Professional Documents
Culture Documents
F0422 CMM 011
F0422 CMM 011
ZODIAC SERVICES
61, RUE PIERRE CURIE
BOITE POSTALE N 1
78373 PLAISIR CEDEX - FRANCE
Phone international: + 33 1 61 34 19 24
Fax international: + 33 1 61 34 21 13
Web site: www.services.zodiacaerospace.com
TRANSMITTAL SHEET
The revision 11, dated JAN 31/12 is attached and covers all components held by every operator
GENERAL :
Addition of ISB L83A13-28-006, revision 02 dated JUL 15/11.
28-11-22
TRANSMITTAL SHEET
Page 1 / 1
JAN 31/12
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
AIRCRAFT SYSTEMS
(F0422)
REVISION No : 11
ORIGINAL ISSUE : SEP 01/85
28-11-22
TP Page 1
JAN 31/12
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
The data and information contained in this document are proprietary rights of
Intertechnique. This document is given in confidence and may not be reproduced, stored in
a retrieval system, or transmitted to a third party, in any form or by any means, electronic,
mechanical, photocopying, or otherwise, without the prior written permission of
Intertechnique.
Any unauthorized copy, distribution or utilization is illegal according to Article L 122-4 and L
335-2 of the "Code de la Proprit Intellectuelle" and to international agreements related to
proprietary rights.
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
RECORD OF REVISIONS
REV
ISSUE
INSERTED
No
DATE
DATE
BY
01
AUG 01/88
AUG 01/88
ZA
02
MAY 02/90
MAY 02/90
ZA
03
JUL 30/91
JUL 30/91
ZA
04
FEB 01/93
FEB 01/93
ZA
05
MAR 15/95
MAR 15/95
ZA/IN
06
DEC 15/01
DEC 15/01
IN-S
07
MAR 01/04
MAR 01/04
IN-S
08
APR 20/07
APR 20/07
IN-S
09
MAR 25/09
MAR 25/09
ZSE
10
JUL 15/09
JUL 15/09
ZSE
11
JAN 31/12
JAN 31/12
ZS
REV
ISSUE
No
DATE
INSERTED
DATE
28-11-22
BY
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
TEMP.
REV.
No
ISSUE
DATE
INSERTED
DATE
REMOVED
BY
DATE
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BY
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JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
SERVICE
BULLETIN
REV
DATE OF
INCORPORATION
L83-28-002
MAR 15/95
L83-28-005
MAR 15/95
JUL 15/11
L83A13-28-006
TITLE
28-11-22
SBL Page 1 / 2
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
SUBJECT
PAGE
DATE
TITLE PAGE
1 R JAN 31/12
2
COPYRIGHT
RECORD OF REVISIONS
1 R JAN 31/12
2
BLANK
RECORD OF TEMPORARY
REVISIONS
1
2
1 R JAN 31/12
2
BLANK
LIST OF EFFECTIVE
1 R JAN 31/12
PAGES
JAN 31/12
TABLE OF CONTENTS
1
2
3
4
JAN 31/12
JAN 31/12
JAN 31/12
BLANK
1
2
JAN 31/12
BLANK
TABLE OF FIGURES
INTRODUCTION
DESCRIPTION AND
OPERATION
INTRO
INTRO
INTRO
INTRO
INTRO
INTRO
JAN 31/12
BLANK
1
JAN 31/12
2
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3
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SUBJECT
PAGE
DATE
1006
JAN 31/12
1007
JAN 31/12
1008
JAN 31/12
1009 R JAN 31/12
1010
JAN 31/12
DISASSEMBLY
CLEANING
CHECK
REPAIR
ASSEMBLY
STORAGE AND
TRANSPORTATION
28-11-22
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
SUBJECT
PAGE
DATE
1
2
JAN 31/12
BLANK
INTRO 10001
1
2
3
4
5
6
JAN 31/12
JAN 31/12
JAN 31/12
JAN 31/12
JAN 31/12
JAN 31/12
VCI 10001
1
2
JAN 31/12
BLANK
NI 10001
1 R JAN 31/12
2
BLANK
1 R JAN 31/12
10001 -0
JAN 31/12
10001 -1
JAN 31/12
10001 -2
JAN 31/12
28-11-22
LEP PAGE 2
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
TABLE OF CONTENTS
PAGE
INTRODUCTION ......................................................................................................................... INTRO
1.
1
1
1
2
2
2
3
4
5
5
2.
Testing.................................................................................................................................................. 1001
A.
Reason for the job ..................................................................................................................... 1001
B.
Job set-up information ............................................................................................................... 1001
C.
Job Set-up.................................................................................................................................. 1002
D.
Procedure .................................................................................................................................. 1003
Fault isolation (Refer to IPL figure. 1) .................................................................................................. 1009
A.
Reason for the job ..................................................................................................................... 1009
B.
Job set-up information ............................................................................................................... 1009
C.
Job set-up .................................................................................................................................. 1009
D.
Procedure .................................................................................................................................. 1009
28-11-22
TOC PAGE 1
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
2.
3.
2.
28-11-22
TOC PAGE 2
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
B.
C.
D.
1.
