GARIS PANDUAN
KESELAMATAN
BAGI PENGGUNAAN
LIF DAN ESKALATOR
GUIDELINES ON THE SAFE USE
OF LIFTS AND ESCALATORS (“pfGUIDELINES ON
THE SAFE USE OF
LIFTS AE
ces
DEPARTMENT OF OCCUPATIONAL SAFETY AND HEALTH
MINISTRY OF HUMAN RESOURCES
MAI
(seco
TION)Foreword
“These guidelines are prepared by the Department of Occupational Safety and Health {D0SH)
with the cooperation of it contractors and shall be cited as the Guidelines on the Safe Use of,
Uns ana Escalators
“The purpose ofthese guidelines are to:
+ inform the owners and users of lits and escalators oftheir esponsibiities;
+ inform the owners and uses fs and escalator of therespunsblties cf regstered
competent fem;
+ create awareness among the owners and users ofthe safeuse of lifts and
cescelators; and
+ minimise acidents, breakdowns, vandalism and complaint relating to tits
and escalators
“These guidelines enabée lit owners (such as building owners, co-owners, bulding management),
registered competent fiems and lift users to have a better understanding ofthe maintenance
requirements and safe operation of lifts and escalators. The DOSH believes that with these
‘uideines the it owners can have o clear understanding of their responsibltes and roles.
“These guidelines will be reviewed and updated from time te time to Include any changes
whenever necessary. We welcome al fecback regarding these guidelines.
[would ike o thank the committze fr contiautingmuct oftheir energy and ert tothe reparation
these guides
Director General
Departmert of Occupational Safety and Health
Malaysia
2010The Department of Occupational Safety and Health, Melasie would ike to thank all indidels
directly or indirectyinvoved and the Maaysian Lit and Escalator Association (MALEA) for their
contributions tothe preparation of these guidelines:
Acknowledgement
1. Pn, Muaziah bte Abd Rahman, Direc, Industral Safety Dvsion, DOSH, Malaya
. 2c Mohd Hata bin Zakaria Deputy Direct Indust SaftyDNson, 054 Malaya
3k Zulafly bin Zainuddin FTKLOOSH
4. En, Mohd Hiswandy Ishak Dos Ha,
5. En. Wan Rafei W. Abd Rahman Dos Ha,
6. En, Mohd Noor Ari bin tsa Selangor BOSH
7.En.Faicul Abdullah Selangor COSH
8. Pn. Wan Nur KhsfizahWen Abdllloh —FTKLOOSH
9. En Ismail bin Ainuddin Dos# Ha,
410. Pn, Norliza ine Abu Othman Dost Ha,
1. Ir Richard Oh MALEACMS Lifts Engineering Sdn. Bhd.
412. En, Han Yoke Kwang MALEA-Ots Lift Company (M) Sdn. Bhd.
413.£. KThituchelvam MALEA-Ot Lift Comoany (M) Sdn. Bhe:
14.En. Ng Kooi Yorg. MALEA-Fujtec (Malaysia) Sdn. Bhd.
415. En. Yau Hing Low MALEA-Ryoden (Malaysia) Sdn. Ba.
416.£n. Zahir bin Moharred Shaffy MALEA-Ryoden (Malaysia) Sdn. Bha.
47.1, Tham Thin Yen MALEACHitachi Life Enginecring (M) Sdn. hd
18.En. Joseph Yuen MALEA-SIGMA Lift (M) Sd Bhd.
19.n, Tan Seng Keng MALEA-KONE Lift (Mj Sdn. Bhd,
20. Ir. Teh See Tee MALEA-Antah Schineler Sdn. Bhd.
The guidelines have been reviewed and endorsed by the Policy Review Committee chaired by
the Director General ofthe Department of Occupational Safety and Health,
For further information, please contact:
Department of Occupational Safety and Heath
Levels 2,3 & 4, Block D3, Complex
Federal Government Administrative Centre
62530 Putrajaya
Tels 03-8886 5000
Fax: 03-8889 2352
' Email: jkip@mohegovny
(Our Reference: sKKP DP 127/379/4-50AXbreviations
«
ost
FMA
IMB
MALEA
naporop
‘Osta
raaps
aterpretations
‘Competent Firm
Chief inspector
Competent Person
Inspector
ur.
