Variaxis I Series

Variaxis
YAMAZAKI MAZAK CORPORATION

1-131 Takeda, Oguchi-cho, Niwa-gun, Aichi-pref., Japan
TEL : +(81)587-95-1131
FAX : +(81)587-95-2717
Specifications are subject to change without notice.

This product is subject to all applicable export control
laws and regulations.
The accuracy data and other data presented in this
catalogue were obtained under specific conditions.
They may not be duplicated under different conditions.
(room temperature, workpiece materials, tool material,
cutting conditions, etc.)
www.mazak.com
VARIAXIS i series 13.09.5000 T 99J264513E0
EE
Variaxis
500
600
700
700T
800
Multiple-Surface / Simultaneous 5-axis Machining Center
5-axis simultaneous machining centers designed

for exceptional versatility
Now available with turning capability
The VARIAXIS i series features high-speed,
high-accuracy performance
Largest machining envelope for
this class machining center
The VARIAXIS i series is designed for multiple surface machining as well as

simultaneously controlled 5-axis machining to reduce production lead time.
Additionally, turning capability, 2 pallet changer systems and FMS are
available to meet a large variety of production requirements.
Innovative support
for operators
02
Ease of operation
Designed with environmental

considerations
03
Extensive Series Range
Compact model for small complex

workpieces with high-precision
requirements
VARIAXIS i-500
Table size500 mm Width 400 mm
Max. workpiece size500 mm 350 mm
High-accuracy, high-speed
machining of multiple-surfaces
VARIAXIS i-600
Tool magazine
12000 rpmstandard
30 toolsstandard
12000 rpm High-torqueoption
40 toolsoption
18000 rpmoption
60 toolsoption
25000 rpmoption
80 toolsoption
30000 rpmoption
120 toolsoption
Spindle
Tool magazine
12000 rpmstandard
30 toolsstandard
40 toolsoption
18000 rpmoption
80 toolsoption
25000 rpmoption
120 toolsoption
30000 rpmoption
High-accuracy, high-speed
machining of multiple-surfaces
Spindle
Tool magazine
12000 rpmstandard
30 toolsstandard
40 toolsoption
18000 rpmoption
80 toolsoption
25000 rpmoption
120 toolsoption
VARIAXIS i-700
NEW
Spindle
30000 rpmoption
Turning capability for

further productivity
Spindle
Tool magazine
18000 rpmstandard
30 toolsstandard
40 toolsoption
VARIAXIS i-700T
80 toolsoption
120 toolsoption
Table size630 mm
No.50 spindle for large /

heavy workpieces
VARIAXIS i-800
Spindle
Tool magazine
10000 rpmstandard
30 toolsstandard
18000 rpmoption
40 toolsoption
80 toolsoption
120 toolsoption
04
05
Intelligent Machine
A variety of Intelligent Functions provides incomparable
operator support for exceptional ease of operation and the
optimum machine efficiency
Heat Displacement Control
INTELLIGENT
THERMAL
SHIELD
The VARIAXIS i series is equipped with automatic compensation for room

temperature changes, the INTELLIGENT THERMAL SHIELD, to realize
enhanced continuous machining accuracy. MAZAK has performed extensive
testing in a variety of environments in a temperature controlled room and has
used the results to develop a control system that automatically compensates
for temperature changes in the machining area.
Machine Interference Prevention
INTELLIGENT SAFETY SHIELD

When an operator manually moves the machine axes for
setup, tool measurement by the Tool Eye or changing inserts,
the VARIAXIS i series shows a synchronized 3D model on
the CNC display for checking machine interference. If any
machine interference occurs, the machine motion immediately stops.
Yamazaki Mazak has developed a variety of

functions for the improvement of produc tivity,
high accuracy machining and operator support.
A variety of unique technologies has been
Verbal Message System
developed that incorporate the expertise of
MAZAK VOICE ADVISER
experienced machine operators that real izes
The MAZATROL matrix 2 verbally informs which switches have

been selected and advises caution as necessary during manual
machine operation. This function contributes to a considerable
reduction of problems due to operator error.
unsurpassed pro ductivity and higher accuracy

machining.
Higher productivity by preventing unexpected machine down-time
INTELLIGENT PERFORMANCE SPINDLE
Minimized Vibration
ACTIVE VIBRATION CONTROL

Machine vibration caused by axis-movement acceleration/deceleration can considerably affect machining
accuracy and machining time. The ACTIVE VIBRATION CONTROL reduces the vibration for high accuracy
positioning in all axes. Since this function reduces tool nose vibration, high quality machined surface finishes
are realized and excessive tool nose wear is prevented.
With ACTIVE VIBRATION CONTROL
+X
06
Without ACTIVE VIBRATION CONTROL

+X
Cutting feedrate: 3000 mm/min
+Y
+Y
Cutting
direction
Cutting
direction
Cutting feedrate: 3000 mm/min
The INTELLIGENT PERFORMANCE SPINDLE monitors a variety of properties with sensors housed in the
spindle including temperature, vibration and displacement and provides useful information to the operator.
Thanks to this monitoring, production loss due to machine down time can be minimized.
Comprehensive Maintenance Monitor
INTELLIGENT
MAINTENANCE SUPPORT
Useful information for improved
preventative maintenance to prevent
unexpected machine downtime.
07
DONE IN ONE concept

The DONE-IN-ONE concept incorporates all machining processes from raw
material input through final machining in just one machine.
It provides the ability to reduce production lead time, improve machining accuracy,
reduce floor space and initial cost, lower operating expenses, reduce operator
requirements and to improve the work environment. As a result,the concept not
only streamlines production, it also improves overall management.
DONE IN ONE example;

