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Is 4984 1995 PDF
Is 4984 1995 PDF
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IS 4984
: 1995
( Reaffirmed 2002 )
HIGHDENSITY POLYETHYLENEPIPES
FOR WATERSUPPLY-SPECIFICATION
fFour-th Revision /
Second Reprint JANUARY 1998
UDC
0 BIS 1995
BUREAU
MANAK
OF
BHAVAN,
INDIAN
9
BAHADUR
NEW DELHI
April 1995
STANDARDS
SHAH
ZAFAR
MARG
110002
Price Group 7
Plastic
Pipes
and Fittings
Sectional
Committee,
CED 50
FOREWORD
This Indian
Standard
( Fourth Revision
) was adopted by the Bureau
draft
finalized
by the Plastic Pipes and Fittings Sectional
Committee
Engineering
Division Council.
This standard
the following
0
ii)
iii)
iv)
v)
vi)
vii)
viii)
of Indian
had been
1987.
Standards,
approved
In
this
only.
after the
by the Civil
fourth
Pipes
revision
for
sewer-
The HDPE
MFR
not
polyethylene
resin of designation
PEEWA - 45-T-006 and PEEWA
45-T-012
( subject
to
exceeding
I.1 g/IO
minutes ), conforming
to IS 7328 : 1992 High
density
materials
for moulding
and extrusion
($rst revicion ) has been specified.
In addition
to pipe material
( HDPE ) h aving the hydrostatic
design
stress
as 5 MPa at
20 C for 50 years service and the corresponding
MRS ( minimum
required strength j as
6.3 MPa, higher grade materials
with MRS of 8.0 MPa and 10.0 MPa have been introduced
in line with LSO/DIS 4427 Polyethylene
( PE ) pipes for water
supply - Specification,
issued by International
Organization
for Standardization.
Two more classes of pipes with pressure ratings 1.25 MPa and 1.60 MPa have been
added
while pressure rating of 0.2 MPa has been withdrawn.
Dimensional
series
up to 1 000 mm.
Additional
tests such as density,
all migration
have been included
extended
MFI, ovality,
as performance
to cover
pipes
of nominal
diameter
carbon
black content/dispersion
tests on the pipes.
and
(DN)
over-
tests
Part
have been
1 Inspection
revised
in line with
by attributes
and by
In the formulation
of this standard
a great deal of assistance
has beenderived
from ISO/DIS
4427. The
provisions
relating
to ovality
are based on lSO/DIS
11922 ( Part 1 ) Thermo-plastic
pipes for the
transport
of fluids - Dimensions
and tolerances.
However, provisions
regarding
thermal stability
have not been included
for the time being.
test as
stipulated
in ISO/DIS
4427
storage
and handling,
a
Regarding
guidance
for laying and jointing
of polyethylene
pipe, including
reference
may be made to IS 7634 ( Part 11 ) : 1975 Code of practice
for plastic pipe work for potable
water supplies:
Part 11 Laying and jointing
polyethylene
(PE) pipes.
The composition
Annex D.
of technical
committees
responsible
for the
formulation
of
this
standard
is given
in
is complied
with,
shall be rounded
). The number of
specified value in
IS 4984 : 1995
Indian Standard
HIGHDENSITYPOLYETHYLENEPIPES
SPECIFICATION
FORWATERSUPPLY(Fourth Revision )
1 SCOPE
3 DESIGNATION
2 REFERENCES
The Iudiau Staudards listed
adjuncts to this standard:
below
2.530 : 1963
4905 : 1968
7328 : 1992
deusity
polyethyleue
High
materials for mouldiug aud extrusion (fast revision )
10141 : 1982
10146:
1982
to the grade of
Title
IS No.
9845 : 1986
are uecessary
Rating
MaGnum Permissible
working Pmssure
0.25 MPa
PN4
0.40 MPa
PN6
-0.60 MPa
PN IO
1.00 MPa
PN l&5
1.25 MPa
PN 16
1.60 MPa
Matedal
Grade
MRS(Minimum Required
Strength) af Material in
MPa, at 20 C, 50 Years
At 20 C
At 30 C
(1)
(2)
(3)
(4)
(5)
i)
PE 63
6.3
5.0
4.0
ii)
PE 80
8.0
6.3
5.0
iii)
PE 100
10.0
8.0
6.3
IS 4984 : 1995
NOX
The
pipes
witlcr tcmpmturc
Up 10 the ambient
rupture
slrcnglh
are reconmcnded
for
maximum
with
the change
in
waler
tcnqxraturc.
the maximum
working
pressure,
thcrclnre, should be moditicd by applying the pressure
ccbeflicicnt given in Fig. 1.
3.4 Nominal
Diameter
( DN )
The IIWI~~IMI
diameter of pipes covered in this staudard
are:
16, 20, 25,32,40,
50,63,75,90,
110, 125,140, 160,
180,200, 22S,250,2XO,31S,355,400,450,
SW, 560,
630, 710, 800,900 aud 1 000 mm.
