«8 022008 WW TRELLEBORG Applications For al types of industrial applications, residential houses, industrial plants, industrial premises as well Te ufl (eu lod as heating and sanitary applications, Trelleborg TF BL130 Compensate for thermal elongation and misalignment. Isolate vibrations, dampen noise and pressure surges Exp: an: sio n J oi ints in connection with engines, pumps, eurbines et. fines Pu DN 25-DN 300 Design ‘A moulded rubber bellows that combines, clastic properties of rubber with various types of reinforcement to provide a flexible pipe joint that is easy to install providing good performance and a long service lite Building length 130 mm. ‘Turnable flanges. Materials colour | tnner | outer | Max temp. | Applications tate! | tube | cover | “¢ Rea | EPDM | EPOM | 90° | Hotwatey cootng water wih sak solutions, chlorine solution, esters and ketones, Yelow | G00 | ECO | 0° | Water cal sontons, aka, mineral ol (Epichlo- vegetable or animal ols, ols aerosols, butane reine) ‘or propane ea, ee. pou Yelow | eco | ECO ‘90° | Tank wagons, tankers and stationary Spemeunnoenet Ww? structures far olbased products and unleaded ott vith ss than 50% aromatic hyroearbon Tell write | Nivie | co [90° | Denking wate rood and beverages white Including fats and oi Green| Hypaion | Chiow- [90° | Strong andor concentrated acids, ete rene Compressed alr that beats oll serosols, Bue | SBR | CHloro-| 90° | Wearing materal sash as sludge suspended rene stone, calium * Provided with aluminium flanges ace. to DIN 28460 for tank lois. Maximum allowable pressure 10 bar. Sizes: from DNS up to ONI25 bath included only Tre Pressure rating Condition Temperature Pressure ‘Ma. working pressure Tore 16 bar < oc 10 bar Test pressure 200 25 bar Type Burt pressure 20°C S50 bar Tova ne pareTeguflex P BL130 DN 25-DN 300 Flange qualities Yellow cromated stecl flanges are supplied as standard, however other types are available: stainless steel, hot dipped galvanized, etc. Flange measurements DN 32-DN 300 DIN 2501 PN 6/10/16 (Gee Fangedimencion able fer detail) ‘Other flange standards available. Please ask. Dimensions and movements Max. vacuum | Weight | P ‘Spring rates Ere eross-| ‘wi | wits [inet [ ine om | Elon | Lateral sectional om | Eton: [Lateral] An |support{support|iange ne-rog| Tied pression} gation DN | BL] area | (e) | (F|pression| gation guar} ring | ring ange tanges| Sttness|sttiness[sttness mm | mm] Qtem?) | mm fmm] mm | mm | mm bar ke_| ater | haem | afer bs2|iso] 35 | 77] 72[ 30 | 20 | 20 [as] o8 a | 50 | 7 | 50 ‘oltz0| 50 | as| 20| 20 | 20 | 20 | as] o8 5 | 50 | 75 | 50 soltzo] 74 | 95| 20] 20 | 20 | 20 | as] o7 s | s0 | 75 | so 65230] #7 210/205] 30 | 20 | 20 | 30°] 06 7 | so | 7 | 50 aof130| 120 |125]120] 30 | 20 | 20 | 30°] 05 so | 75 | 50 1o0]130| 143 |145]120] 30 | 20 | 20 | 25"| os 65 | as | 65 125/120| 210 |170|265| 30 | 20 | 20 | 25°] 0.4 es | as | 65 150)120| 22 |195/190/ a0 | 20 | 20 | 15] 02 200/130] 528 |24s/240| a0 | 20 | 20 | as'| 02 250|130| 636 |205/290| 30 | 20 | 20 | 10") 02 300/130] #97 [345/320] 30 | 20 | 20 | 10°] 02 [Note: Maximum values do not apply simukansoush, Stifness values tolerance: 4/- 20% Optional equipment Teflon lining (PTFE), Vacuum rings (stainless steel), Flame guard, etc. are available. Approvals Germanischer Lloyds ABS 1S0 9001 ISO 14001 pp) 97/23/CE 2 =z a= EA, ‘ABS as ‘APROVAL OGRA VW TRELLEBORG TWelleborg IESA, 2, e/San Vicente, 25 - £01440 laa (Alavs) - Spain Tino: +34 945 437 090. Fax: +34 945 437 050. Ema esaetreleborg.com. Internet: vavw.teguflex com E-mal: expansion oints@ttelleborg.com_ Internet: wuw.teleborg.comiesa8 02 2008 WW TRELLEBORG Applications For all types of industrial applications, residential houses, industrial plants, industrial premises as well Te uflex® W as heating and sanitary applications. Trelleborg TF BL 150-300 Compensate for thermal elongation and misalignment Isolate vibrations, dampen noise and pressure surges EY pans ion Joints DN 25-DN 1000 in connection with engines, pumps, turbines etc. Design A moulded rubber bellows that combines clastic properties of rubber with various types of reinforcement to provide a flexible pipe joint that is easy to install providing good performance and a_i long service life. Building length 150/200/275/300 mm. “Turnable flanges. Materials colour | imer | outer | max temp. | Applications Label | woe | cover |e ea] pom | epoM | 90° | Hot water cooling water wth sak solitons ehorne solitons, esters and hetones oa Yetow | E60 | e00 | oor | water sak solitons, alkalis, mineral ol sung wi a ot Yegeabl of animal cls, ols aerosols butane o” propane gas, et. 5 The Whe | Nive | Eco | 00° | Drinking water ood and beverages, wie Ineluang fats ant ls. een | Rypaton] Cnore-| 80° | Strong ana/orconcenvated acids, et ene Compressed ar that bears of aerosols aue | san | enor | 90 | wearing mater such a sludge rene suspended stone, calcium Double | Spee. | Seec. | 430° | Hot water vapour hota, ee. at eon | eon | ePom temneraties opt 130°C ° ® eet Note: other materials avalable. Pease ask crt Pressure rating 3 Condition Temperature, Pressure Pressure i N 25-300 | DN 350-1000 WL "Max. working pressure 7o°e 16 bar 40 ber + sore 10 bar Bhar Test pressure 20e 25 bar a5 bar scan ei e Burst pressure 206 >50 bar >30 bar vena oeTeguflex W BL150-300 DN 25-DN 1000 Flange qualities Yellow cromated steel anges are supplied as standard, however other types are available: stainless steel, hot dipped galvanized, etc. Flange measurements DN 32-DN 1000 DIN 2501. PN 6/10/16 (Gee ange dimencion able for detail) ‘Other flange standards available. Please ask. Dimensions and movements Permissible movements | Max vacuum lereross: ‘we ]_with [sectional ‘com | ton. lLateral An. |support [support pn] BL |"varea” | (© | ( |pression| gation lar] ting | ting mm | emma | atem) | mm | mm [mm |-mm | mm bar_| bar 32 24 72> 30 | 20 | 20 | a5 40 3 a0] 30 | 20 | 20 | 35° 50 46 80] 30 | 20 | 20 | 35° 65 2 108] 30 | 20 | 20 | 30° i 20 110 120] 20 | 20 | 20 | 20° 100 ie 140] 30 | 20 | 20 | 25° 135 28 165] 30 | 20 | 20 | 25° 150 32 180] 30 | 20 | 20 | 45° us 435 21s| 30 | 20 | 20 | 45° 200 529 240] 30 | 20 | 20 | 15° 295 857 265| 30 | 20 | 20 | 15° 250 ‘68 290| 30 | 20 | 20 | 10° 200| 200 | 973 | 243] 240| 30 | 20 | 20 | a0- 350| 200 | 1290 | 430] 425| 30 | 20 | 20 | a0" 400 200 | 1628 | 475] 470] 30 | 20 | 20 | 20° 450| 200 | 2084 | 922] s10| 30 | 30 | 20 | 30° 500| 200 | 2526 | S90] 860| 30 | 20 | 20 | 10° 800| 200 | 3466 | 685] és8| 30 | 20 | 20 | ‘e 93 | 40 | i78 | 280 | 475 700| 275 | 4500 | 820] 778] 40 | 25 | 30 | 5 125 | 247 | 175 | 250 | 175 400] 278 | S600 | $20] 878] ao | 33 | 30 | & 160 | 403 | 200 | 300 | 300 800| 300 | 7000 |1060| 88] 40 | 25 | 30 | a 475 | 486 | 200 | 300 | 00 }1000| 300 | #500 |ite0 frogs] 20 | 25 | 30 | > 240 | 480 | 35 | 350 | 395 Note: Maximum vals do not apply simultaneoush, Stifaess values tolerance: +/- 20%. Optional equipment ‘Vacuum rings (stainless steel), Flame guard, etc. are available. Approvals p. 97/23/CE 150 9001 180 14001 ance ES FSi WW TRELLEBORG ENGINEERED SYSTEMS. Toleborg ESA, s.a,, c/San Vicente, 25 -F01440 zara (Alva) Spain Tino: +94 948 497 090. Fax: +34 945 437 