1
1
1
3
1
1
1
28-11-22
TOC PAGE 3 / 4
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
TABLE OF FIGURES
PAGE
COMPONENT MAINTENANCE MANUAL:
FIGURE 1
FIGURE 2
FIGURE 3
FIGURE 4
FIGURE 1001
FIGURE 1002
FIGURE 1003
FIGURE 6001
FIGURE 9001
28-11-22
TOF PAGE 1 / 2
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
INTRODUCTION
TASK 28-11-22-990-801-A01
1.
INTRODUCTION
A.
Information
(1) The Component Maintenance Manual (CMM) is written in accordance with the Air Transport
Association of America Specification ATA iSpec 2200 in AECMA Simplified English.
(2) The Component Maintenance Manual gives all the procedures supplied by the manufacturer for
use in the workshop, so that all persons can repair and completely overhaul the component.
(3) The manual describes maintenance on the component in a workshop. It does not define or show
the level of maintenance for all special units, but gives all the procedures necessary to let
the person to do a test, disassemble, clean, check and assemble a unit which has been rejected
from serviceable use. The manual does not describe maintenance on the component when it is
installed on the aircraft.
(4) Only approved persons are permitted to do the maintenance procedures given in this manual.
(5) Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for use of
Electronic Data Processing (EDP). The user of manual can ignore the MTOSS numbers.
(6) Where the data or procedures specified in this manual are different from those specified by
the regulatory agency which controls operation of your aircraft, obey the data and procedures of
the regulatory authority.
(7) This manual contains:
B.
Illustrated Parts List (IPL) or Illustrated Parts Catalogue (IPC) with data for the component
parts. The IPL Figure and item number identifies parts in all sections of the manual.
28-11-22
INTRO Page 1
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
C.
Process Verification
(1) The manufacturer has validated the "Disassembly, Testing and Fault Isolation and Assembly"
procedures in this manual.
D.
Modification
(1) All result data and illustrations in this manual are the last revision available at the time of printing.
INTERTECHNIQUE supplies updates to this manual when necessary. When
INTERTECHNIQUE issues a modification to units included in this manual, INTERTECHNIQUE
will revise the manual to include the information.
(2) When there is a change, each updating gives the full instructions about the page number of the
pages, which must be replaced, added or removed. Revised or new texts are located with a
vertical black line in the margin.
E.
Manual Guidelines
(1) The CMM is divided into page blocks:
PAGES
0001-0999
1001-1999
2001-2999
3001-3999
4001-4999
5001-5999
6001-6999
7001-7999
8001-8999
9001-9999
10001-10999
11001-11999
12001-12999
13001-13999
15001-15999
TITLE (PAGEBLOCK)
DESCRIPTION AND OPERATION
TESTING AND FAULT ISOLATION
SCHEMATICS AND WIRING DIAGRAMS
DISASSEMBLY
CLEANING
INSPECTION/CHECK
REPAIR
ASSEMBLY
FITS AND CLEARANCES
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
ILLUSTRATED PARTS LIST
SPECIAL PROCEDURES
REMOVAL
INSTALLATION
STORAGE
28-11-22
INTRO Page 2
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
F.
Measurements
(1) The measurements given in this manual are taken from the original reference document of
the manufacturer.
(2) All values given in this manual are in System International (SI) units or sub-divisions of these
units. Imperial units or US are given in parenthesis immediately after the metric unit. The decimal
point in the SI is shown by a comma and in the Imperial system by a full stop, 25,4 mm (1.00 in).
(3) Measurement conversion table:
From: SI measurement
1 bar
14.50 psi
1 cm
0.3937 in
1g
0.0353 oz
1 kPa
0.1450 psi
1 kg
2.2046 lb
1 L/min
0.2642 USGal/min
1 mm
0.0394 in
1N
0.2248 lbf
1 Nm
8.8507 lbf.in
1 Nm
0.7376 lbf.ft
From: U.S. standard system
To: SI measurement
1 USGal
3,7854 L
1 in
25,4 mm
1 in.Hg
3,3864 kPa
1 lb
0,4536 kg
1 lbf
4,4482 N
1 lbf.ft
1,3558 Nm
1 lbf.in
0,1130 Nm
1 oz
28,3495 g
1 psi
6,8948 kPa
1 psi
0,06896 bar
28-11-22
INTRO Page 3
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
G.
Abbreviations
(1) The abbreviations used in this manual are given below:
-
Amps = Ampere
C = degree Celsius
CCW = counterclockwise
CW = clockwise
F = Fahrenheit degree
hPa = hectoPascal
in = inch
kg = kilogramme
kPa = kiloPascal
lb = pound
mbar = millibar
mm = millimeter
MPa = MegaPascal
mV = millivolt
Nm = Newton meter
28-11-22
INTRO Page 4
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
H.
Manufacturing
(1) The Equipment is manufactured by:
INTERTECHNIQUE
(Fuel & Inerting Systems)
Boulevard Sagnat
BP 3
42230 ROCHE LA MOLIERE
FRANCE
Phone: +33 4 77 90 71 00
Fax: +33 4 77 90 71 71
Web site: www.intertechnique.fr
I.
