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Electrospinning of Polymeric Nanofibers For Drug Delivery Applications
Electrospinning of Polymeric Nanofibers For Drug Delivery Applications
Electrospinning of Polymeric Nanofibers For Drug Delivery Applications
Review
State Key Laboratory of Polymer Physics and Chemistry, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022, PR China
Key Laboratory of Polymer Ecomaterials, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022, PR China
The University of Chinese Academy of Sciences, Beijing 100049, PR China
a r t i c l e
i n f o
Article history:
Received 19 January 2014
Accepted 10 April 2014
Available online 22 April 2014
Keywords:
Electrospinning
Drug delivery
Wound dressing
Local chemotherapy
a b s t r a c t
Electrospinning has been recognized as a simple and versatile method for fabrication of polymer nanobers. Various polymers that include synthetic, natural, and hybrid materials have been successfully electrospun into ultrane bers. The inherently high surface to volume ratio of electrospun bers can enhance cell attachment, drug
loading, and mass transfer properties. Drugs ranging from antibiotics and anticancer agents to proteins, DNA,
RNA, living cells, and various growth factors have been incorporated into electrospun bers. This article presents
an overview of electrospinning techniques and their application in drug delivery.
2014 Elsevier B.V. All rights reserved.
Contents
1.
2.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrospinning: setups and process . . . . . . . . . . . . . . . . . . . .
2.1.
The basic setups . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.
Modication of the setup for electrospinning . . . . . . . . . . . . .
2.2.1.
Modication on the syringe and the spinning liquids . . . . .
2.2.2.
Modication on the collector . . . . . . . . . . . . . . . .
3.
Drug delivery application and release kinetics of electrospun ber formulations .
3.1.
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.
Loaded drugs and their release kinetics . . . . . . . . . . . . . . .
3.2.1.
Antibiotics and various antibacterial agents . . . . . . . . .
3.2.2.
Anticancer drugs . . . . . . . . . . . . . . . . . . . . .
3.2.3.
Protein, DNA, RNA and growth factors . . . . . . . . . . . .
3.2.4.
Drug release kinetics . . . . . . . . . . . . . . . . . . .
3.3.
Applications for local chemotherapy . . . . . . . . . . . . . . . . .
4.
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.
Perspective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction
Electrospinning is a straightforward method of producing ultrane
bers with micro- to nano-meter range diameters and with controlled
http://dx.doi.org/10.1016/j.jconrel.2014.04.018
0168-3659/ 2014 Elsevier B.V. All rights reserved.
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13
humidity, and air ow) [17], have been explored in great detail for
different polymer materials [2,35,36]. In conclusion, the viscosity of
polymer solution and humidity plays a signicant role in
electrospinnability. It was reported that a lower humidity (less than
35%) is ideal for spinning, humidity higher than 35% will make the jet
difcult to spin continuously [37]. Fong et al. found that for poly(ethylene oxide) (PEO) solution in ethanol and water, the viscosities in the
range of 120 P and surface tension between 35 and 55 dyn/cm were
suitable for ber formation [37]. At viscosities above 20 P,
electrospinning was prohibited because of the instability of ow caused
by the high cohesiveness of the solution. Droplets were formed when
the viscosity was too low (b1 P). Zong et al. investigated the effects of
processing parameters of electrospinning on the microstructure of biodegradable amorphous poly(D,L-lactide) (PDLLA) and semi-crystalline
poly(L-lactide) (PLLA) membranes. It was found that mixture of large
beads (drops) and bers was generated by electrospinning the PDLLA
solution at concentrations below 20 wt.%. In contrast, at concentrations
higher than 40 wt.%, the electrospinning process was hard to maintain
due to the high viscosity of the solution [33]. Casper et al. investigated
the inuence of moisture in the air on the surface morphology of
electrospun polystyrene (PS) bers from THF [38]. Electrospinning in
an atmosphere of less than 25% humidity produced smooth bers without any surface defects. When the humidity was above 30%, pores began
to form on the ber surface. Increasing the amount of humidity causes
an increase in the number of pores on the surface, the pore diameter,
and the pore size distribution. It should be noted that the above-mentioned principles are applicable for some of the polymers and these
values need to be established for each type of polymer being
investigated.
2.2. Modication of the setup for electrospinning
The basic setup for electrospinning is so simple that it has already
been established in many research laboratories. Primarily, most of the
systems were utilized for electrospinning from a single polymer solution or melt. However, a variety of polymers could not be electropun
into bers using the basic setup. In order to expand the universality of
electrospinning and tailor the structure of resultant bers, many efforts
have been made on the modication of electrospinning equipments. According to the literature, most of the modication was based on the syringe and the collector. The following will present a more detailed
discussion.