Reduction of production lead time
Improved machining accuracy
Lower investment
Lower labor expense
Minimized manual finishing
Gear box component
Previous Production Process
Vertical machining centers
Production process for VARIAXIS i
Three
Number of
Operators
One
Three
Number of
Machines
One
Six
Number of
Programs
Two
Six
Number of
Machine Setups
One
Three
machines
Six
Cutting tools
Number of
Fixtures
Large
VARIAXIS i
One
machine
Two
Small
In-process
inventory/
in-process time
08
09
Applications
VARIAXIS i series designed for
multi-surface machining for reduced in-process time
Marine industry component
Workpiece: Propeller
Aerospace component
Workpiece: Fitting
Transportation industry component

Workpiece: Fastener
Automotive component
Workpiece: Arm
Industrial machinery
Workpiece: Optical device component
Aerospace component
Workpiece: Fastener
Aerospace component
Workpiece: Air duct
Aerospace component
Workpiece: Impeller
10
Aerospace component
bracket
11
Higher Accuracy
FEM (Finite Element Method) analysis was used in the design of the VARIAXIS i series.
The traveling column construction successfully suppresses vibration during operation involving high
acceleration/deceleration and maintains consistent high accuracy over the long term.
Additionally, the high-rigidity table features a trunnion design to provide high rigidity for high accuracy machining.
The table rotary axes utilize roller gear cams which eliminate backlash to ensure high- accuracy and
high-efficiency machining.
Ball Screw Core Cooling

Temperature controlled cooling oil
circulates through the ball screw cores
to ensure stable machining accuracy
over extended periods of high speed
operation.
Linear Roller Guides utilized on the

X-, Y-, and Z-axes
The linear roller guides on the X-, Y-and Z-axes utilized by the VARIAXIS i
series provide high-accuracy positioning. Additionally, with their high
rigidity and considerably lower friction, high speed feedrates can be used
over a wide range of machining, from heavy-duty to high-speed cutting.
Equipped with
roller gear cams
Z stroke
Elimination of backlash ensures high

accuracy and high efficiency
machining.
High-Rigidity Table
X stroke
Y stroke
The A-axis features a trunnion design

to provide high rigidity for high
accuracy machining.
A stroke
Wide machining area

The Y-axis stroke has been increased resulting in a larger maximum workpiece size.
Additionally, the overall versatility of 5-axis machining has been expanded due to the larger
Y-axis stroke as well. The VARIAXIS i series has an expanded range of processing with the
table tilted in the A-axis for the machining of workpiece back faces thanks to the long
Z-axis stroke.
C stroke
MAZA-CHECK
Calibration of distance between spindle center line,
A-axis center of rotation and C-axis center of rotation.
Note) The optional wireless touch probe RMP600 is required for the MAZA-CHECK inspection procedure.
12
13
Higher Productivity
Spindle
The VARIAXIS i series is equipped with a high-rigidity, high-speed spindle, designed for a wide range of
applications, from heavy-duty cutting to high-speed cutting of aluminum and other nonferrous materials.
Additionally, higher spindles speeds and higher torque are optionally available spindle to meet a variety of
production requirements.
Compact spindle cartridge
Change tools without returning

table to home position
The spindle is designed to provide an increased
Normally, a 5-axis machining center must return the
machining area and features a compact spindle cartridge
machine table to the home position to change tools. Since it is
for excellent workpiece accessibility with minimum interference.
not necessary to return the VARIAXIS i series table to the home
Additionally, the compact spindle cartridge allows workpieces to
position to change tools, the machining cycle time is reduced.
be efficiently machined at the optimum cutting conditions.
Note) Limitation on VARIAXIS i-800
VARIAXIS i-500/600/700
Speed
12000 rpm
12000 rpm(Standard)
18000 rpm(Option)
High-torque(Option)
No-40/BBT-40/HSK A-63 No-40 / BBT-40 / HSK A-63 No-40/BBT-40/HSK A-63
30000 rpm(Option)
HSK F-63
Torque (40%ED)
22 kW
22 kW
35 kW
23 kW
23 kW
Max. Torque
71.6 Nm
118 Nm
134 Nm
22 Nm
22 Nm
VARIAXIS i-700T
Speed
18000 rpm(Standard)
No-40/BBT-40/HSK T-63/CAPTO C6
Torque (40%ED)
30 kW
Max. Torque
122 Nm
VARIAXIS i-800
14
25000 rpm(Option)
HSK A-63
Speed
10000 rpm(Standard)
No-50/BBT-50/HSK-100
18000 rpm(Option)
HSK A-100
7000 rpm
High-torque(Option)
No-50/BBT-50
Torque (40%ED)
37 kW
55 kW
30 kW
Max. Torque
350 Nm
105 Nm
442 Nm
Turning operation
VARIAXIS i-700T
The rotary table (C-axis) is driven by a direct

drive motor for both C-axis positioning and
turning operation with a maximum spindle
speed of 1100 rpm. Turning is performed with
the A-axis in the 0 degree position or 90
degree position. Since the A-axis is rigidly
clamped on a coupling in the 0 or 90 degree
position for turning operations, high accuracy
machining over extended periods of operation
is ensured.
15
Ergonomics
Convenient Operation
when using an
Overhead Crane
Excellent Accessibility
The operator has excellent access to the table
from the front of the machine for convenient
workpiece loading/unloading and machine setup.
The VARIAXIS i series has unsurpassed

access to the machine table for convenient workpiece
loading / unloading. An over head crane can be easily
Swiveling CNC
Operation Panel with
Adjustable Height
used for the loading / unloading of heavy workpieces

and fixtures thanks to the automatic retractable top
cover.
(Note: i-500 top cover opens separately)
The CNC operation panel has a large