050, Email ieea@trlleborg.cor. Internet: warw/tegutiex.com E-mall: expansion eints@trallaborg.com_Intemet; wuviteleborg.comviesa,VW TRELLEBORG Applications For all types of industrial applications, such as compressors, pumps etc. as well as heating and sanitary applications. Compensate for thermal elongation and misalignment. Reduce vibrations, dampen noise and pressure surges in connection with engines, pumps, compressors, curbines Design ‘Teguflex C is a rubber expansion joint of very flexible construction. Because ofits high convolution and the shore building length, the expansion joint gets outstanding noise and vibration absorbing properties as well asa high expansion absorption in all directions. ‘The turnable flanges with threaded holes and the highly flexible bellow, makes the mounting of the expansion joint very simple. Building length 100 mm. ‘Tarnable flanges. BYU ic), a Trelleborg TF BL 100 Expansion Joints DN 25-DN 150 GB 02 2006 Materials Colour | inner | outer | Maxtemp,| Applications tate! | tute | cover | “c Rea | EPOM | EPDW | 90° | Hot water cooling water with salt solitons, chlorine solutions, esters and ketones. Yetow | Eco | ECO | 90° | Water salt sontions, aka, mineral ols vegetable or animal ol, ols aerosols, butane or propane gas, ee. Doubte | Spec. | spec. | 130° | Hot water vapour hot air ete. at reat | ePoM | EPO 5 upto 130°C Note: Other materials avaiable. Please ask Pressure rating. Pressure Temperature | Toguflex | Togurtex HP Pressure | Pressure ‘Max. working pressure 70 10 bar 30 bar sore Sar 10 bar 130°¢ 2 6 bar Test pressure 20° 15 bar 15 bar Burst pressure 206 330 bar >30 bar Type sac att at TypeTeguflexC BL100 DN 25-DN 150 Flange qualities a Yellow cromated steel flanges are supplied as standard, however other types are available: stainless steel, hot dipped galvanized, etc Flange measurements DN 25-DN 150 DIN 2501 PNG/LO/16 Note: Threaded holes! See table below (d) (ee Page dimension table for dtl) Other flange standards available. Please ask. imensions and movements Permissible movements | Max. vacuum | Weight Spring Rates ltt cross: we | with | inet] tnel. | com- | Elon- | Lateral sectional om. | Elon. [Lateral] An] suppor | support| lange |Tie-rod|pression| gation DN | BL} area | © | 1 | (a) [pression}gation feviay ring | ring ‘lange |Sttiness|striness{suitness] mm | mm | @tem) [mm | mm mm_| mm | mm bar | bar_| ke | ke | keiem | kelem | kelem fas/32] 100] 18/28 [110] ¢5|uae] 20 | 20 | a0 fas] os | 10 | 28] a5] 30 | ao | 30 ‘40|100| 28 |10| 78|mae| 20 | 20 | 20 |as'| oa | 10 | 23] a@| 20 | ao | 20 50]100] 3s [120] e0|mae] 20 | 20 30 |as-| o7 | 20 | 37| so| 20 | ao | 20 65|100| 56 |135|108|wa6| 20 | 20 | 30 |as'| 06 | 10 | 48] 64] 30 | 40 | 20 80|100| 87 |170]124|ma5| 20 | 20 | 0 100] 100] 130 |180]152|w16| 30 | 20 | 30 325] 100| 190 |195]183|mas| 20 | 20 | 20 o4 | oo | a2] 112] ao | so | ao 160|100| 263 |260|214|m20| 20 | 20 | 20 |15*| 03 | o9 [112] 134] 50 | 0 | 50 os | 10 | 5a] 75] 20 | 40 | 20 os | 10 | 62] 90] 40 | so | 40 Note: Maximum valves do not apply simultaneous Stifess values tolerance: +/- 20%. Other dimensions available, Please ask, Optional equipment ‘Vacuum rings, Flame guard, etc. are available. © aa aac€ Bal Bal WW TRELLEBORG TWelleborg IESA, 2, e/San Vicente, 25 - £01440 laa (Alavs) - Spain Tino: +34 945 437 090. Fax: +34 945 437 050. Ema esaetreleborg.com. Internet: vavw.teguflex com E-mal: expansion oints@ttelleborg.com_ Internet: wuw.teleborg.comiesa98 02 2006 VW TRELLEBORG Applications “Teguflex HD is suitable for a variety of applications cS including heating seme, industrial plants with hoc Teguflex® HP water, vapour and hot air ete Ot aie EC YE UL) Compensate for thermal elongation and misalignment Isolate vibrations, dampen noise and pressure surges EY pansion Joints in connection with engines, pumps, turbines etc. DN 20 DN 600 "The expansion joint is resistant to acids, alkalis, alcohols, esters and ketones Note: Do not use in connection anti-corrosive agents or other medium based on oil Design The Teguflex HP expansion joint is composed of a special internal EPDM rubber compound, suitable for high temperature applications without harden. ‘The unique fabric reinforcement is resistant to hydrolysis which will endure high temperatures in combination with moisture and water. This ensure a long service life with remained properties. Building length 130/200 mm, Tumable flanges Materials "att aan Colour | toner | outer | maxtomp. | Applications abel] tube | cover | °c Doubie | Spee. | Spec. | 120° | Hot water vapour hot alr ete, at reane | ePom | cPOM temperatures upto 130°C. pel. Pressure rating Pressure Tomperature | oN25- | N20. | DN350 pN150 | pN300 | ON600 ‘Max. working pressure | 200°C iebar| d0ber | 10 bar 30° 10 bar bar | Sbar Test pressure 20°C 25bar | isha | 15 ber we nee ase Burst pressure 20°e >6obar | >60bar | >30 barTeguflex HP BL130/200 DN 25-DN 600 Flange qualities Yellow cromated steel flanges are supplied as standard, however other types are available: stainless steel, hot dipped galvanized, etc Flange mesurements DN 32-DN 600 DIN 2501 PN 6/10/16 (Ge Hange dimension table fr detail) ‘Other flange standards available. Please ask. Dimensions and movements Permissible movements Max. vacuum Weight Erteross wie | with | iret | Wel sectional ccom- | elon- | Lateral | An- |support| support| ange | tied on | a | aren | © | © |pression| gation evar | ring | ting ftanges mm {mm | atem | mm | mm | mm | mm | mm bar_[ bar | ke | ke 252 | 130 | a5 | 77 | 72] 20 | 20 | 2 | a | os [ ao] 3 4 4o | isx0 | 4 | a5 | ao] 30 | 20 | 20 | 3% | os | io | 3 5 so | 130 | se | 95 | 90] 20 | 20 | 2 | a | o7 | 10 | 4 5 es | 130 | 79 | 110 | 105] 20 | 20 | 2 | 20° | o6 | 10 | 5 7 so | 130 | 104 | 125 | 120] 20 | 20 | 2 | a0 | os | 10 | «6 8 too | 130 | 136 | 145 | 140 | 30 | 20 | 20 | 25 | os | 10 | 7 | 10 i125 | 130 | tas | 170 | 165 | 30 | 20 | 20 | 2 | o4 | 10 | 8 | a2 150 | 130 | 25¢ | 195 | 190 | 30 | 2 | 2 | is | os | to | 10 | 16 200 | 130 | 415 | 243 | 240 | 30 | 20 | 20 | as | os | 10 | as | 28 250 | 130 | 615 | 295 | 200 | 30 | 20 | 20 | to | o2 | 10 | 20 | 33 300 | 130 | ass | 215 | 210 | 30 | 20 | 20 | 10 | o2 | 10 | 26 | aa 350 | 200 | 1290 | 430 | 425 | 30 | 20 | 20 | to | o2 | 10 | 22 | sa 400 | 200 | 1628 | 475 | 470 | 30 | 20 | 20 | to | o2 | 10 | as | a 450 | 200 | 2054 | 532 | sio | 30 | 20 | 20 | to | o2 | 10 | 52 | at 500 | 200 | 2546 | 590 | s60 | 30 | 20 | 20 | io | o2 | to | 63 | 100 600 | 200 | sae | sas | oss | 30 | 20 | 20 | o | o2 | 10 | 95 | 140 Note: Maximum values do not apply simuaneoush Optional equipment ‘Vacuum rings, Flame guard etc. are available. Approvals Germanischer Lloyds. ABS =. 97/23/CE 150.9001 150 14001 ay === x= ae eyo E'S APPROVAL PROGRAM VW TRELLEBORG Troleborg ESA, s.a,, c/San Vicente, 25 - £01440 laara (lava) - Spain Tino: +34 845 497 090, Fax: +24 $48 497 O50, Ema iesatrelleborg.com. Internet: wavw-teguflex.com E-mal: expansion oints@tvelleborg.com_ Internet: wuw.telleborg.comiesa8 02 2008 WW TRELLEBORG Applications sities ne wcd su son, bang WC =y411 i (9, Om a (8) oil, domestic oil, oil mixed pressurised air etc. Trelleborg TF BL 130/200 ‘With an allowed working temperature at 110°C, which is approx. 