TEMPERATURE,OC
Fro. 1 PRESSURE
COEFFKIENT
VERsosTEMPERA~E
IS 4984 : 1995
5.4 Reworked
Material
OF PIPES
Diameter
Table 2 Outside
Diameter,
Tolerance
( Chse
Nomind Dinmeter
DN
and Ovality
of Yipes
6.1 )
Tolerance
Outside Diameter
nm
( only positive tolermces )
fl1l11
Ovality
nm
(11
(2)
16
16.0
(3)
0.3
(4)
1.2
20
20.0
0.3
1.2
25
25.0
0.3
1.2
32
32.0
0.3
1.3
40
40.0
0.4
1.4
SO
50.0
0.5
1.4
~63
63.0
0.6
15
7.5
75.0
0.7
1.6
90
90.0
0.9
1.8
110
I1 01)
1.o
2.2
12.5
125.0
1.2
2.5
140
140.0
1.3
2.8
160
160.0
1.5
3.2
180
180.0
1.7
3.6
200
200.0
1.6
4.0
225
225.0
2.1
4.5
250
250.0
2.3
5.0
280
280.0
2.6
9.8
315
315.0
23
11.1
355
355.0
3.2
12.5
400
400.0
3.6
14.0
450
450.0
4.1
15.6
500
500.0
4.5
17.5
560
560.0
5.0
19.6
630
630.0
5.7
22.1
710
710.0
6.4
24.9
x00
800.0
7.2
28.0
900
900.0
8.1
31.5
1 O(HI
1 000.0
9.0
35.0
IS 4984 : 1995
Table 3 Wall Thickness
Grade
PE 63
( CIuuse 6.2 )
All dimensions in millimetres.
Nominal
Diameter
DN
Min
(1)
16
PN 4
PN 6
PN 10
PN 16
PN 12.5
mm
MUX
Min
MUX
Min
MUX
Min
MUX
Min
MUX
Min
MUX
(3)
-
(4)
-
(6)
-
(9)
-
(10)
2.2
(11)
(12)
(13)
2.6
2.7
3.2
(7)
-
(8)
-
2.3
2.8
2.7
3.2
3.4
3.9
2.0
2.4
2.8
3.3
3.4
4.0
4.2
4.8
(5)
-.
-_
-
2.3
2.7
3.6
4.2
4.4
5.0
5.4
6.1
2.0
2.8
3.3
4.5
5.1
5.5
6.2
6.7
7.6
50
(2)
-
2.4
2.9
3.5
4.1
5.6
6.4
6.8
7.7
8.4
9.4
63
2.0
2.4
3.0
3.5
4.4
5.1
7.0
7.9
8.6
9.6
10.5
11.8
75
2.3
2.7
3.6
4.2
5.3
6.0
8.4
9.4
10.2
11.4
12.5
14.0
20
25
32
40
2.4
90
2.8
3.2
4.3
5.0
6.3
7.2
10.0
11.2
12.2
13.6
15.0
16.7
110
3.4
3.9
5.3
6.0
7.7
8.7
12.3
13.7
14.9
16.6
18.4
20.4
125
3.8
4.4
6.0
6.8
9.8
13.9
15.5
16.9
18.8
20.9
23.2
140
4.3
4.9
6.7
7.6
9.8
11.0
15.6
17.4
19.0
21.1
23.4
2.5.9
8.8
160
4.9
5.6
7.7
8.6
11.2
12.5
17.8
19.8
21.7
24.0
26.7
29.6
is0
s.5
6.2
8.6
9.7
12.6
14.1
20.0
22.2
24.4
27.0
30.0
33.2
200
6.1
6.9
9.6
10.7
14.0
15.6
22.3
24.7
27.1
30.0
33.4
36.9
225
6.9
7.7
10.8
12.0
15.7
17.5
25.0
27.7
30.5
33.7
37.5
41.5
250
7.6
8.6
11.9
13.3
17.5
19.4
27.8
30.8
33.8
37.4
41.7
46.1
280
8.5
9.6
13.4
14.9
19.6
21.7
31.2
34.5
37.9
41.9
46.7
51.6
315
9.6
10.7
15.0
16.7
22.0
24.4
35.0
38.7
42.6
47.1
52:s
58.0
355
10.8
12.1
16.9
18.8
24.8
27.5
39.5
43.6
48.0
53.0
400
12.2
14.2
19.1
22.1
28.0
32.3
44.5
51.4
13.7
15.9
21.5
25.0
31.4
36.3
50.0
57.7
62.4
-
65.3
-
450
54.1
-
59.2
-
500
15.2
17.7
23.9
27.6
34.5
40.4
55.6
-
64.1
-
560
17.0
19.8
26.7
30.9
39.1
45.2
630
19.1
22.2
30.0
34.7
44.0
50.8
710
21.6
25.0
33.9
39.1
49.6
57.2
64.4
-
800
24.3
28.1
38.1
44.1
900
27.3
31.6
42.9
49.5
1000
30.3
35.1
47.7
55.0
55.9
-
Is 4984 : 1995
Table 4 Wall Thickness of Pipes for Material Grade PE 80
(Ckzuse 6.2)
All dimensions in millimetres.
Wall Thicluleas of Pipes for Ressure Ratings of
Nominal
Diameter
PN 12.5
PN 10
PN6
DN
Min
M&X
Min
(1)
16
(2)
-
(4)
-
PN 16
.
