DAC40 X 100

High-quality stainless steel cylinders ahead of all others
SLIM CYLINDERS
Use durable piston seals.
The two piston seals are the durable PPY type. This prevents inner air leakage, and achieves smooth operation from low-speed to highspeed ranges.
Sensor switches can be installed anytime after cylinder installation.

Magnets as standard equipment across the entire series allow sensor switches to be installed anytime after the cylinder has been installed.
High installation accuracy and simple mounting operations.

A centering location on the rod cover improves mounting precision. Moreover, the mounting nuts improved thread precision means that
holding the cylinder body in place by hand is sufficient for mounting nut tightening operations. Mounting in hard-to-reach places is easy.
Criteria for Selection: Slim Cylinder Allowable Kinetic Energy

Slim cylinders (with the exception of heat resistant specifications)
include a cushioning mechanism.
This mechanism is intended to reduce as much as possible the
impact of pistons with high kinetic energy when they stop at the end
of the stroke. There are two types of cushions, as shown below.
Rubber bumper (Graph 1)
Rubber bumpers (Standard equipment)
100
32
50
25
20
500
Load
Rubber bumpers installed on both sides of the piston soften the

impact at the end of the stroke, and absorb the impact noise during
stopping, in response to high-frequency and high-speed operations.
They are standard equipment across the whole series, with the
exception of heat resistant specifications.
Note that a certain amount of rebound will occur at the end of the
stroke on the cylinder with the rubber bumpers.
(kg)
40
Variable cushions
0.5
Use variable cushions for large load or high-speed operations that

rubber bumpers cannot adequately absorb. The impact is absorbed
by compressing air, when the piston stops at the end of the stroke.
Since the cushioning stroke is included within the cylinder stroke, be
careful to ensure that the cushion is not excessively performed during
cylinder applications of 25mm strokes or less. An excessively
performed cushion can result in too much time for each stroke,
reducing efficiency. When operated at or below the absorbable kinetic
energy shown in the table below, the cushion seal life is 1 million
operations or more.
W
E' x 2g
'2
Ex : Kinetic energy (J)

m : Load mass (kg)
: Piston speed (m/s)
E'x: Kinetic energy [ftlbf]

W: Load [lbf.]
' : Piston speed [ft./sec.]
g : Acceleration of gravity 32.2 [ft./sec.2]
50
100
500 1000
Maximum operating speed (mm/s)
1kg = 2.205 lb.

1mm/s = 0.0394 in./sec.
Variable cushion (Graph 2)

500
63
50
40
32
100
Load (kg)
The load kinetic energy can be obtained through the formulas shown
below.
Ex = m
2
16
10
25
20
50
16
10
5
Operating speed range
1
0.5
Rubber bumper 30800mm/s [1.231.5in./sec.]

Variable cushion 301000mm/s [1.239.4in./sec.]
50
J [ftlbf]
Allowable kinetic energy
Bore size
mm [in.]
With rubber bumpers
With variable cushion
16 [0.630]
0.07 [0.052]
0.18 [0.13]
20 [0.787]
0.27 [0.20]
0.7 [0.52]
25 [0.984]
0.40 [0.30]
1.05 [0.77]
32 [1.260]
0.65 [0.48]
1.8 [1.33]
40 [1.575]
1.2 [0.89]
2.8 [2.07]
50 [1.969]
3.5 [2.58]
63 [2.480]
4.5 [3.32]
313
100
500 1000
Maximum operating speed (mm/s)
1kg = 2.205 lb.

1mm/s = 0.0394 in./sec.
How to read the graphs

From Graph 1, the capacity of the rubber bumpers limits the maximum
speed to 500mm/s [19.7in./sec.] or less when a 32 Slim Cylinder is used
to carry a load of 5kg [11.0lb.].
From Graph 2, a 32 cylinder with variable cushion can be selected to carry
a load of 8kg [17.6lb.] at a maximum speed of 600mm/s [23.6in./sec.].
SLIM CYLINDERS
Double Acting Type
Without variable cushion
SLIM CYLINDERS
Symbols
With variable cushion
Specifications
Bore size mm [in.]
Item
32, 40 [1.260, 1.575]
20, 25 [0.787, 0.984]
Operation type
50, 63 [1.969, 2.480]
Double acting type
Media
Air
Mounting type
Basic type, Foot type, Flange type, Pivot type, Head trunnion type, Rod trunnion type
Basic type, Foot type, Flange type, Pivot type
0.040.9 [6131]
0.040.7
[6102]
Standard cylinder
Operating pressure range
MPa [psi.] Cylinder with variable cushion
Proof pressure
MPa [psi.]
Operating temperature range
1.03 [149]
1.32 [191]
C [F]
Operating speed range
mm/s [in./sec.]
070 [32158]
30800 [1.231.5] (With variable cushion is 301000 [1.239.4])
30500 [1.219.7]
Fixed type (Rubber bumper)
Variable type as standard

(Stroke 12mm [0.472in.])
Standard cylinder
Cushion
0.10.9 [15131]
0.150.9 [22131]
Cylinder with variable cushion
Variable type (12mm [0.472in.] stroke)
Lubrication
Not required
Port size
1/8
Rc
1/4
Bore Size and Stroke

mm
Bore size
Maximum stroke
Standard strokes
With bellows
No bellows
20
25 50 75 100 125 150
200
25
25 50 75 100 125 150 200
250
32
25 50 75 100 125 150 200
300
40
25 50 75 100 125 150 200 250 300
400
300
50
25 50 75 100 150 200 250 300 350 400
300
500
300
63
25 50 75 100 150 200 250 300 350 400 500
300
600
300
Remarks: 1. Stroke tolerance +10 [ +0.039in.

