the Fields tab to display or hide columns and to change the
order of the columns that display in the spreadsheet of the
software main window. Refer to Modifying Columns, page 415.
The columns that display on the Fields tab depend on the steps
added to a method. Refer to Creating or Editing a Method, page
56. For definitions of the columns that display in the
spreadsheet, refer to Glossary, page 121.
Use the Font dialog box to change the font, style, and size of text.
Refer to Modifying Font, page 416.
Use the Elements tab to determine the plot display. Refer to
Configuring Plot Properties, page 420.
Deleting Samples
Delete removes a selected sample or samples from the spreadsheet. If
logging was enabled when the database was created, refer to Archive
Log, page 472. When deleting a number of older samples from the
database, it is better to create an Archive Log File. Refer to Add a
Connection to Adding a Connection to a Log Archive Database, page
473.
1.
2.
3.
2.
Right click and select Insert. The row will be added to the end of
the spreadsheet. The sample information can be edited if desired.
System Setup
1.
2.
413
3.
In the Fill dialog box, enter the desired value for each cell in the
row or column and then click Fill.
2.
From the Edit menu, click Batch #. The Batch Number dialog box
will display.
3.
Action
Inserts a row into a table or provides the ability to add a
new item such as a method name.
Select Ascending, and items will appear in alphabetical
and/or numerical order from lowest to highest.
Clone appears on the Methods dialog box.
414
1.
2.
3.
4.
TGA701
System Setup
Button
Action
1.
2.
Click OK.
Methods can be deleted unless referenced by samples.
Modifying Columns
The following section explains how to change the columns that display
in a table or spreadsheet.
To display a column, select it in Invisible Fields and then click Show or
double click on the desired column in Invisible Fields.
To remove a column from display, select it in Visible Fields and then
click Hide or double click on the desired column in Visible Fields.
Click Default to restore the column that are preset to display in the
software, if desired. Default is not available on all Fields tabs.
Enter a value, if desired, in the Locked Columns entry box to lock the
leftmost columns so that these columns are always displayed when
scrolling left or right on the spreadsheet. For example, if 4 is entered
in the locked columns entry box, the first four columns listed in Visible
Fields will always display when either scroll arrow at the bottom of the
screen is clicked. Locked columns is not available on all Fields tabs.
System Setup
TGA701
415
Modifying Font
The following section explains how to configure the font that displays
in a table or in the plot.
416
1.
2.
Click the Font tab. The current selections are highlighted. While
selecting the font name, style, and size, use Sample Text to view
the text as it will display.
TGA701
System Setup
3.
4.
Recalculating Results
Click Recalculate to adjust the results of a previously analyzed sample
based on a new calibration.
1.
2.
3.
2.
From the Samples menu, click Sign. The Sign dialog box will
appear.
In the Sign dialog box, System displays the name assigned to the
computer that identifies the computer on a network.
User displays the name of the user logged onto the Windows
Operating System.
Date and Time display the date and time the signature was
applied to the sample.
Local or UT will be checked depending on the selection made for
the presentation time. Refer to Presentation Time, page 470.
System Setup
3.
For Name, enter the name of the person applying the signature to
the sample.
4.
TGA701
417
Viewing Signatures
Used to view signatures that have been assigned to samples. View
Signatures is only available if logging was enabled when the database
was created. Refer to Managing Databases for 21 CFR Part 11
Compliance, page 466.
1.
2.
418
TGA701
System Setup
Configuring Plot
The following section explains how to view the plot. The plot displays a
graph of the weight loss versus time and furnace temperature versus
time for a selected sample.
2.
While holding the left mouse button down, draw a box with the
mouse. The area inside the box will be magnified. Draw another
box to zoom in farther.
Labeling Points
When selected, points on the plot are labeled to show the order in
which they were selected from the Spreadsheet.
To label points on the plot,
System Setup
1.
2.
419
3.
Displaying Statistics
When Statistics is checked, the plotted result curves change to plotted
result points. A point is displayed for each sample and represents the
peak concentration. To enable or disable statistics,
1.
2.
Click in the desired plot and select Statistics from the menu.
Showing Plot
1.
If the Elements tab is not already displayed, right click in the plot
and then select Properties.
2.
Select the desired plot from the Hidden Plots selection box by
clicking on it once.
3.
Click Show. The plot will move to the Visible Plots Selection box.
4.
Click OK.
1.
If the Elements tab is not already displayed, right click in the plot
and then select Properties.
2.
Select the desired plot from the Visible Plots selection box by
clicking on it once.
3.
Click Hide. The element will move to the Hidden Plots selection
box.
Hiding Plot
420
TGA701
System Setup
4.
Click OK.
Reporting Units
1.
If the Elements tab is not already displayed, right click in the plot
and then select Properties.
2.
3.
Click the arrow next to Reporting Units and then select the
reporting unit from the list that displays.
4.
5.
Click OK.
Spreadsheet Procedures
Navigating Spreadsheet
The spreadsheet can contain numerous rows and columns, so the
following menu can be used to easily navigate the data in the
spreadsheet. To access the menu, right click on either the column
scroll bar to page through the columns or the row scroll bar to page
through the rows.
TGA701
421
422
TGA701
System Setup
Viewing Carousel
From the View menu, click Carousel to display the carousel when
measuring and adding sample to a crucible. If samples have been
logged in, those crucibles will also be displayed in the Carousel
window.
System Setup
TGA701
423
System Configuration
System Configuration permits the operator to set the overall
instrument operating settings and parameter values for a specific
application or set of applications..
System Tab
1.
2.
424
TGA701
System Setup
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
System Setup
TGA701
425
3.
426
TGA701
System Setup
System Setup
1.
2.
B.
TGA701
427
C.
and
The comparator level is satisfied for all data points
within the constancy window defined in the method
step.
cvi , j =
mi 1, j mi , j
minitial , j
x100
0.05 =
0.8005 0.8
1.0000
x100
cvi , j =
mi 1, j mi , j
m step , j
x100
0.05 =
0.8001 0.8
0.2000
x100
cvi , j = mi 1, j mi , j
428
Equation
Value
Defined as
cvi,j
minitial,j
mstep,j
mi-1,j
mi,j
D.
E.
F.
TGA701
System Setup
3.
G.
H.
I.
J.
Balance Instability
In most cases, balance instability is the result of trying to initiate the
next analysis before the furnace has completely cooled or reached
equilibrium. When the next analysis is initiated, the cover closes and
residual heat from the furnace will cause the furnace temperature to
increase and cause a balance instability. Balance instability can also be
the result of warm-up times associated with a balance and ambient
temperatures inside the instrument. Most modern analytical balances
have an auto zero feature built into the software that will maintain a
zero reading in the absence of user intervention. In the TGA701, this
feature is disabled since it is necessary to know the balance drift so
that it can be corrected during the course of the analysis. The Internal
Balance tab can be used to set the maximum zero deviation. Refer to
Internal Balance Tab, page 427.
System Setup
TGA701
429
430
1.
For Port, click the arrow and select the port location from the list.
Default is COM2.
2.
For Baud Rate, click the arrow and select the baud rate from the
list. Default is 1200 bps.
3.
For Data Bits, click the arrow and select the number of data bits
from the list. Default is 7.
4.
For Parity, click the arrow and select either odd or even. Default
is Even.
5.
For Stop Bits, click the arrow and select either 1 or 2 from the
list. Default is 1.
6.
For Readability, click the arrow and select 4, 5, or 6 from the list.
TGA701
System Setup
7.
For Balance Mode, click the arrow and select either Normal or
Disabled from the list. Select Normal when a balance is connected
to system. Select Disabled when a balance is not connected to
system.
Balance Mode Settings
Very Stable: Operation in very stable conditions
Stable: Operation in normal conditions
Unstable: Operation in unstable conditions
Very unstable: Operation in very unstable conditions
For Send Command, click the arrow and select the desired
command from the list.
9.
For Tare Command, click the arrow and select the desired
command from the list.
System Setup
TGA701
431
Audible Sounds
The TGA701 has an audible sound indicator when the lid opens or
closes, when it is time to load a sample, and when it is time to add or
remove crucible covers.
Creating Audible Sounds Using a .wav File
You can create customized audible sounds using .wav files. LECO,
however, does not provide the external speakers that are required to
hear sounds from .wav files. When creating a .wav file, it is
recommended to use as few words as possible. For example, you can
select the ReadyforCovers.wav file, record a statement such as "time
to add covers" in your desired language, and save the file. This
message will then play when it is time to add the crucible covers.
1.
2.
432
B.
Click on the desired .wav file that appears in the file list. The .wav
files are also listed below.
.wav Filename
Action
AddRemoveCovers.wav
FurnaceClose.wav
FurnaceOpen.wav
LoadCrucibles.wav
LoadSample.wav
ReadyForCovers.wav
SampleMassError.wav
AddReferenceCrucible.wav
AddEmptyCrucible.wav
TGA701
System Setup
Export Formats
The following section explains how to create an export format.
System Setup
1.
2.
Click Add. Export- will display in the new row that has been
added to the Export Formats spreadsheet.
3.
Double click in the new row to change the name of the export.
4.
5.
TGA701
433
1.
For Filename, enter a name for the file or select an existing file by
clicking Browse.
2.
Determine how the software will handle the file by selecting one
of the following check boxes:
Select Append to File, and the highlighted sample analysis data
will be attached to the previously saved file.
Select Automatically Increment Filename, and if the last
characters in the filename contain numbers, they will
automatically be incremented by one when the file is saved.
Select Prompt for Filename, and the export filename dialog box
will display and prompt the operator to enter a filename.
Fields Tab
Use the Fields tab to determine the information that is exported.
434
TGA701
System Setup
To add a field to the export, select the field from Fields and then click
Add. The Field will automatically move to the Export column.
To remove a field so that it does not export, select the field from
Export and then click Remove. The Field will automatically move to the
Fields column.
Click Promote to move a field to display in a higher position in the
table. Moving a field to a higher position means that field will display
earlier in Export Formats. Select the Field from the Export column and
click Promote until the field appears in desired position.
Click Demote to move a field to display in a lower position in the table.
Moving a field to a lower position means that field will display later in
the Export Formats. Select the Field from the Export column and click
Demote until the field appears in desired position.
For Average, click the arrow and Select Off to transmit the individual
results for each sample. Select On to calculate and then transmit an
average value for each field selected. Select Group by Sample Name to
calculate an average value for each field and then export the fields
grouped by sample name.
Delimiters Tab
A delimiter is a character that separates fields of data. Use the
parameters on this tab to configure the display of the exported data.
System Setup
1.
Select the XML Format check box, and the data will display in XML
format.
2.
Select the Column Headers check box, and the data will be
organized under column headers.
TGA701
435
3.
4.
5.
Automation Tab
Select the Automatically Export Each New Analysis check box, and
each new analysis will export after analysis has completed.
436
TGA701
System Setup
Advanced Tab
Select the Advanced tab to enter and modify the fields that are
exported. The Advanced tab provides almost the same function as the
Fields and Preview tabs except that in the Advanced tab, export
information can be changed directly in the Export Format box. When
export information is changed using the Advanced tab, the Fields tab
and Preview tab automatically update.
To add a field to the Export Format, select the desired field from the
Fields selection box and then select Add Field to Transmit Format. The
field appears in the Export Format selection box.
To change the export format, select in the Export Format dialog box
and enter new information. To add a field to the Export Format, select
the desired field from the Fields selection box and then select Add Field
to Transmit Format. The field appears in the Export Format selection
box.
Numeric Field Formatting allows you to quickly enter number
formatting for all of the fields selected for export. Number Width
specifies the number of characters that will appear in the number
format and Precision specifies the number of places that display after
the decimal point.
To change these values, just enter a new value in the box for Precision
and/or for Width and then select Set to display the format in the
Export Format area. For example if 8 is entered for Number Width and
3 is entered for Number Precision, 8.3 will display for each field with
numeric value results in the Export Format area as shown below.
Select Remove to remove number formatting from the Export Format
area.
System Setup
TGA701
437
Preview Tab
Use the Preview tab to display the appearance of the data when it
exports. Any changes can then be made before the data is actually
exported. The following example displays the data with the Column
Headers check box checked, Comma checked for Delimiter, None
checked for start of Transmission, and the Carriage Return/Line Feed
(CR/LF) check box checked for End of Transmission. To change the
data display, refer to the Delimiters tab, page 435.
438
TGA701
System Setup
Transmission Format
Transmission Formats permits the operator to select sample data to
send to a network computer or folder location on the system hard
drive.
System Setup
1.
2.
Click Add to insert a blank row into the table. Transmit- will
display in the new row.
3.
To enter a different name in the new row, double click in the row
and enter desired name.
4.
5.
TGA701
439
To add a field to transmit, select the field in Fields and then click Add.
The Field will automatically move to the Transmit column.
To remove a Field so that it will not transmit, select the field in
Transmit and then click Remove. The Field will automatically move to
the Fields column.
For Average, click the arrow and Select Off to transmit the individual
results for each sample. Select On to calculate and then transmit an
average value for each field selected. Select Group by Sample Name
Prefix to calculate an average value for each field and then transmit
the fields grouped by sample name.
Click Promote to move a field to be transmitted before another field.
Select the Field in the Transmit column and click Promote until the
field reaches desired position.
Click Demote to move a field to be transmitted after another field.