Repair Facilities
TRADE - NAME
ADDRESS
EUROPE
INTERTECHNIQUE
(Fuel & Inerting Systems)
Boulevard Sagnat
BP 3
42230 ROCHE LA MOLIERE
FRANCE
Phone: +33 4 77 90 71 00
Fax: +33 4 77 90 71 70
Web site: www.intertechnique.fr
USA
ZODIAC SERVICES AMERICAS
28-11-22
INTRO Page 5
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
TRADE - NAME
ADDRESS
ASIA
ZODIAC SERVICES ASIA
28-11-22
INTRO Page 6
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
TASK 28-11-22-870-801-A01
1.
General
(1) The water drain valves have double non-return valves that operate by hand.
(2) They are used to drain water which can be in the aircraft structural tanks. They are also used to
defuel the aircraft during maintenance operations.
(3) The water drain valves P/N L83A13-602-1 and L83A13-614 are of direct type.
(4) The Water Drain Valves P/N L83A13-604 and L83A13-615 are of indirect type.
Subtask
B.
28-11-22-870-001-A01
Part Number
Width
Height maxi
Weight
L83A13-602-1
45 mm (1.77 in)
L83A13-604
L83A13-614
45 mm (1.77 in)
L83A13-615
Fluid
Operating envelope
-1000 to +43000 ft
28-11-22
Page 1
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
Subtask
C.
28-11-22-870-002-A01
The valve body has three tabs bored with one or two holes for attachment to the aircraft
structure.
One tab has a bonding strip (10) which is attached with two rivets (11).
the outer valve (9) which is held on its seat by the spring (5)
the guide (12) which is held in position by the retaining ring (13)
the valve body (6) which includes the valve seat (8)
the packing (7) which seals the valve seat (8) to the body (6).
the valve (3) which is held on its seat by the spring (4)
the cover (1) which is held in position by the retaining ring (2)
Subtask
D.
for the indirect Water Drain Valve, the packing (14) which seals the connection between
the cover (1) and the drain valve body (6).
28-11-22-870-003-A01
The Water Drain Valve operates by lifting first the outer valve (9) and then the inner
valve (3). The fuel enters through the aperture of the body (6) from the tank (or through
28-11-22
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JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
the inlet port from the draining circuit). Drainage is then possible through the opening of
the outer valve body (6) and through the center hole of the valve seat (8).
(b) Closing of the water drain valve
1
When the outer valve is released, the spring (4) pushes the inner valve (3) against its
seat which stops the fuel drainage. The outer valve (9) is pushed against its seat (8) by
action of the spring (5) and makes full sealing.
28-11-22
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JAN 31/12
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INTERTECHNIQUE
6
(0.236)
4,5
(0.178)
39
(1.535)
34,9
(1.374)
42
(1.653)
60
28-11-22-991-01a01
62
(2.441)
60
25
(1. ,5
00
4)
82 (3.228)
28-11-22
Page 4
JAN 31/12
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
14,7
(0.578)
30
(1.181)
2
(0.078)
34,9
(1.375)
17,3
(0.681)
8
(0.315)
15
(0.590)
2
(0.078)
4,5
(0.171)
35,5
(1.398)
R= 1
(0.039)
57
(2.244)
34
(1.338)
28-11-22-991-02a01
31
(1.220)
28-11-22
Page 5
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
13
12
3
11
4
10
6
8
28-11-22-991-003-a01
28-11-22
Page 6
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
14
1
13
2
12
11
4
10
28-11-22-991-04a01
28-11-22
Page 7 / 8
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
TASK 28-11-22-700-801-A01
1.
TESTING
A.
B.
NOTE:
P/N
QTY
NAME
SOURCE
M1
Local supply
R1
Local supply
S1
Local supply
V1
ON-OFF valve
Local supply
No specific
Milliohmmeter, 0 to 20 milliohms,
accuracy 1% full scale
Local supply
28-11-22
Page 1001
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
P/N
QTY
NAME
SOURCE
No specific
Local supply
No specific
Plastic pushrod
Local supply
No specific
Local supply
No specific
Chronometer, 0 to 60 minutes
Local supply
No specific
Local supply
O103110
VF0422
(2) Consumables
(a) The table herefafter gives the consumables necessary to do the maintenance of the
component.
NOTE:
NOTE:
CODE
P/N
NAME
SOURCE
JET A-1
Aviation Fuel
US / ASTM-D1655-93A
UK / DEF STAN 91-91F
F / AIR 3405C
Local supply
NSA8203-128
Packing
VF6198
C.
Job Set-up
Not applicable
28-11-22
Page 1002
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
D.
Procedure
Subtask
28-11-22-760-001-A01
(b) Procedure
ACTION
RESULT
Subtask
28-11-22-710-001-A01
Install the Water Drain Valve in the bottom of the test tank using the packing P/N
NSA8203-128.
Fill the tank with fuel at a level above the Water Drain Valve.
(b) Procedure
ACTION
RESULT
28-11-22
Page 1003
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
Subtask
28-11-22-790-001-A01
(3) Test of external leakage without the outer valve (Refer to figure 1002)
(a) Test set-up data
1
Install the water drain valve in the bottom of the test tank using the packing P/N
NSA8203-128.