19 inch display and is easily adjusted to
the operators desired position.
400 mm ( i-600 )
500 mm ( i-500, i-700, i-700T )
650 mm ( i-800 )
Opening section:
Maintenance area
Items requiring frequent access for machine
maintenance are arranged in one central location.
Large Window
The large front door window allows workpiece
MAZAK VOICE
ADVISER
machining to be easily monitored by the
The MAZATROL matrix 2 verbally informs
operator.
which switches have been selected and

advises caution as necessary during manual
machine operation. This function contributes to
a considerable reduction of problems due to
operator error.
16
17
Ease of Programming
SMART Functions for Streamlined Data Entry
The standard equipment SMART menu keys can be used to minimize the number of displays in order to reduce the time
required for programming. The type of programming to be performed is selected by menu key. After the selection is
made, only the necessary displays will be shown to simplify programming and program editing.
Large 19 CNC display is standard equipment

Easy programming thanks to conversational programming
High accuracy machining thanks to sub-micron control
Selected mode indicated at top of display
Programs without any machine interference made in the
SMART MODE
minimum time thanks to background simulation

Easy operation thanks to the newest high-speed CPU and panel layout
SMART MODE
SMART
SMARTMAZMODE
SMARTMAZ
SMARTEIAMODE
SMARTEIA
SMART MODE OFF
5-axis spline interpolation
(Option)
5-axis spline interpolation ensures reduced cutting time by controlling deceleration on corners and smooth machining surfaces.
5-axis spline off
5-axis spline on
Flexible display layout

Fast access to frequently used displays.
18
19
Ease of Programming
Simplified
conversational
programming
Ability to use both conversational programming and EIA/ISO

program format - standard equipment
Multiple surface processing can be
performed by conversational programming
or EIA/ISO programs that are prepared by
A wide variety of automatic functions of the
CAM systems. Complex workpiece contours
MAZATROL matrix 2 makes it possible for
requiring simultaneous 5-axis machining
inexperienced operators to easily make machining
prepared by CAM systems.
to easily optimize programs for higher productivity.
Easy programming of multiple-surface
Both MAZATROL
conversational
programs and EIA/ISO
format programs can
be used
Setting Coordinate
Setting Index Angle
machining which normally requires

complex machining programs.
The same home position and coordinate system can be

complicated programming for the angled surfaces.
Combine
both programming
formats
Main:
EIA/ISO program
MAZATROL
EIA/ISO
Sub
program
MAZATROL
EIA/ISO
MAZATROL
Ability to use both conversational

programming and EIA/ISO program format
as sub-programs standard equipment.
Can be used in either method Mazatrol main
program with EIA/ISO sub-program or EIA/ISO
main program with Mazatrol sub-program.
Machine programs can be made with minimum errors and time required for test cuts thanks to
realistic machine 3D simulation displays that can be used for convenient program confirmation and
checking for any machine interference.
Work Simulation
20
Main:
MAZATROL program
VIRTUAL MACHINING
used for the top surface and angled surfaces without requiring any
Program origin
automatic calculation
workpiece
coordinate shift
(MAZATROL)
are processed using EIA/ISO programs
programs. Learning functions allow experienced operators
Multiple-surface
machining
EIA/ISO
program
Conversational
program
Quick verification of workpiece configuration.
Machining simulation
Fast and easy checking for any machine interference.
Setting Index Angle

Coordinate Shift
21
Factory Automation
2 pallet changer (option)
Preparation for hydraulic fixtures (option)
The operator can setup the next workpiece during the machining of the current workpiece.
For hydraulic power supply from the machine to hydraulic fixtures.
The 2-pallet changer system for the VARIAXIS i-600 / 700 / 700T provides excellent access into the setup area for
increased ease of operation.
340 mm Table
500 mm Table
Details
4-M6 tapped
100H7
72
O ring (p-12)
0.5
-0.02
99
Cap
A1
18 -0.04
VARIAXIS i-500
VARIAXIS i-600
VARIAXIS i-700
VARIAXIS i-800
45
B1
B2
PC
D3
5
PC
16
500
340
+0.06
0
1.80.05
VARIAXIS i-500
with 2 pallet changer
D7
A2
8
2
A1/A2 Hydraulic clamp

B1/B2 Hydraulic unclamp
VARIAXIS i-800
630mm 500mm Table
500
VARIAXIS i-700
00
6
3
00
500
VARIAXIS i-700
700mm 500mm Table
500
VARIAXIS i-600
600mm 500mm Table
Unitmm
2 pallet changer
hydraulic power is only available at the set-up position.
Air inlet
Pallet size
22
VARIAXIS i-500
2 PC specifications
VARIAXIS i-600
2 PC specifications
VARIAXIS i-700
2 PC specifications
VARIAXIS i-700T
2 PC specifications
VARIAXIS i-800
2 PC specifications
400 mm
400 mm
500 mm
610 mm
500 mm
Max. workpiece size
500 350 mm
600 425 mm
730 500 mm
730 500 mm
730 500 mm
Max. loading capacity
300 kg
300 kg
600 kg
600 kg
500 kg
Pallet change time
10.5 sec.
19 sec.
22 sec.
22 sec.
14.5 sec.
1000.2 1000.2
120.0
196.4
112.7
191.9
187.8
A
500
For machines equipped with the 2 pallet changer ,