+0.039in. ]
2. For non-standard strokes, consult us.
Maximum available stroke

No bellows
With bellows
1050
740
900
740
3. Items in parentheses [ ] are for cases when foot mounting brackets are used for mounting.
4. The minimum operating pressure when the stroke is over the maximum stroke at bore sizes of 2040
is 0.2MPa [29psi.].
Order Codes
DA
20 50
Bore size
Stroke
Non-ion
specification
Blank
Standard
NCU
Non-ion
specification
Bellows or scraper
Blank No bellows
J
With bellows
(Made to order)
Y
With scraper
Made to order;
available at 50 and
63 only
With or without variable cushion

Blank Standard cylinder
C
Available at 2040 only
Standard equipment for
50 and 63
Slim double acting cylinder

Head cover specification
Blank Standard head
A
Short head (For the basic type and flange
mounting type only)
Rod end accessory

Blank No rod end accessory
I
I type knuckle
Y
Y type knuckle (with pin)
For the cylinder joint and cylinder rod
end, see p.1568.
Mounting type
Blank Basic type
1
Double foot mounting type
3
Flange mounting type
8B
Pivot mounting type with bushing (50 and 63 only)
8E
Pivot mounting type with supporting bracket (with pin) (2040 only)
8B-8E Pivot mounting type with bushing and supporting bracket
(50 and 63 only)
11
Head trunnion type
12
Rod trunnion type
11-11T Head trunnion type, with supporting bracket
12-12T Rod trunnion type, with supporting bracket
For the pivot mounting type with bushing at 2040, see made
to order specifications on p.414.
Trunnion type is available at 2040 only. Moreover, it is not
available for the variable cushion type.
Mounting brackets are included at shipping.
(Except pivot type and pivot type with bushing)
A head cover for the standard is a short head. Order code A is not
required.
Number of sensor switches

1
With 1 sensor switch
2
With 2 sensor switches
3
Lead wire length

(Applies to all except CSF)
A
1000mm [39in.]
B
3000mm [118in.]
Sensor switch (for cylinders with sensor switches)
Blank
No sensor switch
ZG530
2-lead wire Solid state type with indicator lamp DC1028V
ZG553
3-lead wire Solid state type with indicator lamp DC4.528V
DC1030V
CS3M
Reed switch type
with indicator lamp
AC85230V
DC1030V
CS4M
Reed switch type
with indicator lamp
AC85115V
DC330V
CS5M
Reed switch type
without indicator lamp
AC85115V
CS2F
Reed switch type
with indicator lamp AC85230V
CS3F
Reed switch type
with indicator lamp DC1030V
CS4F
Reed switch type
with indicator lamp DC1030V
CS5F
Reed switch type
without indicator lamp DC330V
For details of sensor switches, see p.1544.
CSF comes with DIN connector. All others are grommet
type.
314
Inner Construction and Major Parts (cannot be disassembled)

2040
Standard cylinder
2040
Cylinder tube
Magnet
Cylinder tube
Piston rod
Head cover
Magnet
Piston
Rod cover
Piston
Rod cover
Head cover
Piston rod
Oil impregnated bushing

Bumper
Rod seal
Piston seal
Cushion gasket
Rod seal
50,63
Standard cylinder
Cushion needle Note
Cushion seal
Cylinder tube
Head cover
Rod cover
Piston seal
50,63
With scraper
Cushion seal
Piston
Collar
Piston rod
Oil impregnated
bushing
Scraper
Cushion needleNote
Piston seal
Cushion seal
Magnet
Note: Set the cushion needle tightening torque to 1.0N m [8.85in lbf] or less.
Major Parts and Materials

Bore size
Parts
20
50, 63
2540
Cylinder tube
Cushion gasket
Stainless steel
Piston
Plastic
Piston rod
Steel (hard chrome plated)
Rod cover
Aluminum alloy (anodized)
Head cover
Seal
Synthetic rubber (NBR)
Bumper
Scraper
Collar
Aluminum (anodized)
Magnet
Plastic magnet
Bellows
Nylon tarpaulin (heat resistant temperature 70C [158F])
Y type knuckle, I type knuckle

Pivot mounting with
supporting bracket
Seals
Mild steel (zinc plated)
Note: Seals cannot be replaced.
Parts
Rod seal
Piston seal
Cushion seal
Cushion gasket
20 [0.787]
NY-1283.5
PPY-20
GYH-9
DT-1-4
25 [0.984]
NY-14103.5
PPY-25
GYH-11
DT-1-4
32 [1.260]
NY-17124
PPY-32
PCS-14
DT-1-4
40 [1.575]
NY-22165
PPY-40
PCS-18
DT-1-4
50 [1.969]
NY-22165
PGY-50
PCS-20
DT-1-5
SCB-16
63 [2.480]
NY-22165
PGY-63
PCS-20
DT-1-5
SCB-16
Bore mm [in.]
Quantity
Scraper
Mass
kg [lb.]
Bore size
mm [in.]
Additional mass
for each 1mm
Standard head type Short head type Pivot mounting type Trunnion type [0.0394in.] stroke
20 [0.787]
0.16 [0.35] (0.14 [0.31]) 0.15 [0.33] (0.13 [0.29])
0.35 [0.77]
0.0008 [0.0018]
0.14 [0.31]
0.08 [0.18]
0.06 [0.13] 0.041 [0.090] 0.036 [0.079]
25 [0.984]
0.21 [0.46] (0.18 [0.40]) 0.20 [0.44] (0.17 [0.37])
0.39 [0.86]
0.0011 [0.0024]
0.16 [0.35]
0.08 [0.18]
0.06 [0.13] 0.075 [0.165] 0.070 [0.154]
32 [1.260]
0.33 [0.73] (0.30 [0.66]) 0.31 [0.68] (0.28 [0.62])
0.50 [1.10]
0.0015 [0.0033]
0.19 [0.42]
0.10 [0.22]
0.14 [0.31] 0.075 [0.165] 0.070 [0.154]
40 [1.575]
0.49 [1.08] (0.43 [0.95]) 0.45 [0.99] (0.39 [0.86])
0.65 [1.43]
0.0024 [0.0053]
0.29 [0.64]
0.13 [0.29]
0.14 [0.31] 0.120 [0.265] 0.132 [0.291]
Zero stroke mass
Mass of mounting bracket