Min
Ma.%
X7)
-
(8)
(9)
2.3
2.7
2.3
2.7
2.8
3.3
2.7
2.8
3.3
3.5
4.0
MC7.X
Min
MC7-X
(5)
-
(6)
-
1.9
2.3
2.3
20
25
(3)
-
32
1.9
2.3
3.0
3.4
3.6
4.2
4.5
5.1
40
2.3
2.7
-3.7
4.3
4.5
5.1
5.6
6.3
50
2.9
3.4
4.6
5.3
5.6
6.4
6.9
7.8
63
3.6
4.2
5.8
6.6
7.0
7.9
8.7
9.8
75
4.3
4.9
6.9
7.8
8.4
9.4
10.4
11.6
90
5.1
5.3
8.2
9.3
10.0
11.2
12.5
13.9
110
6.3
7.1
10.0
11.2
12.3
13.8
15.2
16.9
125
7.1
8.0
11.4
12.8
13.9
15.5
17.3
19.2
140
8.0
9.0
12.8
14.3
15.6
17.4
19.4
21.5
160
9.1
10.2
14.6
16.3
17.8
19.8
22.1
24.5
180
10.2
11.5
16.4
18.3
20.0
22.2
24.9
27.6
200
11.4
12.7
18.2
20.3
22.3
24.7
27.6
30.6
225
12.8
14.3
20.5
22.8
25.0
27.7
31.1
34.4
250
14.2
15.8
22.8
25.3
27.8
30.8
34.5
38.2
280
15.9
17.7
25.5
28.3
31.2
34.5
38.7
42.7
315
17.9
20.0
28.7
31.8
35.0
38.7
43.5
48.0
-355
20.1
22.3
32.3
35.8
39.5
43.6
49.0
54.1
400
22.7
26.3
36.4
42.1
44.5
51.4
450
25.5
29.5
41.0
47.4
50.0
57.7
55.2
-
63.7
-
500
28.3
32.8
45.5
52.5
560
31.7
36.7
51.0
58.8
55.6
-
64.1
-
630
35.7
41.3
710
40.2
46.5
800
45.3
52.3
--
57.3
-
900
50.1
58.8
1000
56.6
65.3
66.1
-
1s 4984 : I995
Iblde 5 Wall lhickness
th-adr
1% -100
6.2)
AI dimensions in millimclrcs.
Nominal
DictmeCr
Wall Ihickntss
Ol
IN IO
Of
IN 12.5
IN 16
--
DN
(1)
16
20
MUX
Min
MUX
Min
XfCLY
(2)
-
(3)
-_
(4)
-
(5)
-
(6)
I.9
(7)
2.3
2.7
Min
I.4
2.3
2.3
25
1.9
2. 3
2.3
2.7
2.9
3.3
32
2.4
2.8
2.v
3.4
3.7
4.2
40
3.0
3.5
3.7
4.2
4.6
5.2
50
3.7
4.3
4.6
5.2
5.7
6.4
63
4.7
5.3
5.8
6.5
7.1
X.1
75
5.6
6.3
6.8
7.7
x.5
9.5
90
6.7
7.5
8.2
9.2
10.2
11.4
1IO
X.1
9.1
10.0
11.2
12.4
13.9
15.7
125
9.2
10.4
I I .3
12.7
14.1
140
160
10.3
II.6
12.7
14.1
15.8
17.6
Il.8
13.2
14.5
16.1
18.1
20. I
I80
13.3
14.8
16.3
ES.1
20.3
22.6
2w
14.8
16.4
18.1
20.1
22.6
25.0
225
16.6
18.4
20.4
22.6
25.4
28.1
250
18.4
20.5
22.6
25.1
28.2
31.2
2x0
20.6
22.9
25.3
28.0
31.6
35.0
315
23.2
25.7
28.5
31.5
35.5
39.3
355
26.1
29.0
32.1
35.5
40.0
44.2
4(K)
29.5
34. I
36. I
41.8
45.1
52.1
450
33.1
3x.3
40.7
47.0
50.7
58.6
5w
560
36.X
41.2
42.5
47.6
45.2
50.6
52.1
58.4
56.4
-
65.0
-
630
46.X
53.5
56.9
65.6
7%)
52.3
60.3
8otI
5x.v
67.9
9(W)
I OXK)
IS 4984 : 1YY5
6.3 Method of hlea>urement
NOTES
I The nukidc diameter shall he measured at a distance of
6.3.2 Ovality shall be measured as the difference betweeii maximum outside diameter and minimuu~outside diameter measured at the same cross sectioll ofthe
pipe, at 300 mm away from the cut end. For pipes to be
coiled, the ovality shall be measured prior to coiling.
For coiled pipes, however, re-rounding of pipes shall
be carried out prior to the measurement of ovality.
8.4 Density
Wheu tested from a composite sample of miuimum
three pipes as per Auuex A of IS 7328 : 1992, it shall
meet the requiremeut as giveu in 5.2.1.
8.5 Melt Flow Rate (MFR)
APPEARANCE
Y SAMPLING,
FREQUENCY
OF TESTS
CRITERIA FOR CONFORMlTY
9.1 5pe
Test
REQIJIREMENTS
C:haracteristics
to interuai pressure creep rupture test
Table 6 Requirements
AND
Test
Test Temp
0c.