VARIAXIS i-800
VARIAXIS i-800 pallet dimension
Hydraulic inletB
Hydraulic inletA
1000.2 1000.2
169.6
500
Unitmm
23
Factory Automation
Environmentally Friendly
Convenient system expansion to meet changes in production

requirements PALLETECH SYSTEM
Designed with environmental

considerations
The PALLETECH SYSTEM is designed with the flexibility required for shorter product life cycles, reduced in-process
inventory, just-in-time production and other demands of today's manufacturing environment.
The PALLETECH MANUFACTURNING CELL has a single level pallet stocker and the PALLETECH HIGH-RISE SYSTEM
features a two level or three level pallet stocker. The system can also have HORIZONTAL CENTER NEXUS series and
INTEGREX i-V series integrated into the same system
The linear roller guides utilized by all linear axes are lubricated by
Minimum
Minimum
16
1 level
200
2 levels
12
200
3 levels
18
200
Loading station (s)
Loading robot
Machine (s)
Number of pallets
grease instead of oil. With this system, tramp oil in the coolant is
considerably reduced resulting in an extended service life for
coolant for reduced frequency of disposal. Additionally, high efficiency
LED work lights are used for illumination of the machining area.
These lights are automatically shut off after a predetermined period
for lower power consumption when the machine is in the stand-by state.
Power consumption
display (Optional)
PALLETECH HIGH-RISE SYSTEM
(3-level stocker with 18 pallets and loading station)
The electrical power meter displays

the machine accumulated electrical
power consumption.
PALLETECH MANUFACTURING CELL WEB

All functions are available over networked
PCs without any special software thanks to
Production
management (office)
Operation monitoring
Scheduling
Setup station (factory)

Operation instructions display
24
Manufacturing
technology (office)
Program management
Program uploading
the browser-based operation system.

The system can be managed by pallet
number or part number.
Chip conveyor /
Automatic power off
The optional chip conveyor is
automatically shut off after a
predetermined period for lower power
consumption when the machine is in
the stand-by state.
Tool room (factory)

Tool life/breakage monitoring
25
VARIAXIS i-500 Stroke Diagram

unit : mm
unit : mm
X:510
255
255
X:350
175 175
C-AXIS CENTER
Spindle motion area
Y:550
340
210
Spindle motion area
A-AXIS CENTER
Y:910
400
200
530
Z:510
20
79
50
50
450
450
300
210
40
500
580
530
210
350
(Max. workpiece height)
Z:510
40
50
10
90
510
130
350
A-AXIS CENTER
500
(Max. workpiece diameter)
400
C-AXIS CENTER
40
130
210
340
C-AXIS CENTER
910
510
A-AXIS CENTER
700
( A = 0)
50
700
160
( A = -90)
VARIAXIS i-500 Table Interference

unit : mm
200
350
340
Y:910
210
460
450
400
700
500
50
90
500
15
90
280
400
170
510
79
Z:510
70*1
450
400
50
530
580
50
64
50
350
Z:510
340
40
400
( A = -0)
Y:910
X:510
10
180
36
40
( A = -90)
130
210
381.5
340
75
381.5
210
X:350
210
( A = -90)
19
50
381
00
700
( A = -90)
75
79
265
( A = -90)
Y:550
50
380
340
510
500
327.5
395
550
00
100
150
255
25
40
210
55.3
127.5
00
222.5
300
154.8
527
275
127.5
unit : mm
500
( A = -0)
160
700
( A = 0)
50
700
150
500
260
( A = 0)
*1 Specification is different for 2PC.
26
27

unit : mm
unit : mm
X:630
315
315
730
850
365
450
400
A-AXIS CENTER
1100
X=0
Z=0
230
650
Z:600
-12
A-AXIS CENTER
+3
20
-1
C-AXIS CENTER
80
50
50
0
50
700
650
500
200
200
C6
500
X=0
Z=0
600
C-axis center
-90
500
560
600
Y:1100
500
+30
+
850
75
850
175
( A = 90)
( A = 0)

unit : mm
unit : mm
520
Y1100
600
500
587
587
330
500
350
500
240
600
10
250
630
355
850
500
139
15
500
455
00
490
80
315
40
0
7
600
425
469
455
225
400
400
50
8
0
81
560
675
50
170
730
600
Z:600ST.
450
170
120
207
400
50
80
50
50
100
450
135
50
511
R14
650
700
C6
500
200
85
850
530
Y:1100
500
630
560
( A = -90)
X-X ( A = 90)
ATC door
210
( A = -90)
230
435
290
435
500
290
40
11
620
810
Y-Y ( A = 90)
R1
R5
11
R5
R1
45
175
850
( A = 0)
28
75
850
250
500
( A = 0)
350
280
175
Y-Y ( A = 0)
R1
175
511
511
45
30
X-X ( A = 0)
29
VARIAXIS i-700T Stroke Diagram
VARIAXIS i-700T Tooling System

unit : mm
X:630
315
unit : mm
315
A-AXIS CENTER
Y:1100
500
600
C-AXIS CENTER
Z:600
700
650
Unit No.
50
50
70
500
50 (Max. workpiece height)
60
200
C
Pull stud
Unit name
51278020100 CAT
Qty
( A = 90)
75
850
175
850
( A = 0)
VARIAXIS i-700T Table Interference