Fill the tank with fuel at a level above the water drain valve.
Remove the outer valve assembly from the water drain valve with the 7/16 hexagonal
socket wrench.
(b) Procedure
ACTION
RESULT
Subtask
28-11-22-790-002-A01
(4) Test of external leakage with the outer valve (Refer to figure 1002)
(a) Test set-up data
1
Install the water drain valve in the bottom of the test tank using the packing P/N
NSA8203-128
Fill the tank with fuel at a level above the water drain valve.
Install the outer valve assembly on the water drain valve again with the 7/16 hexagonal
socket wrench.
(b) Procedure
ACTION
RESULT
28-11-22
Page 1004
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
ACTION
RESULT
Subtask
28-11-22-790-003-A01
Install the water drain valve in the test tool P/N O103110.
Connect the test tool P/N O103110 to the fuel pressure source.
(b) Procedure
ACTION
RESULT
28-11-22
Page 1005
JAN 31/12
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
MILLIOHMMETER
Measurement
28-11-22-991-101-a01
Bonding strip
28-11-22
Page 1006
JAN 31/12
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
M1
R1
S1
V1
Fuel level
Test tank
28-11-22-991-102-a01
Legend
M1 - Air pressure gauge, 0 to 5 bar (72.5 psi)
R1 - Air pressure reducer, 0 to 5 bar (72.5 psi)
S1 - Air pressure source, 0 to 5 bar (72.5 psi)
V1 - ON-OFF valve
28-11-22
Page 1007
JAN 31/12
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
M1
R1
S1
V1
Test Tool
P/N O103110
Fuel level
Outer valve
under test
28-11-22-991-103-a01
Legend
M1 - Air pressure gauge, 0 to 5 bar (72.5 psi)
R1 - Air pressure reducer, 0 to 5 bar (72.5 psi)
S1 - Air pressure source, 0 to 5 bar (72.5 psi)
V1 - ON-OFF valve
28-11-22
Page 1008
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
TASK 28-11-22-810-801-A01
2.
B.
C.
Job set-up
Not applicable
D.
Procedure
Subtask
28-11-22-810-001-A01
NOTE:
All item numbers shown in parenthesis ( ) are the same item numbers as used in the
Illustrated Part List (IPL) (Refer to IPL figure. 1).
FAULT
Bonding resistance out of
tolerances
PROBABLE CAUSE
CORRECTION
28-11-22
Page 1009
JAN 31/12
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INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
28-11-22
Page 1010
JAN 31/12
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COMPONENT MAINTENANCE MANUAL
L83A13-6XX
DISASSEMBLY
TASK 28-11-22-000-801-A01
1.
DISASSEMBLY
A.
Refer to TESTING AND FAULT ISOLATION to find the necessary level of disassembly.
This will give the condition of the component or the possible cause of malfunction.
NOTE:
All item numbers shown in parenthesis ( ) are the same item numbers as used in
the Illustrated Part List (IPL).
NOTE:
P/N
C.
QTY
NAME
SOURCE
No specific
Local supply
No specific
Local supply
Job set-up
Not applicable
28-11-22
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COMPONENT MAINTENANCE MANUAL
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D.
Procedure
Subtask
28-11-22-020-001-A01
With the 7/16 hexagonal socket wrench, remove the outer valve assembly (-10).
Remove and discard the packing (100) for the indirect Water Drain Valve.
Remove the inner valve (120) from the valve body (170).
Remove the outer valve (30) from the valve body (60).
If
necessary,
remove
and
discard
(refer to TASK 28-11-22-300-802-A01).
the
identification
plate
(160)
28-11-22
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COMPONENT MAINTENANCE MANUAL
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CLEANING
TASK 28-11-22-100-801-A01
1.
CLEANING
A.
NOTE:
P/N
No specific
QTY
1
NAME
Nylon-bristle brush
28-11-22
SOURCE
Local supply
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P/N
QTY
No specific
NAME
Dry compressed air source with a
pressure reducing valve
SOURCE
Local supply
(2) Consumables
(a) The table below gives the consumables to do the maintenance of the component.
NOTE:
NOTE:
CODE
C.
P/N
NAME
SOURCE
No specific
Local supply
No specific
Acetone
Local supply
HAKU 1025-SF
41B
Degreasing product
VFA5Z0
TT-I-735
Isopropyl alcohol
Local supply
Job set-up
Not applicable
D.
Procedure
Subtask
28-11-22-140-001-A01
28-11-22-140-002-A01
28-11-22
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(a) Clean all mechanical components in HAKU 1025-SF 41B degreasing product at room
temperature.
(b) Place the components for cleaning in a tank which contains an approved solvent.
(c) Clean carefully with a soft bristle Nylon brush until all traces of grease have been eliminated.
(d) Dry the parts with a low-pressure air jet (dry compressed air supply source) or with a clean
and soft lint free cloth.
28-11-22
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CHECK
TASK 28-11-22-200-801-A01
1.
CHECK
A.
(1) The function of the visual check that follows is to find signs of damage or corrosion. The function
of this check is not to make sure that the component is serviceable. To make sure that
the component operates correctly, do the tests in Testing and Fault Isolation.
B.
C.