Foot bracket Flange bracket Pivot bracket Y type knuckle I type knuckle
50 [1.969]
0.91 [2.01]
0.86 [1.90]
0.83 [1.83]
0.0028 [0.0062]
0.55 [1.21]
0.28 [0.62]
0.24 [0.53] 0.120 [0.265] 0.132 [0.291]
63 [2.480]
1.24 [2.73]
1.20 [2.65]
1.17 [2.58]
0.0033 [0.0073]
0.73 [1.61]
0.37 [0.82]
0.24 [0.53] 0.120 [0.265] 0.132 [0.291]
Note: Figures in parentheses ( ) are for cylinders with variable cushions of bore sizes 20 40.
Calculation example: For foot mounting type of 32mm bore size and 100mm stroke
0.330.19(0.0015100)0.67kg [1.48lb.]
315
Dimensions of Basic Type
(mm)
Bore size
2040 DA
Figures in parentheses ( ) are for type with variable cushion.
Stroke
DA- Bore size

SLIM-A
AStroke
CStroke
(7MAX.)
F
M
L
0
PH8
Q -0.1
AX
D
2-Rc18
SLIM CYLINDERS
AY
K
W
Width across flats
(10)
(2-Cushion needle)
AR
2-AL
0
-0.05
CStroke
Short head
Bore
mm [in.]
Code
AX
AY
AL
20 [0.787]
132
35
76
21
23
12
16
15
12
M 81
M201.5 10
12
19
12
27
7.5 31.2
27
20
25 [0.984]
137
40
76
21
26
14
16
18
14
M101.25 M221.5 12
12
19
12
29
10
9.5 34.6
30
22
32 [1.260]
148
45
76
27
31
14
16
23
14
M101.25 M272
12
10
20
25
15
35
12
10
9.5 41.6
36
27
40 [1.575]
148
45
76
27
31
14 14.5 23
19
M141.5 M332
12
10
20
25
15
41.6
16
14
9.5 47.3
41
33
50, 63 DA
Bore size
AR
DA- Bore size

SLIM-A
Stroke
167Stroke
95Stroke
52
32
46
20
(9MAX.)
19
15
20
(23)
(23)
12
2-Rc14
15
12
23
M141.5
W
Width
across flats
M362
53.1
10
11
36h8
2-Cushion needle
M362
36h8
148Stroke
95Stroke
36
Short head
Bore
mm [in.]
Code
50 [1.969]
52
16
14
63 [2.480]
65.4
16
14
316
Dimensions of Foot Mounting Type

Bore size
2040 DA
(mm)
Stroke
-1
DA- Bore size

SLIM-F01
AStroke
AY
(7MAX.)
2-Rc18
K
L
W
Width across flats
AH
AT
AX
AJ
L
8
AR 8
CStroke
(10)
AE
4-AP
(2-Cushion needle)
20
10
AF
10
20
ACStroke
AB
AAStroke
Bore
mm [in.]
Code
20 [0.787]
132
35
76
21
23
12
16
15
12
M 81
M201.5
27
25 [0.984]
137
40
76
21
26
14
16
18
14
M101.25
M221.5
29
10
32 [1.260]
148
45
76
27
31
14
16
23
14
M101.25
M272
35
12
10
40 [1.575]
148
45
76
27
31
14
14.5
23
19
M141.5
M332
41.6
16
14
Bore
mm [in.]
Code
AA
AB
AC
AE
AF
AH
AJ
AP
AR
AT
AX
AY
20 [0.787]
136
15
116
55
40
25
15.5
6.8
7.5
3.2
31.2
27
25 [0.984]
136
20
116
55
40
30
17
6.8
9.5
3.2
34.6
30
32 [1.260]
136
25
116
55
40
35
20
6.8
9.5
3.2
41.6
36
40 [1.575]
136
25
116
75
55
40
23.5
9.5
47.3
41
50, 63 DA
Bore size
Stroke
DA- Bore size

SLIM-F01
-1
167Stroke
52
M362
46
19
11
(9MAX.)
(23)
(23)
12
2-Rc14
M362
AH
53.1
W
Width
across flats
AF
15
AE
27
10
25
2-Cushion needle
145Stroke
4-9
175Stroke
AE
AF
AH
AJ
50 [1.969]
52
16
14
80
60
40
26
63 [2.480]
65.4
16
14
95
74
45
32
317
11
M141.5
Code
12
23
AJ
Bore
mm [in.]
20
95Stroke
20
32
25
15
Dimensions of Flange Mounting Type

Bore size
Stroke
-3
AStroke
70
CStroke
55
E
AY
I
G
2-Rc18
AR
2-6.8
U
W
Width
across flats
BB
38
25
AX
20,
DA- Bore size

