DESIGN IV: MACHINERY AND ELECTRICAL SYSTEM

DEPT. of MARINE ENGINEERING

FTK-ITS

Technical Spesification of
Ballast System

Doc. No. 08 - 42 10 067 - BL

Rev
1

Date

Note

Calculate by
Name
Herlambang L. Y

Sign

n of

Approved by
Lecture
Ir. Sardono Sarwito, M.Sc

Sign

TECHNICAL SPECIFICATION OF
CARGO OIL SYSTEM

Project
Doc. No
Rev. No
Page

TECHNICAL SPECIFICATION OF
CARGO OIL SYSTEM

Project
Doc. No
Rev. No
Type

: Cargo Oil System

: 01- 42 10 002-OCS
:
: 01

:
:
:
:

Desaign IV
02- 42 11 097 - BL
00
phylosophy

TECHNICAL SPECIFICATION OF
BALLAST SYSTEM

Project
Doc. No.
Rev. No.
Type

: DESIGN IV
: 08 - 42 10 067 - B
: 00
Calculation

DETAIL CALCULATION
a. Calculation of volume displacement
LWL = 119.00 m
Lpp = 113.30 m
B=
20.5
m
T=
7.5
m
Cbwl = 0.646
= Lwl x T x B x Cbwl
= 119 x 7,5 x 20,5 x 0,646
=

11819

m3

b. Calculation of displacement
= x
where;
= 11819 x 1.025
=
12114.9
ton

= 1.025 ton/m3

From General Arrangement, Water Ballast tank have a total volume 1536,52 m 3 .
and the ship have 3 Water Ballast Tank (Starboard and Portside).
So, the volume of ballast tank was taken from ship design =
approximately :
13.0
% from the Displacement.
V ballast = W ballast / sea water
=

1536.52

m3

c. Calculation capacity of ballast pump

Volume is planned to be emptied within of time =
so, capacity of ballast is;
Q= V/t
= 1536,52 / 7
= 219.503

m3/hr = 0.060973 m3/s

7 jam

1574.9321

TECHNICAL SPECIFICATION OF
BALLAST SYSTEM

Project
Doc. No.
Rev. No.
Type

: DESIGN IV
: 08 - 42 10 067 - B
: 00
Calculation

d. Calculation diameter of main pipe ballast

Q= Axv
where :
A = area of pipe
v = flow velocity ( 2~4) m/s, taken = 3 m/s
Q= Axv
Q = x D2 / 4 x v
D=
Q 4
v
D = (( 0,06097 x 4 ) / ( 3.14 x 3 ))1/2
D = 0.1609063754m =
160.91
Pipe the selected type
Type
=
Nominal Diameter =
Inside diameter
=
Thickness
=
Outside diameter
=

mm =

6.33

Inches

of carbon steel galvanized , JIS 71 01 15 Standard :

G 3452 SGP - E
150 A
5.9 inch = 151.0 mm
0.3 inch =
7.1 mm
6.5 inch = 165.2 mm

e. Calculation of ballast pump

Head of Pump
i.
Head static of pump (hs)
hs = Space from Suction Well to Overboard
= 7.5 - 0.25
=
8.3
m
ii. Head pressure of pump (hp)
hp =
0
m
iii. Head velocity (hv)
hv =
0
m
iv. Head in suction pipe
n = kinematic viscocity
n = 0.000000822
m2/s
dH = Inside diameter
=
5.9
inches
=
151
mm
v = fluid velocity
=
3
m/s
Reynold number (Rn)
Rn = (v*dH)/n
= (3*0.151)/0.000000822
= 551094.9

TECHNICAL SPECIFICATION OF
BALLAST SYSTEM

Project
Doc. No.
Rev. No.
Type

: DESIGN IV
: 08 - 42 10 067 - B
: 00
Calculation

For the frictional losses (l) will be determned if the value of reynold number <2300
will be used formula Re/64, and if not the following formula is 0.02+0.0005/D,
through the following formula (3.2):

= 0.02+0.0005/dH
= 0.02+0.0005/0.151
= 0.023
Mayor losses (hf)
hf

v.

