SUPPLIER / IN-PLANT QUALITY PROBLEM ANALYSIS AND COUNTERMEASURE SHEET (5-RULE)

BHAGWAN ENGG INDUSTRIES-ROHTAK

VENDOR / DEPTT :
PROBLEM

UNEVEN CHAMFER
ACTUAL CONTENTS
PLACE OF
OCCURRENCE

MODEL:
REJ. QTY.:

PART NAME :

COLLAR TENSIONAR BASE

14518-KRM-8400

PART NO. :

MAN

SAFETY /
PERFORMANCE/

ASPEE ENGG

OTHERS:

FIT FUNCTION

SKILL

DETAIL OF PROBLEM (DATA/SKETCH)

PREPARED BY

CHECKED BY

DATE:

ASHOK KUMAR

G N CHATURVEDI

22.11.2016

ACTUAL INVESTIGATION (PRODN. END - MACHINE / METHOD / MATERIAL / JIG / EQUIPMENT)

PROCESS FLOW
RESULT
ANALYSIS
RM RECPT
OK
ON ANALYSIS AT WAS OBSERED THAT
MACHINE
RM INSP
OK
1.N AS A STOP GAP A NEW
CUTTING
OK
OPERATOR WAS DEPLOYED AT CNC
OD GRINDING
OK
BORING OPERATION FOR THE REGULAR
OPERATOR ABSENTISM
HEAT TREATMANE
OK
2. DURIN G CNC ID OPERATION ITEM
CNC
NG
IMPROPER ORIENTATION CAUSED
PDI
NG
RUNOUT ON THE ITEM AND CHAMFER
AFFECTED ( ON ONE SIDE NO CHAMFER
DISPATCH
OK
UNEVEN CHAMFER
GENERATED)

RANK

LOT

PROBLEM NO.

DOC NO.:
REV NO.:

AWARENESS

PDI
CLG
CNC
IN PROCESS INSPECTION

UNEVEN CHAMFER
RAW MATERIAL

MATERIAL
ROOT CAUSE

METHOD

COUNTERMEASURE DETAIL

RESP.

IMPL. DATE

ENTIRE STOCK HOLD UP

NAVEEN

23.11.2016

SEGREGATTED FOR UNEVEN CHAMFER

PRAMOD

23.11.2016

100% VISUAL INSPECTION MADE MENDATORY AT BOTH PLACES CNC

M/CINING AND PDI TO ARREST SUCH PCS BEFORE ADVANCING IN THE
PROCESS

NEERAJ

23.11.2016

TRAINING HAS TO BE PROVIDED BEFOREHAND FOR DEPLOYING OTHER

THAN REGULAR OPERATOR

ASHOK

23.11.2016

OBSERVATION / EFFECTIVENESS (GRAPH/Cp)

CORRECTIVE ACTION
(SKETCH/DATA/DETAIL)

ON ANALYSIS AT WAS OBSERED THAT

1.N AS A STOP GAP A NEW OPERATOR WAS DEPLOYED AT CNC
BORING OPERATION FOR THE REGULAR OPERATOR ABSENTISM
2. DURIN G CNC ID OPERATION ITEM
IMPROPER ORIENTATION CAUSED RUNOUT ON THE ITEM AND CHAMFER AFFECTED
( ON ONE SIDE NO CHAMFER GENERATED)

PREVENTIVE ACTION

WHY-WHY ANALYSIS :

UNEVEN CHAMFER

Out Flow Occurrence

PROBLE

II

ONE SIDE NO
CHAMFER ON
OD

WRONG
ORIENTAION IN
CNC RUN OUT IN
THE ITEM

IMPROPER VISUAL
INSPECTION AT PDI

NG PCS
REMAINED IN
THE LOT

III

MONITORING SHEET (REOCCURANCE OF DEFECT ) (QTY./GRAPH)

IV

1 MONTH

NEW
TRAINING NOT
Aspee would
OPERATOR
PROVIDED
SYSTEM GAP check the 100%
DEPLOYED AS
BEFORE HAND
visual
STOPGAP
inspection for
the uneven
chamfer &
other visual
SLIPPED TO
defects
CUSTOMER

II MONTH

III MONTH

IV MONTH

V MONTH

VI MONTH

REMARKS

FEED BACK TO OTHER

PROCESS ( IF SAME TYPE
PROBLEM)