SLIM-FL3
SLIM CYLINDERS
2040 DA
(mm)
(10)
4.5 (2-Cushion needle)
PH8
BE
BF
AY
I
BC
AX
40
BD
32,
4-BP
Bore
mm [in.]
Code
20 [0.787]
132
35
76
21
23
12
16
15
12
M 81
M201.5
19
12
27
25 [0.984]
137
40
76
21
26
14
16
18
14
M101.25 M221.5
19
12
29
10
32 [1.260]
148
45
76
27
31
14
16
23
14
M101.25 M272
10
25
15
35
12
10
40 [1.575]
148
45
76
27
31
14 14.5 23
19
M141.5
M332
10
25
15
41.6
16
14
Bore
mm [in.]
Code
AR
AX
AY
BB
BC
BD
BE
BF
BP
20 [0.787]
7.5
31.2
27
30.5
25 [0.984]
9.5
34.6
30
35.5
32 [1.260]
9.5
41.6
36
40.5
45
20
180
60
6.8
40 [1.575]
9.5
47.3
41
40.5
50
30
100
80
9.8
Bore size
50, 63 DA
Stroke
DA- Bore size

SLIM-A
SLIM-FL3
-3
167Stroke
BE
95Stroke
52
BF
32
46
20
23
19
20
(23)
(23)
2-Rc14
11 9 12
15
12
4-9
M141.5
U
W
Width
across flats
M362
65
44
53.1
10
(2-Cushion needle)
36h8
M362
148Stroke
Short head
36
95Stroke
Bore
mm [in.]
Code
BE
BF
50 [1.969]
52
16
14
180
60
63 [2.480]
65.4
16
14
100
80
318
Dimensions of Pivot Mounting Type

Bore size
2040 DA
(mm)
Stroke
-8E
DA- Bore size

SLIM-CL7
CAStroke
AStroke
CBStroke
CStroke
B
E
I
Width across flats
(2-Cushion needle)
D
2-Rc18
(7MAX.)
CC
CQ
0
Q -0.1
(10)
CT
K
W
Width across flats
CH
L
CG
CF
2-CP
CE
CD
Bore
mm [in.]
Code
20 [0.787]
132
35
76
21
23
12
16
15
12
M 81
M201.5
10
12
12
27
25 [0.984]
137
40
76
21
26
14
16
18
14
M101.25 M221.5
12
12
12
29
10
32 [1.260]
148
45
76
27
31
14
16
23
14
M101.25 M272
12
20
15
35
12
10
40 [1.575]
148
45
76
27
31
14 14.5 23
19
M141.5
M332
12
20
15
41.6
16
14
Bore
mm [in.]
Code
CA
CB
CC
CD
CE
CF
CG
CH
CP
CQ
CT
20 [0.787]
160
123
37
59
22
15
30
30
6.8
18.4
3.2
25 [0.984]
165
128
37
59
22
15
30
30
6.8
18.4
3.2
32 [1.260]
186
136
50
75
25
15
40
40
28
40 [1.575]
186
136
50
75
25
15
40
40
28
Bore size
Stroke
50, 63
Pivot mounting type with bushing DA
-8B
174Stroke
162Stroke
95Stroke
52
(9MAX.)
19
32
20
15
23
(23)
15
2-Rc14
12
(23)
12
20 -0.1
R18
12
M141.5
W
Width
across flats
M362
36
10
10H10
36h8
Pivot mounting type with bushing DA

(With supporting bracket)
2-Cushion needle
Bore size
Stroke
-8B-8E
205Stroke
38
0
20 -0.1
4.5
11
Bore
mm [in.]
Code
50 [1.969]
52
16
14
63 [2.480]
65.4
16
14
319
35
57
11
2-11
39
43
14
Dimensions of Trunnion Type

2040
Head trunnion type DA
(mm)
Bore size
Stroke
DA- Bore size

SLIM-TR
-11-11T
CAStroke
CCStroke
CStroke
(G)
(G)
2-Rc18
SLIM CYLINDERS
CH
10
4.5
CG
50
K
W
Width
across flats
L
CF
40
CE
55
Trunnion pin
dimensions
6.8
0.9
6
-11
4-Mounting hole
(Drawing below)
7.8
5.8
CG
Bore
mm [in.]
Code
CA
CE
CF
CG
CH
CC
20 [0.787]
35
76
23
12
16
15
12
M 81
M201.5
10
27
130.5
92
72
32
48
103
25 [0.984]
40
76
26
14
16
18
14
M101.25
M221.5
12
29
10
135.5
94
74
34
50
108
32 [1.260]
45
76
31
14
16
23
14
M101.25
M272
12
35
12
10
140.5 100
80
40
56
113
40 [1.575]
45
76
31
14
14.5
23
19
M141.5
M332
12
41.6
16
14
140.5 107
87
47
63
113
Remark : Head cover specification for the head trunnion type comes with a short head. Order code -A is not required.
2040
Bore size
Rod trunnion type DA
Stroke
DA- Bore size

SLIM-TR
-12-12T
CBStroke
CD
CStroke
B
CH
E
8
2-Rc18
(G)
10
(G)
50
K
4.5
CG
W
Width
across flats
CF
40
CE
55
4-Mounting hole (Drawing below)
6.8
Trunnion pin
dimensions
0.9
6
-11
7.8
5.8
CG
Bore
mm [in.]
Code
CB
CE
CF
CG
CH
CD
20 [0.787]
35
76
23
12
16
15
12
M 81
M201.5
10
27
112
92
72
32
48
43
25 [0.984]
40
76
26
14
16
18
14
M101.25
M221.5
12
29
10
117
94
74
34
50
48
32 [1.260]
45
76
31
14
16
23
14
M101.25
M272
12
35
12
10
122
100
80
40
56
53
40 [1.575]
45
76
31
14
14.5
23
19
M141.5
M332
12
41.6
16
14
122
107
87
47
63
53
Remark : Head cover specification for the rod trunnion type comes with a short head. Order code -A is not required.
320
OPTIONAL ROD END