Maintenance
owner
Certificate of Fitness
Department of Occupational Safety and Health
Factories and Machinery Act 1967 (Act 139)
Joint Management Body
“The Malaysian Lift and Escalator Association
Occupational Safety and Heath (Notification of Accident,
Dangerous Ooaurenc, Occupational Poisoning and Occupational
Disease) Regulations 2004
Occupationsl Safety and Health Act 1998 (Act 514)
Emergency Battery Operated Power Supply
‘fem with written appro from the Chi apectortocany
‘out nstaation repa, maintenance, akeration ané derroition
ofits and escalators subject to terms set bythe Chet Inspector
Director General of DOSH
‘Apersonwiththe qualifications knowledge sklsand abies
tocerry out tasks related lifts and escalators and
registered with the Chief Inspector
DOSH officer that includes the Chef inspector Deputy Chief
Inspector and Senior Inspector appointed under Section
Ad PMAL9«
‘Anapplance designed to vanspor pasiengers or gpods or both
from one levelto another ina verteal drection by mears.
fait cacThe motion of the it cars obtained through
anelectic meorcoupledto theliftng element, and includes
the machinery suspension ropes, hydraule rams, supports
‘nd enclosures cequired in comection therewith
CContinucus manterance,epairard servong tits and esata
The person receiving the rents or profits fromthe
oreccaltors uted, whether an his oun accautor aan agent
or trustee for any cther gerson or those who would recelve
the same ithesreizsor ts/escalatos were lease, rd this
‘rere bulking management companies pint ranagement
bodies or corporate management.Table ot contents ‘Page Number
Foreword i
Ackrowledgarents i
Abbreviations ii
Interpretations W
Table of Contents w
1.0 Introduction 1
2.0 General Operations of Lif System 2
3.0 General Operations of Escalator System 4
40 Lagication «
41 Acts and Regulations
42 Malaysian Signderd
43 Penalty
5.0 Duties and Responsibilities 7
51 Government 0SH
52 Owner
53 Competent Firm
54 User
6.0 Safety Information u
61 Noticesto be displayed
62 Do'sand Don'ts
7.0 Emergency Response Procedure “
7a Uiks
J. Action by Trapped Person
74.2 Action by Pecple Cutside the Li.
7.4.3 Aetion by the Ownsr/Bullding Management
7.44 Action by Competent Firm
1.2 Escalators
References 6
‘Appendices
Appendix Certificate of Fitness ”
Appendix Content of Register of Lifts -Secend Schedule 8
Appendix3 _Netice of Prahibiton/tiotice of immediate 8
Prohibition -JKd 26 FMA,
Appendix Form JKKP 6 = Report on Accident/Dangerous 20
‘Occurrence (NADOPOD)
AppendieS —_DOSH Directory a
mA iy10 Introduction
Today, its and escalators offer great convenience to society. As peoy
their dally activites, they do nat need to go through the trouble of climbing up and down
staircases from one level to another. The benefits of using ifts and escalators ae eltrot only y
those working or living in luxurious high-rise buildings but also by those living in low-cost
buildings.
Lifts and escalators are machines which require care and scheduled maintenance to
lensurethat they can function propery without causing any problems tousers. if maintenance
isnot conducted properly, breakdowns wil occur which wl lead to higher cost and dowrtime.
"Moreover, vandalism and misuse may also leave adverse effects on the performance of its
and escalators.