Test Duration
(Minimum
Holding Time)
PE 63
PE 80
PE 100
(1)
(2)
(3)
Type test
80
(4)
165
(5)
3.5
(6)
4.6
(7)
5.5
ii)
Acceptance test
80
48
3.8
4.9
5.7
SI
No.
IS 4984 : 1995
envisaged, type test shall be done at least once in two
years on each pressure rating and grade of pipe of the
highest size manufactured during the period.
933.1
The number of test samples
accordance with Table 7.
shall
be in
151 to 280
281 to500
501 to 1200
1201 to3 200
3201 to 10000
100011035000
Sample
No..
Sample
Size
Cumulative
Sample She
Acceptance
No.
Rejection
No.
(2)
First
(3)
13
(4)
13
(5)
0
(6)
2
Second
13
26
First
20
20
Second
20
40
First
32
32
Second
32
64
First
Seumd
50
50
50
100
2
6
5
7
First
80
80
Second
80
160
First
125
125
Second
125
250
12
13
First
200
200
11
Second
200
400
18
19
IS 4984 : 1995
takett attd examined for these requiretttettts. The lot
shall be cottsidered to have satisfied these requirements, if the ttttmber of defectives fouttd itt the cutttttlative sample is less titan or equal to the correspottdittg
acceptance ttutnber givett in co1 5 of Table 7; otherwise
ittfortttatiott:
a) Manufacturers name/rrade-mark,
b) Designation of pipe ( see 3.1), attd
c) Lot number/Batch number.
IlOt.
Overall
Black
10 MARKING
10.1 Each straight lettgth of pipe shall be clearly
tnarked itt indelible ittk/paittt ott either cud attd for coil
at both ends or hot etttbossed on white base every tttetre
throughout the lettgth of pipe/coil with the followittg
Marking
Sample Size
up to 150
151 to 1 200
1 201 to 35 ooo
ANNEX A
( Cfawes 5.2,6.1and6.2)
EXPLANATORY NOTES
A-l
MASTER
BAT(::H
With the advattcetttettt in technology, ttatural ( uttpigtttettted ) resin duly stabilised with anti-oxidants ( see
5.3 ) tttay be compounded/processed
with the black
master batch fultillittg the requiretttettts as laid dowtt itt
the standard. This will be strictly penttitted only itt such
cases where the facilities of cotttpottttdittg/processittg
are available with the pipe manufacturer
aud the
tttaterial thus produced shall cottforttt to the tttaterial
desigttaliott (s) givett in 5.2.
A-2 TOLERANCE
ON OUTSIDE
AND MAXIMUM OVALITY
DIAMETER
5 75, the
a) For ttotttittal outside diattteters
tolerance equals ( 0.008 DN + 1.0 ) mm,
routtded to the ttext higher 0.1 mm, with a
tttittimuttt value of 1.2 mm.
b) For ttotttittal outside diatneters > 75 attd 5 250,
the tolerance equals 0.02 DN routtded to the
ttext higher 0.1 tnttt.
c) For ttotttittal outside diameters > 250, the
tolerattce equals 0.035 DN routtded to the ttext
higher 0.1 tttttt.
A-3 WALLTHICKNESS
A-3.1 The. wall thickness of pipes are based ou \he
tttaxitttuttt allowable hydrostatic desigtt stress (CT)of
4.0, 5.0 attd 6.3 MPa ( see Table 1 ) at 30C water
temperature for 50 years of life, for the three grades of
materials. In case ot variatiou in water tetttperature, the
workittg pressure tteeds to be tttoditied as yer ~Fig. 1.
However, occasional rise itt tetttperature as in sutttttter
seasott with rottcurrettt rorrespottdittg reductiott itt
tetttperature durittg eight has uo deleterious effects ou
the life and workittg pressure of the.pipes.
IS 4984 : 1995
A-3.2 Mittittttttn wall thicktresses in tttttt of the pipe
has heett calculated as fol%)ws and rounded off to the
ttext higher 0.1 ttttn:
&?_?@
2u+p
where
P = tnaxitttttttt pertttissible working pressure in MPa
at 30C for 50 years of life ( see 3.3 );
d = ttotttittal outside diameter in mm;
a = specified
tnaxitttuttt
allowable
hydrostatic
desigtt stress, itt MPa at 3OoC for50 years of life
( seeTable 1 ).
NOTE (onsidering
operational problems, maximum wall thickness of pipes are considered around
63 mm.
ANNEX B
(Clause 8.1 )
INTERNAL
PRESSlJRE
B-l GENERAL
The test shall be carried out ttot earlier thatt 24 hours
after the pipes have beett manufactured.
B-2 TEST SPECIMENS
A sample of pipe havittg free
ettd fittittgs equal to ten times
but not less thatt 250 mtn and
mm, shall be taken for testing
tested.
CREEP RIJPTURE
B-3 APIARATUS
Eqttiptnettt pertttittittg the a_pplicatiott of a rottirolled
ittlerttal hydraulic pressure to the specitttett which are
itntnersed itt a thermostatically cotttrolled water-bath.
TEST
= (d - s)
where
p = test pressure itt MPa;
B-4 PROCEDURE
OF RESIJLWS
10
IS 4984 : 1995
ANNEX C
( Clause 8.2 )
LONGlTllDINAL
REVERSION TEST
C-1 AIIARATlfS
(I-1.1 Air Oven -
coutrolled
at
Thermometer-
Graduated to 0.5C.