SHAPE PATTERNS
Use an order form of rod end pattern and fill the items on the selected one from among 28 types of
optional patterned shapes to obtain made-to-order cylinders of non-standard rod end shapes.
The shapes can be applied to the entire Slim cylinders series with the exception of square rod cylinders
and cylinders with bellows. For the order form containing the optional patterned shapes, consult us.
Order Codes
D
Bore size
Stroke
Cylinder type
Mounting type
Rod end shape

pattern code
Sensor switch model and quantity
Piston Rod End Shape Pattern Diagram (28 Types)

Z1
Z2
Z10
Z11
Z12
Z13
Z14
Z15
Z16
Z20
Z21
Z22
Z23
Z24
Z25
Z26
Z30
Z31
Z32
Z33
Z40
Z41
Z42
Z43
Z50
Z51
Z52
Z53
415
SENSOR SWITCHES
Solid State Type, Reed Switch Type
SLIM CYLINDERS
Since a magnet is already standard on the Slim

cylinders series Note, mounting a sensor switch
will enable use in sensor switch applications.
Note: Except the heat resistant specification cylinder.
Symbol
Order Codes
Order codes for sensor switches mounted on the Slim cylinders
Order codes for Slim cylinder
Sensor switch
ZG530
Solid state type
ZG553
Solid state type
Sensor switch
Lead wire length
A
1000mm [39in.]
B
3000mm [118in.]
Number of sensor switches
1
With 1 sensor switch
2
3
For 1663 with indicator lamp

For 1663 with indicator lamp
CS3M
Reed switch type For 1663
CS4M
CS5M
CS2F
CS3F
CS4F
CS5F
Reed switch type

Reed switch type
Reed switch type
Reed switch type
For 2063
For 2063
For 2063
For 2063
DC1030V
DC4.528V
DC1030V
with indicator lamp
AC85230V
DC1030V
with indicator lamp
AC85115V
DC330V
without indicator lamp
AC85115V
with indicator lamp
AC85230V
with indicator lamp
DC1030V
with indicator lamp
DC1030V
without indicator lamp DC330V
Order codes for sensor switch only

Without mounting strap
With mounting strap
Sensor switch
Lead wire length
A
1000mm [39in.]
B
3000mm [118in.]
Bore size
Cylinder basic type

DA
Excluding DAB 16 and DABK 16
DAB For block cylinder 16
DABK For end keep cylinder 16
S
For sensor switch model CSF
Order codes for mounting strap only
Sensor Switch type

G5 Solid state type
For ZG5
Reed switch type
For CSM
F Reed switch type
For CSF
Bore size
16For 16 [0.630in.] Note
20For 20 [0.787in.]
25For 25 [0.984in.]
32For 32 [1.260in.]
40For 40 [1.575in.]
50For 50 [1.969in.]
63For 63 [2.480in.]
Note: Not available for CSF
Cylinder basic type

DA
Excluding DAB 16 and DABK 16
DAB For block cylinder 16
DABK For end keep cylinder 16
S
For sensor model CSF
416
Minimum Cylinder Strokes When Using Sensor Switches

mm
Sensor
Bore size
switch model
2 pcs. mounting
Along a straight line In staggered positions
1 pc. mounting
ZG530
ZG553
16
20
10
10
2063
20
10
10
CSM
1663
20
15
15
CSF
2063
40
21
15
Two pieces mounting One piece mounting

When mounted in-line
When mounted in staggered positions
Sensor Switch Operating Range, Response Differential, and Maximum Sensing Location
Operating range :R
The distance the piston travels in one direction, while the switch is
in the ON position.
Response differential : C
The distance between the point where the piston turns the switch
ON and the point where the switch is turned OFF as the piston
travels in the opposite direction.
C (Response differential)
ON
OFF
R
OFF
ON
C (Response differential)
Maximum sensing location
mm [in.]
Bore size
Item
ZG530
Operating range : R
40 [1.575]
50 [1.969]
63 [2.480]
6.77 [0.2640.276] 78.5 [0.2760.335] 78.5 [0.2760.335] 89 [0.3150.354] 910.5 [0.3540.413] 78 [0.2760.315] 89.5 [0.3150.374]
78.5 [0.2760.335] 8.510 [0.3350.394] 910.5 [0.3540.413] 10.512 [0.4130.472] 910 [0.3540.394] 910.5 [0.3540.413]
0.7 [0.028] or less 0.7 [0.028] or less 0.8 [0.031] or less 0.7 [0.028] or less 0.8 [0.031] or less 0.8 [0.031] or less 0.8 [0.031] or less
ZG533
0.7 [0.028] or less 0.7 [0.028] or less 0.8 [0.031] or less 0.7 [0.028] or less 0.8 [0.031] or less 0.8 [0.031] or less 0.8 [0.031] or less
CSM
1 [0.039] or less 1 [0.039] or less 1 [0.039] or less 1 [0.039] or less 1 [0.039] or less 1.2 [0.047] or less 1.2 [0.047] or less
1.5 [0.059] or less 1.5 [0.059] or less 1.5 [0.059] or less 1.5 [0.059] or less 2 [0.079] or less 1.5 [0.059] or less
ZG530, ZG553 Note 1
11 [0.433]
11 [0.433]
11 [0.433]
11 [0.433]
11 [0.433]
11 [0.433]
11 [0.433]
CSM Note 1
11 [0.433]
11 [0.433]
11 [0.433]
11 [0.433]
11 [0.433]
11 [0.433]
11 [0.433]
CSF Note 2
16 [0.630]
16 [0.630]
16 [0.630]
16 [0.630]
16 [0.630]
16 [0.630]
Remark: Figures in the table above are reference values.