2.2.1. Modication on the syringe and the spinning liquids
Under this catalog, several electrospinning systems were developed,
including co-electrospinning, side-by-side electrospinning, multi-jet
electrospinning, co-axial electrospinning, and emulsion electrospinning.
Co-electrospinning was rst utilized to further tailor the property of
the resultant bers. It includes electrospinning blends of polymers in
the same solvent or mixtures of different polymer solutions using the
traditional electrospinning device. MacDiarmid and his group fabricated
conducting polymer nanobers with sub-30 nm diameters by blending
polyaniline, a conducting polymer, with poly(ethylene oxide) in chloroform [39]. The point is that for a blend of two polymers in the same solvent, the homogeneity of the mixture and the thermodynamic
miscibility of the two polymers should be considered. In another approach, Wikels and his co-workers designed an electrospinning device
where two polymer solutions were electrospun simultaneously in a
side-by-side fashion (Fig. 2) [40]. In this case, the two polymer solutions
do not come in physical contact until they reach the end of the spinneret
where the process of ber formation begins. This side-by-side approach
led to bicomponent bers that had properties from each of the polymeric components. For this bicomponent electrospinning, the key process
parameters are viscosity and conductivity of each of the polymer
solutions.
14
Fig. 3. Schematic mechanism for the formation of core-sheath composite bers during
emulsion electrospinning (Ref. [55]).
3.1. Materials
Various materials including natural polymers, synthetic polymers
and hybrid blends of the two have been used to obtain electrospun bers. Synthetic polymers have great exibility in synthesis and modication, but these polymers lack cell afnity because of their low
hydrophilicity and lack of surface cell recognition sites. Compared to
synthetic polymers, natural polymers exhibit better biocompatibility
and low immunogenicity, and some exhibit intrinsic antibacterial properties and better clinical functionality. Typical natural polymers include
polysaccharides (cellulose, chitin, chitosan, dextrose), proteins (collagen, gelatin, silk, etc.), DNA, as well as some biopolymer derivatives
and composites and their applications in electrospinning have been reported or summarized in a few papers [36,62,77]. For example, Lee et al.
summarized the characteristics of various polysaccharides such as alginate, cellulose, chitin, chitosan, hyaluronic acid, starch, dextran, and
heparin that can be used for electrospinning and their biomedical applications for tissue engineering, wound dressings, drug delivery, and enzyme immobilization [78]. Chitosan has shown good anticancer
activity, mainly due to its polycationic nature. Quaternized derivatives
of chitosan are known for their good in vitro anticancer activity against
HeLa, Hep3B and SW480 cells [79,80].
Secondly, synthetic polymers, especially biodegradable polymers,
attracted special attention in electrospinning due to the elimination of
a second surgery to remove the implanted carrier. Polymers such as
poly(lactic acid) (PLA), poly(-caprolactone) (PCL), poly(ethylene
oxide), and copolymers, such as poly(L-lactide-co-caprolactone)
(PCLA) and poly(lactic-co-glycolic acid) (PLGA), have been extensively
investigated to fabricate bers with desired properties for tissue engineering and drug delivery applications. Additionally, the rate of degradation can be controlled to some extent by altering parameters such
as polymer blend composition and ratio of amorphous to crystalline
segments. For example, the hydrophobic nature of PLA and PLGA is serious problem in a predominantly hydrophilic bioenvironment. Kim
et al. investigated the control of degradation rate and hydrophilicity of
poly(D,L-lactide) nanobers by adding PLGA (LA/GA = 50/50) random
copolymer, PLA-b-PEG-b-PLA triblock copolymer and lactide [81]. Of
the four components, high molecular weight (HMW) PLA was to provide the overall mechanical strength, PLGA was to grossly tune the degradation rate, lactide was to ne tune the degradation rate and PLA-bPEG-b-PLA copolymer was to control the hydrophilicity. Finally, they
found that the electrospun nanobers containing the four components
(40 wt.% of HMW PLA, 15 wt.% of lactide, 20 wt.% of PLA-b-PEG-b-PLA
and 25 wt.% of lower molecular weight PLGA) exhibited an ideal
biodegradation prole, a good hydrophilicity, and stable mechanical
properties in aqueous conditions. Zong et al. prepared poly(glycolideco-lactide) (GA:LA = 90:10) electrospun bers and investigated their
microstructure, morphology and texture, and the inuence of postdrawing and thermal treatment on their degradation and mechanical
properties [82]. When annealed at elevated temperatures without
drawing, the membrane bers showed a higher degree of crystallinity
with distinct lamellar structure but no overall orientation. The crystal
orientation was improved signicantly when the membrane was
drawn and annealed. The tensile strength of the electrospun membranes was greatly improved by post-treatments (stretching and annealing). The tensile retention time for the membranes annealed
under a strain of 300% at 90 C for 20 min increased from 2 to 12 days
during in vitro degradation.