Test
Temperature
Period of
Stressing
OC
miuutes
up to 8
1102.2
Over 8 up to 16
11022
60 jz 1
12022
C-2.3 Remove the test pieces from the oveu arid allow
to cool iu air, without being moved at the ambieut
temperature. Measure the miuimmn distance betweeu
the two marks.
C-3 EXPRESSION
OF RESULTS
11
IS 4984: 1995
ANNEXD
(Foreword )
Engineer-in-Chiefs
fiYDiWJLlc
( A~terrtufe)
ENGINEER
P. S. KAIVANSHI
Sml
50
HYDRAUIJC. ENWNEER
Swu
CED
Representing
(hairman
Sm K. PItAi%uAKRAR40
C)lmnY
Committee,
M. S. NARAYANAN(~Alternute
DK R. PAARMA~VAM
SHKIMATI S. S. DHAOE ( Alternufe )
SIIKI M. S. I~NANI
&ware
SIIKI (.
I? SATWE ( Alfemafe
Nagpur
PilAKAsll
Chw ENGINEER (C1) ( Atternafe )
SHKl s.
SHRI S. S.
BHANDAKI
SHKl v. #.
SHAKMA
NOCIL,
Bombay
EN(;INI:EII(PPR & D)
MA~IAIS
MANA~EI~(Alfemale
M,u I? K. MASANO
CSiII!FF,N(IINEEK
( WESTERNRE(~K)N) (Alfemale
DENIY
Chw ENOINEER
DK P. S.
RANA
SHRI
K. SUBRAMANIAM(Alternate
)
Centnl Building Research Institute (CSIR),
SCltMlST
Roorkee
SHRIK. L.
KHANNA
R. H. Dot-TW
SHKI
R. A. PAUL ( Alternute
DK H. C. MKUIHYUNJAYA
SHRI S. NAUAINA~WAMY( Alternute )
SHRIMATISEEMAVAIDYA
SHRI
A.
SAMANTA (A
Itemate
DR DHANANJAYRAU
SHRl R. c. C.kOUDHKY
S~ru GUIAM
AHMED
SkRl RAJ~NDRAPRASAD
SHKI JAY KUMAR( Alternate
K. JAIN
SHKI M. K. M. Jost+l(A&em&e
PublicHealth
SHIU V.
CHIEF ENGINEEK (
DESIGNS)
ENGINIZR(S & S) (Alternate
SUPERINTFNDING
Bombay
SHRI H. D. YADAV(Alternute)
SHIU
G. K. LAUWNDANI
DK A. P. Dti ( Abernafe )
!%I
D. K.
SANYAL
( Continued
12
on page
13 )
IS JYX4:
( Continued
/mm
page
12 )
Rqw.\
MOdWS
L)K s. M. PAUL
DR M. K. PANDEY ( Ahernale
SW
Mar~;\gc:~~ent, AhnIedi\lX\d
)
KITES,
C. K. SHAKMA
SHR~ K. P. NANA~ATY
DR Y. N. SHARUA (Alternate
4n<y
Institute ot Co-oi>cri\tive
New
Delhi
Delhi Devclopmenf
Authorily,
New Delhi
( Ahxa/e
lieliance
industries
IJd, !3omhay
t3uilding
Materials
and Technolcgy
SHRI 0. P. KATTU
Promotion
Council (Ministry
K. SR~NIVASAN
DR S. SUNDERAMOORIHY
SHRI THIM~ G. SHENBAGAWANDAM(Alternate
SHY S. S~~.DARAM
SHRI H. N. PHADNIS (
Madras
Metropolitan
Altemafe)
Director
SHIU J. R. MEHTA,
Director & Head ( Civ Engg )
General,~BIS
( Er-officio
Member
Secrelary
SHRI S. S. SETHI
Director ( Civ Engg ), HIS
Pipes, CED 50 : P4
SHRl K. L. &NNA
SHRI V. V. SHEMBEKAR( Alternafe
DR Y. N. SHARMA
SHRI JACMOHANBAMIU ( Abemale
DR H. C. MRWHYUNJAVA
SHRI S. NARAINSWAMI ( Alternote
)
KWH Heliplastics (India) Ltd, Bombay
SHIU S. S~NDARAM
SHRI N. N. PHADNI~ (Alternate)
SHRI S. PRAKASH
SHRI ANAND PRAKAZ?H(Alternate
)
Engineer-in-Chiefs
LT CAL L. P. DASU<A
SHRI R. N. SINHA (Alfemate
SHRI 0. P. RAW-4
BMTPC,
ENGINEERIN~~DIRECTOR
BAHADUR
New Delhi
DR I(IRnvaN D. KOTMN
SHRI J. B. S. BAKSHI
SHRI R. K. KAPUR (Akernote
SHR~ DUARISH
IYYS
13
01
Bureau
of Indian
Standards
of Indian
Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue
of BIS Handbook and Standards Monthly Additions.
This Indian Standard has been developed
Amendments
Amend No.
