The document contains two problems regarding selecting wire ropes for lifting applications. Problem 1 involves selecting a rope to lift debris from a 600m deep mine shaft, with a load of 10kN and bucket weight of 2.5kN. The rope must attain a velocity of 20m/s in 5 seconds. Problem 2 involves selecting a rope to lift a 12kN load in a building 180m tall, reaching a velocity of 275m/min in 12m. Both problems provide various parameters and equations to calculate required rope specifications based on load, speed, safety factors, and other considerations.
The document contains two problems regarding selecting wire ropes for lifting applications. Problem 1 involves selecting a rope to lift debris from a 600m deep mine shaft, with a load of 10kN and bucket weight of 2.5kN. The rope must attain a velocity of 20m/s in 5 seconds. Problem 2 involves selecting a rope to lift a 12kN load in a building 180m tall, reaching a velocity of 275m/min in 12m. Both problems provide various parameters and equations to calculate required rope specifications based on load, speed, safety factors, and other considerations.
The document contains two problems regarding selecting wire ropes for lifting applications. Problem 1 involves selecting a rope to lift debris from a 600m deep mine shaft, with a load of 10kN and bucket weight of 2.5kN. The rope must attain a velocity of 20m/s in 5 seconds. Problem 2 involves selecting a rope to lift a 12kN load in a building 180m tall, reaching a velocity of 275m/min in 12m. Both problems provide various parameters and equations to calculate required rope specifications based on load, speed, safety factors, and other considerations.
Select a wire rope to lift 10 kN of debris from a mine
shaft 600 m deep. The weight of bucket is 2.5 kN. The maximum velocity of 20 m/s is to attain in 5 seconds. Assume factor of safety as 6. Take Er = 82728.5 MPa. Given Data: Weight of debris = 10000 N; Depth of mine, H = 600 m; Weight of bucket = 2500 N, Velocity, V = 20 m/s; time = 5 sec; Therefore acceleration, a = v/t = 20/5 = 4 m/s2 Solution: Select 619 ropes from the table. Ultimate strength, Fu = 500.8d2 N Wt/m length, wr = 0.0363d2 N/m Wire diameter, dw = 0.063d mm Area of rope, A = 0.38 d2 mm2 Average sheave diameter, D = 45d mm Assume FOS = 6 For safe design, Fa W + WR + WI + WB Where Total connected weight, W = wt of debris + wt of bucket = 10000 + 2500 = 12500 N Total weight of rope, WR = depth of mine = 0.0363 d2 600 = 21.78 d2 N Inertia of load, WI = a = 4 = 5096.84 + 8.88 d2 N Bending load, WB = = 82728.5 0. 38d2 = 44.01 d2 Allowable load on the rope, Fa = = = 83.467 d2 For safe design, Fa W + WR + WI + WB 83.467 d2 12500 + 21.78 d2 + 5096.84 + 8.88 d2 + 44.01 d2 83.467 d2 - 21.78 d2 - 8.88 d2 - 44.01 d2 12500 + 5096.84 (or) d 44.73 Standard diameter of rope, d = 45 mm
Problem 2. Select a wire rope for the lift in a building of height of
180 m. the rope velocity of 275 m/min and full speed is to be reached in 12 m. the weight of cage and passengers is 12 kN. Safety
generally requires 4 ropes and a factor of safety of 8 for a
passenger lifts. Assume the ration of sheave diameter to wire diameter as 1000. Given Data: Height of the building, H = 180 m Velocity of rope, V = 275 m/min = = 4.583 m/s Distance moved during acceleration, S = 12 m v2 u2 = 2aS (starting velocity u = 0) a = = == 0.191 m/s2 total connected load = 12 kN = 12000 N No of ropes = 4 FOS = 8 Load on each rope W = = 3000 N = = 1000 D = 1000 dw
Weight of debris = 10000 N;; Weight of bucket = 2500 N, time = 5 sec;
Therefore acceleration, a = v/t = 20/5 = 4 m/s2 Solution: Select 619 ropes from the table. Ultimate strength, Fu = 500.8d2 N Wt/m length, wr = 0.0363d2 N/m Wire diameter, dw = 0.063d mm Area of rope, A = 0.38 d2 mm2 Average sheave diameter, D = 45d mm Assume FOS = 6 For safe design, Fa W + WR + WI + WB Where Total connected weight, W = wt of debris + wt of bucket = 10000 + 2500 = 12500 N Total weight of rope, WR = depth of mine = 0.0363 d2 600 = 21.78 d2 N Inertia of load, WI = a = 4 = 5096.84 + 8.88 d2 N Bending load, WB = = 82728.5 0. 38d2 = 44.01 d2 Allowable load on the rope, Fa = = = 83.467 d2
For safe design, Fa W + WR + WI + WB
83.467 d2 12500 + 21.78 d2 + 5096.84 + 8.88 d2 + 44.01 d2 83.467 d2 - 21.78 d2 - 8.88 d2 - 44.01 d2 12500 + 5096.84 (or) d 44.73 Standard diameter of rope, d = 45 mm