= *L*v2/(D*2g)
where,
L = the length of suction pipe
=
75
m
for the result according to formula (6):
hf
= x (l / D) x (v^2 / 2g)
= 0,02 x (75/0.151) x (3^2 / (2 x 9,8))
=
5.3166
m
Minnor losses (hl)
No
Types
n
k
nxk
1 Butterfly valve
3
0.3
0.9
2 Filter or strainer
2
2.5
5
3 Elbow 90
2
1
2
4 T-join
3
1
3
5 Bellmounted pipe end
2
0.05
0.1
6 Bulkhead Fitting
6
0.02
0.12
7 Gate Valve
2
0.15
0.3
8 SDRNV
2
1.35
2.7
total
14.12
head losses
= k total*v2/(2g)
= 14.12*(3^2)/(2*9.8)
= 6.484
m
Head in discharge pipe
Mayor losses (hf)
hf
= l*L*v2/(D*2g)
where,
L = the length of discharge pipe
=
12
m
for the result :
hf
= x (l / D) x (v^2 / 2g)
= 0,02 x (12/0.151/1000) x (3^2 / (2 x 9,8))
= 0.85
m

TECHNICAL SPECIFICATION OF
BALLAST SYSTEM
Minnor losses (hl)
No
Types
1 Butterfly valve
2 Elbow 90
3 Bellmounted pipe end

n
3
3
0

k
0.3
1
0.05

nxk
0.9
3
0

Project
Doc. No.
Rev. No.
Type

: DESIGN IV
: 08 - 42 10 067 - B
: 00
Calculation

4
5
6
7
8

Bulkhead Fitting
Filter or Strainer
T-join
Gate Valve
SDRNV

0
0
5
0
2

head losses

0.02
2.5
1
0.15
1.35
total

= k total*v2/(2g)
= 11.6*(3^2)/(2*9.8)
= 5.327
m
Therefore, the total of Heads are:
H = hs + hv + hp + hf1 + hf2 + hl1 + hl2
= 8.3 + 0 + 0 +5.32 + 6.48 + 0.85 + 5.327
=
26.23 m
1.4. The Power of Pump and Motor
3
Capacity :
219.50 m /h
Head
:
26.23 m
Pump Selection and Spesification:
Merk
= TAIKO
Type
= EHS 130C
Qapacity
Head
Rpm
Power

=
=
=
=

100
30
1800
15

m3/h
m
RPM
kW

0
0
5
0
2.7
11.6

DESIGN IV
08 - 42 10 067 - BL
00
alculation

ton

DESIGN IV
08 - 42 10 067 - BL
00
alculation

DESIGN IV
08 - 42 10 067 - BL
00
alculation

mber <2300
0005/D,

DESIGN IV
08 - 42 10 067 - BL
00
alculation

Outside Diameter, Identification, Wall Thickness, Inside Diameter

Pipe Size

Outside
Diameter

(inches)

(inches)

Identification
Steel
Iron Pipe Size

0.125

0.25

0.375

0.5

0.75

1.25

1/8

1/4

3/8

1/2

3/4

1 1/4

1 1/2

0.405

0.540

0.675

0.840

1,050

1,315

1,660

1,900

Wall Thickness
Stainless Steel
Schedule No.

Schedule No.

-t(inches)