20° higher than many competing mar eugene perce woes! Expansion Joints instance, this means that the effectiveness of the ON 25-DN 600 coolant system can be increased while maintaining the service life of the expansion joint. Design ‘The Teguflex HO expansion joint is composed of a special internal Nitrile rubber compound, suitable for high temperatures without harden. ‘The unique fabric reinforcement is resistant to hydrolysis, which will endure high temperatures in combination with moisture, water oF oil mixed water. This ensures a long service life with remained properties. Building length 130/150/200 mm. Turnable flanges Materials Colour | toner | outer | maxtomp. | Applications abel] tube | cover | °c 4 Double | NER | HNER | 120° | OF, ol-niked water, olbmixed pressurised Yellow aly ete Typel Pressure rating Pressure Temperature | 0N25- | DN200- | oNa50- bN1s0 | oN300 | DN 600 Max working pressure | 90°C 46 bar 10 bar 30 bar ao'e 10 bar Sar 6 bar Test pressure 20°C, 25 bar 15 bar 15 bar rata proto wut Burst pressure 20° >sobar_| >50bar >30 bar palesTeguflex HO BL130/200 DN 25-DN 600 Flange qualities Yellow cromated steel flanges are supplied as standard, however other types are available: stainless steel, hot dipped galvanized, etc Flange mesurements DN 32-DN 600 DIN 2501 PN 6/10/16 (Ge Hange dimension table fr detail) ‘Other flange standards available. Please ask. Dimensions and movements Permissible movements Max. vacuum Weient Etteross- we | with | ine | inet sectional com- | Elon- | Lateral | An- |support| support| ange | tod pn | et | area | © | (© Jpression| gation gular | ring | ring ftanges mm | mm | afemy | mm | mm | mm | mm | mm ar | bar | me | ke 25/2 | 130 | 35 ™ | 7{ 2 | 20 | 20 | as | os | 10 3 4 40 | 130 | 4 | 5 | #0 | 30 | 20 | 2 | as | o8 | 10 3 5 so | 130] ss | 95 | 90] a0 | 2 | 20 | ax | o7 | 10 4 5 es | 120 | 79 | a10 | 105 | 20 | 20 | 20 | a | o6 | 20 6 7 ao | 120 | 104 | 125 | 120] 20 | 20 | 20 | aor | os | 20 6 a soo | 130 | 236 | a43 | 280 | 20 | 20 | 20 | 25 | os | 10 7 | 20 a2s | 130 | ae | 70 | 165 | 30 | 20 | 20 | 2 | o4 | a0 8] 2 150 | 130 | 254 | 195 | 190] 30 | 20 | 20 | 15 | os | 10 | 10 16 200 | 130 | as | 245 | 240] 30 | 20 | 20 | as | os | 10 | a5 250 | 130 | eis | 295 | 200] 20 | 20 | 20 | 10 | o2 | 10 | 20 300 | 120 | ass | 245 | 210] 20 | 20 | 20 | 10 | o2 | 10 | 26 aso | 200 | 1290 | 420 | 425] 20 | 20 | 20 | 10 | o2 | 10 | 22 400 | 200 | 1628 | a7s | azo] 20 | 20 | 20 | 20 | o2 | 10 | as 450 | 200 | 2054 | saz | sio | 20 | 20 | 20 | 20 | o2 | 10 | 52 500 | 200 | 2546 | 590 | sso] 30 | 20 | 20 | 10 | o2 | 10 | 63 00 | 200 | 2ae6 | ces | 655 | 30 | 20 | 20 | & | o2 | 10 | 95 Note: Maximum values do not apply simutaneoush, Optional equipment Vacuum rings, Flame guard ete. are available. aamC € EY Approvals @ p, 97/23/CE 150.9001 150 14001 < TRELLEBORG Troleborg ESA, s.a,, c/San Vicente, 25 - £01440 laara (lava) - Spain Tino: +34 845 497 090, Fax: +24 $48 497 O50, Ema iesatrelleborg.com. Internet: wavw-teguflex.com E-mal: expansion oints@tvelleborg.com_ Internet: wuw.telleborg.comiesa«8 022008 WW TRELLEBORG Applications Good resistance to wea is very important property ® in many applications, such as sludge suspended Te ufl ex NR stone, calcium, sand blasting houses, sand pipes, etc Trelleborg TF BL 130/150/200 For this kind of demanding use, Trelleborg offers the market a high-performance expansion joints double blue band, made of natural rubber, i i ThetgdiaoNthegsd iene waa, EXpansion Joints bases, sales and many inorganic chemicals, but DN 25-DN 600 not to oxidizing acids, Poor oil resistance and not resistant to atomatic, aliphatic and halogenated hydrocarbons Excellent mechanical properties of NR compound, combined with high resilience properties, makes ‘Teguflex® double blue the perfect solution for abrasion problems Tpeu. Materials colour | Inner | outer | Max temp. | Applications Label | tube | cover | c Double [nk | oR 90° | Chemical and abrasion-esistant lining, Blue ‘sand-balasting houses, sand pipe, sludge = suspended stone, calcium edhe | swier mares Pressure rating Condition Temperature | DN 25- DN 350. DN 150 DN 600 ‘Mat. worting pressure 70°C 16 bar 7 | 0 ber sore 410 bar bar bar Test pressure 20 25 ber | 25bar | 1abar Burst pressure 206 >e0bar | >60ba | >a0 barTeguflex NR BL 130/150/200 DN 25-DN 600 Flange qualities Yellow cromated stecl flanges are supplied as standard, however other types are available: stainless steel, hot dipped galvanized, etc. Flange measurements DN 32-DN 600 DIN 2501 PN 6/10/16 (Gee Fangedimencion able fer detail) ‘Other flange standards available. Please ask. Dimensions and movements Permissible movements Max. vacuum Weight Efteross-| wie | with tret. | inet sectional com- | Elon: | Lateral] An- | support | support | flange | Tie-od DN aL area | (| iF) |pression| gation iglar | ring | ring flange mm | mm | atem | mm | mm [mm | mm | mm bar | bar | ke | ke 252 | asomso | 354 72 | 30 | 20 | 20] ax | os | 10 | 3 | 4 40 | 130/150 | 50/5 so | so | 20 | 20] ax | os | 10 | 3 | 5 50 | 130/150 | 7a/a6 so | 30 | 20 | 20| ax | o7 | 10 | 4 | 6 65 | 130150 | e792 105 | 30 | 20 | 20] 30 | o6 | 10 | 5 | 7 20 | 2050 | s20110 azo | 30 | 20 | 20] a | os | 10 | 6 | 8 soo | 130/150 | 14s/63 ao | 30 | 20 | 20] 25 | os | 10 | 7 | a0 125 | 130/150 | 210208 aes | 30 | 20 | 20] 25 | o4 | 10 | @ | a2 150 | 130/150. | 28srs21 190 | 30 | 20 | 20 | 15 | os | 10 | 10 | 16 17s | “150 435 as | 30 | 20 | 20] is | 03 | 10 | 13 | 19 200 |130/250/200| 25/549 240 | 30 | 20 | 20] 1% | 03 | 10 | 15 | 24 228 | 250 657 205 | 30 | 20 | 20] as | o3 | 10 | a5 | 20 250 | 120/200 | 636/765 200 | 30 | 20 | 20] 10 | o2 | 10 | 20 | 34 300 | 130/200 | 3971075, sto | 30 | 20 | 20] 1 | o2 | 10 | 24 | a5 350 | 200 | 1290 425 | 30 | 20 | 20] 1 | o2 | 10 | 32 | sa 400 | 200 | 4628 | 475 | 470 | 30 | 20 | 20 | ao | o2 | 10 | 45 | m2 450 | 200 | 2054 | 522 | s10 | 30 | 20 | 20 | 10 | o2 | 10 | s2 | a 00 | 200 | 2546 | s90 | sco | 30 | 20 | 20 | 10 | o2 | 10 | 63 | 100 00 | 200 | ace | cas | ess | a0 | 20 | 20 | & | o2 | 10 | 95 | 140 Note: Maximum values do not apply simultaneous, Optional equipment ‘Vacuum tings, Flame guard, etc. ate available. Please ask for information, ep 97/23/CE ISO 9001 ISO 14001 w TRELLEBORG TWelleborg IESA, 2, e/San Vicente, 25 - £01440 laa (Alavs) - Spain Tino: +34 945 437 090. Fax: +34 945 437 050. Ema esaetreleborg.com. Internet: vavw.teguflex com E-mal: expansion oints@ttelleborg.com_ Internet: wuw.teleborg.comiesaWwW 98 02 2006 TRELLEBORG Applications For sc in pressrzed ange sted pipe roms with ar ufl ee 33 requirements for small reaction forces, providing high reliability and long life. These expansion joints Sa aaa Cre R etc are suitable for large extension in axial, lateral or angular directions and they are used particularly in Seererenzercireeceins Expansion Joints carbines and boilers. They compensate for thermal DN 2:100-DN 3200 clongation, correct misalignment, isolate vibrations, A dampen noise and absorb pressure surges. ila Design A customary manufactured rubber bellow with fall- face rubber flanges. Designed for working pressure 6-10 