unit : mm
500
50
587
2525125
600
70
480
587
GL
600
500
GL
1100
63
225
335
f
0
5
8
0
850
810
290
435
( A = -90)
630
Unit No.
500
( A = -90)
ATC door
1100
500
600
100
450
600
70
50
50
650
700
C6
500
200
630
170
175
850
( A = 0)
30
75
850
185
630
Right / Left
Straight turning
Cutter straight turning
ID turning (straight)
fGLD
Unit No.
Right / Left Insert type
Unit No.
Right / Left
fGL
2211032
51278011300
25125
51278000100
4065
51278011400
51278000200
2714040
51278000300
51278003600
51278000400
51278003700
3517550
51278000500
51278003800
51278000600
51278003900
2211032
51278000700
51278004000
51278000800
51278004100
2714040
51278001700
51278004200
51278001800
51278004300
3517550
51278001900
51278004400
51278002000
51278005700
2211032
51278002100
51278005800
51278002200
51278005900
2714040
51278006000
51278006100
3517550
51278006200
51278006300
2211032
51278006400
51278006500
2714040
51278006600
51278006700
3517550
51278006800
51278003300
51278003400
51278003500
285
( A = 0)
31
Table Dimensions
40
93
55
VARIAXIS i-700T
+0.016
50 H 60
50
00
.2
+2
12 0
A-A
100 0.2
B-B
0.2
100 0.2
100 0.2
14
11
+0.2
12 0
VARIAXIS i-800
72
A-A (1 : 1)
0
80
+2
12 0
30
115
T-slot (center)
72
55
+0.016
50 H6 0
11
30
90
22
+0.180
18H12 0
100 0.1
100 0.1
+2
30 0
+2
30 0
T-slot (others)
+0.2
12 0
B-B (1 : 1)
115
315
14
11
30
A
+0.2
30 0
+0.027
18H8 0
100 0.1
100 0.1
+0.1
315 0
630
55
+0.016
50H6 0
+0.027
18H8 0
A
B
+0.1
250 0
1000.1 1000.1 50
.2
500
110
0.2
+2
12 0
+0.2
30 0
00
250
50 1000.1 1000.1
100 0.2
+0.016
50H6 0
B-B (1 : 1)
70
32
A-A
30
B
B
250
50 1000.1 1000.1
500
0.2
+0.1
250 0
1000.1 1000.1 50
100 0.2
B-B
110
55
+0.027
18H8 0
00
VARIAXIS i-700
+0.016
50 H6 0
100 0.2
VARIAXIS i-600
55
B
B
100 0.2
100 0.2
+0.027
18H8 0
630
26 14
800.1
+2
30 0
10.5
30
+0.027
18 H8 0
Center (1) H8
Others (4) H12
40
200
800.1
400
800.1
200
VARIAXIS i-500
800.1
unit : mm
A-A
Reference slot
A-A (1 : 1)
33
Machine Dimensions
unit : mm
VARIAXIS i-700/700T
VARIAXIS i-500
2400
3205
3935
892
2975
3457
3060
2400
Shown with optional CONCEP WS (rear disposal)
VARIAXIS i-600
VARIAXIS i-800
2695
5080
1762
905
3515
3806
3187
2200
Shown with optional CONCEP WS (rear disposal)
34
Shown with optional CONCEP WS (side disposal)
35
Spindle output / torque diagram

VARIAXIS i-500/600/700
12000 rpm
standard spindle
Output
Torque
AC 22 kW
40%ED
71.6 Nm
40%ED
52.5 Nm
Cont. rating
Output15%ED
Output40%ED
OutputCont. rating
Output
kW
Torque15%ED
Torque40%ED
TorqueCont. rating
Torque(Nm)
100.0
143 Nm
22 kW
100
15 kW
10.0
71.6 Nm
12000 rpm
High-torque spindle(option)
Output
52.5 Nm
10
Torque
1.0
1
2000
1450
35
100
12000
10000
1000
118 Nm
40%ED
100
167 Nm
210 Nm
252 Nm
Torque1min.rating
Torque15%ED
Torque50%ED
Torque15min.rating
TorqueCont. rating
118 Nm
10
Torque(Nm)
22.2 kW
22 kW
18.5 kW
18000 rpm
spindle(option)
Output
18.5 kW
95.5 Nm
15 kW
Torque
1
2200
95.5 Nm
Cont. rating
2045(winding changerover speed)