Notes: 1. Figures are lengths measured from the switchs opposite end side to the lead wire.
2. Figures are lengths measured from the connector sides end surface to the lead wire.
417
32 [1.260]
CSM
CSF
location
25 [0.984]
2.64.3
3.04.8
3.15.0
3.35.4
3.55.7
2.54.1
2.54.2
[0.0980.161] [0.0980.165] [0.1020.169] [0.1180.189] [0.1220.197] [0.1300.213] [0.1380.224]
ZG530
Maximum sensing
20 [0.787]
ZG533
CSF
Response differential : C
16 [0.630]
Mounting Location of End of Stroke Detection Sensor Switch

When the sensor switch is mounted in the location shown in the diagram (figures in the table are reference values), the magnet comes to the sensor
switchs maximum sensing location at the end of the stroke.
Air cylinder, Low hydraulic cylinder, Valpack cylinder
Push side stroke adjusting cylinder
Air cylinder, Low hydraulic cylinder Valpack cylinder
AAdjusting stroke
B
mm [in.]
Bore size
Sensor
switch model
Code
20
25
32
40
50
mm [in.]
Valpack cylinder
63
20
25
32
Sensor
switch model
40
27 27 27 27 36 36 39 39 39 44
[1.063] [1.063] [1.063] [1.063] [1.417] [1.417] [1.535] [1.535] [1.535] [1.732]
B
A
27 27 27 27 36 36 27 27 27 27
[1.063] [1.063] [1.063] [1.063] [1.417] [1.417] [1.063] [1.063] [1.063] [1.063]
27 27 27 27 36 36 39 39 39 44
[1.063] [1.063] [1.063] [1.063] [1.417] [1.417] [1.535] [1.535] [1.535] [1.732]
22 22 22 22 32 32 22 22 22 22
[0.866] [0.866] [0.866] [0.866] [1.260] [1.260] [0.866] [0.866] [0.866] [0.866]
32 32 34 34 34 39
22
22
22
22
[0.866] [0.866] [0.866] [0.866] [1.260] [1.260] [1.339] [1.339] [1.339] [1.535]
CSM
CSF
Bore size
Code
ZG530
ZG553
CSM
27 27 27 27 36 36 27 27 27 27
[1.063] [1.063] [1.063] [1.063] [1.417] [1.417] [1.063] [1.063] [1.063] [1.063]
ZG530
ZG553
Air cylinder, Low hydraulic cylinder
CSF
20 [0.787] 25 [0.984] 32 [1.260] 40 [1.575]
27 [1.063] 27 [1.063] 27 [1.063] 27 [1.063]
27 [1.063] 27 [1.063] 27 [1.063] 27 [1.063]
22 [0.866] 22 [0.866] 22 [0.866] 22 [0.866]
22 [0.866] 22 [0.866] 22 [0.866] 22 [0.866]
Pull side stroke adjusting cylinder

BAdjusting stroke
Single acting cylinder

A
mm [in.]
Bore size
Sensor
switch model
Code
ZG530
ZG553
CSM
Stroke
20
[0.787]
32
[1.260]
40
[1.575]
025
35 [1.378] 36 [1.417] 35 [1.378] 37 [1.457]
2650
52 [2.047] 49 [1.929] 49 [1.929] 53 [2.087]
5175
72 [2.835] 71 [2.795] 72 [2.835] 68 [2.677]
76100
101125
110 [4.331]
125 [4.921]
126150
B
CSF
25
[0.984]
27 [1.063] 27 [1.063] 27 [1.063] 27 [1.063]
025
30 [1.181] 31 [1.220] 30 [1.181] 32 [1.260]
2650
47 [1.850] 44 [1.732] 44 [1.732] 48 [1.890]
5175
67 [2.638] 66 [2.598] 67 [2.638] 63 [2.480]
101125
105 [4.134]
126150
120 [4.724]
Sensor
switch model
Code
ZG530
ZG553
CSM
CSF
84 [3.307] 86 [3.386] 95 [3.740]
76100
mm [in.]
Bore size
20 [0.787] 25 [0.984] 32 [1.260] 40 [1.575]
27 [1.063] 27 [1.063] 27 [1.063] 27 [1.063]
37 [1.457] 37 [1.457] 42 [1.654] 42 [1.654]
22 [0.866] 22 [0.866] 22 [0.866] 22 [0.866]
32 [1.260] 32 [1.260] 37 [1.457] 37 [1.457]
79 [3.110] 81 [3.189] 90 [3.543]
22 [0.866] 22 [0.866] 22 [0.866] 22 [0.866]
Block cylinder
Side mount
Front mount
mm [in.]
Mounting type
Bore size
ZG530
ZG553
CSM
CSF
Side mount
16
20
25
32
Front mount
40
50
63
16
20
25
32
40
50
63
A Rod side 32 [1.260] 39 [1.535] 41 [1.614] 47 [1.850] 57 [2.244] 67 [2.638] 67 [2.638] 23 [0.906] 27 [1.063] 27 [1.063] 27 [1.063] 29 [1.142] 37 [1.457] 37 [1.457]
B Rod side 16 [0.630] 20 [0.787] 20 [0.787] 21 [0.827] 25 [0.984] 45 [1.772] 45 [1.772] 16 [0.630] 20 [0.787] 20 [0.787] 21 [0.827] 25 [0.984] 45 [1.772] 45 [1.772]
A Rod side 32 [1.260] 39 [1.535] 41 [1.614] 47 [1.850] 57 [2.244] 66 [2.598] 66 [2.598] 23 [0.906] 27 [1.063] 27 [1.063] 27 [1.063] 29 [1.142] 36 [1.417] 36 [1.417]
B Rod side 16 [0.630] 20 [0.787] 20 [0.787] 21 [0.827] 25 [0.984] 44 [1.732] 44 [1.732] 16 [0.630] 20 [0.787] 20 [0.787] 21 [0.827] 25 [0.984] 44 [1.732] 44 [1.732]
A Rod side
36 [1.417] 38 [1.496] 44 [1.732] 52 [2.047] 64 [2.520] 64 [2.520]
24 [0.945] 24 [0.945] 24 [0.945] 24 [0.945] 34 [1.339] 34 [1.339]
B Rod side
17 [0.669] 17 [0.669] 18 [0.709] 20 [0.787] 42 [1.654] 42 [1.654]
17 [0.669] 17 [0.669] 18 [0.709] 22 [0.866] 42 [1.654] 42 [1.654]
418
SLIM CYLINDERS
Moving Sensor Switch