bar and vacuum 0.8-1.0 bar as standard, Carbon steel ‘vacuum rings inserted into the rubber (never in couch with the fluid) are integral to the design. Other working pressure and/or vacuum rates on request. Integrated painted steel flanges as standard, Building length 350/450 mm. Other lengths on. request. Materials colour | inner | outer | max temp. | Applications taber_| tube | cover | "c Rea | ePow | EPOM | 90° | Hot water, cooing water with sa solutions, chlorine solutions, esters and ketones. Yelow | Nive | chloro: | 90° | Water, sat solutions, alkalis, mineral oils, rene vegetable or animal cls, aerosols, butane or propane gas, ot. Green| Hypaion | chior- | 90° | strong and/ar concentrated acids, ete rene ‘Compressed arr that bears ol aerosols vwinite | Nite [ chiore- [90° | Danking water, food and beverages: whte | prene Including fats and ols Note: Other materials available. Please ask Pressure rating Pressure Temperature PNG puto "Max. working pressure Tore bar 20 bar soc Shar ‘bar Test pressure 20°C bar Sear Burst pressure 206 220 bar 225 barTeguflex FFI DN 1100- Flange qualities Painted steel flanges as standard. Other treatments also available. Please ask! Flange measurements DN 1100-DN 3200 DIN 2501 PN 6/10 (ce Hage dimension ble for dts) Other flange standards available. Please ask! Dimensions and movements EPs i0) ‘Spring rate Ett cross Weignt | Com- | Elon- | Lateral sectional com- | Eton |Laterat| An- Incl. |pression| gation on | at | area (8). Joression] gation ‘guar |Vacuum| ange [Stitness|sttiness| sttness. mm | mm | aien) mm [mm | mm | mm tar | ke | kafem | kglem | kayem 1100 | 350 | 11700 20 | 35 | 30 | 20 os | 187 1230 | 1430 1200 | 350 | 13700 20] 35 | 20 | 20 os | 210 1320 | 1545, 1300 | 350 | 15800 20] 35 | 20] 20] 25-| o9 | 245 azo | 1660 1400 | 350 | 18000 25] 35 | 20 | 20| 25| 08 | 275 seo | 1720 1800 | 350 | 20500 2s] as | a | 20] 2 | os | 02 1655 | 1895 1600 | 350 | 23200 20] 35 | 30] 20] 2 | os | 367 1820 | 2045 1800 | 350 | 28400 20] 25 | 20] 20| 2 | oa | 424 ses | 2190 2000 | 350 | 25200 20] 25 | 20 | 20| 25-| o8 | 495 2380 | 2320 2200 | 350 | 42250 | 2360] 20] 25 | 20 | 20 | 25:| os | sas | azo | 225 | 2670 2400 | 350 | a9aso | 2570] 25 | 35 | 20 | 20 25-| os | 72a | 2035 | 265 | 2050 2500 | 350 | 53900 | 2670] 25 | 35 | 30 | 20 x | os | 800 | 2080 | 2700 | 2060 2600 | 350 | sooo | 2770] 25 | 35 | 20 | 20 | 1 | o8 | 30 | 2160 | 2810 | a140 2800 | 350 | 66900 | 2970] 25 | 35 | 30 | 20 os | 872 | 2200 | 2975 | 3330 2000 | 350 | 76400 | 3190] 35 | 25 | 20 | 20 8 | 960 | 2540 | 3305 | 3710 2200 | 350 | assoo | 3290] 25 | 25 | 20 | 20 os | 1200 | 2795 | 3640 | 4095 "Note: Maximum values da nat apaly simuaneousb (ther dimensions on request. aaC€ Bal Bal W TRELLEBORG ) 97/231CE 150 9001 ISO 14001 TWelleborg IESA, 2, e/San Vicente, 25 - £01440 laa (Alavs) - Spain Tino: +34 945 437 090. Fax: +34 945 437 050. Ema esaetreleborg.com. Internet: vavw.teguflex com E-mal: expansion oints@ttelleborg.com_ Internet: wuw.teleborg.comiesaVO TRELLEBORG Applications adding water supply ne conden fr Teguflex® FFL pumps, curbines and boilers for the absorption of Trelleborg FF BL 250/300 movements, oscillations, noises and vibrations. “These expansion joints are suitable for lage . " setensons in wal leer or sogular esis Expan sion Joints sy ae stl in presied lagesived pipe DN SGD DN 2600 systems wich requirements for small reaction forces, providing high reliability and long life. Design Rubber bellow with high convolution and therefore highly flexible. Able to compensate for high movements due to its low inherent resistance. Steel backing flanges with supporting collar to ensure the smooth movement of the bellow. 98 02 2006 Materials colour | toner | outer | max temp. | Applications ta | be | cow |S sea Rt er rene ‘vegetable or animal oils, oils aerosols, bd butane or propane gas, te vwinite | ninte [chloro [90° | Osnking water, fod and beverages white | prene Including fats and ols Green [Hypaion [ chior- [80° | Stong and/or concenvated acids, ete prene Compressed a that bears oll aerosols, Note: Other materials avaiable. Please ask a Type Pressure rating =o Pressure Temperature Pressure Bn ax wong pressure 90% 10 bar Tes pressure 20% 15a “ype A Burst pressure 20°C 230 bar naar mene noe peTeguflex FFL BL 250/300 DN 500-DN 2600 Flange qualities Standard design RST 37-2, with rust resisting primer coating, ‘Other materials and surface treatments available by agreement. Flange measurements DN 500-DN 2600 DIN 2501 PN 6/10 (Gee Fang dimension able fer detail) ‘Other flanges standards available, Please ask. Dimensions and movements Permissible movements Max. vaewum | Weight Effcross wi] with | incl sectional com. | tlon- | Lateral | An | support | support | flange on | at | ara | © ) | pression | gation eur | ring | ring mm | mm | gem?) | mm am | mm mm | mm bar [bar | ke 1860 | 620 a | 40 30 | 30 | os] o2 | 10 6 2180 | 725 wz | 4 30 | 30 | sa] o2 | 10 ST 200 | 240 as | 40 30 | 30 | ae | o2 | 10 34 4980 | 950 as | 40 a0 | 30 | 4s] o2 | 10 | 100 e610 | 1050 as | 40 ao | 2 | a7] o2 | 10 | aa 8700 | 1160 as | 40 30 | 30 | aa] o2 | 10 | 123 10800 | 1270 as | 40 30 | 30 | aa] 02 | 10 | 150 s2s00 | 1380 | 20 | 20 | 40 30 | 30 | 28 | o2 | 10 | 180 17200 | 1590 | 20 | 20 | 40 so | 30 | 24] oz | 10 | 230 19600 | 1705 | 20 | 20 | 40 30 | 30 | 2] o2 | 10 | 250 22200 | 1820 | 20 | 20 | 40 30 | 30 | 21°] 02 | 10 | 25 27800 | 2020 | 20 | 20 | 40 30 | 30 | ae] o2 | 10 | a5 34000 | 2220 | 20 | 20 | 40 30 | 30 7 | oz | 10 | 260 40800 | 2440 | 25 | 25 | 40 30 | 30 5 | o2 | 1o | 445 a000 | 2650 | 25 | 25 | 40 30 | 30 | a4] o2 | 10 | 520 55200 | 2860 | 25 | 25 | 40 a0 | 3 | 22] o2 | 10 | 550 Note: Maximum values do not apy simultaneous Other bulding lengths and/or dimensions available. Please ask Optional equipment ‘Vacuum rings are available. an(€ Beal Ba W TRELLEBORG i 97/23ICE, 150 9001 180 14001 TWelleborg IESA, 2, e/San Vicente, 25 - £01440 laa (Alavs) - Spain Tino: +34 945 437 090. Fax: +34 945 437 050. Ema esaetreleborg.com. Internet: vavw.teguflex com E-mal: expansion oints@ttelleborg.com_ Internet: wuw.teleborg.comiesaWw 98 02 2006 TRELLEBORG Applications Compensate for thermal elongation and correct misalignment in all type of pipe installations. Isolate vibrations, dampen noise and absorb pressure surges in connection with engines, pumps, curbines, For application with media such as: water, warm water, sea water, weak acids, ait, ete Construction ‘A moulded rubber bellow that combines elastic properties of rubber with reinforcement to provide a flexible pipe joint that is easy to install Building length 130 mm. ‘Turnable flanges. Description Inner tube: EPDM or CR. * Reinforcement: nylon fabric. * Cover: EPDM or CR. * Standard flanges: mild steel (Zine plated), according to DIN 2501, PN 10/16. Ochers on request: ah Flexobat Meera Rubber expansion joints with turnable flanges Operating pressure: 16 bar Operating temperature: -10°C to +80°Cste feet] eat | ta | aa som | ices tm | mam | rom_| rm’ | degrees a2] a | a%0] a2 | 10 | a2 | a5 ao| | 10 | a2 | to | a2 | os so] 2] a0] 12 | w | a | as es | a | a0 | a2 | ao | a2 | as | 2 | a0] a2 | to | 2 | x . so] 4 | a0] a2 | 0 | x | 9 15 | 5 | 0] a2 | 1 | a2 | 9 so | 6 |i] i | tw | 2 | 5 200] 8 | 120] a2 | io | a2 | 5 250 | 10 | s20| a2 | a0 | 2 | 3 300 | a2 | 120 | x2 | io | 2 | 2 1 350-600 avalable on rau Operating temperature against operating pressure [Ne | Partname Materia 4 | Body (outer layed | EPOM or OR Operating 2 | Body inner tyer) | EPOM or CR teresa [Eersteet) [E6026] lente) [h7a36]| 0:8 3. | Reinforing fab: | Nylon fabric Maximum operating 4 | Wie Hard ste! wire pressures | 36 | 22a] a0 | 75 | 65 5 | Farge Mis steel- ne plated Notes + Higher temperatures affect movement and pressure. As temperature increases, rated values must be reduced accordingly * Pressures shown are recommended “operating”, test pressure is 1.5 times “operating” pressure. + Expansion joints may operate in pipelines or equipments carrying fluids at stated temperatures and pressures, Normal precautions shall be taken to make sure these parts are installed correctly and inspected regularly. Precautions shall be taken to protect personnel in the event of leakage or splash. * For other kinds of applicable fluids, except the above, to which the rubber joint becomes applicable, please kindly consult your supplier or manufacturer. VW TRELLEBORG TWelleborg IESA, 2, e/San Vicente, 25 - £01440 laa (Alavs) - Spain Tino: +34 945 437 090. Fax: +34 945 437 050. Ema esaetreleborg.com. Internet: vavw.teguflex com E-mal: expansion oints@ttelleborg.com_ Internet: wuw.teleborg.comiesaVW TRELLEBORG Design Rubber/metal expansion joints specially designed to relieve high-frecuency surface vibrations and noise transmission in pipelines. Synthetic rubber body with steel flanges fully inserted into the rubber EPDM quality for working temperatures between “10°C / +90°C PN 10 connection acc to EN 1092 / DIN 2501 Applications For engines, machinery, pump compressors, ete. where there is a need of dampening noise and vibration. Teguflex® AV bec Antivibratory Expansion Joints DN 20-DN 200 98 02 2006 Tint Flange PNiO EN1092/DIN2501, Bolts Maximum | Estimated BN BL [8D OK mL | Quantity Metrics Length | pressure | weight mm mm [mm mm nes mm mos rom | igen | ie 20) 7o_| 1905 | 75 [4 | wa 3 mia [_ 30 10 20) 2 7o[415[ 85 [a [maa 3 waa —| 30) 10 25. 32 zo | 120 [100 | 4 aq 2 mas | 20) 20 35) 40 7o | 150_[ 10 | a 2 Mas | 20 10 38 50) 70 | 165 [195 [4 3 mas | 35) 30 5.0 5: 7o | 145 [15 [4 3 ie | 35) 0 35 30. 70 | 200 | 160 [4 3 mas | 20. 10. 65, 09 vo | 220 | 180 | @) a6 [mis | a0 20 75. 325 zo | 250 | 210 | 8 16 | is _| a0 10 2.0) 150 7o | 285 | 200 | @ ze [16 [mao 40 10 32,0 200 20 | 240 | 205 | 8 20 [16 | M20 | 45 10 28.0 IMPORTANT NOTICE: Those Joints are not sultable for oscillation, tension torsion, expansion or bending loads. For axial and racial ‘mavements or or highamliude vibrations use oter Tegutex expansion Joints. INSTALLATION The pipeline must be perfectly aligned and anchored by fixed points. Use Rat washers and hexagonal bi = DIN 933 with a maximum € thread in the joint.Bt) aN pal) on e a0 Tem Part Matera 1 | Body | Rubber grade EPDM 2 _| range | carbon stee! rade $2758 “Teguflex AV is the right solution for vibrations and noise problems in pipelines. On the contrary, this type is not suitable to absorb tension, expansion or torsion. When these movements occur; please use Teguflex P/W or ‘We will be glad to help you to choose the best category for cach application. ‘Ask us for information! VW TRELLEBORG TWelleborg IESA, 2, e/San Vicente, 25 - £01440 laa (Alavs) - Spain Tino: +34 945 437 090. Fax: +34 945 437 050. Ema esaetreleborg.com. Internet: vavw.teguflex com E-mal: expansion oints@ttelleborg.com_ Internet: wuw.teleborg.comiesaVO GB 02 2006 TRELLEBORG Applications ‘Teguflex TU are recommended in small diameter pipes, pumps and equipments, because most connections in housing and industries services are often required in screwed connection rather than Aanges for small diameter installations. Excellent for applications where large lateral or angular movements arise Typical applications could be pumps (suction and discharge line), air-condition systems and irrigations, Design The style TU screwed union expansion joints are designed to absorb pipe movements, stress, isolace vibrations, reducing system noise and protect against start up and surge forces. ‘The Teguflex TU ate designed in twin sphere because its proven absorption and flexibility in all directional movements during operation By combination of spherical structure with super stability against internal pressure and strong special reinforcement the Teguflex TU displays an outstanding pressure resistant of 30 bar bursting pressure or above at normal temperature “The metal parts, made of malleable cast iron and zinc plated, are furnished with BSP threads as standard. Also available in stainless steel and/or NPT threaded unions Teguflex® TU Seca) Expansion Joints DN 20-DN 65 Materials colour | tmner | outer | maxtemp. | Applications abel | tube | cover | "c sick & | ePom | ePom [80° | Water, warm water, sea wate, ar and w weak acies. "Note: Other material avallale, Please ask. Pressure rating Pressure Temperature Pressure ‘Max. working pressure 20° 10 bar S00 10 bar 20°C bar Test pressure 20° iS bar Burst pressure 20 > 20 berTeguflex TU DN 2 ui n flange qualities at Zinc plated threaded ends. Also available with stainless steel ($8304) under request. u BSP (standard) of NPT (under request Dimensions and movements Permissible movements Permissible pressure ‘Gom- | Elon | Lateral | _An- pn ns | | Bt | pression | gation guar | 20°¢ | s0°c | vacuum mm mm | mm | mm | mm | mm bar | bar | bar 20 7 | 200 | 152 | 22 6 | 22 | af a | 6 | os 23 1" | 200 | 180 | 22 6 | 22 | 3] 1 | 6 | os 32 17° | 200 | 140 | 22 6 | 22 | so | 1 | 6 | os 40 1" | 200 | 130 | 22 6 | 22 | a] | 6 | os so 2 | 200 | 120 | 22 e | 22 | a] | 6 | os es 2/2 | 240 | 100 | 22 6 | 22 | a | 2 | 6 | os Note: Maximum valves do not apply simutaneousy Trelleborg IESA, sa WW TRELLEBORG Internet: yaw teguiex.com c/San Vieonte, 25 - £01440 eara(Alava) - Spain, Tino: +34 945 437 090. Fax: +34 945 437 050. Email esa@tveleborg.com E-mal: expansion oints@ttelleborg.com_ Internet: wuw.teleborg.comiesaWS TRELLEBORG Applications ‘Trelleborg Expansion Joints are used to create secure and better pipe systems. They help to compensate for any bending, stretching and compression that may arise. In addition, they reduce vibrations and noise. ‘They are used in industrial installations, offshore, dredging industry, cooling water systems for power plants, in gas and drinking-water supply lines and in combination with condensors, in pumps, turbines, boilers and more. Construction By adapting the latest rubber and fabric technology, ‘Trelleborg can provide the most effective solutions to suit the required properties for any pipe systems. “The expansion joints may be specially designed for pressures, temperatures, chemicals, lengchs, diameters and shapes required by any applications ‘The expansion joints may be manufactured in different shapes: round, square, rectangular, conical, with or without arches. In other cases with open oF filled arches, with or without flanges Although Trelleborg Expansion Joints count as a