Select the Field in the Transmit column and click Demote until the field
reaches desired position.
440
TGA701
System Setup
Delimiters Tab
A delimiter is a character that separates fields of data. Use the
parameters on this tab to configure the display of the transmitted
data.
1.
Select the XML Format check box, and the data will display in XML
format.
2.
Select the Column Headers check box, and the data will be
organized under column headers.
3.
4.
5.
System Setup
TGA701
441
Automation Tab
Select the Automatically Transmit Each New Analysis check box, and
each new analysis will transmit after analysis has completed.
Communication Settings Tab
442
TGA701
System Setup
Preview Tab
When a sample or group of samples is selected in the spreadsheet, use
the Preview tab to display the appearance of the data before it is
transmitted. Any changes can then be made before the data is actually
transmitted. To change the display of the data, refer to the Delimiters
tab, page 441.
System Setup
TGA701
443
444
1.
2.
Click the arrow and select the desired field. The selectable
fields are the same as the columns available from the
spreadsheet.
B.
3.
Click Add. The selected field will be added at the current cursor
position.
4.
5.
Click the arrow and select the desired field. The selectable
fields consist of buffer attributes and basic sample
information such as name, location, batch, and furnace. The
basic sample information is included in both the Sample
Identification Fields and Sample Data Fields so that if the
buffer is exported into a software program such as Microsoft
Excel, the buffers can be sorted by sample name.
B.
6.
Click Add. The selected field will be added at the current cursor
position.
7.
Repeat steps 5-6 until desired sample data fields have been
selected.
TGA701
System Setup
Selecting Language
The Select Languages dialog box displays the different language
choices in the software. The following section explains how to change
the language choice.
System Setup
1.
2.
3.
Click OK.
TGA701
445
Sample Templates
Sample templates provide a quick way to enter repetitive information.
Refer to Dialog Box Button Definitions, page 414, for further
information about the buttons
446
1.
2.
Click Add to insert a new row into the Sample Templates table.
3.
Click in the Method dialog box and then click the arrow to select
the method for the sample template.
4.
5.
6.
TGA701
System Setup
2.
3.
4.
Complete the table for the new or modified user field as follows:
Select the Read Only check box to prevent the user field from
being edited in the spreadsheet.
Select the Numeric check box and only numeric values can
appear in the spreadsheet.
For Format, enter a format to determine how the result of the
user defined field displays in the spreadsheet. Refer to Applying
Number Formatting, page 449.
For Formula, enter a formula to use if the field will be used for a
calculation. Refer to Applying Formulas, page 450. This field
should be selected as read-only.
Select the Login check box and the field will appear in the
Sample dialog box. Refer to Log In a Sample, page 526.
System Setup
TGA701
447
Select the Stats check box and statistics will appear on the
dashboard. When selected, both Read Only and Numeric are
automatically selected.
Select the Standard check box and the user defined field will
appear in the Standard dialog box and can be edited. The user
can define the value and range of the standard, which can then
be calibrated.
5.
After creating a new user defined field, a column labeled with the
name of the new user field will display in the spreadsheet.
6.
Plus
Minus
Multiply
Divide
Equal
>
Greater than
>=
<
<=
448
Definition
TGA701
System Setup
Value
Result
4.50360
4.50360000
0.123456
F4.5
0.1235
0.000789
F3.5
0.00079
0.000789
F3.2
0.00
321.8765
F3.5
322
0.123456
S4
1.235x10-1
0.000789
S3
7.89x10-4
0.000789
S2
7.9x10-4
321.8765
I3
322
321.8765
I2
320
Fn.m
Sn
In
A = Default format
n = Total number of significant digits to be represented
m = Maximum number of digits after the decimal
I = Integer notation
S = Scientific notation: An exponential format (y.yyy x 10e) in which any number is
expressed as a number between 1 and 10 multiplied by a power of 10 that indicates
the correct position of the decimal in the original number.
F = Fixed point notation: Traditional decimal notation
System Setup
TGA701
449
Applying Formulas
Formulas can be entered into the Formula column of the User Fields
dialog box and are used to calculate the result. The following section
provides some example formulas and the result based on their
calculation. Spacing and other details of the formula must be exact. If
an error message such as "badOpt" or "badOpn" appears in the
spreadsheet, verify the syntax of the formula matches the syntax of an
example formula in the table below.
Formula Type1
Result
[exp] * value
[exp]+value
Result multiplied by 4
units
Example:
[Moisture %] x 4
[Moisture %] + 4
@ABS(exp)
Absolute value
Example: @ABS([Moisture %]-[Ash %])
@Log10(exp)
Log base 10
Example:
@Log10([Moisture %])
@ln(exp)
Natural log
Example:
@ln([Moisture %])
@SQRT(exp)
Square root
Finds Maximum
@Minimum(exp1,exp2)
Example:
@Minimum([Moisture %],[Ash %])
Finds Minimum
@IF(cond,true,false)
Example:
@IF([Moisture %]>0.01%,[Moisture %],0)
@AND(cond1,cond2)
Example:
@IF(@AND([Moisture %]>0.01%,[Ash %]<100%),1,0)
450
TGA701
If Moisture % is >0.01%
and Ash % is <100%, 1
will appear; otherwise,
zero will appear.
System Setup
Formula Type1
Result
@OR(cond1,cond2)
Example:
@IF(@OR([Moisture %]>0.01%,[Ash%]<100%),1,0)
@XOR(cond1,cond2)
Example:
@IF(@XOR([Moisture%]>0.01%,[Ash %]<100%,1,0)
If just Moisture % is
>0.01% or just Ash % is
< 100% (not both), 1 will
appear; otherwise, zero
will appear.
The term exp stands for expression. Use exp in a formula to specify
a value or perform a calculation on values. It may represent a single
number or a formula that returns a number.
The term cond stands for condition. Use cond for comparisons based
on single or multiple conditions. It is used with a comparison such as
<, >, =, or with the @AND, @OR, and @XOR formulas.
Refer to Understanding Comparison Functions, page 448, for further
information.
System Setup
TGA701
451
From the desktop, click Start and then click on Help. Help may be
referred to as Help and Support depending on the Windows OS
that is used.
2.
3.
Make a selection from the Users and Passwords options list, click
Display and follow the instructions provided.
452
1.
On the Configuration menu, click Users. The Users dialog box will
appear.
2.
On the Users dialog box, click Add. The word User will appear
under Name.
3.
Click on User and type in the network/domain login for the user.
If the user identification entered here does not match the
required network/domain login for the user to log on to the pc
from a network, the user will not have the permissions designated
in the software.
4.
TGA701
System Setup
2.
On the desktop, click Start and then click Log Off. This step will
vary depending on the Windows OS that is used.
3.
Enter the username and password to log on the new user. This
step will vary depending on the Windows OS that is used.
4.
System Setup
1.
2.
3.
TGA701
453
B.
2.
3.
4.
454
B.
C.
From the list, select the name of the user that already has
the same permissions assigned.
TGA701
System Setup
System Setup
5.
6.
TGA701
455
Managing Databases
Over time the instrument database can accumulate a great deal of
information. It is good practice to establish a regular database backup
procedure. Refer to Creating and Retrieving Database Backups, page
458.
LECO software applications use a database to store and maintain all
the information necessary to run the instrument, including methods,
standards, system parameters, and sample results. A file system
database is created automatically the first time the software is started.
In addition, a database connection that contains the name and location
of the database is created. The database connection is used to specify
which database to open.
LECO software provides the means to create and maintain the
instrument database and database connections. A database
management wizard allows you to add database connections, to select
a database connection for use, and to delete database connections.
When you add a connection, it can be to a new database or to an
existing database. The new connection name is added to the list of
available database connections.
For 21 CFR Part 11 compliance, logging can be enabled when a
database connection is created. When logging is enabled, Presentation
Time, View History, and Archive Log appear on the Database menu in
the instrument software.
This section explains the following topics:
Using the Start Dialog Box, page 457
Creating and Retrieving Database Backups, page 458
Selecting a Database Connection, page 459
Adding a Database Connection, page 460
Deleting a Database Connection, page 463
Validating a Database, page 463
Compacting/Repairing a Legacy Database, page 466
Managing Databases for 21 CFR Part 11 Compliance, page 466
Enabling Logging for an Existing Database, page 466
Enabling Logging for a New Database, page 468
Presentation Time, page 470
View History, page 471
Archive Log, page 472
Adding a Connection to an Archive Log Database, page 473
Removing Results from Database, page 473
Disabling Logging on an Existing Database, page 474
456
TGA701
System Setup
2.
System Setup
TGA701
457
458
1.
2.
3.
4.
5.
Paste the files to the desired storage media (e.g., CD, USB
external drive, etc.) or network drive location.
TGA701
System Setup
Retrieve Backup
Data can be retrieved using either method described below. The
instrument software must be closed to perform either procedure.
If there is a problem with the original database and the backup is to
replace it, copy the backup database folder from where it was stored
and use Windows Explorer to paste the folder into the original folder
location for the database. Be aware that data generated in the original
database between the time the backup was made and the time the
backed up data is restored will be lost.
OR
To access the backup as a separate database, copy the backup
database to the desired location. If prompted, do not overwrite an
existing database in this case. Use the Database Management wizard
to add a database connection to this database. Refer to Adding a
Connection to an Existing Database, page 460.
If restoring from read-only media, after copying the database to its
new location, use Windows Explorer to change the attributes for all
folders and files so that they are not read only. To do this, right-click
on the folder name, select Properties, and then clear the Read Only
check box.
System Setup
1.
2.
3.
4.
Click Select.
5.
TGA701
459
2.
3.
4.
460
A.
Select Add.
B.
Click Next.
C.
D.
Click Next.
A.
B.
Select Browse.
2)
3)
Click OK.
TGA701
System Setup
5.
If desired, select the Read Only check box. When selected, the
database information can be viewed but not changed. When the
check box is cleared, the database can be modified.
6.
7.
Click Next.
8.
Click Finish.
System Setup
1.
2.
3.
Select Add.
B.
Click Next.
C.
D.
Click Next.
TGA701
461
4.
A.
B.
C.
5.
462
1)
2)
3)
4)
5)
Click OK.
TGA701
System Setup
6.
2.
3.
4.
Click Delete.
5.
6.
Validating a Database
During database validation, the database files will be reviewed for
corruption. If orphan objects are found, refer to Reviewing Orphan
Objects, page 465.
To validate a database,
System Setup
1.
2.
TGA701
463
464
3.
4.
Click Finish. The Database Validation dialog box will display the
status of the database validation.
TGA701
System Setup
System Setup
TGA701
465
2.
3.
4.
Click Compact/Repair.
5.
6.
466
1.
2.
TGA701
System Setup
3.
4.
System Setup
Select Add.
B.
Click Next.
C.
D.
Click Next.
A.
B.
Select Browse.
2)
3)
Click OK.
TGA701
467
5.
If desired, select the Read Only check box. When selected, the
database information can be viewed but not changed. When the
check box is cleared, the database can be modified.
6.
Select the Log Activity check box to turn on logging for any future
changes made to the database through the instrument software.
7.
Click Next.
8.
Click Finish.
2.
3.
4.
468
A.
Select Add.
B.
Click Next.
C.
D.
Click Next.
A.
B.
2)
3)
TGA701
System Setup
C.
4)
5)
Click OK.
5.
6.
Database Menu
Items on the Database menu in the instrument software will only
appear if logging was enabled when the database connection was
created. Refer to Enabling Logging for an Existing Database, page 4
66.
System Setup
TGA701
469
Presentation Time
When logging is enabled for a database connection, the presentation
time can used to view the database as it existed at some previous
point in time. For example, it could be used to view results before a
change in calibration was performed. While a presentation time is set,
and the Live check box is not selected, changes are not allowed to the
database. For example, samples cannot be added and changes cannot
be made to methods.
1.
2.
Select the time and date for the presentation time as follows:
Select the Live check box to view current information or clear the
Live checkbox in order to select a different date and time.
When the Live check box is cleared, Date and Time are active.
A.
470
TGA701
System Setup
B.
C.
Click OK. The results as they were at the selected date and
time will appear in the spreadsheet.
View History
When logging is enabled for a database connection, View History
displays a log of database changes that could be used to identify the
time/date when some particular change took place. It can only be used
to identify who made a change because there is no description of what
each change represents.
1.
2.
The log items that appear in the View Log dialog box are
explained below.
Date/Time displays the date and time that the database change
occurred.
Entry ID displays a unique identifying number for the database
object that was changed. For example, each sample would have a
unique number.
Action displays Created, Modified or Deleted to indicate the type
of action that occurred.
User displays the username of the person who performed the
action.
3.
System Setup
TGA701
471
Archive Log
When logging is enabled for a database connection, an Archive Log
database can be created to copy log entries to another file and
possibly reduce the amount of data stored in the database.
1.
2.
3.
472
A.
B.
For the Stop Date, click the arrow and select a date. Any log
entries generated on or before this date will be placed into
the output file.
C.
D.
E.
Click Save.
TGA701
System Setup
2.
3.
4.
A.
Select Add.
B.
Click Next.
C.
D.
Click Next.
B.
For File Name, Click Browse and navigate to the log archive
file. The log archive file should have a .GLA file extension.
5.
6.
2.
System Setup
1.
2.
3.
4.
Select the database connection for the database, not the archive
log, click Compact/Repair, and then click Next. The following
message will display.