3000
AC 22 kW
40%ED
Output
kW
Output1min.rating
Output15%ED
Output25%ED
Output15min.rating
OutputCont. rating
0.1
1850(winding changerover speed)
2200
2200
1000
100
Spindle speed (rpm)
1060
AC 35 kW
40%ED
Output
kW
Output
15%ED
Output
40%ED
Output
Cont. rating
100
35
26
18.5
166 Nm
10
134 Nm
Torque(Nm)
100
88 Nm
134 Nm
40%ED
10
88 Nm
Cont. rating
12000
Torque15%ED
Torque40%ED
TorqueCont. rating
1850
2000
6000
1500
10
10000
35
Spindle speed (rpm)
100
16500
4457 10000 18000
1000
winding changerover speed
Spindle speed (rpm)
VARIAXIS i-700T
25000 rpm
spindle(option)
Output
Torque
AC 23 kW
40%ED
22 Nm
40%ED
14.3 Nm
Cont. rating
Output
kW
Output25%ED
Output40%ED
Output50%ED
OutputCont. rating
Torque25%ED
Torque40%ED
Torque50%ED
TorqueCont. rating
Torque(Nm)
30
30kW
28.6 Nm
30
22.0 Nm
23kW
20
21.0 Nm
20
30000 rpm
spindle(option)
Output
22kW
14.3 Nm
15kW
Torque
10
10
10000
22 Nm
40%ED
14.3 Nm
Cont. rating
AC 23 kW
40%ED
20000
Output
kW
Output25%ED
Output40%ED
Output50%ED
OutputCont. rating
Torque25%ED
Torque40%ED
Torque50%ED
TorqueCont. rating
Torque(Nm)
30
30kW
28.6 Nm
30
22.0 Nm
23kW
21.0 Nm
20
Output
22kW
14.3 Nm
15kW
Torque
10
10
10000
AC 30 kW
40%ED
122 Nm
40%ED
72.4 Nm
Cont. rating
Spindle speed (rpm)
20
18000 rpm
standard spindle
Output
kW
35
Torque(20%ED)
Torque(40%ED)
Torque(50%ED)
Torque(30min.rating)
Torque(Cont. rating)
Torque(Nm)
200
30
150
25
20
100
15
10
50
5
0
20000
Output(20%ED)
Output(40%ED)
Output(50%ED)
Output(30min.rating)
Output(Cont. rating)
2000
Spindle speed (rpm)
4000
6000
8000
10000
12000
14000
0
18000
16000
Spindle speed (rpm)
VARIAXIS i-800
10000 rpm
standard spindle
Output
Torque
AC 37 kW
40%ED
350 Nm
40%ED
239 Nm
Cont. rating
Output
kW
100
Output1min.rating
Output25%ED
Output40%ED
OutputCont. rating
Max.torque
586 Nm
Torque1min.rating
Torque25%ED
Torque40%ED
TorqueCont. rating
44.4 kW
18000 rpm
spindle(option)
Output
kW
239 Nm
100
Output
AC 55 kW
40%ED
Torque
105 Nm
40%ED
22 kW
15 kW
10
1
900
0
100
1070
430
1800
1000
Spindle speed (rpm)
8000
1
10000
85.9 Nm
Cont. rating
Torque(Nm)
120
105 Nm
55 kW
50
45 kW
85.9 Nm
26.4 kW
600
Torque40%ED
TorqueCont. rating
60
30 kW
350 Nm
36
37 kW
489 Nm
10
Torque(Nm)
Output40%ED
OutputCont. rating
100
40
80
30
60
20
40
10
20
14000
0
5000
10000
Spindle speed (rpm)
15000
0
18000
7000 rpm
High-torque spindle(option)
Output
AC 30 kW
40%ED
Torque
774 Nm
40%ED
318 Nm
Cont. rating
Output
kW
Output1min.rating
Output
15%ED
Output
40%ED
Output
Cont. rating
Torque1min.rating
Torque15%ED
Torque40%ED
TorqueCont. rating
Torque(Nm)
100
929 Nm
36 kW
774 Nm
30 kW
442 Nm
318 Nm
22 kW
100
10
10
475
614
450
660
370
10
100
900
1000
Spindle speed (rpm)
7000
1
10000
37
Standard Machine Specifications
Stroke
Table
Spindle
Feedrate
Automatic tool
changer
Motors
Machine size
VARIAXIS i-700
VARIAXIS i-700T
X-axis travel (spindle head left / right)
630 mm
630 mm
910 mm
Y-axis travel (spindle head back / forth)
1100 mm
1100 mm
510 mm
Z-axis travel (spindle head up / down)
600 mm
600 mm
-120+30
-120 +30
A-axis travel (table tilt)
-120+30
-120+30
C-axis travel (table rotation)
360
360
360
360
Distance from table top to spindle nose
50560 mm (table horizontal)
Table size
500 mm 400 mm
600 mm 500 mm
Table size
700 mm 500 mm
630 mm
Max. workpiece size
500 mm 350 mm
700 mm 450 mm
Max. workpiece size
850 mm 500 mm
850 mm 500 mm
Table load capacity (evenly distributed)
300 kg
500 kg
700 kg
700 kg
Table surface configuration
18 mm T-slot5 80 mm pitch
M16 P2 tap hole
Max. spindle speed
12000 rpm
12000 rpm
Turning table
Tuning table speed
1100 rpm
Spindle taper
No.40
No. 40
Milling spindle
Max. spindle speed
12000 rpm
18000 rpm
Spindle bearing ID
80 mm
80 mm
Spindle taper
No.40
No.40
Rapid traverse rate (X-,Y-/ Z-axis /A-,C-axes)
60m/min / 56m/min / 18000/min
60 m/min / 56 m/min / 18000/min
Spindle bearing ID
80 mm
70 mm
Cutting feedrate*1(X-,Y-, Z-axis /A-,C-axes)
56m/min / 18000/min
56 m/min / 18000/min
60 m/min / 56 m/min / 18000/min / 18000/min
60 m/min / 56 m/min / 18000/min / 36000/min
Simultaneously controlled axes
Cutting feedrate1(X-,Y-, Z-axis / A-axis / C-axis)
56 m/min / 18000/min / 18000/min
56 m/min / 18000/min / 36000/min
Min. indexing increment (A-, C-axis)
0.0001
0.0001
Indexing time (A-axis) (Clamp/unclamp time not included)
0.50 s / 90
0.55 s / 90
0.0001
0.0001
Tool shank configuration
No.40
No.40
0.55 s / 90
0.65 s / 90
Tool storage capacity
30
30
No.40
No.40
Max. tool diameter/length (from gauge line)/weight
90 mm / 300 mm / 8 kg
90 mm / 300 mm / 8 kg
30
30
Max. tool diameter with adjacent tool pockets empty
130 mm
130 mm
90 mm / 360 mm / 8 kg
90 mm / 360 mm / 8 kg
Tool selection method
Random selection / shortest path
130 mm
130 mm
Tool change time(chip-to-chip)
4.5 s
3.4 s
Spindle motor (40% ED / Cont. rating )
22 / 15 kW (30 / 20 HP)
22 / 15 kW (30 / 20 HP)
3.6 s
3.6 s
Electrical power requirement
50.5 / 40.5 kVA ( 40% ED / Cont. rating )
22 / 15 kW (30 / 20 HP)
30 / 22 kW (40 / 30 HP)
Air supply
200 NL / min
360 NL / min
Height
2975 mm
3187 mm
Air supply
360 NL / min
450 NL / min
Floor space
2400 3060 mm
2200 3806 mm
Height
3457 mm
3457 mm
Machine weight
8000 kg
13000 kg
Floor space
2400 4121 mm
2400 4121 mm
Machine weight
15000 kg
16000 kg
VARIAXIS i-500
VARIAXIS i-600
350 mm
510 mm
550 mm
510 mm
Stroke
Table
Feedrate
Automatic tool
changer
Motors
Machine size
* Limited feedrate with continuous movement.