It fetho responsibilty ofthe owners and competent Firms to ensure that te fits and
escalators ate inspected and mairtained regularly. Adequate funes are required to cary out
Imaintenance and inspections. The owners are encouraged to edueste users en the safe
operation oflifts and escalators t avold accents or unwanted orcurrences,
Therefore, responsibilities regarding the safe use of lifts and escalators do not rest,
selely onthe shouldersof the owner, competent frm, building managernent or DOSH but also
‘on the shoulHers ofthe user. Tis way, accidents inolvinglfts ad escalators can be minimised
12.0 General operations of tft System
Controter
Machine
rerspeed Governor
Landing Cal Buttons
Landing Door
Wire Repes
Door Operator
Cer Cage
er Dace
Safety Gear
Countenveight
“Traveling Cables
Limit switch
Gide Fails
Buffer
Governor Terstoner
Today, fts and escaletos ofer great convenience to society. As people go about thelr
ally actities, they do nat need to go through the trouble of climbing up and down For general
‘operation ofthe lift sytem, the lift car cage is raised and lowered by wire ropes. The ropes are
‘attached to the if car cage and looped arounda sheave, The sheave grips the hoist ropesso that
‘when the sheave rotates the ropes moveand hence the If car moves too.
The sheave is connected to the mater of the machine. When the motor turns one wav.
the sheave raises the lift car; when the motor turns the other way, the sheave lowers the lift ct,
‘Typealy the cieave, motor and controler ofthe lit system sre allhoused ina machine room
abore the lift shaft
The ropes that Iift the car are aso connected toa ccuntenweight which hangson the
‘other side of the sheave. The courter weight weighs about the same asa car filed to SO per
' cent capacity. The purpose ofthis balancing is to conserve enerey asially, the motor has to
‘withstand only the dfferencein weight between the two sides of the It car and the counter-
weight.
Doth the it car and the counterweight ride on guide ras along the sides of the let
shatt. The rallsalso work with the safety gear system to top the car inan emergency.
oma a 2usar bu with severally atersthetieep them safer condtion. The int ine of defence
isthe pe sytem tel fs ae equipped with utipleropesin the unexpects everttatone the apes
sap, he remaining ropes was beableo hol the
Eenifalloftheropes were brea ts ure that it car weulifaltothe bttomoftheshaftss it
‘rsh sly oer bang stor. When the cr exceeds the desinated speed a soe iting deve called
the avespeed gover vil detet andacthat thesaetypar Leaking stem byrppnetheral.
Ls lsohave lectramagretic bakesthat function tha it operations, Whenthe eectromag-
rete brakes ere ncpen goston thet car walrmve nhlsjstethebrakeswil dose coat the
eexpriencesa problem withelectical supp
Ls alsohave alimitswitchinstaled near the top and bttomofthelit shat. the lftcar moves
too farineltercection the witch wl vggr the controler toring thelif toa stop.
‘The bottom ofthe Iftshat has shox absorber system called a bater: The buffer works ke 2
‘dent ashion to soften he impact should theft movebeyord thelandng terminal
Many modern ts ae cortrolles by mlroprocessor-bas corto. The contaler processes
cf the relevant nfrmation about the Iift nd dives the metor wih the comet ammount putthe It car
‘where needs tte
‘Mast stems alzo have aload sensor to detect the loa in theft car The fad sensor tl the
conivolerhow fl he cari, the car exceed the rated caps the corr will nat rave the car ntlit
tos the accepted capacty
Ls use wo derertsets odors cardoorsthat nove withthe ftarand landing doarsatevery
lang the it car sop. Thelanding doers re esertialtoprevet uss from fing down anopen shat.
‘he dons onthe crs are operated by adoor operator whichis contol by thet ontrole.
Safety Device in it Car
‘Aa buttonIt gives an audible warning signal when help equed.
Door open/close button ~It keeps the door oper(closed when pressed,
Emergenoyligring~It its up the isd ofthe fe when the elecrictysuppy as
Safety edge/doorsersors it darswilopen/reapen whenan object is deteted
(Overioad device ~it tigger the alarm wher the ated ad of theliftis exceeded,
Telephone/iecom button ~it permitsvertl cxrmunicationwith hebulcing
‘management.
aepene3.0 General Operations of Escalator System
Comb plate
Ccontraler
se
*P _-Emergency stop Button
Hancrall Orve unit Truss
Main crive Chain
{An escalator isa moving staircase for transporting people between floors. consists of three
main parts
2) Apower unt consisting of amoter anda reduction gearbox that provides power to