TGA701
473
5.
2.
3.
4.
5.
6.
In the Start dialog box, select Add, and then select Next.
7.
8.
9.
A.
B.
Verify that the checkbox next to Log Activity is blank and click
Next.
10. Click Next and the Start dialog box will appear.
11. The Select check box is automatically selected.
12. Click Finish.
474
TGA701
System Setup
Operation
The Operation chapter explains how to prepare a sample and perform an
analysis.
Operation
TGA701
51
52
TGA701
Operation
Instrument Controls
Figure 5-1
Actuator Button Location
Control/Indicator
Power On/Off Switch
Action
Enables and disables the power to the instrument. The
power switch is also a circuit breaker that provides
protection for the operator and instrument. Refer to
Figure 10-4, page 104.
The actuator button has numerous uses, from raising and
lowering the furnace cover to advancing the carousel. Refer
to Figure 5-1, above.
Actuator Button
Operation
TGA701
53
Analysis Overview
The following section provides a brief overview of the steps that must
be followed in order to analyze samples using the TGA701.
54
1.
2.
B.
3.
4.
5.
TGA701
Operation
Methods
A method is a set of analytical parameters used to control the
instrument during analysis and calculation of the final result. Methods
are created by entering the Method General Parameters, page 56, the
Method Step Parameters, page 57, and the Method Equation
Parameters, page 511. Use the Method General Parameters to specify
crucible and sample information. Use the Method Step Parameters
dialog box to specify the temperature profile that displays in the plot.
Use the Method Equation Parameters dialog box to specify the
equations for calculating the result for a method step. All method steps
should be added before adding method equations.
Creating a method with a number of steps and equations will produce
a spreadsheet with many columns. While the spreadsheet can be
modified to display or hide columns as desired, refer to Modifying
Columns, page 415, it is recommended to use the same step and
equations names from method to method whenever possible. This
reduces the number of unique columns in the spreadsheet and reduces
the need to change the columns that appear in the spreadsheet. For
example, two different methods could share the same step and
equation names for Moisture, Ash, Residual, Step-1, and so forth.
Use sample filters to determine how sample results are displayed in
the spreadsheet. For example, sample results can be grouped by
method name. Refer to Determining Sample Filters, page 534.
Predefined Methods
The following is a list of predefined methods provided in the software.
For Running Samples:
Quartz Test
Furnace Training
Balance Test
Furnace Tuning
Operation
TGA701
55
56
1.
2.
B.
3.
4.
For Crucible Type, click the arrow and then select the
crucible type by clicking on it once.
B.
C.
D.
E.
For Sample Type, click the arrow and then select the
sample type by clicking on it once, or type in the sample
type.
F.
TGA701
Operation
G.
5.
Click the Method Step Parameter tab. The Method Step Parameter
dialog box will display.
Unless otherwise directed by the LECO Application lab, make sure the
method parameters have been set to their default values if
performing a first-time analysis.
6.
7.
Enter the Step Name or select a Step Name from the menu and
then click OK. As examples, for the step name Moisture, the
software will generate the following columns in the spreadsheet:
Moisture Mass, Moisture Temperature, Moisture Constancy; for
the step name Ash, the software will generate the following
fields: Ash Mass, Ash Temperature, Ash Constancy.
Two different methods can have the same step name; therefore,
LECO recommends that a step name be selected from the menu or a
previously named step be entered. This will minimize the number of
columns in the spreadsheet, and it will also compare statistics for the
step results from the different methods.
8.
Operation
For Covers, click the arrow to select Yes or type in "Y" if the
sample requires a cover and covers will be added at the
beginning of this method step. Click No or type in "N" if the
sample does not require a cover. Covers are required for
volatiles.
TGA701
57
58
B.
C.
D.
E.
TGA701
Operation
Operation
F.
G.
For Total Time, specify the total time duration in hours and
minutes for the current method step. By default this
parameter is the sum of the current Ramp Time and Hold
Time, and changing this parameter will change the step Hold
Time; however, this parameter cannot be less than the
current step Ramp Time. The Hold Time is adjusted so the
calculation remains true. The time required for the furnace
to achieve the actual step end temperature or for the
samples to reach constancy is not included in this
calculation. The time format is HR:MM, and the allowed
range is 0360 minutes or 6 hours. Enter hours, hours and
minutes or minutes with any of the following delimiters:
colon, period, comma, backslash, hyphen or space.
H.
TGA701
59
9.
510
I.
J.
For Flow Rate, specify the flow rate of gas used during the
method step. The choices are Off, "Low", "Med Low", "
Medium", Med High or High. Select the desired flow rate
from the dropdown list box or type O for Off, "L" for
"Low," "M" for "Medium " or "H" for "High." The specified
flow rate will be maintained for the full duration of the
method step. Refer to Specifications, page 129.
K.
L.
M.
For Final Weight, specify the point at which the final weight
for the current method step is taken. At Constancy and At
End of Step are the options. At Constancy configures the
software to lock the sample weight uniquely for each sample
at the point in time when each sample reaches constancy
for that step. At End of Step configures the software to
lock the sample weight at the end of the current analysis
step after all samples in the batch have attained the
conditions for constancy.
TGA701
Operation
10. Click the Method Equation Parameters tab. The Method Equation
Parameter dialog box will display.
11. Click Add to add a result calculation if desired. The Add Method
Result Calculation dialog box will display.
12. Enter the Result name, or click the arrow to select a Result name
from the list. Click OK, and the method result calculation will be
added to the table. In the table, the Result Name will display in
the Equation Name column. The equation name should match the
step name. The equation name references a particular method
result calculation in other software operations and printouts. Each
equation name must be unique to avoid ambiguity in calculations
or other software references.
For example: For the Equation Name Moisture, the software
will generate the following columns in the spreadsheet:
Moisture: The calculated percent weight loss for the step.
Moisture (Certified %): The user can specify a known
certified value for the standards
Moisture (+/-)%: The user can specify a known uncertainty
value for the standard.
Operation
TGA701
511
Click in the Equation Text dialog box and then click the
arrow to select an equation or enter an equation following
the defined format. The software will list the apparent choice
first. Equations vary depending on the step names defined in
the Method Step Parameters dialog box. The equation text
field allows the operator to specify the equation that is to be
used to calculate the result associated with the specified
equation name. The software provides a number of
predefined equations based on the method steps defined in
the method. The following mathematical operators are
available are plus (+), minus (-), multiply (*), divide (/),
power (^) and others. All method step names, equation
names and associated data fields can be used as parameters
in the result calculation.
B.
C.
D.
E.
14. Repeat steps 11, page 511, through 13.E, above, until all
necessary equations have been added.
15. Click OK to close the Method Properties dialog box and save the
changes. Click Cancel to abandon the changes and close the
Method Properties dialog box.
16. To Create a Standard, refer to Standard Table Procedures, page
514. To perform a calibration, refer to Create New Calibration,
page 523.
512
TGA701
Operation
(([InitialMass]-[MoistureMass])/[InitialMass]])*100
Volatile
(([MoistureMass]-[VolatileMass])/[InitialMass])*100
Volatile Dry
[Volatile]*(100/(100-[Moisture]))
Ash
([AshMass]/[InitialMass]])*100
Ash Dry
[Ash]*(100/100-([Moisture]))
Fixed Carbon
100-([Moisture]+[Volatile]+[Ash]
100-([VolatileDry]+[AshDry])
W[Initial]
Moisture
((W[Initial]-W[Moisture])/W[Initial])*100
Volatile
((W[Moisture]-W[Volatile])/W[Initial])*100
Ash
(W[Ash]/W[Initial])*100
Fixed Carbon
100-(E[Moisture]+E[Volatile]+E[Ash])
Volatile Dry
E[Volatile]*(100/(100-E[Moisture]))
E[Ash]*(100/(100-E[Moisture]))
TGA 701 Equations associated with Step Names, Moisture, Volatile, Ash
Moisture
Volatile
Ash
Fixed Carbon
100-([Moisture]+[Volatile]+[Ash])
Volatile Dry
[Volatile]*(100/(100-[Moisture]))
Ash Dry
[Ash]*(100/(100-[Moisture]))
Operation
TGA701
513
Standards
Standards are certified reference materials with known concentrations
and uncertainty levels. Standards are required only for special
applications in which the weight lost during a specific step may not be
directly related to the certified value. Standards are typically required
only for the analyses of volatile matter in low-volatile and high-volatile
coke and coal and are not necessary for standard moisture, ash, or
weight usage.
2.
Click Add to insert a new row into the Standard Table. The name
will display as Standard, Standard-1, Standard-2, and so forth,
depending on the number of times the Add button is clicked.
3.
4.
Enter the certified and the uncertainty values for the standard in
the appropriate columns.
5.
From the Check Std. menu, select Yes if the standard is a check
standard; select No if the standard is not a check standard.
6.
514
TGA701
Operation
Operation
1.
From the Samples menu, click Login or click the F3 Login button
on the toolbar. The Sample dialog box will display.
2.
3.
When using dual furnaces, select the furnace (#1 or #2) from the
Furnace menu.
4.
Enter the batch number in the Batch field. To change the batch
number later, refer to Changing a Batch Number, page 414, for
additional information.
5.
6.
From the Method menu, select the desired method. If the desired
method is not available, refer to Creating or Editing a Method,
page 56, for additional information.
7.
TGA701
515
8.
9.
Enter the users name in the Operator field. This field will
automatically be filled in with the name of the operator currently
logged into the system.
From the Samples menu, click Analyze or click the Analyze button
on the toolbar. The Login Standard Sample dialog box will be
displayed if no standards have been logged in. Refer to Logging
In a Standard, page 515, for additional information.
2.
If not open already, the furnace lid will open. Place all the empty
crucibles (including reference crucible) in the carousel.
3.
Close the furnace lid by pressing the Actuator button on the front
panel. Refer to Figure 5-1 page 53.
4.
5.
The furnace lid will open and the carousel will rotate to the first
crucible then lower to the weigh position.
6.
516
7.
8.
After the sample has been added to the last crucible, press the
Actuator button. The analysis will start automatically.
9.
After all the standards have been analyzed, select the results in
the spreadsheet to calibrate. Refer to Calibration, page 518.
TGA701
Operation
Deleting a Standard
1.
2.
3.
Click Delete. When the Delete confirmation box displays, click Yes
to delete; click No to cancel.
4.
Printing a Standard
Operation
1.
2.
3.
4.
Change the print settings as needed then click OK. The standard
is printed on the system printer.
5.
TGA701
517
Calibration
Thermogravimetric analysis is a primary method that determines
absolute weight loss. Occasionally, there is a need to adjust the values
of certain elements based on other techniques or customer-specific
reasons. The calibration procedure is used to compensate for the
differences between the measured and certified results for these
elements. Standards are only required for analyses of volatile matter.
Refer to Standards, page 514, for further information.
The application software permits two different types of calibration:
single standard or multipoint calibration. Since the calibration is saved
for each method, each method must be calibrated after it is created.
Refer to Methods, page 55, for additional information.
The following section explains how to create a new calibration, below,
view calibration, page 524, editing calibration, page 524, printing
calibration, page 520, saving calibration, page 524, and adding
standards to a calibration, page 525.
518
TGA701
Operation
Menu Bar
File Menu
Print/Setup - Used to access the Print Setup dialog box in order
to change printer settings.
Print - Used to access the Select Calibrations to Print dialog box
in order to print the selected calibration on the system printer.
Refer to Printing, page 520.
Print Preview - Used to access the Select Calibrations to Print
dialog box in order to preview how selected calibration would print
on the system printer.
Save & Exit - Used to accept the changes made then exit the
calibration screen. Refer to Saving Calibration, page 524, for
additional information.
Quit - Used to exit the calibration screen without making any
changes.
Edit Menu
Copy - Used to copy data from an entire row in the spreadsheet
or results display to the clipboard. The data can then be pasted
into another Microsoft Office program such as Excel.
Standard Menu
The Standard Menu will be active in New Calibration, Add Standard, or
Edit Calibration.
Include
1.
2.
Exclude
1.
2.
Remove
Operation
1.
2.
3.
TGA701
519
View Menu
Standards - Click Standards to access the Standards Table.
Refer to Standards, page 514, for additional information.
Plot Calibration - Used to view the calibration data plot in
the graph. Refer to Toolbar, below, for additional information.
Plot Relative Error - Used to view the relative error data plot
in the graph. Refer to Toolbar, below, for additional
information.
Plot Residual Error - Used to view the residual data plot in
the graph. Refer to Toolbar, below, for additional information.
Toolbar
Method
Click the arrow and then select the method to use for calibration. Refer
to Methods, page 55, for additional information.
Plot
Click the arrow to select the type of plot. Select Calibration to plot the
certified concentration versus the measured concentration of the
sample. Select Relative Error to plot the percent relative error versus
the certified concentration of the sample. Relative Error=100*[(xixt)/xt] where xi is the Calculated Value and xt is the Certified Value.
Select Residual Error to plot the residual error versus the certified
concentration of the sample. Residual Error=Calculated-Certified
Standards
Click Standards to access the Standards Table. Refer to Standards,
page 514, for additional information.
Printing
520
1.
2.
3.
4.
To print the calibration, click the Print button. The Print dialog box
will display.
TGA701
Operation
5.
6.
OK
Click OK to accept any changes made to the calibration and then exit
the calibration screen.