15
Thirdly, in most cases, it is desirable to fabricate composite nanobers comprising both synthetic polymers for the backbone and natural
polymers for cellular attachment. Stitzel et al. examined the use of a hybrid blend of type I collagen (45%), PLGA (40%), and elastin (15%) to
form a vascular prosthesis via electrospinning [83]. The addition of
PLGA was shown to improve mechanical properties such as burst
strength and compliance of the prosthesis as compared to bers composed solely of type I collagen and elastin (which are both components
of the natural ECM of blood vessel walls). Park et al. examined the generation of novel biodegradable bers by electrospinning a hybrid blend
consisting of poly(glycolic acid) (PGA) and chitin [84]. In vitro degradation results indicated that PGA in PGA/chitin blend nanobers were degraded faster than pure PGA nanobers, which was attributed to the
hydrophilicity of chitin. The cell attachment and spreading onto the
PGA/chitin blend nanobers showed relatively promising results for
the normal human broblasts.
Currently, bioactive materials which can intentionally interact with
the biological environment are often incorporated into the electrospun
bers of synthetic, natural, or hybrid materials [85]. Grafahrend et al.
presented a degradable extracellular matrix-mimetic carrier by
electrospinning poly(D,L-lactide-co-glycolide) with a functional, amphiphilic macromolecule based on star-shaped poly(ethylene oxide) to
suppress non-specic protein adsorption on the bers' surface [86].
And the subsequent covalent attachment of cell-adhesion-mediating
peptides to the hydrophilic bers promotes specic bioactivation and
enables adhesion of cells. Lancuski et al. reported efcient and versatile
surface-glycosylated PCL electrospun bers by CuAAC click-chemistry
and investigated their interaction with specic lectins [87].
3.2. Loaded drugs and their release kinetics
The above mentioned unique properties of electrospun bers such
as high surface area, high loading, simultaneous delivery of diverse therapies, ease of operation, and cost-effectiveness expanded their use in
drug delivery. Of the various applications, wound-dressing and local
cancer treatments are two of the most investigated area. Table 1
presents some of the representative drugs loaded into electrospun
bers for drug delivery.
3.2.1. Antibiotics and various antibacterial agents
Antibiotics and various antibacterial agents are the most preferred
biocides to be loaded in nanobers to afford antibacterial properties.
Ignatova et al. summarized various antibiotics, such as tetracycline
hydrochloride, ciprooxacin, levooxacin, and moxioxacin, and antibacterial agents (e.g., 8-hydroxyquinoline derivatives, itraconazole,
benzalkonium chloride (BC), fusidic acid or silver nanoparticles) encapsulated in nanobers for wound-dressing [89]. In most cases, PLA, PLGA,
and PCL were used as the carrier polymers, and other synthetic or natural polymers were added to regulate the biodegradability and hydrophilic nature of the bers, thus regulating the release behavior. For
example, in the early study on application of electrospun nano-bers
for drug delivery by Kenawy et al. [27], tetracycline hydrochloride was
used as a model drug and poly(ethylene-co-vinyl acetate), poly(lactic
acid) and their blends were used as polymeric carriers. The results demonstrated that drug release behavior was inuenced by the nature of
polymeric carrier and drug content. Smooth and regulated drug release
over approximately 5 days was obtained by electrospinning 50/50
blend with relatively low drug content (5 wt.%). Higher drug content
(25 wt.%) induced much more rapid release than the 5 wt.% sample,
due to the more surface-segregation of the drug in the former case.
3.2.2. Anticancer drugs
Various anticancer drugs such as doxorubicin (Dox), paclitaxel
(PTX), platinum complexes [67], and dichloroacetate have been
electrospun into bers and used for postoperative local chemotherapy.
For example, Xu et al. reported preparation of ultrane Dox-
16
Table 1
Some of the representative drugs loaded into electrospun bers.
Polymer
Drugs
Solvent
Spinning type
Ref.
