Calculation For Lifting Lug On Channel Shell: Provided Thickness Is More Than Required Thickness

Calculation For Lifting Lug on Channel Shell
Ref. D.R. Moss Ed.2005

DESIGN INPUT
Erection weight of vessel
No.of lifitng lug
Erection weight per lifting lug
Overall load factor (Impact + Safety)
Max. height of CL of hole to shell
Diameter of hole
Width of lifting lug at base (A=2*R),Where R is radius
Material of lifting lug
Yield stress of lifting lug
Allowable stress of lifting lug
Shear stress of lifting lug
Fs= 0.45xFy
Allowable load in weld (Ref Table 7-4 Below)
Bending stress of lifting lug
Fb=0.66xFy
Material of Pad
Yield stress of Pad
Allowable stress of Pad
Pad Length
Pad width
Pad thickness
Angle of force during lifting
PL=W sin 45 x KL
Longitudinal load per lifting lug
PT=W cos 45 x KL
Transverse load per lifting lug
PL
PT
VALUE
1000
2
500
2
55
35
80
SA 516 GR 60
220
118
99
82.86
145.2
SA 516 GR 60
220
118
130
65
14
45
707.11
707.11
tL1
3.11
mm
tL2
2.46
mm
tL3
1.31
Min. required thickness

tL=Max (tL1,tL2,tL3)
tL
3.11
mm
Provided thickness
Provided thickness is more than required thickness
Pad plate tensile strength
Fp=(PL x 9.80665) /(Lp x tp)
tL
16
HENCE SAFE
3.83
mm
1.Thickness calculation
Required thickness of lifting lug in shear
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))
Required thickness of lifting lug in bending
tL2=6xPTxB/(A2xFbx0.1019716)
Required thickness of lifting lug in tension
SYMBOL
W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb
Fy2
Ft2
Lp
wp
tp
UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Mpa
Mpa
mm
mm
mm
Degree
kg
kg
tL3=PL/((A-D1) x (Ft x 0.1019716))

2.Fillet weld check.
(a)Shear stress in welds between pad & lug
Fillet size between lug & pad
Total length of weld
Lw=2xA
Max. of shear stress in weld
Fsw=PT/(0.10197xL1 x Lwx 0.707)
Fsw<Fs
(b)Shear stress in welds between pad & shell
Fillet size between pad & shell
Lw=2x Lp
Fsw1=PT/(0.10197xL2 x Lw1x 0.707)
Fsw1<Fs
3.Pin Diameter (take pin in double shear)
Yeild strength pin material
pin dia = Sqrt[PL/ (2*(Pi/4)*(0.45*Fy3))]
Provided Pin diameter
Fp
Mpa
HENCE SAFE
L1
Lw
Fsw
10
160
6.13
mm
mm
Mpa
OK
L2
Lw1
Fsw1
10
260
3.77
mm
mm
Mpa
OK
Fy3
d
d
240
6.39
25.00
Mpa
mm
mm
CONCLUSION : FROM ABOVE CALCULATION, THK. OF LIFTING LUG REQUIRED FOR BENDING IS
3.11 mm THEREFOR PROVIDED THICKNESS

SHEAR LOAD AND STRESS OF WELD ARE WITHIN ALLOWABLE LIMITS.
TABLE 7-4 (D.R. MOSS Ed.2005)
WELD SIZE
E 60XX*
E 70XX*
(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8
(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
* (kips/in.) kg/mm of weld.
(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08
16
mm is OK
Calculation For Lifting Lug on Main Shell

DESIGN INPUT
No.of lifitng lug
Diameter of hole
Fs= 0.45xFy
Fb=0.66xFy
Material of Pad
Yield stress of Pad
Pad Length
Pad width
Pad thickness
PL=W sin 45 x KL
PT=W cos 45 x KL
PL
PT
VALUE
16500
4
4125
2
55
35
100
SA 516 GR 60
220
118
99
82.86
145.2
SA 516 GR 60
220
118
130
65
14
45
5833.63
5833.63
tL1
17.78
mm
tL2
13.00
mm
tL3
7.46

tL
17.78
mm
Provided thickness
Fp=(PL x 9.80665) /(Lp x tp)
tL
20
HENCE SAFE
31.63
mm
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))
SYMBOL
W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb
Fy2
Ft2
Lp
wp
tp
UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Mpa
Mpa
mm
mm
mm
Degree
kg
kg
tL3=PL/((A-D1) x (Ft x 0.1019716))