ZG530
ZG553
CSM
Dimensions of Sensor Switch
Sensor switch
Mounting screw
ZG530
ZG553
CSM
(mm)
16
Ring for screw fall prevention
22
Lead wire length

A:1000mm [39in.]
B:3000mm [118in.]
22
Lead wire length

A:1000mm [39in.]
B:3000mm [118in.]
Strap
A
Cylinder tube
Loosening the mounting screw allows the sensor switch to be

moved freely along with the strap in the axial and circumferential
direction. The sensor switch alone cannot be moved.
To remove the sensor switch from the strap, first detach the strap
from the cylinder tube and then remove the sensor switch from the
strap.
Tighten the mounting screw with a tightening torque of 49Ncm
[4.3inlbf].
2063
mm [in.]
CSF
Sensor switch
Mounting screw
Tightening strap
Cylinder tube
Loosening the mounting screw allows the sensor switch to be

moved freely in the axial and circumferential direction.
Slightly loosening the mounting screw allows fine adjustment of the
lead switch only, up to 5mm [0.2in.] in the axial direction.
Tighten the mounting screw with a tightening torque of 68.6Ncm
[6.1inlbf].
Code
16
[0.630]
16
[0.630]
15
[0.591]
20
[0.787]
19
[0.748]
17
[0.669]
25
[0.984]
20.5
[0.807]
17.5
[0.689]
32
[1.260]
25
[0.984]
19
[0.748]
40
[1.575]
29
[1.142]
50
[1.969]
34
[1.339]
63
[2.480]
41
[1.614]
Bore
At40 or larger, dimension B is

the radius of the cylinder tube.
Therefore, the protrusion in the
B direction of the mounting
section disappears.
CSF
(15)
35
6.5
13
15
mm [in.]
Bore
419
Code
39
12
20
[0.787]
59
[2.323]
25
[0.984]
61.5
[2.421]
32
[1.260]
65
[2.559]
40
[1.575]
69
[2.717]
50
[1.969]
76
[2.992]
63
[2.480]
83
[3.268]
ROD END ACCESSORIES

Option
SLIM CYLINDERS
Dimensions
16
I type
Pin for Y type knuckle

5
SLIM-I
5
SLIM-Y
20
12
R12 spherical
radius
4
7
R12 spherical
radius
12
0.4
13.5
21
7
Fit together
25
5.10.05
6.40.05
6.5 +0.2
0
5.10.05
12
45
12
Y type
M61
M61
100.2
0
14+0.2
0
2063
Y type
I type
SLIM-Y
SLIM-I
L
0
A-0.3
0
A-0.3
CH9
0.3
M0.1
CH9
E
H
Q
J
Nf8
B-0.1
-0.3
mm [in.]
Code
20 [0.787], 25 [0.984]
16
18
18
30
10
11
15
M81
10
14
21
18
18
15
40
25 [0.984], 32 [1.260]
19
10
10
40
12
13
20
M101.25
12
16
25
10
10
20
52
40 [1.575], 50 [1.969], 63 [2.480]
24
14
10
45
12
13
25
M141.5
15
22
30
14
10
20
57
Bore
Note: Items marked with are for the square rod cylinders.
420
BELLOWS,
MOUNTING BRACKETS
SLIM-J
Dimensions (For brake cylinders with bellows, see p.367.)

2040
B MIN.
Stroke
3
10
Stroke
3
17
18
mm [in.]
MA X
40
AY
Width across flats
Code
AY
20 [0.787]
15 [0.591]
63 [2.480]
35 [1.378]
23 [0.906]
27 [1.063]
25 [0.984]
18 [0.709]
66 [2.598]
35 [1.378]
23 [0.906]
30 [1.181]
32 [1.260]
23 [0.906]
71 [2.795]
40 [1.575]
26 [1.024]
36 [1.417]
40 [1.575]
23 [0.906]
71 [2.795]
48 [1.890]
29 [1.142]
41 [1.614]
Bore
Note: Supporting brackets for the rod trunnion type with bellows should be
mounted in the direction opposite to the case of no bellows shown in
the diagram.
50, 63
Stroke
3
46
Width across flats
48
78
23
29
18
18
10
Stroke
3
Mass of Slim Cylinder with Bellows