Tetracycline hydrochloride
Tetracycline hydrochloride
siRNA
Human glial cell-derived neurotrophic
factor (GDNF)
Human -nerve growth factor (NGF)
siRNA
Fusidic acid and rifampicin
Chloroform
Chloroform and dimethylformamide (DMF)
2, 2,2-Triuoroethanol (TFE)
Dichloromethane (DCM)
Single nozzle
Single nozzle
Single nozzle
Single nozzle
[27]
[88]
[75]
[72]
Single nozzle
Single nozzle
Single nozzle
[70]
[76]
[68]
Tetracycline hydrochloride
Ketoprofen (KET)
DCM
RNase-free water
Tetrahydrofuran (THF) and
dimethylformamide (DMF)
1,1,1,3,3,3-Hexauoro-2-propanol
Ethanol aqueous solution
Single nozzle
Single nozzle
[69]
[107]
Ibuprofen
DMF
Side-by-side-electrospinning
[97]
Ketoprofen (KET)
Mefoxin
Bovine serum albumin (BSA)
Lysozyme
Human-nerve growth factor (NGF)
Doxorubicin hydrocloride (Dox)
Doxorubicin hydrochloride
Doxorubicin
Hydroxycamptothecin (HCPT)
DNA
Fenbufen
HRP encapsulated liposomes
Paclitaxel
Cisplatin
Dichloroacetate (DCA)
1,3-Bis(2-chloroethyl)-1-nitrosourea (BCNU)
Sequential electrospinning
Single nozzle
Single nozzle
Emulsion electrospinning
Emulsion electrospinning
Single nozzle
Emulsion electrospinning
Single nozzle
Emulsion electrospinning
Single nozzle
Single nozzle
Coaxial electrospinning
Single nozzle
Single nozzle
Single nozzle
Single nozzle
[108]
[94]
[12]
[51]
[71]
[65]
[52]
[25]
[113]
[74]
[105]
[92]
[111]
[67]
[112]
[53]
PCL-co-PCLEEP
PCLEEP
PLGA
Poly(ester urethane) urea (PEUU) and PLGA
Ethyl cellulose (EC) and polyvinylpyrrolidone
(PVP)
PLGA poly(ethylene glycol)-g-chitosan
(PEG-g-CHN)
PVP/zein
PLGA
Poly(ethylene oxide) (PEO)
PLA
Poly(L-lactide-co-caprolactone)
PEGPLA
PEGPLA
PLLA
2-Hydroxypropyl--cyclodextrin (HPCD)
PLAPEG and PLGA
PLGA/gelatin
PCL/PVA
PLGA
PLA/PLGA
PLA
PEGPLLA
17
18
Fig. 4. Release proles of (A) Dox (a) and PTX (b) from (1.0 wt.% Dox + 1.0 wt.% PTX)/
PEGPLA composite bers, and release prole of PTX from 1.0 wt.% PTX/PEGPLA bers
(c) in 0.05 mol/L TrisHCl buffer solutions in the presence of proteinase (4 g/ml) at
37 C or (B) in the absence of proteinase K, respectively (Ref. [90]).
drugs have been successfully encapsulated into these nanobers and investigated for tissue engineering and drug delivery.
In spite of the signicant progress in using electrospun bers for
drug delivery, a great number of problems need to be solved. First of
all, it remains a challenge to ensure uniform nanobers to be fabricated
repeatedly and massively with the desired morphological, mechanical
and chemical properties, especially in industrial scale; Second, up to
now most of the studies on the release of antibacterial agents or anticancer drugs from electrospun bers have been conducted in vitro,
and in vivo studies have been rarely seen. In addition to those mentioned in the previous section, a number of other issues need to be addressed, such as proper drug loading content and efciency, removal
of residual organic solvent, bioactivity retention of the incorporated
drugs during preapplication procedures such as sterilization, effect of
the initial burst drug release, assurance of a required release prole,
and probable impacts such as brosis, or other immunological
responses.
The profound studies in these areas are crucial for the translation of
this promising technology from the laboratory to the industrial scale. It
needs cooperation of researchers in interdisciplinary elds, including
chemistry, physics, biology, pharmacy and clinical medicine.
Acknowledgments
This project was supported by the National Natural Science Foundation of China (Project Nos. 91227118 and 51373167).
19
Fig. 5. Suppression results on tumor growth. Changes of the tumor volume (a), tumor weight (b) and tumor suppression degree (c) on the 7th, 14th and 19th days; and photographs of
tumors of groups C, O, P and D on the 19th day (d). No solid tumors were observed in 5 of the 10 tumor-bearing mice in group D, as indicated in the red circle in (d). In all the four gures,
groups C, O, P and D represent the control group, the blank PLA mat group, the oral group and the DCA-loaded mat group, respectively (Ref. [112]).
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