1

1
38
39
Standard Machine Specifications
MAZATROL matrix 2 Specifications

VARIAXIS i-800
Stroke
Table
Spindle
Feedrate
Automatic tool
changer
Motors
Machine size
730 mm
850 mm
560 mm
-120+30
360
Table size
800 mm 630 mm
Max. workpiece size
1000 mm 500 mm
1000 kg
Max. spindle speed
10000 rpm
Spindle taper
No.50
Max. 5 axes ( Simultaneous 4 axes )

Least input increment
Interpolation
Multi-tasking machine control
2 MB (5300 m), *8 MB ( user area 7.7 MB, 20000 m )
0.0001
Interface
4.5 s
37 / 30 kW (50 / 40 HP)
75.4 / 64.04 kVA( 40% ED / Cont. rating )
Air supply
300 NL / min
Height
3515 mm
Floor space
2695 5369 mm
Machine weight (CNC panel included)
19600 kg
19 inch color XGA TFT
NC display languages
210 mm
256, *512, *960
Display
Protocol
*Tool-tip point control, *3-dimensional tool compensation
Program registration
125 mm / 400 mm / 20 kg
Rapid traverse, Cutting feed ( Per revolution, Per minute ), Feedrate clamp, Override
( Rapid traverse, Cutting feed, External override, 2nd override, Override cancel )
Spiral interpolation, Virtual axis interpolation, Helical interpolation,
Automatic acceleration/deceleration feedrate ( Linear acc./dec., Time constant ), Constant tangential speed control, Dry run
42 m/min / 18000/min
30
Positioning ( Independent axes control, Linear interpolation ), Linear interpolation, *Synchronized milling, spindle tapping
*Polar coordinate interpolation, *5-axis spline interpolation

Feed function
Cutting feedrate*1(X-,Y-, Z-axis /A-,C-axes)
*Shape error designation, *Rotational-shape correction

*High-speed feedrate for contour defined in small program increments
*Cylindrical coordinate interpolation, *NURBS interpolation,
42 m/min / 18000/min
No.50
Smooth high gain control, *Scale feedback, Absolute position detection
MAZACC-2D
100 mm
0.62 s / 90
99999.9999mm, 9999.99999inch, 99999.9999
High precision control

MAZACC-3D
Max. 5 axes ( Simultaneous 4 axes )

0.0001mm, 0.00001inch, 0.0001
Max. programmable value
Spindle bearing ID
EIA / ISO
MAZATROL
English, German, French, Italian, Spanish, Dutch, Norwegian, Swedish

Finnish, Danish, Portuguese, Turkish, Polish, Czech, Romanian
Chinese (simplified), Chinese (traditional), Korean, Slovakian, Russian, Hungarian, Bulgarian, Japanese, ( simplified language switching )
Windows languages
English, Chinese ( simplified / traditional ), Korean, Russian, Japanese ( Selection )
Data Input / Output
Spindle function
USB, *CF card

*MAZAK protocol, Net work protocol
Card BUS, Ethernet (1000BASE-TX), *PROFIBUS-DP, *EtherNet / IP, *SPRINT I/F, *CC-Link
S code output ( 8-digit binary output, Analog output, Actual revolution speed binary output ), Spindle revolution control
(RPM clamping, High speed RPM confirm/speed change detection, Rotary speed display), Spindle override ( 0 - 150 % ), multiple orient
Tool function
T code output ( 8-digit binary data, Next tool, Used tool ), Tool life monitoring
Spare tool exchange, Tool management ( Group number., Pocket number )
Tool compensation
Tool length compensation, Tool diameter compensation
Number of registered tools
Max. 4000
Tool offset pairs

Miscellaneous
functions
Coordinate system
control
4000
M code output ( M3 - digit ), Simultaneous output of four 3-digit M codes,
Second miscellaneous functions ( B 3-digit output ), High speed MSTB interface
Machine coordinate system
MAZATROL coordinate system
( Machine coordinate system, Machine coordinate system shift, Zero point shift )
Work coordinate system
( Work coordinate system, Work coordinate system shift )

Manual operation
Rapid traverse, Cutting feed, Handle feed, Zero point return, Manual control ( machine lock, gear shift, barrier cancel ),
Manual spindle control ( spindle start, stop, reverse, jogging )
Automatic operation
Memory operation, MDI operation, Cycle start, NC reset, Single block, Feed hold, Single process
Optional block skip, Optional stop, Machine lock
Feed override, Spindle control, Dry run, Manual handle control, Tool path storage ( TPS ), Geometric deviation compensation
Hard disk memory operation, *Ethernet operation,