Job set-up
Not Applicable
D.
Procedure
Subtask
28-11-22-220-801-A01
(1) Visual check of the water drain valve assembly (Refer to IPL figure. 1)
(a) Do a check of the water drain valve body
1
Make sure that the anti-corrosive treatments, the surfaces and threads are in good
condition.
Examine the Water Drain Valve body (170) for signs of scratches or wear.
Examine the mating faces with the inner valve for signs of scratches or wear.
Make sure that the bonding strip (130) and its attachment are in good condition.
Examine the cover (90) for signs of scratches, wear, corrosion or distortion.
28-11-22
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Make sure that the anti-corrosive treatments, the surfaces and threads are in good
condition.
Examine the seat of the outer valve for signs of scratches or wear.
28-11-22
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REPAIR
TASK 28-11-22-300-801-A01
1.
B.
NOTE:
P/N
QTY
NAME
SOURCE
No specific
Nylon-bristle brush
Local supply
No specific
Local supply
No specific
Local supply
(2) Consumables
(a) The table below gives the consumables to do the maintenance of the component.
NOTE:
NOTE:
28-11-22
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CODE
C.
P/N
NAME
SOURCE
No specific
Local supply
ALODINE 1200
Protective coating
(concentration 1,5 to 1,7%)
VF2865
DEOXIDINE
VF2865
Job set-up
Not applicable
D.
Procedure
Subtask
28-11-22-380-001-A01
Deoxidize the surface where you must repair the surface protection:
a
Remove all traces of protective surface with a fine grade abrasive paper.
With a brush, apply the DEOXIDINE pretreatment to the applicable surface area.
a
Let the DEOXIDINE pretreatment pickle the surface for two minutes.
NOTE:
Dry the component with a jet of dry, oil free, compressed air.
With a brush, apply a light layer of ALODINE 1200 coating. Do this until a golden or
light brown color is seen.
NOTE:
Flush the component with cold clear water for 20 secondes maximum.
Air dry or hot air dry (70 C (158 F maximum)) in an oven for five minutes.
28-11-22
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COMPONENT MAINTENANCE MANUAL
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TASK 28-11-22-300-802-A01
2.
B.
NOTE:
P/N
QTY
NAME
SOURCE
O102794
Riveting tool
VF0422
No specific
Local supply
(2) Consumables
(a) The table below gives the consumables to do the maintenance of the component.
NOTE:
CODE
C.
P/N
NAME
SOURCE
CA03
LOCTITE 326
Cement
VF7121
CM02
PR1422-A2
Sealant
VF0229
Job set-up
Not applicable
28-11-22
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D.
Subtask
NOTE:
28-11-22-350-002-A01
Before you remove the identification plate, move the applicable data from the removed plate
to the replacement plate.
28-11-22
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TASK 28-11-22-300-803-A01
3.
B.
NOTE:
P/N
QTY
No specific
NAME
Dry compressed air source
SOURCE
Local supply
(2) Consumables
(a) The table below gives the consumables to do the maintenance of the component.
NOTE:
CODE
P/N
CM02
PR1422-A2
Sealant
VF0229
BRISAL OX50-855
Interposition compound
VF0217
PI03
C.
NAME
SOURCE
Job set-up
Not applicable
28-11-22
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JAN 31/12
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D.
Subtask
28-11-22-350-003-A01
Make sure that the riveting is 0,5 mm (0.0196 in) below the surface.
28-11-22
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0,5 mm
(0.0196)
Bonding
strip
Apply sealant
CM02 inside
and outside
the rivet heads
Rivet
Valve
Body
Rivet
28-11-22-991-601-a01
Apply sealant
CM02 inside
and outside
the rivet heads
Valve
Body
Rivet
Apply sealant
CM02 inside
and outside
the rivet heads
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ASSEMBLY
TASK 28-11-22-400-801-A01
1.
ASSEMBLY
A.
All item numbers shown in parenthesis ( ) are the same item numbers as used in
the Illustrated Part List (IPL).
NOTE:
Replace all the packings before you install again the parts.
(1) Assembly gives step-by-step instructions for a complete assembly of the component in a logical
sequence.
B.
NOTE:
P/N
QTY
NAME
SOURCE
No specific
Local supply
No specific
VF0422
No specific
Local supply
(2) Consumables
(a) The table below gives the consumables to do the maintenance of the component.
NOTE:
28-11-22
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NOTE:
CODE
C.
P/N
NAME
SOURCE
CC03
LOCTITE 221
VF7121
GR01
NYCO 65
Grease
VF4101
Job set-up
Not applicable
D.
Procedure
Subtask
28-11-22-420-001-A01
(1) Installation of the water drain valve assembly (Refer to IPL figure. 1)
(a) Assembly of the outer valve
1
Install the outer valve (30) in the outer valve body (60).
Do the leak test of the outer valve (-10) (refer to Subtask 28-11-22-790-003-a01).
a
If
necessary,
install
the
(refer to Subtask 28-11-22-350-002-A01).
Install the inner valve (120) in the Water Drain Valve body (170).
identification
28-11-22
plate
(150)
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Apply a light coat of CC03 thread locking cement on the threads of the outer valve body
(60).
