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Laboratory Work Nr.1 Design and Construction of Lathe Tools Aim of The Work
Laboratory Work Nr.1 Design and Construction of Lathe Tools Aim of The Work
1
Design and construction of lathe tools
Aim of the work
Practical acquaintance with styles of lathe tools, their geometrical elements and devices that are used
for measurements.
Devices for work
1.
2.
3.
4.
Caliper;
Goniometers (universal and special);
Radius templates;
Various lathe tools.
v
Work surface
Machined
surface
s
Plane of the
cut
Basic
plane
3. Draw drafts of three lathe tools. Show all elements and dimensions of a tool (Fig. 1.2);
Tip
Tool shank
Face
Tool point
View facing
arrow A
r
End (auxiliary)
cutting edge
End (auxiliary) flank
f
h
Nose
l
Side (main) cutting edge
Fig. 1.2 Elements of a single-point tool: B is width of a shank; H is height of a shank; L is length of the tool; h is
height of the tool point; l is length of the tool sharpening; f is the width of the margin; r is a nose radius
4. Draw drafts of three lathe tools and workpieces. Show sections in the main reference plane and in the
auxiliary reference plane. Show angles of tools (Fig. 1.3);
Section along auxiliary reference plane
Auxiliary plane of
the cut (trace)
View facing
arrow C
Fig. 1.3 Workpiece surface and tool angles: is side (main) relief angle; is side-rake angle; 1 is end-relief angle; 1 is
end-rake angle; is wedge angle; is cutting angle; is plan approach angle; 1 is end-cutting-edge angle; is nose
angle; is angle of inclination of the side (main) cutting edge
5. Measure dimensions B, H, L, l, h, f of three lathe tools by calliper. Measure nose radius r by radius
template. Present measured dimensions in the table 1.1;
6. Measure angles , , 1, 1, by special goniometer (Fig. 1.4) and angles , 1 by universal goniometer
(Fig. 1.5). Present measured angles in table 1.1;
7. Calculate wedge angle , cutting angle , nose angle of three lathe tools, using formulas:
90
(1.1)
90
(1.2)
180 1
(1.3)
where is wedge angle, deg; is side (main) relief angle, deg; is side-rake angle, deg; is cutting angle,
deg; is nose angle, deg; is plan approach angle, deg; 1 is end-cutting-edge angle, deg.
Present calculated angles in table 1.1;
8. Calculate side (main) relief angle lg and side-rake angle lg in the longitudinal plane and side (main)
relief angle tr and side-rake angle tr in the transverse plane (Fig. 1.6) by following formulas:
tg lg
tg
cos
(1.4)
tg tr
tg
sin
(1.5)
tg lg tg cos tg sin
(1.6)
tg tr tg sin tg cos
(1.7)
where lg is side (main) relief angle in the longitudinal plane, deg; is side (main) relief angle, deg; is plan
approach angle, deg; tr is side (main) relief angle in the transverse plane, deg; lg is side-rake angle in the
longitudinal plane, deg; is side-rake angle, deg; is angle of inclination of the side (main) cutting edge,
deg; tr is side-rake angle in the transverse plane, deg.
Section B-B
tr
tr
Section A-A
A
lg
lg
A
Fig. 1.6 Tool angles in the longitudinal and transverse planes
Contents of Report
1.
2.
3.
4.
5.
6.
lg
lg
tr
tr
Remark
Angles, deg
Material
Dimensions, mm
Nose radius r, mm
Nr. of tool