Cancel
Click Cancel to close the calibration without accepting any changes.
Format Pane
The format pane will be active in New Calibration, Add Standard, and
Edit Calibration.
Operation
1.
For Step, click the arrow to select the step that will be associated
with the calibration curve. The calculated calibration will be
applied to this step. A different calibration can be calculated and
applied to each step.
2.
For Curve Type, select the type of calibration curve used in the
plot, page 522. Select a curve that intersects each calibration
result.
3.
4.
5.
Use Date and time to determine when the current calibration was
established.
6.
Click in the Show check box to view the last calibration. The last
calibration will display on the graph in blue.
7.
8.
TGA701
521
9.
Calibration Plot
Calibration Results
The results display shows data when multiple samples are selected
from the spreadsheet. The statistics are calculated from the Error%
and Certified columns for the step selected in the Step box in the
Format Pane. These results are most useful for determining whether or
not a particular repetition for a standard should be included or
excluded. The results display can also be used to quickly determine the
minimum and maximum certified value used to create the calibration.
Refer to Calibration Results Columns, page 523, for further
information.
522
TGA701
Operation
Step
Name
Error%
Certified
Average
Std. Dev
%RSD
Min
Max
The
average
of the
values
from the
Error%
column.
The
standard
deviation
of the
values
from the
Error%
column.
The value of
relative
standard
deviation of
the values
from the
Error%
column
expressed in
percent.
The minimum
value from the
Error%
column.
The
maximum
value from
the Error%
column.
The
average
of the
values
from the
Certified
column.
The
standard
deviation
of the
values
from the
Certified
column.
The value of
relative
standard
deviation of
the values
from the
Certified
column
expressed in
percent.
The minimum
value from the
certified
column.
The
maximum
value from
the
certified
column.
Calibration Procedures
Create New Calibration
In order for a calibration procedure to be completed, each calibration
standard must be defined, a calibration analysis must be performed,
and a calibration curve must be created.
1.
If the standards have not already been logged in, refer to Logging
In a Standard, page 515, for additional information.
2.
3.
After all the standards have been analyzed, select the results in
the spreadsheet. If only one standard is selected for calibration, a
warning will display.
4.
From the Configuration menu, click Calibration and then click New
Calibration.
5.
Select the analysis step, the curve type, and weighting. The
calibration curve should go through, or come close to every
calibration point. If not, select another curve type.
When multiple standards are selected from the standards list, the
calibration results display will show the values in a spreadsheet. Refer
to Calibration Results, page 522.
Operation
TGA701
523
6.
7.
8.
When all calibration changes have been saved, click Save to finish
the calibration procedure.
Viewing Calibration
View calibration permits the operator to view the current calibration.
The calibration cannot be changed from this screen.
1.
3.
Editing Calibration
Edit calibration permits the operator to revise the current calibration.
1.
From the Configuration menu, click Calibration, and then click edit
calibration.
Refer to Calibration Main Window, page 518, for additional
information. The calibration spreadsheet pane, page 522, will be in
red.
2.
Select the analysis step, the curve type, and weighting to change.
The calibration curve should go through, or come close to every
calibration point. If not, select another curve type.
3.
4.
Saving Calibration
1.
524
Operation
2.
3.
Adding Standards
Add standards permits the operator to add reference materials to the
list of standards used for a previously defined calibration. Refer to
Standards, page 514, for additional information.
Operation
1.
2.
Click the Standards button. The Standards dialog box will display.
3.
4.
5.
TGA701
525
Logging In a Sample
The following section explains how to log in a sample, batch of
samples or standards into the spreadsheet.
526
1.
From the Samples menu, click Login or click the F3 Login button
on the toolbar. The Sample dialog box will display.
2.
3.
4.
5.
From the Method menu, select the desired method. If the desired
method is not available, refer to Creating or Editing a Method,
page 56, for additional information.
6.
7.
8.
Enter the users name in the Operator field. This field will
automatically be filled in with the name of operator currently
logged into the system.
9.
TGA701
Operation
10. Select whether the sample should be added at the end of the list
or if the sample should be added as the next sample to run by
selecting the check box in front of the appropriate selection.
11. If there are numerous samples to log in, click the Keep logging in
Samples until Cancel is pressed check box. This allows the
operator to continue to log in samples until the Cancel button is
clicked.
12. Click OK when finished.
Operation
TGA701
527
528
1.
Clean and dry sample scoop. The sample scoop available must be
cleaned and dried between each analysis. Refer to Options, page
125, for further information.
2.
3.
4.
5.
6.
TGA701
Operation
7.
Close the furnace lid by pressing the Actuator button on the front
panel. Refer to Figure 5-1, page 53.
8.
9.
The furnace lid will open and the carousel will rotate to the first
crucible then lower to the weigh position.
10. After the crucible has been weighed, a prompt for loading the
sample will display. Slowly begin loading the sample while
viewing the balance display until the balance display indicates the
target mass has been reached. Refer to Viewing Balance, page
422, for further information.
Operation
TGA701
529
Verify the Crucible Mass column and Initial Mass column display
in the spreadsheet. Refer to Modifying Columns, page 415. The
Crucible Mass column displays the weight of the crucible. The
Initial Mass column displays the weight of the sample.
2.
3.
From the Configuration menu, click System. Use the System tab
to determine whether the crucible mass weight and initial mass
weight will be entered manually or by using the external balance.
Refer to Enter Weights Manually, below, Entering Weights Using
External Balance, page 531, or Entering Weights Using External
Balance (Weigh into Crucibles), page 531.
530
2.
3.
4.
Select the cell for this sample in the Crucible Mass column of the
spreadsheet.
5.
6.
7.
8.
TGA701
Operation
2.
3.
4.
5.
6.
7.
Select the cell in the Crucible Mass column for this sample.
8.
on the external
Press F4, Balance, on the toolbar or press
balance to enter the crucible weight into the Crucible Mass
column. The mouse cursor will advance to the Initial Mass cell in
the spreadsheet.
9.
10. Place the sample into the crucible or onto the balance.
on the balance or F4, Balance, on the Toolbar to enter
11. Press
in the initial mass.
12. After the Initial Mass is entered into the spreadsheet, the mouse
cursor will advance to the next sample in the spreadsheet. Repeat
steps 5-11 above, for the remaining samples.
13. Analyze sample as explained in Analyzing Samples after Weights
are Entered, page 532.
Operation
1.
2.
3.
4.
5.
6.
Select the cell in the Crucible Mass column for this sample.
7.
on the external
Press F4, Balance, on the toolbar or press
balance to enter the empty crucible weight into the Crucible Mass
cell. The mouse cursor will automatically advance to the Initial
Mass cell in the spreadsheet.
TGA701
531
8.
9.
on the external
Press F4, Balance, on the toolbar or press
balance. The software automatically calculates the difference
between the current balance weight and the empty crucible
weight and enters the difference into the Initial Mass cell of the
spreadsheet.
10. After the Initial Mass is entered into the spreadsheet, the mouse
cursor will advance to the next sample in the spreadsheet. Repeat
steps 4 -9, above, for the remaining samples.
11. Analyze sample as explained below in Analyze Samples after
Weights are Entered.
After the weights are entered for all of the samples, press F5,
Analyze, and the Pre-Weighed Crucibles dialog box will appear.
532
A.
B.
2.
Click OK.
3.
4.
TGA701
Operation
Operation
5.
6.
7.
Close the furnace lid by pressing the actuator button on the front
panel. Refer to Figure 5-1, page 53. After the actuator button is
pressed, analysis will begin.
TGA701
533
2.
Adding Filters
1.
To add a new filter, click Add. "New Filter" will display in the
Filters dialog box. Each time Add is clicked "New Filter" will
increment by one and display as "New Filter 1," "New Filter 2,"
etc.
2.
534
TGA701
Operation
2.
Click New Filter and then click Properties. The Sample Filter dialog
box will appear.
3.
In the Filter Name entry box, type in the name for the filter.
4.
For Export Format, click the arrow to select the export format for
this filter. Export formats that have already been created will
appear. Refer to Creating an Export Formats, page 433.
5.
For Transmit Format, click the arrow to select the transmit format
for this filter. Refer to Creating and Modifying Transmission
Formats, page 439.
6.
Operation
A.
In the Field entry box, click the arrow and select the desired
field.
B.
In the Compare entry box, click the arrow and select the
desired comparator. The comparator selections change
depending on the selected field.
C.
D.
E.
In the And/Or entry box, click the arrow and make desired
selection.
F.
TGA701
535
7.
For the Start Time, enter the date in MO/DD/YYYY and the
time in 00:00:00. The Start Time indicates when the update
will first be applied.
Deleting Filters
Use the Delete command to remove sample filters from the Filters
dialog box.
1.
2.
Click Delete.
536
TGA701
Operation
Operation
1.
2.
For All Samples, only the fields can be modified. To modify the
fields, click the Fields button. Refer to Modifying Columns, page
415.
In the Sample Filter dialog box, the Filter Name displays the
name of the predefined filter. The Description explains the filter
and whether or not the fields or automatic updates can be
modified. To modify the fields, click the Fields button. Refer to
Modifying Columns, page 415. To determine the automatic
update, refer to Automatic Update, page 536.
TGA701
537
Printing Reports
Configuring Report before Printing
A report of analysis results can be generated and printed on the
system printer. The following section explains how to use the Report
Settings dialog box to determine the format of the report.
1.
B.
Hold down right mouse key and drag the mouse over the
desired samples.
C.
2.
3.
Configure the report by clicking the Report tab, Field tab, Font
Tab, and Element tab and entering the desired settings as
explained in the steps below. The Fields tab will only appear when
Define Report Fields is checked on the Report tab.
4.
538
TGA701
Operation
B.
5.
Operation
C.
D.
Select the Define Report Fields check box and the Fields tab
will display. Use the Fields tab to select the columns from
the spreadsheet that will display in the report.
E.
F.
TGA701
539
6.
Use the Font tab to configure the text in the report to improve the
readability of the report. Refer to Modifying Font.
7.
540
1.
From the spreadsheet, select the desired samples that have been
analyzed to print. When several samples are selected, the
software will group the samples by sample name.
2.
Click Samples and click Print. Clicking Print or Print Preview will
open the Report Settings dialog box.
3.
4.
From the Samples menu, click Print Setup. The Page Setup dialog
box will display.
TGA701
Operation
5.
Use the Page Setup dialog box to change the size, orientation,
and margins of the paper before printing.
When multiple columns are selected to appear in the report, the font
and page orientation can be adjusted to improve the readability of
the report. The font size can be changed using the font tab as
described in Configuring Report before Printing, page 538.
Operation
6.
7.
Click OK to print.
TGA701
541
The line may have just the sample name or just the sample
name and mass, but if some fields in the middle will not be
used, then commas have to be used as placeholders for the
missing fields in the middle. Refer to the Examples.
542
TGA701
Operation
Operation
2.
Click Samples on the Menu bar and then select Text Import Data.
The Import File selection screen will appear.
3.
4.
Click Open to import the file. The sample data will appear in the
spreadsheet of the instrument software. The Mass value that
appears in the Initial Mass column after the import will be over
written with the actual sample weight from the internal or
external balance when each sample is logged in.
TGA701
543
Export Data
Export Data permits the operator to select sample data and data
transmission parameters and transfer them to another storage location
such as a folder on the hard drive or a network folder.
544
1.
2.
3.
Click Samples and then select Text Export Data. The Select
Export dialog box will display.
4.
5.
In the Export Filename dialog box, enter the filename for the
sample in the space next to File Name.
6.
Click Save.
7.
TGA701
Operation
Export Buffers
The Text Export Buffers feature on the Samples menu allows the user
to export raw data buffers to another software application. The sample
data buffers contain the sample weight loss and furnace temperature
data for the analysis. The time of analysis is also indicated for each
buffer. Select samples from the spreadsheet and then select Text
Export Buffers to export the data buffers associated with the selected
samples to a file. The exported data buffer file can then be plotted
using a software program such as Windows Excel.
Operation
1.
Click and drag the mouse to select the desired sample rows from
the spreadsheet.
2.
From the Samples menu, select Text Export Buffers. The Save As
dialog box will display.
3.
4.
Click the arrow for Save as Type to select a file extension. File
extension of (.txt) or (.csv) are good choices to use for plotting
the data in Windows Excel. When .txt is selected, the buffers will
be separated by tabs. When .csv is selected, the data will be
separated by commas.
5.
TGA701
545
Export
546
1.
Select sample.
2.
3.
In the Export dialog box, enter a File Name for the sample
transfer and then click Save to save the sample transfer in the
current location or select a new location by clicking the arrow for
Save in, select a new location, and click Save.
TGA701
Operation
Import
Use the Import command to access sample results that have been
exported.
Operation
1.
2.
TGA701
547
Backup Data
548
1.
2.
3.
When the Save As dialog box displays. Enter the file name for the
data next to File name.
4.
Select the location for the file from the arrow next to Save in.
5.
Click Save.
6.
TGA701
Operation
Restoring Data
Operation
1.
2.
When the Open dialog displays, select the file to restore from the
list displayed in the Open dialog box or by clicking the arrow next
to Look in. The files that were backed up most recently will
display automatically.
3.
Click Open.
4.
5.
TGA701
549
Data Transmit
Use Data Transmit to send data to a network computer or folder
location on the system hard drive.