With the 7/16 hexagonal socket wrench, torque the outer valve (-10) to the value given
in FITS AND CLEARANCES (refer to Subtask 28-11-22-992-001-A01).
NOTE:
Make sure that the upgraded outer valves (-10A)(Refer to IPL figure. 1),
mentioned in ISB L83A13-28006, revision 02, have a redpaint mark.
28-11-22
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TASK 28-11-22-992-801-A01
1.
28-11-22-992-001-A01
Torque Values
CAUTION: THE TORQUE VALUE IN THE TABLE BELOW IS NOMINAL VALUE. DO NOT
TIGHTEN TO MORE THAN 10% ABOVE THE SPECIFIED TORQUE VALUE. TOO
MUCH TORQUE CAN CAUSE DAMAGE TO THE FASTENER.
(1) The table below gives the torque values necessary to do the maintenance of the component.
IPL FIG.No.
AND ITEM
1 - 10
TORQUE
NOMENCLATURE
28-11-22
Nm
lbf.in
7,5
66.38
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TASK 28-11-22-940-801-A01
1.
Special tools
(1) The table below gives the special tools used to do the maintenance of the component.
NOTE:
FIGURE ITEM
B.
P/N
DESIGNATION
SUPPLIERS
CODE OR
NAME AND
ADDRESS
PAGE
BLOCK
WHERE
USED
9001-1
O102794
6001
9001-2
O103110
1001
VF0422
Special fixtures
(1) The table below gives the special fixtures used to do the maintenance of the component.
NOTE:
P/N
DESIGNATION
SUPPLIERS
CODE OR
NAME AND
ADDRESS
PAGE
BLOCK
WHERE
USED
No specific
Local supply
3001
7001
No specific
Plastic pushrod
Local supply
1001
No specific
Local supply
4001
No specific
Nylon-bristle brush
Local supply
4001
6001
No specific
Local supply
6001
28-11-22
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P/N
No specific
C.
DESIGNATION
Torque wrench, 0 to 10 Nm
(88.50 lbf.in)
SUPPLIERS
CODE OR
NAME AND
ADDRESS
PAGE
BLOCK
WHERE
USED
Local supply
7001
Special equipment
(1) The table below gives the special equipment used to do the maintenance of the component. It is
standard equipment in overhaul shops.
NOTE:
DESCRIPTION
RANGE
ACCURACY
PAGE
BLOCK
WHERE
USED
1% full scale
1001
1001
1001
1001
Test tank
Capacity of 2 liters
(0.528 Gallons) approx. and
capable to be resistant to a
pressure of 5 bar (72.5 psi)
1001
Chronometer
0 to 60 minutes
1 s
1001
1001
Milliohmmeter
0 to 20 milliohms
1% full scale
1001
28-11-22
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COMPONENT MAINTENANCE MANUAL
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28-11-22-991-901-a01
SPECIAL TOOLS
FIGURE 9001/GRAPHIC 28-11-22-991-901-A01
28-11-22
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TASK 28-11-22-940-802-A01
2.
CONSUMABLES
A.
Consumables
(1) The table below gives the consumables to do the maintenance of the component.
NOTE:
CODE
P/N
DESIGNATION AND
SPECIFICATION
SUPPLIER'S PAGE
CODE OR
BLOCK
NAME AND WHERE
ADDRESS
USED
JET A-1
Kerosene
F / AIR 3405C
UK/ DEF-STAN-91-91
N / F35
USA / ASTM-D1655
Local supply
1001
6001
NSA8203-128
Packing
VF6198
1001
ACETONE
Cleaning product
Local supply
4001
TT-I-735
Isopropyl alcohol
Local supply
4001
Degreasing product
VFA5Z0
4001
No specific
Local supply
4001
ALODINE 1200
Protective coating
F / None
D / None
UK/ None
USA / MIL-C-55431 OR 81706
Local supply
6001
DEOXIDINE
Local supply
6001
No specific
Local supply
6001
CC03
LOCTITE 221
VF7121
7001
CM02
PR1422-A2
Sealant
VF0229
6001
GR01
NYCO 65
Grease
VF4101
7001
PI03
BRISAL OX50-855
Interposition compound
VF0217
6001
28-11-22
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CODE
P/N
DESIGNATION AND
SPECIFICATION
SUPPLIER'S PAGE
CODE OR
BLOCK
NAME AND WHERE
ADDRESS
USED
No specific
Polythene bag
Local supply
6001
No specific
Local supply
15001
No specific
Cardboard box
Local supply
15001
No specific
Cardboard or polystyrene
Local supply
15001
No specific
Adhesive tape
Local supply
15001
No specific
Desiccant
Local supply
15001
No specific
Local supply
15001
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TASK 28-11-22-550-801-A01
1.
STORAGE INSTRUCTIONS
A.
B.
NOTE:
CODE
C.
P/N
NAME
SOURCE
No specific
Polythene bag
Local supply
No specific
Cardboard box
Local supply
No specific
Cardboard or polystyrene
Local supply
No specific
Adhesive tape
Local supply
No specific
Desiccant
Local supply
No specific
Local supply
Job set-up
Not Applicable
D.