*IC memory card operation
Background functions
Machine compensation
Protection functions
Measuring functions
During automatic operation ( Programming, Data input / output, Tool path check )
Backlash compensation, Pitch error compensation, Rotational axis pitch error compensation, Thermal displacement compensation
Emergency stop, Over travel, Interlock ( cutting start, axis interlock ), Alarm, Intelligent safety shield,Virtual Machining, Mazak Voice Adviser
Manual measurement (Tool length measurement, Measurement on machine, *Squareness measurement)
Automatic measurement ( MMS cordinate measurement, External measurement), *Measurement data printout
* : option
40
41
Standard and optional equipment
i-500
i-600
i-700
i-700T
500 mm400 mm T-slot table
Table
300 mm tapped table
Machine
Work light
Intelligent Thermal Shield
10000 rpm spindle
630 mm table
18000 rpm spindle
Work light
7000 rpm spindle
Intelligent Thermal Shield
Tool length measurement
12000 rpm spindle
Laser tool measurement system
12000 rpm high-torque spindle
30 tool magazine
18000 rpm spindle
*3
40 tool magazine
25000 rpm spindle*1
80 tool magazine
30000 rpm spindle*1
120 tool magazine
Tool length measurement
Work measurement printout (Printer not included)
Laser tool measurement system
30 tool magazine
Factory
Absolute positioning system
40 tool magazine
Automation
Remote manual pulse generator
60 tool magazine
Automatic front door
80 tool magazine
Auto power off (Breaker trip)
120 tool magazine
Auto power ON/OFF + warm-up
Work measurement printout (Printer not included)
Power consumption display
Scale feedback
Operation end buzzer
Absolute positioning system
Status light (Machining completion indicator/yellow)
Remote manual pulse generator
3-color machine status light
Automatic front door
2 pallet changer
Auto power off (Breaker trip)
Auto power ON/OFF + warm-up
Power consumption display
Operation end buzzer
Status light (Machining completion indicator/yellow)
Coolant system
3-color machine status light
Work air blast
2 pallet changer
Oil skimmer (RB-200)
Automatic workpiece measurement (wireless touch probe RMP600)
Mist collector (750K)
Tool eye
Coolant temperature control
Safety
Equipment
Operator door interlock
Manual coolant nozzle
Current leakage circuit breaker
Coolant through spindle system 0.5 MPa (5 kgf/cm) 71 PSI
High Accuracy
MAZA-CHECK (software, reference sphere)*2
Coolant system
Coolant /
High pressure coolant through spindle 1.5 MPa (15 kgf/cm) 213 PSI
Work air blast
Chip Disposal
Oil skimmer (RB-200)
Flood coolant (4.5 kg/cm) 30 L/min
Mist collector
Coolant through spindle pressure switch
Coolant temperature control
Top cover
Manual coolant nozzle
Chip conveyor (Hinge) side discharge
Coolant through spindle system 0.5 MPa (5 kgf/cm) 71 PSI
Chip conveyor (Consep WS) side discharge
Work washing coolant
Preparation for chip conveyor
Chip bucket (Swing type)
Tooling
Pull stud bolt
Others
Manuals
Coolant through spindle pressure switch
Top cover
Chip conveyor (Hinge) side discharge
Chip conveyor (Consep WS) side discharge
Chip conveyor (Hinge) rear discharge
Chip conveyor (Consep WS) rear discharge
Preparation for chip conveyor (Rear discharge)
Chip bucket (Swing type)
Chip bucket (Fixed type)
Tooling
Pull stud bolt
Others
Manual
Additional manual
Table
Machine
Factory
Automation
Coolant /
Chip Disposal
42
: Standard equipment : Optional equipment
*1 30000 rpm spindle not available with coolant through spindle, spindle through air system.
*2 The optional wireless touch probe RMP600 is required for the MAZA-CHECK inspection procedure.
*3 Different specification from 18000 rpm [option] for VARIAXIS i-700. See P.14.37 for the detailed specifications
i-800
Scale feedback
Automatic workpiece measurement (wireless touch probe RMP600)

Safety Equipment
Operator door interlock

Current leakage circuit breaker
High Accuracy
MAZA-CHECK (software, reference sphere)*2
Work washing coolant
Chip bucket (Fixed type)
Additional manuals
43

Variaxis I Series

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Variaxis I Series

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Variaxis

YAMAZAKI MAZAK CORPORATION

Specifications are subject to change without notice.

VARIAXIS i series 13.09.5000 T 99J264513E0

Multiple-Surface / Simultaneous 5-axis Machining Center

5-axis simultaneous machining centers designed

The VARIAXIS i series is designed for multiple surface machining as well as

Designed with environmental

Extensive Series Range

Compact model for small complex

12000 rpm High-torqueoption

12000 rpm High-torqueoption

Max. workpiece size700 mm 450 mm

12000 rpm High-torqueoption

Max. workpiece size850 mm 500 mm

Turning capability for

No.50 spindle for large /

7000 rpm High-torqueoption

Max. workpiece size1000 mm 500 mm

Heat Displacement Control

The VARIAXIS i series is equipped with automatic compensation for room

Machine Interference Prevention

INTELLIGENT SAFETY SHIELD

Yamazaki Mazak has developed a variety of

Verbal Message System

developed that incorporate the expertise of

MAZAK VOICE ADVISER

experienced machine operators that real izes

The MAZATROL matrix 2 verbally informs which switches have

unsurpassed pro ductivity and higher accuracy

Higher productivity by preventing unexpected machine down-time

INTELLIGENT PERFORMANCE SPINDLE

ACTIVE VIBRATION CONTROL

Without ACTIVE VIBRATION CONTROL

Cutting feedrate: 3000 mm/min

Cutting feedrate: 3000 mm/min

Comprehensive Maintenance Monitor

DONE IN ONE concept

DONE IN ONE example;

Gear box component

Previous Production Process

Vertical machining centers

Production process for VARIAXIS i

Transportation industry component

Ball Screw Core Cooling

Linear Roller Guides utilized on the

Elimination of backlash ensures high

The A-axis features a trunnion design

Wide machining area

Compact spindle cartridge

Change tools without returning

The spindle is designed to provide an increased

Normally, a 5-axis machining center must return the

machining area and features a compact spindle cartridge

machine table to the home position to change tools. Since it is

for excellent workpiece accessibility with minimum interference.

not necessary to return the VARIAXIS i series table to the home

Additionally, the compact spindle cartridge allows workpieces to

position to change tools, the machining cycle time is reduced.

be efficiently machined at the optimum cutting conditions.

Note) Limitation on VARIAXIS i-800

The rotary table (C-axis) is driven by a direct