550
1.
2.
3.
4.
5.
Click OK.
TGA701
Operation
Operation
TGA701
551
552
TGA701
Operation
Maintenance
The Maintenance chapter includes procedures that should be performed on
a regular basis to improve the instrument's performance and life span.
Periodic Maintenance ..................................................................... 62
Schedule ................................................................................. 62
Periodic Maintenance Counters ................................................... 62
Resetting Maintenance Counters ........................................... 63
Fan Filters .................................................................................... 65
Furnace Fan Filter .................................................................... 65
Electronic Chassis Fan Filter ...................................................... 65
Cleaning Furnace .......................................................................... 66
Cleaning Crucibles ......................................................................... 67
Viewing Log File ............................................................................ 68
Maintenance
TGA701
61
Periodic Maintenance
Schedule
Below is a list of maintenance procedures that should be performed on
a regular basis. Periodic maintenance of the instrument will result in
improved instrument performance and will extend the life of the
instrument.
Refer to Configure Periodic Maintenance Counters, below, to set up a
counter for each maintenance item.
Frequency
Area
Cleaning or Replacement
Clean after
every
analysis.
Crucible
Electronic
Chassis
Fan Filter
Furnace
Furnace
Fan Filter
As Needed
62
TGA701
Maintenance
To add counter:
1.
2.
3.
To delete counter:
1.
2.
Click the Delete button. The Delete Counter confirmation box will
display.
3.
4.
Maintenance
1.
2.
3.
Click OK. The Maintenance Confirmation dialog box for the first
maintenance item will display.
TGA701
63
64
TGA701
Maintenance
Fan Filters
The fan filters should be cleaned or replaced when they are visibly
dirty. Depending on the environment that the analyzer is in, the time
period for cleaning may vary considerably. Inspect the fan filters
weekly until a cleaning period can be determined.
Turn off the analyzer using the On/Off switch and disconnect it
from facility power. Refer to Figure 10-4, page 104.
2.
Remove the furnace fan filter from the rear of the analyzer by
sliding the furnace fan filter out of the furnace fan filter holder.
Refer to Figure 10-10, page 108.
3.
4.
5.
6.
Power off the analyzer using the On/Off switch and disconnect
from facility power.
2.
Remove the electronic chassis fan filter on the right side of the
analyzer by pulling the electronic chassis fan filter out and away
from the analyzer. Refer to Figure 10-28, page 1023.
3.
4.
Wash the electronic chassis fan filter with warm soapy water and
let it air dry.
Maintenance
6.
7.
TGA701
65
Cleaning Furnace
The interior cavity of the analyzer should be cleaned when visibly
dirty. Depending on the environment that the analyzer is in, the time
period for cleaning may vary considerably. Inspect weekly until a
cleaning period can be determined.
1.
Raise the furnace lid. From the toolbar, click the F7 Cover button.
4.
66
5.
6.
Close the lid. From the toolbar, click the F7 Cover button.
TGA701
Maintenance
Cleaning Crucibles
The crucibles must be clean, dry, and free from static. Washing and
rinsing crucibles in water removes any static charge. It is important to
clean every crucible after every analysis because they will contain
residual sample material.
Maintenance
1.
2.
3.
4.
5.
6.
7.
8.
After the crucibles are cool and dry, place them in a dessicator
until the next analysis.
TGA701
67
From the Maintenance menu, click View Log File. The View Log
File screen will display.
68
A.
Click the Print button. The Print dialog box will display.
B.
C.
Click OK.
TGA701
Maintenance
B.
Click the Print button. The Print dialog box will display.
C.
Click OK.
To copy the entire log or a single action and then paste the
information into another software application such as Microsoft Excel,
To copy the entire log,
A.
B.
C.
Click Copy.
D.
E.
2.
Maintenance
A.
B.
Click Copy.
C.
D.
TGA701
69
610
TGA701
Maintenance
Theory of Operation
The Theory of Operation chapter provides an overview of instrument
operation from a theoretical perspective.
Illustrations .................................................................................. 72
Theory of Operation....................................................................... 73
Theory of Operation
TGA701
71
Illustrations
Figure 7-1 Flow Diagram 75
72
TGA701
Theory of Operation
Theory of Operation
The TGA701 Thermogravimetric Analyzer is used to determine the
composition of organic, inorganic, and synthetic materials. It measures
weight loss as a function of temperature in a controlled environment.
The instrument consists of a computer and a multiple sample furnace
that allows up to 19 samples to be analyzed simultaneously.
After an analysis method has been selected, empty crucibles are
loaded into the furnace carousel. The analysis method controls the
carousel, furnace, and balance operation. On completion of crucible
tare, each crucible is presented to the operator for sample loading. The
starting sample weight is measured and stored automatically. Once all
the crucibles have been loaded, analysis begins. The weight loss of
each sample is monitored and the furnace temperature is controlled
according to the selected analysis method. The percent weight loss for
each sample is reported at the end of each analysis step.
The instrument contains an easy-to-follow menu-driven Windows based software program that allows analysis methods to be tailored to
satisfy most analytical applications. Temperature, temperature ramp
rate, and atmosphere are selectable for each step. Analysis methods
can be entered to perform moisture, volatile, ash, or combinations of
these three stages. If volatile results tend to be curvilinear, a nonlinear regression technique can be used to improve accuracy. Other
menus allow on-screen plotting of sample weight loss with hard copy
selection after the screen review. Built-in diagnostic functions can be
performed via menu selections.
The key to the automated analysis capability is the LECO multiple
sample furnace. The 19-position sample carousel and balance pedestal
are located in the furnace. One-half to five gram samples are
contained in ceramic crucibles. The samples are automatically indexed
to the position above the balance pan. The carousel is lowered to place
a sample crucible onto the pedestal and the weight is recorded. The
cycle continues throughout the entire program. All weighing is
performed automatically.
Theory of Operation
TGA701
73
74
TGA701
Theory of Operation
99.5% Oxygen
35 psi
612-192
607-509
SW9
618-122
3 Required
25 no
psi
?psig 621-036
SV# 0
SST
SST
nc
618-758
616-567-106
3 Required
Filter
611-803
99.9% Nitrogen
35 psi
Filter
768-980
2 Required
Manifold
Restriction
621-038
612-192
Element Temperature
621-183
Thermocouple Type N
Special limits
Unsheathed
Exposed Junction
SW8
618-657
2 Required
589-185
2 Required
25 no
psi
Furnace Temperature
621-184
Thermocouple Type N
Special limits
Unsheathed
Exposed Junction
SV# 1
Poly
nc
+ 99.5% Air
(dry, oil-free)
45 psi
+-
SW9
25 no
psi
621-034
SV# 2
Poly
nc
SV# 3
nc
616-567-108, 5 Required
c - Lid Position
10-32 UNF, 10 Required
Rear panel
SV# 4
nc
c - Weigh Position 1
no
SV# 5
c - Weigh Position 2
SV# 6
nc
Symbol
LECO P/N
Description
618-758
Proportional Valve
620-625-101
616-567-106
2-way valve
621-036
Pressure Transducer
no
SV# 7
SV# 8
c - Rotate Carousel 2
620-625-101, 5 Required
nc
c - Furnace Cover 1
no
SV# 9
c - Furnace Cover 2
SV# 10
nc
?psig
c - Rotate Carousel 1
SV# 11
25
psi
618-122
616-567-108
nc
no
c - Crucible Actuator 1
Green LED
SV#
Cooling Fan
SV#
Alarm buzzer
SW# 0
Lid Position
SW# 1
Turn Position
SW# 2
Weigh Position
SW# 3
Carousel Advanced
SW# 4
Carousel Return
SW# 5
Furnace Cover
SW# 6
Home Position
SW# 7
Air Pressure
SW# 8
Nitrogen Pressure
SW# 9
Oxygen Pressure
c - Crucible Actuator 2
SV# 12
621-034
SV# 14
SW# 10
Figure 7-1
Flow Diagram
Theory of Operation
TGA701
75
76
TGA701
Theory of Operation
Diagnostics
The Diagnostics chapter explains how to monitor and check the operation
of the instrument hardware, which can help determine if the instrument is
operating properly.
Ambients ..................................................................................... 82
Ambient Acceptable Range Table ................................................ 83
Customizing Ambient Monitor .................................................... 83
Ambient Plot Menu .............................................................. 83
Customizing Graph Lines ...................................................... 84
Customize Ambient Column Display ....................................... 86
Solenoids and Switches .................................................................. 87
Network ....................................................................................... 88
Communications ......................................................................... 810
Systems Check ........................................................................... 812
Muffle Furnace ............................................................................ 814
Diagnostics
TGA701
81
Ambients
The Ambient Monitor displays system parameter values during
operation or service of the instrument.
82
1.
2.
3.
4.
TGA701
Diagnostics
Acceptable Range
Ambient Temperature
25 C
Balance
Crucible Temperature
Element Temperature
Ambient to 1000C
Furnace Control
Furnace Temperature
Ambient to 1000C
System Flow
Diagnostics
TGA701
83
84
1.
2.
3.
Use the pen width to determine the thickness of the line that
to decrease line thickness. Click
displays in the chart. Click
to increase line thickness.
TGA701
Diagnostics
4.
Determine the color of the line by clicking the button next to the
pen width arrows. The Color dialog box will display.
5.
6.
To select a basic color, click the desired color and then click OK.
7.
B.
C.
Select the desired color range from the custom color graph.
The range that falls under the selector (
the custom color selection grid.
Diagnostics
) will appear in
D.
Select the specific color from the custom color selection grid.
E.
TGA701
85
F.
Click OK. The color will appear in the custom color selection
box as a new color choice.
8.
9.
Click OK. The selected precision, pen width, and color choice will
display in the chart for all selected ambients. The checkbox for
each ambient will also display the selected color choice.
2.
86
TGA701
Diagnostics
Diagnostics
1.
2.
3.
For the valve state, click the arrow to access a menu and select
the valve state.
4.
5.
For the life test, click the arrow and then click on the desired life
test. The cycle count during the life test will display.
6.
Click Start Life Test that was selected from the menu.
7.
8.
9.
TGA701
87
Network
The electronic design of the instrument is modular. It consists of a
main controller, similar to a host computer, and peripheral electronic
assemblies that are controlled from the main controller. During
operation, all peripheral assemblies communicate with the main
controller.
From the Network screen, the type of hardware installed can be
identified, the version of firmware identified, the operational status of
the peripheral devices can be determined, the network can be reset,
the network power can be turned off, and the firmware can be
upgraded.
The spreadsheet in the upper portion of the screen lists the device,
identification, classification, instance, serial number, version number of
the application software, checksum of the applications software, FPGA
version, and the version of the network software. Refer to Glossary,
page 121, for additional information.
2.
88
TGA701
Diagnostics
3.
Click the Download button. The Open Binary File for Network
Download dialog box will appear.
B.
The Poll Devices button can be pressed to see that the new software
has indeed been downloaded.
Diagnostics
4.
5.
6.
TGA701
89
Communications
Communications monitors communications between the computer and
the instrument. Communications can be used to help locate a possible
problem within the system.
810
1.
2.
Click the Hide Analysis State check box to hide the Analysis
State and Event Controls.
B.
C.
Click the Hide Incoming check box to hide the incoming [Hw
> >] information.
D.
Click the Hide Data check box to hide all the data
information.
TGA701
Diagnostics
Diagnostics
3.
Click the Pause check box to stop the scrolling. Un-checking the
Pause check box will restart the scrolling.
4.
5.
6.
7.
8.
TGA701
811
Systems Check
Systems Check allows the operator to verify that the instrument is
functioning properly. If the instrument is functioning properly, the
indicator checkboxes will be green. Refer to the following table for
further information. The status of the task is also noted in the display
as either Passed or Failed.
Indicator
Checkbox
1.
812
Status
Yellow light
Green light
Red light
TGA701
Diagnostics
2.
Click the Start button to begin the system check procedure. The
result will be displayed in the dialog box.
4.
Diagnostics
Click Print to get a hard copy of the results from the systems
check procedure.
A.
Click the Print button. The Print dialog box will display.
B.
Click OK.
TGA701
813
Muffle Furnace
The muffle furnace is used to drive off moisture in preparing crucibles
for the next analysis. Muffle furnace parameters can be modified
through Methods or Diagnostics.
814
1.
2.
On the Methods dialog box, click Add and then enter Muffle
Furnace for the name of the method.
3.
Click Properties.
4.
5.
6.
For Muffle Furnace Method, click the arrow and select the method
created in step 2. The muffle furnace parameters entered in the
method will appear.
7.
Click Start.
TGA701
Diagnostics
Service
The Service chapter explains service procedures. Contact the LECO
Service Department for further information.