Procedure
Subtask
28-11-22-620-001-A01
(1) Preservation
(a) At the end of the test, drain excess of fuel from the unit and fully clean the external surfaces.
28-11-22
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(b) Put the unit, wet with fuel, in a polythene bag of 0,2 mm (0.008 in) minimum thickness. The
bag must be large enough to seal correctly.
(c) Remove as much air as possible from the bag and then use heat to seal it.
(d) Identify the packing with:
Subtask
28-11-22-630-001-A01
(2) Packing
(a) Put the component in its initial container. Use the initial material for the protection of the
component. Use bags of desiccant as necessary.
(b) If the initial container is not available:
Subtask
Use a different container. Use only approved materials for the protection of the
component.
Put the unit in a cardboard box with its related documents (check sheet, log card).
Safety the unit and the document in the box (cardboard - polystyrene).
Close the packing box and make the seals stronger with adhesive tape.
Identify the packing with labels and protect them with a transparent material. Make sure
that:
a
The identification label has all the related data of the component
28-11-22-640-001-A01
(3) Storage
CAUTION: MAKE SURE THAT THERE IS NOT TOO MUCH WEIGHT ON THE CONTAINER, IF
YOU USE THE STACK STORAGE METHOD. TOO MUCH WEIGHT ON THE
CONTAINER CAN CAUSE DAMAGE TO THE COMPONENT.
CAUTION: DO NOT KEEP THE CONTAINER NEAR FLUIDS THAT CAN CAUSE CORROSION
OR DAMAGE, AND DO NOT KEEP NEAR SOURCES THAT MAKE HEAT OR
OZONE.
(a) Keep the container in a clean, dry room with a good supply of air.
28-11-22
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(b) Keep the temperature of the room between 0 C and + 55 C (32 F to +131 F). The
recommended temperature is at or near 15 C (59 F) and the relative humidity between 25
and 65%.
(c) Put the container where you can clearly read the identification label.
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28-11-22
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TASK 28-11-22-990-802-A01
1.
INTRODUCTION
A.
General
(1) The purpose of this Illustrated Parts List is the identification of equipment assemblies,
sub-assemblies, and parts.
(2) It is set up in conformance with the rules set forth in the Air Transport Association of America
Specification ATA iSpec 2200 in AECMA Simplified English.
(3) From time to time, the illustrated nomenclature is revised so as to incorporate recent additions,
cancellations and modifications in equipment. Revisions are indicated by an "R" on the right of
each revised line, and apply solely to the date of revision.
B.
dash
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dash
The numerical index contains the following information about the reference:
the reference of the part specific to the airline (column left blank)
(2 = Figure
one or two letters specifying the nature of the component part (letter symbol),
one or two numerals stating the order code of the component part in the relevant
sub-assembly,
or possibly with a position suffix, containing two or four numerals, and defining the
sub-assembly in which the component part is mounted. This suffix is chosen at random.
Application: R10 - 6
R = Letter Symbol
10 = Order No,
6 = Position suffix.
28-11-22
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FIGURE
DESIGNATION
SUFFIX
10
20
32
SUFFIX
DESIGNATION
FIGURE
10
20
30
C.
Look in the parts list related to the illustration for the item number. This will also gives
you the P/N and the description.
28-11-22
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Optional parts, unless an alpha variant is listed for another reason. In this case, optional
part numbers must be given in the Nomenclature column.
(d) Assemblies, sub-assemblies and parts in the list which are not illustrated are identified with a
dash (-) before the item number.
(3) Manufacturer's Part Number
A manufacturer's part number is given to each assembly, sub-assembly and detail parts
(illustrated or not).
(4) Nomenclature
(a) The nomenclature is indented to show the item relationship as follows:
123456
Assembly
. Detail parts of assembly
. Subassembly
Attaching parts and/or storage parts for subassembly
***
. . Detail parts for subassembly
. . Sub-subassembly
Attaching parts and/or storage parts for sub-subassembly
***
. . . Detail parts for sub-subassembly
etc...
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(b) A vendor code is given for all items or articles not made by the prime manufacturer of the
assembly.
(c) This vendor code or the abbreviation NP (Non Procurable) is written at the far right-hand
side in the first line of the nomenclature.
(5) Effectivity Code
In a figure, the part number identified by an effectivity code shows that the coded part must be
used with other parts identified with the same alpha designation. Also, coded parts can be used
with all other non-coded parts (no alpha designation).
The effectivity code must begin with A and continue with B, C, ... Z. If required, the succession
will follow BA, CA, DA ... ZA, CB, DB, EB, ... DC, EC, FC, etc. The succession will always begin
with the subsequent alpha set which follows the last set by one alpha.
(6) Units Per Assembly
The units per assembly column shows the number of necessary units for the subsequent higher
assembly. In some cases, the letters "RF" (Reference) or "AR" (As Required) replace this
information.
(7) Abbreviations
-
AR = As required
DET = Detail
NP = Non procurable
R = Modified
RF = For reference
SUPSD BY = Superseded by
SUPSDS = Supersedes
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tera = 10exp(12)
giga = 10exp(9)
mega = 10exp(6)
kilo = 10exp(3)
one = 1
MY
milli = 10exp(-3)
MU
micro = 10exp(-6)
nano = 10exp(-9)
pico = 10exp(-12)
(b) The following letters are used in the standard index to indicate tolerances on electronic
components:
0.1%
0.25%
0.50%
1%
2%
5%
10%
(8) Updating
When an item is revised, added or deleted, the letter "R" is written in the right margin (the page
date of issue changes).