10S

.049

STD

40

40S

.068

XS

80

80S

.095

10S

.065

STD

40

40S

.088

XS

80

80S

.119

10S

.065

STD

40

40S

.091

XS

80

80S

.126

5S

.065

10S

.083

STD

40

40S

.109

XS

80

80S

.147

160

.187

XXS

.294

5S

.065

10S

.083

STD

40

40S

.113

XS

80

80S

.154

160

.219

XXS

.308

5S

.065

10S

.109

STD

40

40S

.133

XS

80

80S

.179

160

.250

XXS

.358

5S

.065

10S

.109

STD

40

40S

.140

XS

80

80S

.191

160

.250

XXS

.382

5S

.065

10S

.109

STD

40

40S

.145

XS

80

80S

.200

160

.281

1.5

2.5

1 1/2

2 1/2

3 1/2

1,900

2,375

2,875

3,500

4,000

4,500

5,563

6,625

XXS

.400

5S

.065

10S

.109

STD

40

40S

.154

XS

80

80S

.218

160

.344

XXS

.436

5S

.083

10S

.120

STD

40

40S

.203

XS

80

80S

.276

160

.375

XXS

.552

5S

.083

10S

.120

STD

40

40S

.216

XS

80

80S

.300

160

.438

XXS

.600

5S

.083

10S

.120

STD

40

40S

.226

XS

80

80S

.318

5S

.083

10S

.120

STD

40

40S

.237

XS

80

80S

.337

120

.438

160

.531

XXS

.674

5S

.109

10S

.134

STD

40

40S

.258

XS

80

80S

.375

120

.500

160

.625

XXS

.750

5S

.109

10S

.134

STD

40

40S

.280

XS

80

80S

.432

120

.562

160

.718

XXS

.864

5S

.109

10

12

14

8,625

10,750

12.75

14.00

10S

.148

20

.250

30

.277

STD

40

40S

.322

60

.406

XS

80

80S

.500

100

.594

120

.719

140

.812

XXS

.875

160

.906

5S

.134

10S

.165

20

.250

30

.307

STD

40

40S

.365

XS

60

80S

.500

80

.594

100

.719

120

.844

140

1,000

160

1,125

5S

.156

10S

.180

20

.250

30

.330

STD

40S

.375

40

.406

XS

80S

.500

60

.562

80

.688

100

.844

120

1,000

140

1,125

160

1,312

5S

156

10S

.188

10

.250

20

.312

STD

30

.375

40

.438

XS

.500

60

.594

80

.750

100

.938

14

16

18

20

14.00

16.00

18.00

20.00

120

1,094

140

1,250

..

160

1,406

5S

.165

10S

.188

10

.250

20

.312

STD

30

.375

XS

40

.500

60

.656

80

.844

100

1,031

120

1,219

140

1,438

160

1,594

5S

.165

10S

.188

10

.250

20

.312

STD

.375

30

.438

XS

.500

40

.562

60

.750

80

.938

100

1,156

120

1,375

140

1,562

160

1,781

5S

.188

10S

.218

10

.250

STD

20

.375

XS

30

.500

40

.594

60

.812

80

1,031

100

1,281

120

1,500

140

1,750

160

1,969

5S

.188

10S

.218

10

.250

STD

20

.375

22

24

26

28

30

32

34

36

22.00

24.00

26.00

28.00

30.00

32.00

34.00

36.00

XS

30

.500

60

.875

80

1,125

100

1,375

120

1,625

140

1,875

160

2,125

5S

.218

10

10S

.250

STD

20

.375

XS

.500

30

.562

40

.688

60

.969

80

1,219

100

1,531

120

1,812

140

2,062

160

2,344

10

.312

STD

.375

XS

20

.500

10

.312

STD

.375

XS

20

.500

30

.625

5S

.250

10

10S

.312

STD

.375

XS

20

.500

30

.625

10

.312

STD

.375

XS

20

.500

30

.625

40

.688

10

.344

STD

.375

XS

20

.500

30

.625

40

.688

10

.312

STD

.375

XS

20

.500

30

.625

36

42

36.00

42.00

40

.750

STD

.375

XS

20

.500

30

.625

40

.750

For all pipe sizes the outside diameter (O.D.) remains relatively constant. The
wall thickness affects only the inside diameter (I.D.).
Inside Diameter
-d(inches)
.307

Welded and Seamless Wrought Steel Pipe

To distinguish different weights of pipe, it is common to use the

Schedule terminology from ANSI/ASME B36.10 Welded and Seamless
Wrought Steel Pipe:

