ALL ELECTRIC INJECTION

MOLDING MACHINE
MDS-IV
SPECIFICATIONS
MD 35 S-IV
MD 55 S-IV
MD 85 S-IV
MD 110 S-IV
MD 200 S-IV
MD 310 S-IV
MD 385 S-IV
MD 500 S-IV
MD 720 S-IV
MD 950 S-IV
MD 1100 S-IV
MD 1550 S-IV
MD 2000 S-IV

External Dimension Diagram

Mold Mounting Dimensional Diagram
 MD 35 S-IV
Specifications
Item Unit MD 35 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 300 (34)
Location Hole Diameter (inch) 4
Clamping Unit

Tie-Bar Distance mm (inch) 280 x 280 (11.02 x 11.02)

Platen Size mm (inch) 410 x 410 (16.14 x 16.14)
Max. Mold Open Stroke mm (inch) 230 (9.06)
Mold Height: Min. / Max. mm (inch) 150 / 300 (5.91 / 11.81)
Daylight mm (inch) 530 (20.87)
Ejector Stroke mm (inch) 50 (1.97)
Ejector Force kN (USt) 15 (1.7)

Injection Unit T•m i 0.7

Screw Type _ Y A B
Screw Diameter mm (inch) *18 (0.71) 22 (0.87) 25 (0.98)
Screw Stroke mm (inch) 85 (3.35)
Theoretical Shot Volume cm3 (cu.in) 22 (1.34) 32 (1.95) 42 (2.56)
Shot Mass g (oz) 20 (0.71) 30 (1.06) 38 (1.34)
Injection Unit

Max. Injection Pressure MPa (PSI) 280 (40610) 200 (29010) 155 (22480)
Max. Holding Pressure MPa (PSI) 270 (39160) 180 (26110) 140 (20310)
Max. Injection Speed mm/s (inch/s) 300 (11.81)
Injection Rate cm3/s (cu.in/s) 76 (4.64) 114 (6.96) 147 (8.97)
Screw Speed min -1
400
Plasticizing Capacity kg/h (oz/s) 10 (0.10) 20 (0.20) 30 (0.29)
Nozzle Stroke mm (inch) 225 (8.86)
Nozzle Touch Force TONS 1.69
Automatic Temperature Control Zone _ 1G + 3
Heater Capacity kW 2.99 3.50 4.19

Machine kVA kVA 15

Machine Mass t (USt) 2 (2.2)
Others

Machine L m (inch) 2.85 (112.0)

Size W m (inch) 0.99 (38.98)
H m (inch) 1.56 (61.30)
Hopper Capacity L (gal.) 15 (3.96)

Notes: * “Y” size screws are optional.

1 NIIGATA distributed by DJK Global Group

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 MD 35 S-IV
External Dimension Diagram

Mold Mounting Dimensional Diagram 2

 MD 55 S-IV
Specifications
Item Unit MD 55 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 500 (56)
Location Hole Diameter (inch) 4
Clamping Unit

Tie-Bar Distance mm (inch) 320 x 320 (12.60 x 12.60)

Platen Size mm (inch) 470 x 470 (18.50 x 18.50)
Max. Mold Open Stroke mm (inch) 250 (9.84)
Mold Height: Min. / Max. mm (inch) 160 / 330 (6.30 / 13.00)
Daylight mm (inch) 580 (22.84)
Ejector Stroke mm (inch) 70 (2.76)
Ejector Force kN (USt) 20 (2.2)

Injection Unit T•m i 0.7 i 1.0

Screw Type _ Y YA A B
Screw Diameter mm (inch) *18 (0.71) 22 (0.87) 25 (0.98) 30 (1.18)
Screw Stroke mm (inch) 85 (3.35) 100 (3.94)
Theoretical Shot Volume cm3 (cu.in) 22 (1.34) 38 (2.32) 49 (2.99) 71 (4.33)
Shot Mass g (oz) 20 (0.71) 35 (1.23) 45 (1.59) 65 (2.29)
Injection Unit