Installing LECO Software ................................................................ 93
Required Settings for LECO Software .......................................... 93
Operating System (OS) Requirements ................................... 93
OS User Permission Requirements ......................................... 93
Data File Permissions ........................................................... 94
Antivirus Software ............................................................... 94
Control Panel Settings ......................................................... 95
Software Installation Procedure ................................................. 95
Configuring the Ethernet Adapter .................................................. 912
Windows 7 ............................................................................ 912
Windows Vista ....................................................................... 916
Windows XP........................................................................... 918
Configuring Firewall Settings ........................................................ 921
Registering Software ................................................................... 922
Troubleshooting Software Registration ...................................... 924
Submitting Registration Information to LECO ............................. 924
Adding an Option or Changing Customer Name .......................... 926
Troubleshooting Copy Protection Key ............................................. 928
Copy Protection Key Error Messages ......................................... 928
Hardware Calibration ................................................................... 929
System Flow Calibration .......................................................... 929
Advanced System Flow Calibration ...................................... 932
Balance Calibration ................................................................. 932
Balance Adjustment..................................................................... 934
Balance Test ............................................................................... 937
Carousel .................................................................................... 939
Switch Position Adjustment ..................................................... 939
Weigh Position Switch ........................................................ 939
Turn Position Switch .......................................................... 939
Lid Position Switch ............................................................ 940
Advance Carousel Switch ................................................... 940
Carousel Return Switch ...................................................... 940
Installation ............................................................................ 940
Service
TGA701
91
92
TGA701
Service
Minimum Requirements
7 (32-bit or 64-bit,
64-bit preferred)
None
Vista (32-bit)
None
XP (32-bit)
SP2
2000 (32-bit)
*SP=Service
Service
Task
Minimum Permission
Using Software
Standard User
Installing Software
Administrator
Upgrading Software
Administrator
Setting up Users
Administrator
LECO Service
Administrator
TGA701
93
Windows OS
7, 64-bit
7, 32-bit
Vista
XP
2000
Antivirus Software
LECO recommends that antivirus checking be turned off
for the files listed below to avoid interference with data
collection or storage.
94
Windows OS
7, 64-bit
7, 32-bit
Vista
XP
2000
TGA701
Service
User
Accounts
Required Setting
Power Schemes
Always On
Never
Service
Do not install the Copy Protection Key until after the software
has been installed.
1.
2.
3.
4.
5.
6.
7.
8.
TGA701
95
9.
10. Determine the folder location for Adobe Reader. Select Next for
the default location, or select Browse, select a different location,
and then select Next.
96
TGA701
Service
11. When the "Ready to Install Program" dialog box appears, click
Install.
12. When the "Setup Completed" dialog box appears, click Finish.
Service
TGA701
97
13. If the instrument software Welcome dialog box does not appear
A.
B.
C.
98
TGA701
Service
15. Determine the folder location for the software. Select Next for the
default location, or select Browse, select a different location, and
then select Next.
Service
TGA701
99
17. Once the software has installed successfully, select Finish. The
icon for the instrument software will appear on the desktop.
910
TGA701
Service
Service
TGA701
911
Windows 7
The following steps apply when using the Windows 7 operating
system.
912
1.
Click
2.
TGA701
Service
Service
3.
4.
5.
TGA701
913
6.
914
TGA701
Service
7.
Service
TGA701
915
8.
9.
Click OK.
Windows Vista
The following steps apply when using the Windows Vista operating
system.
916
1.
Click
2.
3.
4.
TGA701
Service
Service
5.
6.
7.
8.
TGA701
917
9.
10.
Windows XP
918
1.
2.
3.
Once the Ethernet adapter is installed and with the computer on,
select Start, Settings, Control Panel, and then double-click on
Network Connections.
4.
Click on the name of the connection for the instrument and then
rename it to LECO Hardware.
TGA701
Service
Service
5.
6.
Select the Internet Protocol (TCP/IP) check box. The other check
boxes should be cleared.
7.
8.
919
9.
10. Default Gateway, Preferred DNS Server and Alternate DNS Server
should be left blank.
11. Click OK.
12. Click OK again to save the settings.
920
TGA701
Service
Service
TGA701
921
Registering Software
With a new instrument and PC from LECO, all that is required is to
insert the copy protection key into a USB port. Refer to
Troubleshooting Copy Protection Key, page 928, for further
information.
The following procedure applies when the license is being upgraded
due to the addition of new hardware or a new software version. The
software must be registered before it can be used. If a PC is not
purchased from LECO, refer to Submitting Registration Information to
LECO, page 924, and contact LECO Service for further information
about registering the instrument.
Do not insert the copy protection key into the USB port until
the LECO software is installed and the PC has been
rebooted.
922
1.
2.
3.
In the software main window, click Help and then click About.
The following dialog box appears:
TGA701
Service
Service
4.
5.
A.
B.
C.
On the Edit License dialog box, click Paste. (Do not press
CTRL and V on the keyboard.)
D.
Click Save.
E.
TGA701
923
Check capitalization.
Check that the product version is correct.
For example, the Product Version in the
Edit License dialog box will appear as 400
(no period) but on the Help/About dialog
box, the product version will appear as
4.00 (with a period).
Check that the registration number is
correct.
Check that the spacing between words is
accurate.
924
1.
2.
TGA701
Service
Service
3.
The Edit License dialog box will appear. Enter your Customer
(company), Instrument Serial Number, and Options.
4.
Click Copy.
5.
6.
Send the email or just the Key number to the LECO designee.
TGA701
925
926
1.
2.
In the software, click Help on the Menu bar and then select
About.
3.
4.
TGA701
Service
5.
Service
A.
B.
C.
Click Save.
TGA701
927
Do not insert the copy protection key into the USB port until the
LECO software is installed and the PC has been rebooted.
The Copy Protection Key Not Found or License Not Valid dialog box
may appear if the copy protection key is not installed, the software is
not registered, or the software is already running. Follow the steps
below.
3. Click on the old version and then click Change. Follow the
instructions in Registering Software, beginning with step 5.
928
TGA701
Service
Hardware Calibration
Use Hardware Calibration to calibrate the balance and instrument flow
in the TGA701.
Service
B.
C.
D.
E.
2.
3.
TGA701
929
930
4.
Click Next. The Enter The Set Point Temperature dialog box will
display.
5.
Enter 3.5 as the value for the first set point. Click Next. The Wait
dialog box is displayed while the software sets the system flow to
this value.
TGA701
Service
6.
Click Next after the flow has reached equilibrium. The Enter The
Actual Value dialog box will display.
7.
Enter the actual flow rate (from the flow meter) and click Next.
The Enter The Set Point dialog box will display.
8.
Enter 10.0 as the value for the second set point. Click Next. The
Wait dialog box is displayed while the software sets the system
flow to this value.
9.
Click Next. The Enter the Actual Value dialog box will display.
10. Enter the actual flow rate (from the flow meter) and click Next.
11. After the flow has been calibrated, the Calibration Finished dialog
box will display. Click Finish.
12. Remove the external flow meter from the pneumatic flow
manifold.
Service
A.
B.
C.
D.
E.
TGA701
931
2.
3.
4.
5.
Click OK.
Balance Calibration
Because the calculations used by the TGA701 are based upon relative
changes to the sample weight, balance calibration is necessary only if
the absolute value of the initial sample weight is critical to the
customers' methodology. Otherwise, accurate balance calibration is
not critical for proper operation of the TGA701.
932
1.
2.
TGA701
Service
3.
4.
Place the draft shield over the balance pedestal. When prompted,
click Next.
5.
Remove the draft shield from the balance pedestal and place the
100-gram weight on the balance.
6.
Cover the weight with the draft shield. Click the Next button when
available.
7.
8.
After the message is displayed stating that the balance has been
calibrated, click Next.
9.
Service
TGA701
933
Balance Adjustment
Balance adjustments should only be done if the factory settings have
been altered or the original balance has been replaced.
Remove the two Allen screws on the top of the front panel.
B.
C.
3.
Make sure that the instrument is level. Refer to the level bubble,
Figure 10-18, page 1013, located on the balance assembly. If
necessary, adjust the feet on the base of the analyzer until the
level bubble shows that the analyzer is level.
Do not adjust the height of the internal adjustments for the balance
assembly. The following steps should only be used if the factory
settings have changed or have been altered.
4.
934
B.
TGA701
Service
C.
1)
2)
Service
Using the (2) adjusting screws, level the balance so that the level
bubble is indicating that the balance is centered.
TGA701
935
6.
7.
B.
Move the balance guide block and the balance until the
pedestal is positioned in the center of the hole in the ceramic
shield in the lower furnace.
C.
B.
8.
Lock down the rear adjusting screw by tightening the rear jam
nut against the base of the instrument.
9.
10. Reconnect the J401, J402, and J403 connectors on the actuator
button mounted on the front of the casting.
11. Reinstall the analyzer front panel.
936
A.
B.
Reinstall the two Allen screws on the top of the front panel.
C.
TGA701
Service
Balance Test
The Balance Test checks the analytical performance and stability of the
balance within the instrument.
1.
2.
B.
C.
D.
E.
F.
G.
Crucible Type
Ceramic
Crucible Density
Cover Density
Sample Type
Sample Density
1.5
H.
I.
Click the Add button then select Volatile from the menu and
click OK.
J.
Click the Add button and then select Ash from the menu.
Click OK.
K.
Volatile
Ash
No
No
No
Start Temp
25
107
600
End Temp
107
950
700
Ramp Rate
40
18
Ramp Time
00:13
00:21
00:05
Hold Time
00:20
00:20
00:20
Total Time
00:33
00:41
00:25
Max Time
00:00
00:00
00:00
Atmosphere
Air
Air
Air
Flow Rate
High
High
Low
Window
Comparator
100.0000
100.0000
100.0000
At End of Step
At End of Step
At End of
Step
Final Weight
Service
Moisture
Covers
L.
M.
N.
937
O.
Click the Add button and then select Volatile from the menu
and click OK.
P.
Click the Add button the select Ash from the menu and click
OK.
Q.
R.
Moisture
Volatile
Ash
Equation
Name
Result
Format
Result
Units
Description
Calibrate
Moisture
F4.2
No
Volatile
F4.2
No
Ash
F4.2
No
3.
4.
5.
938
Equation Text
A.
B.
C.
Load a paper clip sample by placing the paper clip into the
crucible at position 1.
D.
Press the Actuator button on the front panel. This will close
the furnace lid and the crucible will be weighed. The carousel
will then rotate to the next crucible and the furnace lid will
open.
E.
Once the furnace lid opens, remove the paper clip from the
crucible at position 1 and place it in the crucible at position
2. Press the Actuator button.
F.
Repeat step 4E, moving the paper clip one crucible at a time,
until crucibles at position 1 through position 18 have been
weighed. Do not place the paper clip in the crucible at
position 19.
G.
TGA701
Service
Carousel
The carousel was adjusted during the manufacturing process and
should not need re-adjusted unless the instrument was serviced.
2.
3.
Loosen the weigh position switch and adjust the switch position to
illuminate the LED. Refer to Figure 10-14, page 1010.
4.
5.
6.
Service
1.
2.
Loosen the turn position switch and adjust the switch position to
illuminate the LED. Refer to Figure 10-20, page 1015.
3.
4.
TGA701
939
2.
3.
4.
5.
6.
2.
3.
4.
5.
2.
3.
4.
5.
Installation
Carousel Installation
1.
2.
Place the spindle drive through the center hold in the bottom of
the lower oven and into the pneumatic actuator coupling. Do not
tighten the coupling at this time.
3.
Place the carousel on the spindle drive. Line up the slot on the
spindle drive with the slot on the carousel.
Adjustments
Spindle Drive and Indexer
1.
940
TGA701
Service
2.
3.
Move the indexer until it is in the center of the oven. The actuator
cylinder should move the spindle up and down without rubbing on
the lower furnace.
A.
B.
Home Position
1.
Remove the two Allen screws on the top of the front panel.
B.
C.
2.
3.
4.
5.
6.
7.
Tighten the two upper screws on the actuator coupler. This will
secure the spindle drive to the actuator.
8.
Make sure that the coupler is tight against the home dial and that
the lower two screws on the coupler are tight.
9.
Service
TGA701
941
Speed Adjustments
Transition Speed
The carousel transition speed adjustments vary the up and down
speed. They do not vary the rotational speed.
1.
2.
3.
B.
2)
Adjust the carousel transition speed from the turn position to the
weigh position using the adjuster located at the middle of the
indexer cylinder. Refer to Figure 10-20, page 1015. The carousel
should rise relatively slowly and smoothly.
A.
B.
2)
Rotate Speed
1.
2.
942
B.
C.
Adjust the carousel rotate speed using the right and left
pneumatic adjusters. Refer to Figure 10-20, page 1015.
A.
B.
3.
Lock the adjuster screws by tightening the jam nut against the
pneumatic adjuster housing.
4.
Stop the carousel rotation by clicking the Stop Life Test button.
5.
TGA701
Service
Furnace
In contrast to earlier generations of thermogravimetric analyzers,
which measure and control the furnace wall temperature, the LECO
TGA701 is factory calibrated to provide accurate crucible
temperatures. Calibration is performed at LECO prior to shipment;
therefore, calibration is not required during installation or as a matter
of general instrument maintenance. Field recalibration of the LECO
TGA701 is required rarely only as a result of furnace replacement. In
such cases, calibration should be performed only by trained personnel
using specific equipment and calibration procedures. Contact LECO
Service for further questions regarding furnace temperature
calibration.
2.
3.
A.
B.
B.
4.
5.
Service
1.
2.
Half open the furnace cover. Click to enable the Furnace Cover
Lift solenoid.
3.
Open the furnace cover. Click to enable the Furnace Cover Height
solenoid.
4.
5.
TGA701
943
6.
2.
Half open the furnace cover. Click to enable the Furnace Cover
Lift solenoid.
3.
Close the furnace cover. Click to disable the Furnace Cover Lift
solenoid.
4.
5.
6.