single product, the potential variations are almost infinite. Consult Trelleborg and feel secure ‘Trelleborg has more than 100 years of expetience in manufacturing rubber products, with a history of stability and commitment to quality Continuous Development Tilleborg has invested heavily in R&D identifying our customers needs. With our experienced technical sales staff, chemists and engineers we are dedicated to find the most cost effective and appropriate solutions. ‘This is achieved through continuous development of new materials, composites, design and manufacturing methods py 97181CE 150 9001 150 M4001 wmaC€ EA) ES Trelleborg S ere] Expansion Joints DN 25-DN 3200 Te! GB 02 2006!leborg Expansion Joints ae used inal ypes of incustal Installations, offshore Areaigng industry, and in combination with condensors, pumps, turbines, bollers 4nd more. cooling water systems for power plants, food provessing Indust in gas and cinkingwater supely nes Complete range of rubber expansion joints We offer the market the most comprehensive selection of rubber expansion joints, covering the widest range of applications and dimensions. In certain cases one may be forced to use specially manufactured expansion joints due to higher pressures and emperacuses, aggressive chemicals, and of course requirements for other dimensions. In such cases, contact us. We will certainly be able to develop a special variant for your particular application, We have the long experience and know-how required for that. VT TRELLEBORG Treleborg ESA, sa, c/San Vicente, 25 - £01440 lara (Alava) - Spain. “Tino: +34 945 437 090. Fax: +84 845 437 050. Email iesaitrelleborg.com. Internet: wwwwtegufiex com E-mal: expansion joints@telleborg.com Intemet: ww: treleborg.conviesa TiavaerGB 02 2006 WW TRELLEBORG Flange dimensions The table shows flanges according to DIN 2501 and ANSI 150 Ib. For other flange standards or pressure classes, please ake Bieler Flange dimensions LES DIN 2504 PN 6, PN 10 PN 6 - DIN 2502 PN 10 - DIN 2502 bn Bor | umber ot | Dong Bon eon] Memerat | Onting Bar 5 35 a g a ay w z I t 17 z 5 7 TF 7 cu z W g Ta TO 7 TF 0 0 a 50 0 7 TE 30 TH a 155 Ts 7 s TO a5 TS 7 og 30 750 = 200 760 3 ie Too 70 a 220 80 3 i TS 200 z 250 210 z TF 5 225 = 285 240 = 2, Ts. 255, = 35 270 = 2, 200, 280, = 340 235 z 2, 250, 335 a 395 350 7 2, 300, 335, iz a5, 400 Ty 2, 350, aa, 305 460 Te 2, 400, 285, Ed Bis 76 36, 450, 350. 36 Ea 20) 36 500, 600) 870 620 20) 26, 600, 705 780 725 20) 30) 700, #10, 395 340 2a 30) 300, 320, Tors 380 2 3 900, 020 aiis_| 1050, 28 3 000 7120 30 | 1160, 28 36 1200 1340 32 33 [2455 [1360 32, 33 1400 1560 36 36_| 1675 | 1590 36. a 1600 1760 40 ‘36 | a915 [1820 40) 48 11800 1970 a4 39 [2115 [2020 aa a 2000 2180 28 22 | 375 | 2930 a8 a 2200 2390 32 re 52 56. 2400 2600 35. 22_| 2760] 2650 56, 56 2600 2810 60 ‘2s | 2960 | 2850 60. 56. 2800 '3020 64 ag] 2180 | 2070 6a 56. 2000) 3220 68 2g | 3405 | 3290 68 62Ro ee Sem Crete Ue Note ANSMlanges from DN 700 to 1.400 are specified according to AWWA C207 Class D. DIN 2504 PN 16, ANSI B16.5 150 Ib PN 16 - DIN 2501 ANS! B16.5 — 150 Ib, on ot | Number? [onting Bor aor | Nmweror [Dang Bor creee | ortons "Holes crete | Sotvaes | "le ‘enn ae ern ‘dm 35 5 65 4 16 60.3 20) 05 75 4 16 69.8 25 is 35 4 14 79.4 32 140 00 4 3 359 40 350 110 4 35 98.8 50) 165 135 4 38 120.6 65 185 145 4 38 39,7 20 200 60 z i Te3.4 00, 230 a0 @ ie i905 Ds 250 210 @ 7s 2a 50, 25 240 z 22, 2s 7s. 38 270 z 22, 268.9 200, 340 295 a 22 298.8 250, 405 355 a2 26[ fo" 405.2] 303.5 300, 460 410 12 26 [12 487.6 | 430.8 350. 520 370 ie 26a —s35.2_| 762 400) 580 525 36 30 | 16" 596.9 | 539.7 450, 540 385 20) 30 | a8" 635,0_|_77.6 500) Tis 550 20) 33 [20° 698.5 | 635.0 600) 340 770 20) 36 [24 812.8 | 749.5 700, 910 340 24 36 [28 927.3 | 803.6 00. i025 [950 24 39 [32106049778 300. 1125 | 1050, 25 39 [ae 1168.4 | 1085.8 1000 32551170 28 “a2__[_ 40" 1789,0 | 1200.1 1200 1485 [1200 32, a8 [ ae asia _| 10224 1400 eas | 1500, 3 ae [st 168,7 | 19938 1600 isso | 120, a 36 1800 2i30 | 2020, a S| eater | sess | 60 | are 2000 23is | 2280, cy | Ta _28622 | 2008 | ea | sao 2200 2553 | 2440, 3 2, 2400 = = e775 [27S | 6B | GOS WW TRELLEBORG TWelleborg IESA, 2, e/San Vicente, 25 - £01440 laa (Alavs) - Spain Tino: +34 945 437 090. Fax: +34 945 437 050. Ema esaetreleborg.com. Internet: vavw.teguflex com E-mal: expansion oints@ttelleborg.com_ Internet: wuw.teleborg.comiesaVO TRELLEBORG Chemical resistance The table below indicates the effects of specific chemicals on rubber expansion joints. The table comprises recommendations which do not imply an undertaking or a guarantee on the part of Trelleborg, Expansion Joints Get in touch with your nearest Trelleborg sales office for further information, GB 02 2006 Chemical resistance ae raat ee UB) ating oode ; Tang code 7 pat code Inertnr a expansion joint Rat cose Inerinr of penton jot © God 3 Good © Sondona al. . & oainona ale . X inapoopeate |e] ef | 8/8/3) « fe] Z]E x eoerie felelalglSlalelslele * Peosoase’ [8|2/8]2/6/8/2/8/ E/E pease 25K s|5[8)5|8|=|5/2|5 eremicalsin system | 2] _| &| . cremicaisin sytem |B] |B . | 2|6|£] 5) #/2|8|2|= | 2/82/85] 2/3 |8|2 |= lesan cfxlxtetetetelxtata| — [pawsen zlefelatalelatelale wos fetetetetatetatetata] — [inane efoto tetete ta tate cox —Tutefelelatutefeteta] — [emtareat clfatetetstotatate wscawalstelxtelsfeletetsta] — [emtevee tlefatotatetatalate fearamamese [xfetelxtatelstelats] [eiianatcaany —[->fe telsfefelatels fesuere sTeletetatetateteta] — [emenemea efafatetotetatatate fammensgeex——T-[xtetxtetetetetxta] [romasensetmain alate te tetatatatetala fammsna-taus ——T-[statetatetsts tafe] [rae aes so slefetstatelatatate fiwnnnnso—tefetstetatatatstets] [rwwar shcfetstetetstatate sata xfelebtatetatta] — [eran eanan shot tet bette le asain sfxtetetstetstxtata] — [onesinezicaa——Tatata totale tatalala Issn aS STelefetatstatelata] — [iosadectpasiem alate latte talxlala Beweatomss ——Tatxtxtatetatx tala] [inecewseseaare-Tal-[-Tetalal-[ol-[e iets c[xtetatatelxtxtata] — finsseweaessroel ela tals [xtc talalela tonne STatatetatatatatata] — fensotone ais ace. avel tele ffs te tele ala ewsrsimaraena —t-tetatatatatetateta] — [incosee Settee tatelate eta ictatetetelatxtxta] [isrmoamaa seavel tele felaletatel ala ease soe STatstetatetateteta] — fimsmesn 20efala fatale fatale cine asia al x|xfatefelalx tala see] ale fete lalatalatats onsine sutar os arit=-1-[-Taletat-[-fale elefetetetetofelate enmesatsiceaoet-t—[-tefefel-[-t-[-] [ous axfetstetetetatate oversee STutebtetetetetata] — |senarstsesnaeaa Tetatate late tatabe La =| =| 5] 2/2| glslq|s|s 3|§/ 5/2 s/s 8) 3/5] 3/5] 2]s|3|s|2 &] 3) 5|2 SleCSR CC ct secu rcy Tang cove Tating code aan Innedtiner of expansion jin ee se Innerliner of expansion joint © Good 2 Good © Gonchont = © ondtonal = X inoporoprate [2] e|ae| 8/212) «| |)! X naporopiate [2] || |2/B) a] 3| # Please ask a 2| 0] 3] Sl Ela Please ask G/2 (5/2 |5/o lee [chemicals in syst S| _ |e . [Chemicals in system g < lz l2/S/B/EIzIs (Sig Sle |2|=|8| 2/zI5| 83 a aia cfxffetetetetetala) [Rommaraopracna [ala fatale le fala fala erwctuiecaome—[xtx[xtxtalete te tate] — [raeseson atetatxtatelatatata iciuisanicee —Txtefxtateletetstatal — [aeainet oTetetalatetatatate ienilcowoplinne —[-[x[x}xfeletelxtata] [ssiqead STetetelatatate ate nt s.208 xfatefefatatatetaln] [sedumnpscnsne so fefefefelatefete fala Fe xfate Pete tates tata Sioa te [xx fotefet ‘Anchor Guides AnchorInstallation of Trelleborg TF Expansion Joints Mounting + In order to provide the movement capabilities indicated in the technical specifications, the assembly bolts should be mounted with bolts heads cowards expansion joint body. (1) If this is for any reason impossible, ensure that the threaded bolts project as litle as possible (no more than 2 of 3 mm) to avoid damage to the body. + Tightening must be progressive and crosswise in diagonal sequence with bolting pressure evenly distributed. + The design of the expansion joints secures a sealing to the counter flange. That is why no sealing gasket is required. Note: Ifche bolts and nuts ate tightened too strongly, the sealing face might be crushed causing improper Counter flanges Ik is very important for the safe operating and life expectancy of the expansion joint to make a proper installation of the counter flanges(Fig, 2 to 5). The sealing face of the counter lange must be machined smooth and cover most of the rubber sealing face (or at least 60%) to ensure a good sealing (Fig.2) Precaution Do not paint of lubricate rubber parts of expansion joints! ‘When welding work is to take place the bellow has to be protected from welding heat and sparks! function! » » q | Ha |& = KK i = f I ISS) id I I ) Fit 2 Feng proed wth smosth Fe. & Flange proved wit fat sealing hing ute, Bites poke he runber svar, wy ' wo < { | < 2 i i 2 = Ls LS = ut} cn Fea Fig 8 Dot use fangs wih ongue or‘ 8 Sharp edge pipe ends wl damage, groove which will mage the rubber, ‘the rubber face, VW TRELLEBORG Trelleborg IESA, sa Tino: +34 945 497 090, Fax: +24 948 497 050, Ema E-mail: expansion oints@trelleborg.com c/San Vieonte, 25 - £01440 eara(Alava) - Spain, fesaaiveleborg.com. Internet: vavw.teguflex com Interet: wn teleborg comesVO GB 02 2006 TRELLEBORG INSTALLATION OF TRELLEBORG FF EXPANSION JOINTS - with full-faced flanges. Key factors for installation Trelleborg rubber expansion joints are supplied ready for installation. Following advices are however to be taken into consideration in order to obtain a good performance and prolonged service life of the expansion joint. Fixed points An expansion joint acts asa piston by the forces arising from the internal pressure. To prevent the pipes from, damage they have to be properly anchored in order to take care of these reaction forces (Fr). ‘The reaction force of an expansion joint is ealeulated by the following formula: Fr=AxPx0,01 Br reaction force in KN. A= effective cross sectional area in m* P= actual pressure in bar or kp/em? Checking For optimum lifesime of expansion joints, make sure that che installed length and operating movements are compatible with their capabilities. (See our Technical Specifications for installation length and technical axa). (Check that expansion joints working pressures and grades are compatible with the operating conditions. Precautions prior to installation + To avoid any damage, the expansion joints should be handled with great care, using a counter-flange lifting-ring. + Teis essential that the expansion joints are mounted on flat faced piping flanges that have been degreased and are lean and dry. + No gasket must be mounted between the rubber expansion joint flanges and the mating pipe flanges. Expansion Joint Positioning + Position the expansion joint, making sure the holes of the expansion joint councer-flanges and flanges are in line with the holes of mating pipe flanges. Installation Rie da eee Ty + When the expansion joint is in place, check the length of the boks so that the arch will not be damaged during operation, + Use a conical drive-in pin if necessary. + Set bolts in place and tighten the nuts slightly on both flanges + Cutand remove webbing, taking care not to damage the cover. Expansion Joint Installation: + Tighten bolts on each flange moderately asin the sequence shown below: + Bolts should be tightened in diametral crosswise order. + Repeat tightening sequence several times. * Ist pass: Tighten to approximatively 10% of the maximum permissible torque for the bolting. Based. on the class 6.8 + 2nd pass: Tighten to approximatively 30% of the ‘maximum value + 3rd pass: Afier at least 2 hours, re-tighten to 30% of the maximum value co make up for the reduction in tightening after relaxation of tightening force in the 2nd pass. + All bolts must be tightened to the same torque value. + TF necessary, re-tighten until there are no signs of leakage, see page or deformation of the top of the rubber flanges upon going on stream or during hydraulic pressure test. Precaution Do not paint or lubricate rubber parts of the expansion jointsPSUs eee et eed INSTALLATION OF THE TIE-ROD ASSEMBLY + Arrangement of the various parts of a tie-rod unit is shown in the contractual drawings. + The parts must be mounted in the right order. + Spherical bearings, washers or spherical bearing nuts (if any) must be lubrificated taking care not to foul the expansion joint Bolt tightening + The bolts should be tightening when installing the expansion joint. + Gradually tighten all bolts, including those of the tie-tod plates, ina diametrical crosswise order, in several passes. ie-rod adjustment + Tie-rods should be adjusted to conform to the installed length of the expansion joint. + The only play allowed (if any) after tightening is shown in contractual tie-rod drawings Tightening of locknuts on threaded rods + Once the tie-rods have been adjusted and slightly tightened by fitting the nuts on either side of the fixing plates, tighten the counternuts + Lock the nut/counternut assembly by hand to state-of-art procedure Checking After tightening, make sure the tie-rod play values (if any) are all identical so that reaction will be evenly distributed berween each tie-rod. MAINTENANCE AFTER INSTALLATION Prior to starting up + Remove any dust or foreign bodies which may have found their way inside the expansion joints. + Make sure there is no possibility of accidental damage or sabotage. Itis advisable to cover the expansion, joints with light metal sheeting * Check that no lubricant can fall onto the expansion joints. When starting up + Check for leakage. + If necessary, check efficiency of tie-rods. When running + The expansion joints must be easily accessible and ever covered with insulating material or paint They may only be protected with our fire-resistant covers, where these are specified. + Assoon as the expansion joints are working, ‘make sure they are not subjected to movements exceeding their allowable limits. Maintenance Ic is advisable co inspect the expansion joints every 12 months * Any changes in outer cover will be indicative of serious deterioration. + Make sure the bolts are properly tightened. *+ Check the extent of expansion joint movements which must remain wichin their allowable limits It is advisable to make an in-depth inspection of ‘expansion joints at least every 5 years. + Check each expansion joint carefully. For