Lw=2xA
Fsw=PT/(0.10197xL1 x Lwx 0.707)
Fsw<Fs
Lw=2x Lp
Fsw1=PT/(0.10197xL2 x Lw1x 0.707)
Fsw1<Fs
Fp
Mpa
HENCE SAFE
L1
Lw
Fsw
10
200
40.46
mm
mm
Mpa
OK
L2
Lw1
Fsw1
10
260
31.12
mm
mm
Mpa
OK
Fy3
d
d
240
18.36
25.00
Mpa
mm
mm

WELD SIZE
E 60XX*
E 70XX*
(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8
(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08
20
mm is OK
Calculation For Lifting Lug on Shell cover

DESIGN INPUT
No.of lifitng lug
Diameter of hole
Fs= 0.45xFy
Fb=0.66xFy
Material of Pad
Yield stress of Pad
Pad Length
Pad width
Pad thickness
PL=W sin 45 x KL
PT=W cos 45 x KL
PL
PT
VALUE
900
2
450
2
55
35
80
SA 516 GR 60
220
118
99
82.86
145.2
SA 516 GR 60
220
118
130
65
14
45
636.40
636.40
tL1
2.80
mm
tL2
2.22
mm
tL3
1.18

tL
2.80
mm
Provided thickness
Fp=(PL x 9.80665) /(Lp x tp)
tL
16
HENCE SAFE
3.45
mm
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))
SYMBOL
W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb
Fy2
Ft2
Lp
wp
tp
UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Mpa
Mpa
mm
mm
mm
Degree
kg
kg
tL3=PL/((A-D1) x (Ft x 0.1019716))

Lw=2xA
Fsw=PT/(0.10197xL1 x Lwx 0.707)
Fsw<Fs
Lw=2x Lp
Fsw1=PT/(0.10197xL2 x Lw1x 0.707)
Fsw1<Fs
Fp
Mpa
HENCE SAFE
L1
Lw
Fsw
10
160
5.52
mm
mm
Mpa
OK
L2
Lw1
Fsw1
10
260
3.40
mm
mm
Mpa
OK
Fy3
d
d
240
6.07
25.00
Mpa
mm
mm

WELD SIZE
E 60XX*
E 70XX*
(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8
(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08
16
mm is OK
Calculation For Lifting Lug on Floating Flange

DESIGN INPUT
No.of lifitng lug
Diameter of hole
Fs= 0.45xFy
Fb=0.66xFy
PL=W sin 45 x KL
PT=W cos 45 x KL
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))
PL
PT
VALUE
900
1
900
2
50
30
70
SA 516 GR 60
220
118
99
82.86
145.2
45
1272.79
1272.79
tL1
6.30
mm
tL2
5.26
mm
tL3
2.64

tL
6.30
mm
Provided thickness
Fp=(PL x 9.80665) /(Lp x tp)
Shear stress in welds between Floating Crown & Lug
Lw=2xA
Fsw=PT/(0.10197xL1 x Lwx 0.707)
tL
14
HENCE SAFE
6.90
mm

SYMBOL
W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb
UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Degree
kg
kg
tL3=PL/((A-D1) x (Ft x 0.1019716))
Fsw<Fs
Fp
Mpa
HENCE SAFE
L1
Lw
Fsw
10
140
12.61
mm
mm
Mpa
OK
Fy3
d
d
240
8.58
20.00
Mpa
mm
mm

WELD SIZE
E 60XX*
E 70XX*
(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8
(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08
14
mm is OK
Calculation For Lifting Lug on Channel Cover ( Item No:-15-E-267 )