.269
.215
.410
.364
.302
.545
.493
.423
.710
.674
.622
.546
.466
.252
.920

- Light

Wall
- Schedule 10 (Sch/10, S/10)
- Schedule 20 (Sch/20, S/20)
- Schedule 30 (Sch/30, S/30)
- Schedule 40 (Sch/40, S/40)
- Standard Weight (ST, Std)
- Schedule 60 (Sch/60, S/60)
- Extra Strong (Extra Heavy, EH, XH, XS)
- Schedule 80 (Sch/80, S/80)
- Schedule 100 (Sch/100, S/100)
- Schedule 120 (Sch/120, S/120)
- Schedule 140 (Sch/140, S/140)
- Schedule 160 (Sch/160, S/160)
- Double Extra Strong (Double extra heavy, XXH, XXS)

.884
.824

Stainless Steel Pipe

.742

For stainless steel pipes thru 12-inch, schedule numbers from

Schedule 5S to schedule 80S are used as published in ANSI/ASME
36.19M Stainless Steel Pipe.

.612
.434
1,185
1,097
1,049
.957
.815

- Schedule

5S (Sch/5S, S/5S)
- Schedule 10S (Sch/10S, S/10S)
- Schedule 40S (Sch/40S, S/40S)
- Schedule 80S (Sch/80S, S/80S)

.599
1,530

STD, XS and XXS

1,442

To distinguish different weights of pipe, three long standing

traditional designations are used:
- standard wall - STD
- extra strong wall - XS
- double extra strong wall - XXS

1,380
1,278
1,160
.896
1,770
1,682
1,610
1,500
1,338

The last two designations are sometimes referred to as extra heavy

wall (XH), and double extra heavy wall (XXH).

1,100
2,245
2,157
2,067
1,939
1,687
1,503
2,709
2,635

6.2.1. The bilge pumping units, or pumps, required by 6.1 may also
be used for ballast, fire or general service duties of an intermittent
nature, but they are to be immediately available for bilge duty when
required, see also SOLAS 1974 as amended Reg. II

2,469
2,323
2,125
1,771
3,334
3,260
3,068
2,900
2,624
2,300
3,834
3,760
3,548
3,364
4,334
4,260
4,026
3,826
3,624
3,438
3,152
5,345
5,295
5,047
4,813
4,563
4,313
4,063
6,407
6,357
6,065
5,761
5,501
5,187
4,897
8,407

0.301 minimum waall tchickness kelas M (ballast)

7.023

8,329
8,125
8,071
7,981
7,813
7,625
7,437
7,187
7,001
6,875
6,813
10,482
10,420
10,250
10,136
10,020
9,750
9,562
9,312
9,062
8,750
8,500
12,438
12,390
12,250
12,090
12,000
11,938
11,750
11,626
11,374
11,062
10,750
10,500
10,126
13,688
13,624
13,500
13,376
13,250
13,124
13,000
12,812
12,500
12,124

4.026
4.124

11,812
11,500
11,188
15,670
15,624
15,500
15,376
15,250
15,000
14,688
14,312
13,938
13,562
13,124
12,812
17,670
17,624
17,500
17,376
17,250
17,124
17,000
16,876
16,500
16,124
15,688
15,250
14,876
14,438
19,624
19,564
19,500
19,250
19,000
18,812
18,376
17,938
17,438
17,000
16,500
16,062
21,624
21,564
21,500
21,250

21,000
20,250
19.75
19.25
18.75
18.25
17.75
23,564
23,500
23,250
23,000
22,876
22,624
22,062
21,562
20,938
20,376
19,876
19,312
25,376
25,250
25,000
27,376
27,250
27,000
26,750
29,500
29,376
29,250
29,000
28,750
31,376
31,250
31,000
30,750
30,624
33,312
33,250
33,000
32,750
32,624
35,376
35,250
35,000
34,750

34,500
41,250
41,000
40,720
40,500

mains relatively constant. The variations in

he inside diameter (I.D.).

mon to use the

Welded and Seamless

eavy, XXH, XXS)

numbers from
hed in ANSI/ASME

ng standing

d to as extra heavy

ed by 6.1 may also

of an intermittent
for bilge duty when
II

all tchickness kelas M (ballast)

4,5 mm

0.1771654