this, it -must either be easily accessible for internal inspection ‘or must be dismounted. VW TRELLEBORG Trelleborg IESA, sa c/San Vieonte, 25 - £01440 eara(Alava) - Spain, Tino: +34 945 437 090. Fax: +34 945 437 050. Ema esaetreleborg.com. Internet: vavw.teguflex com E-mal: expansion oints@ttelleborg.com_ Internet: wuw.teleborg.comiesaVO GB 02 2006 TRELLEBORG STORAGE IN GENERAL In the majority of products based on vulcanized rubber, storage for a certain period inevitabily induces changes in the physical properties of the stored products. Consequently, these products may not have their ultimate performance characteristics if stored for a length of time belore installation (for example, an cexcess hardness, softening of the rubber or cracks and other surface deteriorations). These changes may result from one particular factor or from a combination of factors, namely the effect of oxygen, ozone, light, heat and humidity. The adverse effects of these factors may be minimised by a careful choice of the storage conditions PROTECTIVE MEASURES. Storage area requirements Cool:The storage temperature should be below 25°C and products should be stored away from direct sources of heat such as boilers, radiators and direct sunlight. If the storage temperature is below 15°C, care should be exercised during the handling of stored products as they may have stiffened and become susceptible to distortion if not handled carefully. The temperature of products taken from such low- temperature storage should be raised to approximately 30°C throughout their mass, before the products are put into service. Ic must not drop below 0* C nor exceed +30° C. However, should the temperature fall below 0° C, simply cake the precaution of rewarning the joint slowly before handling them in order to avoid any risk of damage Relatively dry: Maintain a relative humidity between 45 and 70% since excessive dryness is harmful for the expansion joint. Temporary deviations are however allowed. The relative humility should be such that, given the variations of temperature in storage, condensation does not occur. In any event, the relative humidity of the atmosphere in storage should be less than 70% of, if polyurethanes are being stored, less than 65%. Note: ~ Air with 75% RH at 15°C will have a dew point of approximately 11°C. ~ Air with 75% RH at 20°C will have a dew point of approximately 16°C. ~ Air with 65% RH at 15°C. will have a dew point of approximately 9°C. ~ Air with 65% RH at 20°C will have a dew point of approximately 13°C. ‘Air with 50% RH at 10°C will have a dew point of approximately 0°C. Storage Trelleborg Expansion Joints For the counter-flanges (or metal parts) excessive dryness or humidity are harmful and the pieces must be protected. ight ventilation: Ventilation should be as light as possible, avoiding any draughts. Heating Stoves, radiators and steam pipes should be insulated. If chis is not possible, the expansion joint must be stored at a good distance from these heat sources. Lightning During storage, the expansion joints ‘exposed to sunlight or any other light source rich in ultraviolet radiation, ist not be Cleanliness It is advisable to clean the room thoroughly previous to storing expansion joints, Oil, greases and chemicals must not be stored in. the same room or should at least be kept separate from the expansion joints Ozone As ozone is particularly deleterious to rubber, storage rooms should not contain any equipment that is capable of generating ozone, such as mercury vapour lamps or high-voltage clecttical equipment giving rise to electric sparks or silent electrical discharges Combustion gases and organic vapours should be ‘excluded from storage rooms, as they may give rise to ozone via photochemical processes Note 1: When equipment such as a fork-lift ruck is used to handle large rubber products, care needs to bbe taken to ensure this equipment is not a source of pollution that may affect the rubber. Note 2: Combustion gases should be considered separately. While they are responsible for generating ground-level ozone, they may also contain unburned fuel which, by condensing on rubber products, can ‘cause additional deterioration. Please turn!Oey CL ete astcul Deformat Rubber should be stored free from superimposed tensions and compressive stresses or other causes of deformation. Where products are packaged in a strain-free condition, they should be stored in their original packaging. In case of doubt, the manufacturer's advice should be asked for. Note: Ic is advisable that rings of large internal diameter are formed into three equal superimposed loops so as to avoid creasing or twisting, Itis not possible to achieve this condition by forming just ‘two loops. ‘OUR EXPANSION JOINTS Storage precautions + Ieis advisable to store them in such a way that they have no contact with the ground, + Our expansion joints must be lid fat, on a plain surface to prevent any deformation. + Avoid contact with any sharp object. Under the above optimum conditions, the expansion joints may be stored for a maximum period of two years from end of manufacture. Expansion joint supplied in a packing case may be stored flat in their original packing in a warchouse for the same period of two years. ‘Where longer storage is scheduled, itis essential co protect the rubber portions of the expansion joints by giving them two coasts in alternate directions of special CSM (hypalon based) paint, at works. This is for spares which have been given this treatment may be stored for 2 maximum total period of 5 years under the above conditions. (The first two years, they may be stored in their packing case as for non-treated expansion joints). Note: Metal parts such as tie rods and bolts ate to be stored in their original packing. As applicable, give them treatment for normal conditions of storage of metal parts, suitable for the storage arca For interim storage during construction work when no proper user facilities are yet available ‘This storage, which will last no more than a few months, must comply with the following requirement: + Lay the expansion joint flat on a plain surface covered with wood and a fabric or plastic protective covering, + Store in a dry place (protected against rain, surface water and splashing). *+ Cover the expansion joints co protect them from ‘bad weather and sunlight, (light coloured fabric or plastic if storage area is exposed to sunlight) + Provide natural ventilation (but avoid draughts and air movements). + Take necessary precautions to avoid contact, even, accidentalty, with chemicals, ol, grease, etc. + Store away from sources of heat or ozone. + Shield against malicious mischief + There are no reservations as to ambient storage temperatures, providing they exceed 0°C. + Wherever possible, store in the shade of a building. + Position, so that the identification marking is visible without any items having to be moved. WW TRELLEBORG Trelleborg IESA, sa c/San Vieonte, 25 - £01440 eara(Alava) - Spain, Tino: +34 945 437 090. Fax: +34 945 437 050. Ema esaetreleborg.com. Internet: vavw.teguflex com E-mal: expansion oints@ttelleborg.com_ Internet: wuw.teleborg.comiesa