The letter "R" is written in the right margin opposite the page number when all the item numbers
are changed.
28-11-22
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
USA
ET DE L'ESPACE TECHNOPOLIS 54
FRANCE
INTERTECHNIQUE
VF0422
FRANCE
13420 GEMENOS
FRANCE
28-11-22
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
28-11-22
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
PART NUMBER
21215DB1604
CANCELLED
21215DB1606
21217DB1605
21217DB1606
CANCELLED
2L83-026
2L83-029
4L83-003
4L83-004
4L83-006
4L83-007
4L83-009
4L83-010
4L83-011
4L83-014
4L83-027
4L83-044
4L83-046
4L83-047
4L83-083
4L83-094
AJ81-09
AJ81-10
AP63-42
AR38-27
AR38-28
AR65-06
L83A13-602-1
L83A13-604
L83A13-614
L83A13-615
M25988-3-019
M25988-3-127
N100-104CL
N450PD60
CANCELLED
FIG
ITEM
TTL
REQ
-160A
1
1
1
140
160
160
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
170A
170
60
30
50
120
90
90A
130
- 10
120A
- 90B
- 10A
- 50A
-150A
-150B
80
20
150
40
110A
110
-160A
- 1
- 1A
- 1B
- 1C
70
100
-180
-180
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
RF
RF
RF
RF
1
1
1
1
28-11-22
NI 10001 PAGE 1 R
JAN 31/12
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
28-11-22
NI 10001 PAGE 2
JAN 31/12
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
28-11-22
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
80
80
100
90
90A
110
110A
120A
120
140
140
130
150
130
150
160
160
170A
170
SHT-28-11-22-991-801-A01-01
70
30
20
50
60
40
VALVE,WATER DRAIN
FIGURE 1
28-11-22
PAGE 10001-0
JAN 31/12
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
FIG.ITEM
1
- 1
- 1A
- 1B
- 1C
- 10
- 10A
20
30
40
50
- 50A
60
70
80
90
90A
- 90B
100
110
110A
120
120A
130
140
150
-150A
-150B
160
-160A
170
170A
AIRLINE
STOCK
NUMBER
PART NUMBER
L83A13-602-1
L83A13-604
L83A13-614
L83A13-615
4L83-014
4L83-046
AJ81-10
4L83-004
AR38-27
4L83-006
4L83-047
4L83-003
M25988-3-019
AJ81-09
4L83-009
4L83-010
4L83-044
M25988-3-127
AR38-28
AR38-27
4L83-007
4L83-027
4L83-011
21215DB1606
AP63-42
4L83-083
4L83-094
21217DB1605
AR65-06
2L83-029
2L83-026
NOMENCLATURE
1234567
|||||||
VALVE,WATER
DRAIN
NP
VALVE,WATER DRAIN
NP
VALVE,WATER DRAIN
VALVE,WATER
DRAIN
.VALVE,ASSEMBLY,OUTER
.VALVE,ASSEMBLY,OUTER
..RING,RETAINING
..VALVE,OUTER
..SPRING
..GUIDE
..GUIDE
..BODY,VALVE
.PACKING,PREFORMED
V81349
20.35X1.78 61D6
(AJ60-57)
.RING,RETAINING
.COVER
.COVER
.COVER
.PACKING,PREFORMED
V81349
36.17X2.62 61D6
(AJ63-54)
.SPRING
.SPRING
.VALVE,INNER
.VALVE,INNER
.STRIP,BONDING
ATTACHING PARTS
.RIVET,SOLID
U DIA1.6X6 VF0111
5356
(AR65-07)
* * *
.PLATE,IDENTIFICATION
.PLATE,IDENTIFICATION
.PLATE,IDENTIFICATION
ATTACHING PARTS
.RIVET,SOLID
F100
VF0111
DIA1.6X5 5086
(AR64-17)
.RIVET,SOLID
U DIA 1.6X4.5
5356
* * *
.BODY
.BODY
EFFECT
CODE
AB
CD
AB
CD
AC
BD
AC
BD
AC
BD
ABD
BD
AC
AC
BD
UNITS
PER
ASSY
RF
RF
RF
RF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
28-11-22
PAGE 10001- 1
JAN 31/12
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France
INTERTECHNIQUE
COMPONENT MAINTENANCE MANUAL
L83A13-6XX
FIG.ITEM
-180
AIRLINE
STOCK
NUMBER
PART NUMBER
N100-104CL
NOMENCLATURE
1234567
|||||||
STORAGE PARTS
.CAP-PLUG,PROTECTIVE
(AC13-08)
* * *
EFFECT
CODE
VF2521 BD
UNITS
PER
ASSY
28-11-22
PAGE 10001- 2
JAN 31/12
The data and information contained herein are proprietary of INTERTECHNIQUE. Copy and distribution to a third party are strictly forbidden. Printed in France