Issued
Since Publication
Date of Issue
BUREAU
Text Affected
OF INDIAN
STANDARDS
Headquarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002
Telephones: 323 01 31,323 33 75,323 94 02
Telegrams: Manaksanstha
(Common to all offices)
Telephone
Regional Offices:
Central
NEW DELHI
Eastern
323 76 17,323 38 41
110002
337 84 99,337 85 61
337 86 26,337 9120
CALCUTTA
700054
Northern
Southern
Western
: Manakalaya,
Branches
: AHMADABAD.
60 38 43
{ 60 20 25
160022
235 02 16,235 04 42
{ 235 15 19,235 23 15
600113
832 92 95,832 78 58
{ 832 78 91,832 78 92
AMENDMENT
mm
Over 16
the
end.
matter between
Test
Temperature, C
110*2
Period of
Stressing Mimrtes
240*5
(CED3)
Reprography Unit, BlS, New~Delhi, India
AMENDMENT
NO. 2
OCTOBER
2000
IX)
IS 4984:1995
PIPES FOR
Revision )
( Page 4, Table 3 ) Substitute the following table for the existing table:
of Pipes for Material Grade PE 63
( C/ause 6.2 )
All dimensions in millimetres.
Nominal
Dia
Walt Thickness
,
PN~2.5
PN 4
~~
Mitr
Max
DN
h4in
(1)
(2)
(3)
(4)
(5)
20
25
Max
PN 6
M in
(6)
~.
A4clx Min
(7)
PN 8
(8)
Ratings
of
PN~10 >
, PN~12.5 ,
PN 16
Afax Min
Max
Min
M(LT )\///?
,\fax
(9)
(lo)
(11)
(12)
(13)
(14)
(15)
3.3
3.4
4.0
2.3
2.3
2.8
2.8
-
2.8
2.8
3.3
3.4
4.0
4.2
2.3
2.8
3.0
3.5
3.6
4.2
4,4
5.1
5.4
4,9
6,2
2.8
3.3
3.7
4.3
4.5
5.2
5.5
6.3
6.7
7.6
32
40
2.0
2.4
50
2.4
2.9
3.5
4. I
4.6
5.3
5.6
6.4
6.8
7.7
8.4
9.5
63
2.0
2.4
3.0
4.4
5.1
5.8
6,6
7.0
7.9
8.6
9,7
10,5
11.8
75
2.3
2.8
3.6
3.5
4.2
5.3
6.1
6.9
7.8
8,4
9.5
10.2
11.5
12.5
14.0
90
2.8
3.3
4.3
5.0
6,3
7.2
8.2
9,3
10.0
11.2
12.2
13.7
15.0
16.7
110
3.4
4.0
5.3
6. I
7.7
8.7
10.0
11.2
12.3
13.8
14.9
16.6
18.4
125
3.8
4.4
6.0
6.8
8.8
9.9
11.4
12.8
13.9
15.5
16.9
18.8
20.9
140
4.3
5.0
6.7
7.6
9.8
11.0
12.8
14,3
15,6
17.4
19.0
21.1
23.4
20.5
23,2
~6,0
160
4.9
5.6
7.7
8.7
11.2
12.6
14.6
16,3
17,8
19.8
21.7
24.1
26.7
29.6
180
5,5
6.3
8.6
9.7
12.6
14.1
16.4
18.3 20.0
22.2
24.4
27.1
30.()
33.2
200
6.1
7.0
9.6
10.8
14.0
15.6
18.2
20,3
22.3
24.8
27.1
30.1
33.4
37.0
225
6.9
7.8
10.8
12.1
15.7
17.5
20.5
22.8
25.0
27.7
30.5
33.8
37.5
41.5
250
7.6
8.6
12.O
13.4
17.5
19.5
22.8
25.3
27.8
30.8
33.8
37.4
41.7
46. I
280
8.5
9.6
13,4
15.O
19.6
21.8
25.5
41.9
46.7
10.8
15.0
16.7
22.0
24,4
28.7
31.2
35.0
37.9
9.6
28.3
31.8
34.6
315
38.7
42.6
47.1
52.5
51.6
58. o
65.4
355
10.8
12.1
17,0
18.9
24.8
27,5
32.3
35.8
39,5
43.7
48.0
53.0
59.2
400
12.2
14.3
19.1
22.2
28.0
32,4
36.4
42.1
44.5
51.4
54.1
62.5
450
13.7
16.0
21.5
25.0
31,4
36,4
41.0
47,4
50.0
57.7
15.2
17.7
23.9
27.7
34.9
40.4
45.5
52.6
55.6
560
17.O
19.8
26.7
31.0
39.1
45.2
51.0
58.9
64.2
630
19. I
22.2
30.0
34.7
44.0
50.8
57.3
66.1
710
21.6
25.1
33.9
39.2
49.6
57.3
800
24.3
28.2
38.1
44.1
55.9
900
27.3
31.6
42.9
49.6
64.5
1000
30.4
35.2
47.7
55. I
500
Price Group
.--...
All
Nominal
Dia
dimensionsin millimetres.