DESIGN INPUT
No.of lifitng lug
Diameter of hole
Fs= 0.45xFy
Fb=0.66xFy
PL=W sin 45 x KL
PT=W cos 45 x KL
PL
PT
VALUE
3500
1
3500
2
100
50
125
SA 516 GR 60
220
118
99
82.86
145.2
45
4949.75
4949.75
tL1
13.07
mm
tL2
12.84
mm
tL3
5.48

tL
13.07
mm
Provided thickness
Shear stress in welds between Channel Shell & Lug
Lw=2xA
Fsw=PT/(0.10197xL1 x Lwx 0.707)
Fsw<Fs
tL
16
HENCE SAFE
mm
L1
Lw
Fsw
10
250
27.46
mm
mm
Mpa
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))
SYMBOL
W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb
UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Degree
kg
kg
tL3=PL/((A-D1) x (Ft x 0.1019716))
OK
Fy3
d
d
240
16.92
40.00
Mpa
mm
mm

WELD SIZE
E 60XX*
E 70XX*
(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8
(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08
16
mm is OK
Calculation For Lifting Lug on top shell( Item No:-110-CC-701 )

DESIGN INPUT
(Considered Higher segment )
s
Diameter of hole
Fs= 0.45xFy
Fb=0.66xFy
PL=W sin 45 x KL
PT=W cos 45 x KL
PL
PT
VALUE
1515
2
757.5
2
180
50
120
SA 240 GR 304L
152
115
68.4
116
100.32
45
1071.27
1071.27
tL1
4.39
mm
tL2
7.85
mm
tL3
1.31

tL
7.85
mm
Provided thickness
Shear stress in welds between Channel Shell & Lug
Lw=2xA
Fsw=PT/(0.10197xL1 x Lwx 0.707)
Fsw<Fs
tL
12
HENCE SAFE
mm
L1
Lw
Fsw
12
200
6.19
mm
mm
Mpa
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))
SYMBOL
W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb
UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Degree
kg
kg
tL3=PL/((A-D1) x (Ft x 0.1019716))
OK
Fy3
d
d
240
7.87
40.00
Mpa
mm
mm

WELD SIZE
E 60XX*
E 70XX*
(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8
(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08
12
mm is OK

Calculation For Lifting Lug On Channel Shell: Provided Thickness Is More Than Required Thickness

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Calculation For Lifting Lug On Channel Shell: Provided Thickness Is More Than Required Thickness

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Calculation For Lifting Lug on Channel Shell

Ref. D.R. Moss Ed.2005

Min. required thickness

tL3=PL/((A-D1) x (Ft x 0.1019716))

Provided thickness is more than required thickness

3.11 mm THEREFOR PROVIDED THICKNESS

Calculation For Lifting Lug on Main Shell

Min. required thickness

tL3=PL/((A-D1) x (Ft x 0.1019716))

Provided thickness is more than required thickness

17.78 mm THEREFOR PROVIDED THICKNESS

Calculation For Lifting Lug on Shell cover

Min. required thickness

tL3=PL/((A-D1) x (Ft x 0.1019716))

Provided thickness is more than required thickness

2.80 mm THEREFOR PROVIDED THICKNESS

Calculation For Lifting Lug on Floating Flange

Min. required thickness

Required thickness of lifting lug in bending

tL3=PL/((A-D1) x (Ft x 0.1019716))

6.30 mm THEREFOR PROVIDED THICKNESS

Calculation For Lifting Lug on Channel Cover ( Item No:-15-E-267 )

Min. required thickness

tL3=PL/((A-D1) x (Ft x 0.1019716))

Provided Pin diameter

13.07 mm THEREFOR PROVIDED THICKNESS

Calculation For Lifting Lug on top shell( Item No:-110-CC-701 )

Min. required thickness

tL3=PL/((A-D1) x (Ft x 0.1019716))

Provided Pin diameter

7.85 mm THEREFOR PROVIDED THICKNESS

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