Seal Adjustment
HIGH VOLTAGE HAZARD
The analyzer operates from 230V~. Contact with this
voltage can be lethal. Use extreme caution while performing
this procedure.
2.
944
B.
B.
C.
D.
Remove the two screws on the inside rear of the top casting.
E.
F.
TGA701
Service
3.
4.
5.
Service
B.
C.
Lift the upper oven and remove the oven work surface from
the instrument.
D.
Reinstall the two pullout pins to the upper furnace plate and
cylinder shaft on each side of the instrument.
Remove the two inside screws and washers from the lower
oven shroud.
B.
Remove the two front screws and washers from the lower
oven shroud.
C.
D.
B.
C.
D.
E.
TGA701
945
6.
946
Adjust the lower furnace height to minimize the gap around the
entire circumference between the upper and lower furnace.
A.
B.
C.
Position the two holes located in the front and center of the
lower furnace so they are centered over the corresponding
holes in the oven dividers. The front hole is for the pedestal
and the center hole is for the spindle drive.
D.
Lower the furnace cover. Click the Cover button or press the
F7 key to lower the furnace cover.
E.
Loosen the four screws, two screws per hinge, securing the
hinge adjusting plate to the rear frame.
F.
2)
3)
4)
G.
Tighten the four screws, two per hinge, securing the hinge
adjusting plate to the rear frame.
H.
I.
TGA701
Service
7.
8.
9.
B.
C.
D.
E.
B.
Slide the lower oven shroud forward and snap into place.
C.
Reinstall the two front screws and washers holding the lower
oven shroud.
D.
Remove the two pullout pins from the upper furnace plate
and cylinder shaft on each side of the instrument.
B.
C.
D.
10. Open the over-temp circuit and confirm that an over temp
condition is observed in Diagnostics.
11. Close the over-temp circuit.
12. Place the furnace cover in the open position as follows:
A.
B.
Service
A.
B.
Reinstall the two screws on the inside rear of the top casting.
C.
D.
Turn the three screw locks on the back of the top casting
clockwise to lock. Refer to Figure 10-11, page 109.
E.
TGA701
947
1.
2.
948
B.
B.
C.
D.
E.
Slide the furnace cover forward until the furnace cover tabs
are out from under the upper oven mounting place lockdown
brackets. The furnace cover can now be removed by lifting it
upwards. Refer to Figure 10-16, page 1012.
3.
Press the reset button on the top of the over temperature switch.
Refer to Figure 10-17, page 1012.
4.
B.
C.
D.
E.
TGA701
Service
Thermocouple
Adjustment
Element Temperature
1.
2.
3.
A.
B.
Service
1.
2.
3.
TGA701
949
Replacement
The thermocouple replacement procedure should be used to replace
the furnace thermocouples in the event of a failure.
Turn the analyzer off using the On/Off switch and disconnect from
facility power.
Remove the two Allen screws on the top of the front panel.
B.
C.
D.
950
3.
Remove the analyzer right and left side panels by sliding them
forward.
4.
5.
TGA701
Service
6.
7.
8.
9.
10. Reposition the electronics module against the rear panel and
secure it to the rear panel using the four screws removed in
step 4.
11. Reinstall the front panel.
A.
B.
Reinstall the two Allen screws on the top of the front panel.
C.
Service
TGA701
951
Smartline
Smartline provides an on-line support connection between your
instrument and LECO's Technical Service department. This section
contains detailed instructions for the installation of Smartline to an
existing computer system and the necessary steps required to install
the software and external modem. For part number and ordering
information, refer to Options, page 125.
Modem Installation
1.
2.
3.
Using the modem cable, connect the modem to COM2 Port on the
rear of the computer.
4.
Connect the power cube, supplied with the modem, to the power
input jack on the modem.
5.
6.
7.
952
TGA701
Service
Service
B.
C.
D.
TGA701
953
954
E.
F.
G.
H.
I.
TGA701
Service
J.
K.
L.
M.
N.
8.
Turn the computer off then back on again to reboot the system to
activate the modem software.
9.
Service
1.
2.
3.
4.
Click Install. The Registration dialog box will display. Enter the
HOST registration numbers. The HOST registration number can
be found on the back of the NetOp Installation CD-ROM case or
on the NetOp Installation package.
5.
6.
7.
8.
TGA701
955
Create a Shortcut
A shortcut should be created on the computer desktop for easy access
to LECO.
956
1.
2.
3.
4.
5.
Click Browse. The Browse For Folder dialog box will display.
B.
C.
Click OK.
6.
Once the program location has been entered, click Next. The
Select a Title for the Program dialog box will display.
7.
8.
TGA701
Service
Operation Setup
Service
1.
2.
3.
In the left corner of the window, there is the Wait For Call play
arrow. Click on the Wait For Call play arrow. The status bar will
display Waiting For Guest To Reply.
4.
TGA701
957
Troubleshooting
The analyzer is adjusted and set up in manufacturing. Although errors
may occur during operation, the operator can usually fix the problem
and the assistance of specialized service personal is not necessary. In
the Troubleshooting section, find typical problems along with a brief
description of how to solve them. Refer to the specific topic for
detailed instructions. If this does not resolve the problem, contact the
LECO Service department.
Troubleshooting Table
Area or Assembly
Balance
Balance - Poor
Repeatability
Balance Unstable
Readings
958
TGA701
Service
Area or Assembly
Balance Unstable
Readings (cont.)
Carousel
Service
TGA701
959
Area or Assembly
Crucibles,
Reference
Computer Not
Communicating
with Instrument
Electrical
Error Messages
Flow
960
Poor gas supplies and tubing may not provide sufficient flow to
maintain the input pressures required. Always make sure that
the customer uses high quality gas regulators and that the
tubing length and size does not restrict the gas flow, thereby
causing a pressure drop at the manifold inlet when high lance
flows are used.
TGA701
Service
Area or Assembly
Furnace
Calibration
Poor alignment
The furnace calibration can be corrupted by poor alignment of
the furnace. It is important to make sure that the upper and
lower halves of the furnace are aligned carefully so as to
minimize the entrainment of ambient air.
Air pressure is higher than 45 psi (3.1 bar)
Furnace
Cover or
Carousel
Speed Too
Fast
Furnace
Service
TGA701
961
Area or Assembly
Sample
Login
Software
Troubleshooting Procedures
Check for USB driver installation
962
1.
Turn the analyzer off using the On/Off switch and disconnect from
facility power.
2.
B.
C.
D.
E.
F.
G.
H.
Click OK. The device driver LECO USB D12 Device will be
found.
I.
J.
K.
Click Close to exit the program and then click Close to exit
the device manager.
TGA701
Service
Service
1.
2.
3.
4.
Adjust the height of the balance such that the crucibles clear the
balance pedestal by approximately 0.125 inches when the
carousel is in the Turn position. In some cases, crucible rubbing
may happen because the bottom of the crucible is not parallel
with the ring that is used to hold it in the carousel.
A.
B.
TGA701
963
2.
3.
1.
2.
3.
Config.sys
964
TGA701
Service
10
Illustrations
Illustrations
TGA701
101
TGA701
Consumables & Spare Parts Reference Cards
Note: Part numbers and standards values may change. Consult LECO for the latest information.
609-990
DRIVE
SPINDLE
609-989
WEDGE
783-262
CLAMP ASSY.
621-015
BALANCE
PEDESTAL
782-369
SCREWLOCK KIT
621-059
CONE
PEDESTAL
SHIELD
621-175
LOWER
OVEN
621-167
SEAL
(2 REQ'D)
621-068
FOAM
PAD
621-018
VALVE
(2 REQ'D)
773-661
BARB FTG.
(5 REQ'D)
621-270
BLOWER
621-010-101
BLOWER
BRACKET
781-677
SQUARE
MOUNT
(4REQ'D)
621-022
PEDESTAL
SHIELD
621-374
PEDESTAL
SHIELD LOWER
602-802
O-RING
621-155
INSULATION
621-193
SWITCH
(2 REQ'D)
750-584
CONNECTOR
621-023
LANCE
TUBE
(2 REQ'D)
621-010-109
BLOWER
DUCT
621-033
COUPLING
CLAMP
614-288
VALVE
(3 REQ'D)
621-001-110
4 PLACE
BALANCE
621-035
LID SWITCH
(2 REQ'D)
621-139
BALANCE
BRACKET
621-104
SWITCH
BUTTON
621-160
TEMP.
SWITCH
621-194-110
AIR
CYCLINDER
621-001-110
4 PLACE
BALANCE
ASSY.
621-182
UPPER OVEN
INSULATION
621-183
THERMOCOUPLE
621-184
THERMOCOUPLE
621-231
BALANCE
GUIDE BLOCK
621-060
COVER LIFT
CYLINDER
(2 REQ'D)
621-174
UPPER
FURNACE
621-098
FILTER
621-106
FAN
621-163
WASHER
ADJUSTMENT
(2 REQ'D)
621-170
LEVELING
PAD (2 REQ'D)
604-552
SPACER
780-970
LEVELER-FOOT
(2 REQ'D)
621-366
INDEXER/
LIFTER
614-442-110
CRUCIBLE
TURNTABLE KIT
621-127
CLEVIS PIN
(2 REQ'D)
621-123
FILTER
ASSY.
502-335
CRUCIBLE LINER
500/pkg.
621-331
LARGE CERAMIC
CRUCIBLE
5/pkg.
529-048
LARGE CERAMIC
COVER
5/pkg.
6/6/11
Figure 10-2
Front View Balance Removed
Figure 10-3
Left Side Balance Removed
Illustrations
TGA701
103
Figure 10-4
AnalyzerRight Side View
104
TGA701
Illustrations
Figure 10-5
Furnace Open with Carousel
Illustrations
TGA701
105
Figure 10-6
Carousel Location
Figure 10-7
Pedestal Location in Furnace
106
TGA701
Illustrations
Figure 10-8
Furnace Thermocouple Installation
Figure 10-9
Top Furnace CoverInternal View
Illustrations
TGA701
107
Oxygen - 35psi
Nitrogen - 35psi
Air - 45psi
Power Cord
Ethernet Connection
Fan Connection
Figure 10-10
Instrument Rear View
108
TGA701
Illustrations
Figure 10-11
Furnace CoverRear View
Figure 10-12
Internal View
Illustrations
TGA701
109
Figure 10-13
Internal View AIndexer
Figure 10-14
IndexerRear View
1010
TGA701
Illustrations
Figure 10-15
IndexerInternal View
Illustrations
TGA701
1011
Figure 10-16
Over Temperature SwitchLocation
Figure 10-17
Over Temperature SwitchReset Button
1012
TGA701
Illustrations
Figure 10-18
Balance Assembly
Illustrations
TGA701
1013
PRESSURE SWITCH
NITROGEN
(618-122)
PRESSURE REGULATOR
(Regulator is on underside of
manifold and is not visible
from this view)
(621-034)
PRESSURE SWITCH
OXYGEN
(618-122)
03/24/2003
REV 5
AIR INLET
FITTING
(618-657)
SW9
SW8
SV10
OXYGEN INLET
FITTING
(612-192)
NITROGEN INLET
FITTING
(618-657)
PRESSURE
TRANSDUCER
(621-036)
MANIFOLD BLOCK
(621-040)
NC
NC
NC
SV0
SV1
SV2
NC
SV3
NC
SV4
NC
NO
SV5
NC
NO
SV6
SV11
NC
NC
SV7
SV12
PRESSURE SWITCH
AIR
(618-122)
NO
SW7
NO
SV8
SV9
PROPORTIONAL VALVE
(618-758-010)
OXYGEN SUPPLY
SOLONOID
(616-567-106)
NITROGEN SUPPLY
SOLONOID
(616-567-106)
ROTATE CAROUSEL
SOLONOID'S
(616-567-108)
AIR SUPPLY
SOLONOID
(616-567-106)
LID POSITION
SOLONOID
(616-567-108)
WEIGH POSITION
SOLONOID'S
(616-567-108)
Figure 10-19
Flow Manifold Assembly
1014
TGA701
Illustrations
Figure 10-20
IndexerFront View
Illustrations
TGA701
1015
Figure 10-21
External Blower Motor
1016
TGA701
Illustrations
Figure 10-22
Lift Cover Cylinder (Part Number 621-060)
Illustrations
TGA701
1017
Figure 10-23
Flow Manifold Assembly (Part Number 621-176)
1018
TGA701
Illustrations
Figure 10-24
AC Power Distribution Panel (Part Number 621-025)
Illustrations
TGA701
1019
Figure 10-25
Indexer/Lifter Assembly (Part Number 621-196)
1020
TGA701
Illustrations
Figure 10-26
Distribution Assembly (Part Number 621-344)
Illustrations
TGA701
1021
Figure 10-27
Top Level Base Assembly
1022
TGA701
Illustrations
Figure 10-28
Lower Divider Plate Assembly
Illustrations
TGA701
1023
Figure 10-29
Gas Panel Assembly (Part Number 621-123)
1024
TGA701
Illustrations
Figure 10-30
Upper Top Level Assembly
Illustrations
TGA701
1025
1026
TGA701
Illustrations
11
Schematics
Schematics
TGA701
111
112
TGA701
Schematics
12
Glossary
A
Ambient Temperature: The ambient
temperature inside the instrument as
measured by a temperature transducer.
This value is in degrees centigrade.