kg [lb.]
Zero stroke mass
Bore size
mm [in.]
Standard head
20 [0.787]
0.25 [0.55] (0.23 [0.51]) 0.24 [0.53] (0.22 [0.49])
0.44 [0.97]
0.0009 [0.0020]
25 [0.984]
0.29 [0.64] (0.27 [0.60]) 0.28 [0.62] (0.26 [0.57])
0.47 [1.04]
0.0013 [0.0029]
32 [1.260]
0.43 [0.95] (0.40 [0.88]) 0.41 [0.90] (0.38 [0.84])
0.60 [1.32]
0.0018 [0.0040]
40 [1.575]
0.62 [1.37] (0.56 [1.23]) 0.58 [1.28] (0.52 [1.15])
0.78 [1.72]
0.0029 [0.0064]
Short head
Pivot mounting type Trunnion type
Additional mass for each

1mm [0.0394in.] stroke
50 [1.969]
1.03 [2.27]
0.98 [2.16]
0.95 [2.09]
0.0033 [0.0073]
63 [2.480]
1.36 [3.00]
1.32 [2.91]
1.29 [2.84]
0.0038 [0.0084]
Note: Figures in parentheses (
421
) are for the cylinder with variable cushion.
Order Codes for Mounting Bracket

(1) Foot mounting bracket
(5) Rod trunnion bracket
Foot mounting
bracket
12T
Cylinder type
DA: Applies to all except DV
DV: Valpack cylinder
(Not available at 50 and 63)
Bore size
2020 [0.787in.]
2525 [0.984in.]
3232 [1.260in.]
4040 [1.575in.]
5050 [1.969in.]
6363 [2.480in.]
(2) Flange mounting bracket

3
Bore size
2020 [0.787in.]
Cylinder type
DA: Applies to all except DV 2525 [0.984in.]
3232 [1.260in.]
4040 [1.575in.]
5050 [1.969in.]
6363 [2.480in.]
Rod trunnion
bracket
(6) Y type knuckle
DA
Y
Slim cylinder
Flange mounting
bracket
Bore size
2020 [0.787in.]
2525 [0.984in.]
3232 [1.260in.]
4040 [1.575in.]
5050 [1.969in.]
6363 [2.480in.]
Y type knuckle
Slim Cylinder
DA: Applies to all except 16
DAB: Available at 16 only
(3) Pivot mounting type supporting bracket
Bore size
1616 [0.630in.]
2020 [0.787in.]
2525 [0.984in.]
3232 [1.260in.]
4040 [1.575in.]
5050 [1.969in.]
6363 [2.480in.]
(7) I type knuckle
8E DA
Slim cylinder
Pivot mounting type
supporting bracket
Bore size
2020 [0.787in.]
2525 [0.984in.]
3232 [1.260in.]
4040 [1.575in.]
5050 [1.969in.]
6363 [2.480in.]
(4) Head trunnion bracket
I type knuckle
Cylinder type
DA: Applies to all except 16
DAB: Available at 16 only
Bore size
1616 [0.630in.]
2020 [0.787in.]
2525 [0.984in.]
3232 [1.260in.]
4040 [1.575in.]
5050 [1.969in.]
6363 [2.480in.]
11T
Head trunnion
bracket
Bore size
2020 [0.787in.]
Cylinder type
DA: Applies to all except DV 2525 [0.984in.]
3232 [1.260in.]
4040 [1.575in.]
5050 [1.969in.]
6363 [2.480in.]
422
SLIM CYLINDERS

DAC40 X 100

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High-quality stainless steel cylinders ahead of all others

Sensor switches can be installed anytime after cylinder installation.

High installation accuracy and simple mounting operations.

Criteria for Selection: Slim Cylinder Allowable Kinetic Energy

Rubber bumper (Graph 1)

Rubber bumpers (Standard equipment)

Rubber bumpers installed on both sides of the piston soften the

Use variable cushions for large load or high-speed operations that

Ex : Kinetic energy (J)

E'x: Kinetic energy [ftlbf]

Maximum operating speed (mm/s)

1kg = 2.205 lb.

Variable cushion (Graph 2)

Operating speed range

Rubber bumper 30800mm/s [1.231.5in./sec.]

With rubber bumpers

With variable cushion

Maximum operating speed (mm/s)

1kg = 2.205 lb.

How to read the graphs

Without variable cushion

32, 40 [1.260, 1.575]

20, 25 [0.787, 0.984]

50, 63 [1.969, 2.480]

Double acting type

Basic type, Foot type, Flange type, Pivot type

Operating temperature range

Operating speed range

Fixed type (Rubber bumper)

Variable type as standard

Cylinder with variable cushion

Variable type (12mm [0.472in.] stroke)

Bore Size and Stroke

25 50 75 100 125 150

25 50 75 100 125 150 200

25 50 75 100 125 150 200

25 50 75 100 125 150 200 250 300

25 50 75 100 150 200 250 300 350 400

25 50 75 100 150 200 250 300 350 400 500

Remarks: 1. Stroke tolerance +10 [ +0.039in.

Maximum available stroke

With or without variable cushion

Slim double acting cylinder

Rod end accessory

Number of sensor switches

Lead wire length

Inner Construction and Major Parts (cannot be disassembled)

Oil impregnated bushing

Oil impregnated bushing

Cushion needle Note

Major Parts and Materials

Oil impregnated bushing

Steel (hard chrome plated)

Aluminum alloy (anodized)

Synthetic rubber (NBR)

Synthetic rubber (NBR)

Synthetic rubber (NBR)