Wall Thickness
PN 2.5
PN 4
Min
MUX
Min
Max
(7)
PN 6
DN
M-
Max
(1)
(2)
(3)
(4)
(5)
(6)
20
25
32
40
50
2.3
2.8
63
PN 8
MIX
Min
(8)
(9)
Ratisuzs of
PNA10
PN 12.5
PN 16
Min
Max
Min
Max
~{in
Max
(lo)
(11)
(12)
(13)
(14)
(15)
2.8
2.8
3.3
2.3
2.3
2.8
2.8
3.3
3.5
4. I
2.4
2.9
3.0
3.5
3.6
4.2
4.5
5.2
2.$
2.8
3.0
3.5
3.7
4.3
4.5
5.2
5.6
6.4
2.9
3.4
3.8
4.4
4.6
5.3
5.6
6.4
6.9
7.8
2.5
3.0
3.6
4.2
4.7
5.4
5.8
6.6
7.0
7.9
8.7
9.8
75
2.9
3.4
4.3
5.0
5.6
6.4
6.9
7.8
8.4
9.5
10.4
11.7
90
2.3
2.8
3.5
4.}
5.1
5.9
6.7
7.6
8.2
9.3
Io.o
11.2
12.5
14.0
I1O
2.7
3.2
4.3
5.0
6.3
7.2
8.2
9.3
10.0
11.2
12.3
13.8
15.2
17.0
125
3. I
3.7
4.9
5.6
7.1
8.1
9.3
10.5
11.4
12.8
13.9
15.5
17.3
19.3
140
3.5
4.1
5.4
6.2
8.0
9.0
10.4
11.7
12.8
14.3
15,6
17.4
19.4
21.6
160
4.0
4.6
6.2
7.1
9.1
10.3
11.9
13.3
14.6
16.3
17.8
19.8
22.1
24.6
180
4.4
5. I
7.0
7.9
10.2
11.5
13.4
15.0
16.4
18.3
20.0
22.2
24.9
27.6
200
225
4.9
5.5
5.6
7.7
8.7
I 1.4
12.8
14.9
16.6
18.2
20.3
22,3
24.8
27.6
6.3
8.7
9.8
!2.8
14.3
16.7
18.6 20.5
22.8
25.0
27.7
31.1
30.6
34.5
250
6.1
7.0
9.7
10.9
14.2
15.9
18.6
20.7
22.8
25.3
27.8
30.8
34.5
38,2
280
6.9
7.8
10.8
12.1
15.9
17.7
20.8
23.1
25.5
28.3
31.2
34.6
38.7
42,8
315
7.7
8.7
12.2
13.7
17.9
19.9
23.4
26.0
28.7
31.8
35.0
38.7
43.5
48. I
355
8.7
9.8
13.7
15.3
20.1
22.4
26.3
29.2
32.3
35.8
39.5
43.7
49.0
54.1
400
9.8
}1.5
15.4
18.0
22.7
26.4
29.7
34.4
36.4
42.1
44.5
51.4
55.2
63.7
450
11.0
12.9
17.4
20.3
25.5
29.6
33.4
38.7
41.0
47.4
50.0
57.7
500
12.2
14.3
19.3
22.4
28.4
32.9
37.1
42.9
45.5
52.6
S5.6
13.7
16.0
21.6
25.1
31.7
36.7
41.5
48.0
51.0
58.9
560
64.2
.
630
15.4
710
17.4
800
19.6
900
22.0
I 000
24.4
18.0
41.3
46.7
54.0
57.3
40.2
46.5
52.6
60.7
52.3
45.3
40.2
51.0
56.7
44.5
58.9
65.5
24.3
28.2
35.7
20.3
27.4
31.8
22.8
30.8
35.7
25.5
34.7
28.3
38.5
66. I
( Clause 6.2)
All dimensions in millimetres.
Wall Thickness
Nominal
Dia
PN 8
PN 6
Ratings
of
PN 16
PN 12.5
PN 10
DN
Min
Max
Ma.i
Min
AIai
Min
Max
Min
(1)
(2)
(3)
(4)
(5)
(6)
,\la;
(7)
(8)
(9)
(lo)
(11)
20
25
32
2.3
2.8
2.3
2.8
2.9
3.4
2.4
~.<)
2.9
3.4
3.7
40
2.4
2.9
3.0
.3.5
3.7
4.3
4.6
4.3
5.3
50
2.3
2.8
3.0
3.5
3.7
I.3
4.6
5.3
5.7
6.5
63
2.9
3.4
3.8
4.4
4.7
5.4
5.7
6.5
7.1
8.1
75
3.5
4.1
4.5
5.2
5.6
6.4
6.8
7.7
8.5
9.6
90
4. I
4.8
5.4
6,2
6.7
7.6
8.2
9.3
10.2
11.5
110
5.0
5.7
6.6
7.5
8. I
9.2
10.0
11.2
12.4
13.9
125
5.7
6.5
7.5
8.5
9.2
1 ().4
11.3
12.7
14.1
15.8
140
6.4
7.3
8.4
9.5
10.3
11.6
12.7
14.2
15.8
17.6
160
7.3
8.3
9.6
10.8
11.8
13.2
14.5
16,2
18.1
20,2
180
8.2
9.3
10.8
12. I
13.3
14.9
16.3
18.2
20.3
200
9. I
10.3
12.0
13.4
14.8
16.5
18.1
20.2
22.6
22.6
25. I
225
10.3
11.6
13.5
15.1
16.6
22.7
25.4
28.2
11.4
12.8
15.0
16.7
18.4
in.5
20.5
20.4
250
22.6
25.1
28.2
31.3
280
12.8
14.3
16.8
18.7
20.6
21.9
25.3
28.1
31.6
315
14.4
16. I
18.9
21.0
23.2
25.8
28.5
31.6
35.5
35.0
39.3
355
16.2
Itl.1
21.2
23.6
26.2
29. I
32.1
35.6
40.0
44.2
400
18.2
21.2
23.9
27.7
29.5
34.2
36.2
41.9
45.1
52.1
450
20.5
23.8
26,9
31,2
33.1
3X.3
40.7
47.1
50.8
58.7
500
22.8
26.5
29.9
34.6
52.2
25.5
29.6
33.5
38.8
42.6
47.6
45.2
560
36.8
41.2
50.6
58.4
56.4
65,1
630
28.7
33.3
37.7
43.6
46.4
53.6
56.9
65.7
710
32.3
37.4
42.4
49.0
52.3
60,4
6%.0
800
900
1000
36.4
41.0
45.5
42. I
47.4
52.6
47.8
53.8
55.2
62.1
58.9
.