Analysis Date: The date and time the
analysis was completed.
Analysis Time: The length of the
analysis in seconds.
ASCII: A code used to represent text
making it possible to transfer data from
one computer to another. ASCII uses 7
bits for each character, which means
that it is more useful for English or
Western European languages.
B
Batch: In the spreadsheet, the Batch
column displays the batch number
assigned to the sample in the Sample
login dialog box.
Baud Rate: The data transmission
speed between the computer and
balance.
Glossary
C
Calculated: Displays the determined
concentration of the standard as
calculated by the instrument using the
measured areas and current calibration
coefficients.
Calibration: A comparison of a
measurement standard or instrument
with another standard or instrument to
report or eliminate, by adjustment, any
variation or deviation in the accuracy of
the item being compared. (Taylor, John
K. "Standard Reference Materials
Handbook for SRM Users." NIST Special
Publication, 260-100, 1993.)
Certified: The accepted concentrations
of a reference standard, in units of % by
weight or parts per million by weight.
Checksum: A four digit number unique
to the application software and used to
verify proper installation. This number
will vary between electronic assemblies
but is constant between instruments for
a given electronic assembly. This
number changes with each software
update.
Class: A two-digit listing of all different
groups of circuit boards that are signed
on to the network. Each group will have
a distinct class assigned.
Comments: In the spreadsheet, the
Comments column displays information
entered in the Sample login dialog box
by the analyst about the sample or
analysis.
Constancy: In the spreadsheet, the
Constancy column displays True or False
to indicate whether or not the constancy
meets the user defined value for a step.
TGA701
121
D
Data Bits: The number of transmitted
data bits per byte.
Date: In the calibration spreadsheet,
Date displays the date and time of the
calibration.
Description: In the spreadsheet, the
Description column displays information
entered in the Sample login dialog box
by the analyst about the type of
operation or procedure.
Device: A list of the various electronic
assemblies in the instrument that are
connected to the network and
monitored by the program.
Download: From the Diagnostics
Network tab, Download is used to
update the application firmware of a
specific device.
E
Element Temperature: The
temperature of the heating element.
During an analysis, the element
temperature is used to calculate and
control the crucible temperature.
End Temperature: In the Method Step
Parameters, End Temperature specifies
the ending temperature for the current
method step in C.
Error%: In the calibration
spreadsheet, Error% displays the
calculated error for the new calibration:
Error% = 100*([calculatedcertified]/certified).
122
TGA701
F
FPGA: From the Diagnostics Network
tab, FPGA displays the version number
of the FPGA hardware on the device.
Furnace: In the spreadsheet, the
Furnace column displays the number of
the furnace used for analysis if a dual
furnace configuration is being utilized.
Furnace Control: The current furnace
control power setting. Range: 0 (off) to
100% (full power).
Furnace Temperature: The
temperature of the furnace cavity.
During an analysis, the furnace
temperature is used only as a
redundant sensor to monitor for overtemperature conditions.
H
Home Position: The carousel is in the
home position when the reference
crucible is positioned over the balance
pedestal.
I
Initial Mass: In the spreadsheet, the
Initial Mass column displays the initial
sample weight.
Instance: A unique number assigned
to an electronic assembly that shows
how many variations of each electronic
assembly are present in the instrument.
L
Lid Mass: In the spreadsheet, the Lid
Mass column displays the weight of the
crucible lid.
Glossary
M
MAC- ID: The network ID number
assigned to the electronic assembly
connected to the network. This number
is assigned at power up and can vary.
Mass: In the calibration spreadsheet,
Mass displays the mass value of the
standard.
Method: In the spreadsheet, the
Method column displays the method
used for the analysis.
O
Operator: In the spreadsheet, the
Operator column displays the name of
the person who performed the analysis.
This information is entered by the
analyst in the Sample login dialog box.
Orphan: The database keeps track of
data objects such as samples,
calibrations, standards, methods, etc.
that are associated with each other.
Orphan database objects are created
when the connection between data
objects is broken or corrupted.
N
Name: In the spreadsheet, the Name
column displays the name assigned for
the sample in the Sample login dialog
box.
Network Power: From the Diagnostics
Network tab, Network power can be
unchecked, to disable the power to the
network. This only disables the power
that is going to the electronic assembly
and does not disable the AC voltages
inside the instrument. The power to the
network can be turned off to briefly
troubleshoot a circuit board or a section
of the instrument. For longer or more
major troubleshooting, it is
recommended that the instrument be
powered off.
NI Version: The version number of the
software currently being used. This
number may vary between circuit
boards, but is constant between
instruments for a given circuit board.
R
Readability: The smallest increment of
weight displayed. Determines the
number of digits that will display from
the balance results.
Recalculated Date: The date when an
analysis is recalculated. Until an
analysis is recalculated, this column will
display the same data as the Analysis
Date column.
Reference Crucible: An empty
crucible that is placed in the Home or
zero position before analyzing a sample
to correct balance drift.
RMS Error: A method of quantifying
the spread of data. RMS error is used to
determine which calibration curve has a
better fit. A lower RMS error has a
better fit.
RSD: Relative Standard Deviation
Glossary
TGA701
123
T
Temperature: In the spreadsheet, the
Temperature column displays the
crucible temperature for a particular
step at the end of the analysis.
124
TGA701
V
Version: The number of the application
firmware located on the electronic
assembly. This number can vary
between electronic assemblies but is
constant between instruments for a
given electronic assembly.
Volatize: Change from solid or liquid
to gas at relatively low temperatures
and pressures.
W
Weighting: Displays a factor manually
entered by the user to weight a
particular calibration point. When one
calibration point is assigned a higher
value than other calibration points, that
point is considered more important and
is therefore favored by the calibration
curve.
X
XML: A cross-platform tool used to
structure, store, and to send
information in a simple text format.
Using Mass as an example, data is
transmitted as <Mass>1.000<Mass>.
Glossary
13
Index
A
Accessories, and Components .................................................. 127
Actuator Button ....................................................................... 53
Ambient Monitor ...................................................................... 82
Analysis, Overview ................................................................... 54
Analyze a Sample ................................................................... 528
Analyze a Standard ................................................................ 516
Atmosphere ........................................................................... 510
Audible Sounds ...................................................................... 432
Alarm ................................................................... 425, 432
Auto Assign Crucible Location .................................................. 425
Auto Find Crucible Location ..................................................... 425
Automatically Transmit Analysis ............................................... 442
B
Backup Data .......................................................................... 548
Balance
Adjustment ...................................................................... 934
External, Optional - Refer to External Balance
Instability......................................................................... 429
Installation ......................................................................... 28
Internal Balance Tab.......................................................... 427
Poor Repeatability ............................................................. 958
Resolution See Specifications ........................................... 129
Test ................................................................................. 937
Unstable Readings ............................................................. 958
View Balance See View Menu ............................................. 48
Barometric Pressure ............................................................... 425
Batch Number, Change ........................................................... 414
Blower, External....................................................................... 32
Blower Maintenance............................................................. 34
Blower Filter Maintenance .................................................... 34
Buffers
Export Buffers................................................................... 545
Index
TGA701
131
C
Calibration ............................................................................ 518
Add Standard ................................................................... 525
Edit Calibration ................................................................. 524
Format Pane ..................................................................... 521
Manual Calibration See Format Pane ................................. 521
Manual Weighting See Format Pane .................................. 521
New Calibration................................................................. 523
Plot ................................................................................. 522
Print ................................................................................ 520
Results Display ................................................................. 522
Saving Calibration ............................................................. 524
Spreadsheet Pane ............................................................. 522
Viewing Calibration ............................................................ 524
Calibration Menu Bar .............................................................. 519
Carousel
Adjust .............................................................................. 940
Advance Carousel Switch ................................................... 940
Alignment with Pedestal ..................................................... 959
Carousel Return Switch ...................................................... 940
Home Position................................................................... 941
Install ................................................................................ 28
Lid Position Switch ............................................................ 940
Poor Flow Calibration ......................................................... 960
Position ............................................................................ 426
Positioning Errors .............................................................. 959
Speed Too Fast ................................................................. 961
Turn Position Switch .......................................................... 939
View Carousel ................................................................... 423
Weigh Position Switch ........................................................ 939
Chassis, Electronic Fan Filter ..................................................... 65
Columns in Spreadsheet.......................................................... 415
Communications .................................................................... 810
Comparator ........................................................................... 510
Components .......................................................................... 127
Computer
Autoexec.bat File .............................................................. 964
Communication with Instrument ......................................... 958
Diagnose Problems ............................................................ 964
Install ................................................................................ 25
132
TGA701
Index
D
Data, Backup and Restore ....................................................... 548
Data Transmit
Create and Modify Transmission Formats ............................. 439
Transmit Sample Data ....................................................... 550
Database
Delete.............................................................................. 463
Archive Log ...................................................................... 472
Managing for 21 CFR Part11 ............................................... 466
Menu ............................................................................... 469
Select Connection ............................................................. 459
Declaration of Conformity ........................................................ 121
Derivatives, Configuring Plot to Display ..................................... 420
Diagnostics.............................................................................. 81
Diagnostics Menu ................................................................... 411
Dimensions See Specifications .............................................. 129
Dual Instrument Installation .................................................... 212
E
Edit Menu ................................................................................ 48
Electrical Power Supply
Specifications ................................................................... 129
Troubleshooting ................................................................ 960
End Temperature ..................................................................... 58
Equation Examples ................................................................. 513
Index
TGA701
133
F
Facility Requirements ............................................................. 130
Filters
Furnace Fan Filter ............................................................... 65
Electronic Chassis Fan Filter ................................................. 65
Filters for Sample Results ........................................................ 534
Firewall, Windows .................................................................. 921
Final Weight .......................................................................... 510
Flow, Poor Flow Calibration ...................................................... 960
Flow Rate .............................................................................. 510
Furnace
Adjust Cover Speed ........................................................... 943
Calibration Problems .......................................................... 961
Clean ................................................................................. 66
Cover Position................................................................... 425
Cover Speed Too Fast ........................................................ 961
Excessive Smoke .............................................................. 961
Fan Filter ........................................................................... 65
Overtemp ......................................................................... 425
Seal Adjustment ............................................................... 944
Thermocouple ................................................................... 949
134
TGA701
Index
G
Gas
Connections........................................................................ 24
Flow Rate See Specifications ............................................ 129
Purity See Specifications ................................................. 129
H
Hardware Calibration ................................................................ 93
Help Menu ............................................................................. 411
Hold Time ............................................................................... 59
Humidity See Specifications .................................................. 129
I
Import Data .......................................................................... 542
Installation
Balance, Pedestal, Carousel .................................................. 28
Dual Instrument ................................................................ 212
External Blower................................................................... 32
TGA701 Analyzer ................................................................ 23
Interference to Other Devices .................................................. 120
International Installation ......................................................... 217
K
Key See Copy Protection Key
L
Lid Position Switch ................................................................. 940
Log File, View .......................................................................... 68
M
Main Window, Software ............................................................. 45
Maintenance ............................................................................ 61
External Blower................................................................... 34
Periodic Schedule ................................................................ 62
Reset Counters ................................................................... 63
Maintenance Menu ................................................................. 411
Max Time ................................................................................ 59
Method
Clone .............................................................................. 414
Create ............................................................................... 56
Delete.............................................................................. 414
Edit ................................................................................... 56
Index
TGA701
135
N
Network .................................................................................. 88
Notice, Warranty .................................................................... 112
Number Formatting ................................................................ 449
O
Options ................................................................................. 125
Overtemp .............................................................................. 425
Oven Temperature See Specifications .................................... 129
Over Temperature Switch Reset ............................................... 948
P
Pedestal .................................................................................. 28
Pneumatic Actuator, Adjust ..................................................... 940
Start Instrument ...................................................................... 44
Preweighed Crucibles .............................................................. 530
R
Ramp Rate .............................................................................. 58
Ramp Time .............................................................................. 58
Restore Data ......................................................................... 549
Results, Recalculate Results....................................................... 49
Result Format ........................................................................ 512
Result Units ........................................................................... 512
S
Sample
Analyze ............................................................................ 528
Delete.............................................................................. 413
Exclude ............................................................................ 519
Include ............................................................................ 519
Log In .............................................................................. 526
Templates ........................................................................ 446
Weight, Incorrect .............................................................. 959
Sample Filters ........................................................................ 534
Automatic Updates for Filters .............................................. 536
Predefined Filters .............................................................. 536
Samples Menu ......................................................................... 49
136
TGA701
Index
T
Temperature
Control See Specifications ............................................... 129
End ................................................................................... 58
Operating See Specifications ............................................ 129
Start.................................................................................. 58
Templates, Sample ................................................................. 446
Theory of Operation.................................................................. 71
Thermocouple ........................................................................ 949
Adjustment ...................................................................... 949
Element ........................................................................... 949
Furnace ........................................................................... 949
Index
TGA701
137
U
USB Driver, Reinstall .............................................................. 960
User
Add or Change User Permission for Instrument ..................... 454
Assign User to Windows ..................................................... 452
User Defined Fields................................................................. 447
V
Ventilation ............................................................................... 24
View Menu .............................................................................. 48
W
Warranty............................................................................... 112
Weigh Position Switch ............................................................. 939
Weight Loss, Configuring Plot to Display.................................... 420
Window................................................................................. 510
Windows Firewall ................................................................... 921
138
TGA701
Index