.
Amendment
No. 2 to IS 4984:1995
( Page 7, clause 7, second sentence) Subs~itute the following for the existing :
The ends of the pipes shall be cleanly cut square with the axis to within the tolerances given below and free
from deform ity.
( Page 7, clause 7 ) Add the following at the end:
Nominal
diameter
DN
mm
Maximum
out of square
ofpipe
end
mm
16t075
90 to 125
140to 180
200 to 280
Above 280
( Page 9, Annex A, A-1) Substitute the following for the existing clause:
A-1 MASTER BATCH
With the advancement in technology natural ( unpigmented ) resin designation PEEAA-45-T-O06 of IS 7328:1992
or PEEAA-45-T-O 12 of IS 7328: 1992 with the exception that the melt flow rating ( MFR ) shall not b~ less than
0.40 g/10 minutes or shall not exceed 1.10 g/10 minutes, duly stabilised with anti-oxidants ( see 5.3 ) may be
compounded with suitable black master batch or processed directly after physical mixing with suitable black
master batch in the pipe extruder for production of pipes, which shall conform to the performance requ irements of
the pipe as specified in this standard ( see 8 ). The material of the pipe thus produced shall conform to the
requirements of 5.2.
( CED50 )
Printed
at New
India
Printing
Press. Klnwja.
India
AMENDMENT
NO.
3 SEPTEMBER
2003
T()
IS 4984:1995
HIGH DENSITY POLYETHYLENE
PIPES
FOR WATER SUPPLY SPECIFICATION
( Fowfiz Revision )
( Page 2, clause 5.2.1, he 1 and 2 j, Substitute 940.0 kg/m3 and 958.0
kglm3 for 94(.).5 kg/m3 and 946.4 kghn .
( Page 2, clause 5.2.2, line I and 2 ) Substitute 0,20 and l.10,for 0.41
and 1.10
( CED 50 )
Reprography Unit, BIS, New Delhi, India
AMENDMENT
NO.
4 SEPTEMBER 2004
TO
IS 4984:1995
HIGH DENSITY
POLYETHYLENE
PIPES FOR WATER SUPPLY
SPECIFICATION
( Fourth Revision)
( Page 1, clause 2 ) Substitute IS 9845:1998
substitute the following for existing title:
for IS 9845:1986
and
2, clause
Substitute
the following
and
for the
High density polyethylene (HDPE) used for the manufacture of pipes shall
conform
to designation
PEEWA-45-T-003
or PEEWA-45-T-006
or
PEEWA-50-T-003
or
PEEWA-50-T-006
or
PEEWA-57-T-003
or
PEEWA-57-T-006
of IS 7328.
HDPE
conforming
to designation
PEEWA-45-T-O 12 or PEEWA-50-T-O 12 or PEEWA-5?-T-O 12 of IS 7328 may
also be used with the exception that melt flow rating (MFR) shall be between
().20 g/10 min to 1.10 g/10 min (both inclusive). In addition the material shall
also conform to 5.6.2 of 1S 7328 (see A-l).
I Page 2, clause
5.2.1,
No. 3 )] Substitute
958.4$or 958.0.
~ Page 2, clause 5.2.2, lines 1 and 2 (see also Amendment
Substitute 0.20 g/iO min and 1.10 g/10 minjor 0.20 and 1.10.
( Poge 7, clause 8.3, lines 2 afid 4 ) ] Substitute
and IS 10146: 1982for 10146: 1987.
1S 9845:1986
( Page 7, clause 8.5 ) Substitute
No. 3 ) ]
IS 9845:1998
for
When tested from a composite sample of minimum three pipes, as per IS 2530,
at 190C with nominal load of 5 kgf, MFR shall be between 0.20 g/10 min to
1.10 g/10 min. The MFR shall also be within 130 percent of the MFR of the
material used in manufacturing of pipes (see 5.2.2).
1
,.
. .
-1
. .
Amend
No. 4 to IS 4984:1995
No. 2 ) ] Substitute
(CED 50)
,,,
..
_-
_ ...
Reprography (Jnit. BIS, New Dethi,
India
. .
AMENDMENT
PIPES
.( Fourth Revision)
( Page 7, Table 6, co] heading 4 ) Insert h at the end,
( CED 50 )
Reprography
UniLBIS,NewDelhi,India
.-
.. .._. -
2=
-4
i