Max. Injection Pressure MPa (PSI) 280 (40610) 250 (36260) 200 (29010) 140 (20310)
Max. Holding Pressure MPa (PSI) 280 (40610) 230 (33360) 180 (26110) 125 (18130)
Max. Injection Speed mm/s (inch/s) 300 (11.81)
Injection Rate cm3/s (cu.in/s) 76 (4.64) 114 (6.96) 147 (8.97) 212 (12.94)
Screw Speed min -1
400
Plasticizing Capacity kg/h (oz/s) 10 (0.10) 20 (0.20) 30 (0.29) 48 (0.47)
Nozzle Stroke mm (inch) 290 (11.42)
Nozzle Touch Force TONS 2.02
Automatic Temperature Control Zone _ 1G + 3
Heater Capacity kW 2.99 3.50 4.19

Machine kVA kVA 18

Machine Mass t (USt) 2.4 (2.6)
Others

Machine L m (inch) 3.06 (120.4)

Size W m (inch) 1.05 (41.34)
H m (inch) 1.60 (62.80)
Hopper Capacity L (gal.) 15 (3.96)

Notes: * “Y” size screws are optional.

3 NIIGATA distributed by DJK Global Group

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 MD 55 S-IV
External Dimension Diagram

Mold Mounting Dimensional Diagram 4

 MD 85 S-IV
Specifications
Item Unit MD 85 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 750 (84)
Location Hole Diameter (inch) 4
Clamping Unit

Tie-Bar Distance mm (inch) 360 x 360 (14.17 x 14.17)

Platen Size mm (inch) 530 x 530 (20.87 x 20.87)
Max. Mold Open Stroke mm (inch) 300 (11.81)
Mold Height: Min. / Max. mm (inch) 170 / 380 (6.69 / 15.00)
Daylight mm (inch) 680 (26.77)
Ejector Stroke mm (inch) 80 (3.15)
Ejector Force kN (USt) 25 (2.8)

Injection Unit T•m i 1.7

Screw Type _ Y YA A B
Screw Diameter mm (inch) *25 (0.98) 28 (1.10) 30 (1.18) 35 (1.38)
Screw Stroke mm (inch) 120 (4.72)
Theoretical Shot Volume cm3 (cu.in) 59 (3.60) 74 (4.52) 85 (5.19) 115 (7.02)
Shot Mass g (oz) 54 (1.90) 68 (2.40) 78 (2.75) 106 (3.74)
Injection Unit

Max. Injection Pressure MPa (PSI) 280 (40610) 230 (33360) 200 (29010) 150 (21760)
Max. Holding Pressure MPa (PSI) 260 (37710) 210 (30460) 180 (26110) 135 (19580)
Max. Injection Speed mm/s (inch/s) 300 (11.81)
Injection Rate cm3/s (cu.in/s) 147 (8.97) 185 (11.29) 212 (12.94) 289 (17.64)
Screw Speed min -1
400
Plasticizing Capacity kg/h (oz/s) 30 (0.29) 40 (0.39) 48 (0.47) 67 (0.66)
Nozzle Stroke mm (inch) 340 (13.39)
Nozzle Touch Force TONS 2.42
Automatic Temperature Control Zone _ 1G + 3
Heater Capacity kW 5.10 6.35

Machine kVA kVA 26

Machine Mass t (USt) 3.5 (3.9)
Others

Machine L m (inch) 3.59 (141.4)

Size W m (inch) 1.09 (42.99)
H m (inch) 1.71 (67.40)
Hopper Capacity L (gal.) 15 (3.96)

Notes: * “Y” size screws are optional.

5 NIIGATA distributed by DJK Global Group

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 MD 85 S-IV
External Dimension Diagram

Mold Mounting Dimensional Diagram 6

 MD 110 S-IV
Specifications
Item Unit MD 110 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 1000 (112)
Location Hole Diameter (inch) 4
Clamping Unit

Tie-Bar Distance mm (inch) 410 x 410 (16.14 x 16.14)

Platen Size mm (inch) 610 x 610 (24.02 x 24.02)
Max. Mold Open Stroke mm (inch) 350 (13.78)
Mold Height: Min. / Max. mm (inch) 200 / 410 (7.87 / 16.14)
Daylight mm (inch) 760 (29.92)
Ejector Stroke mm (inch) 100 (3.94)
Ejector Force kN (USt) 30 (3.4)

Injection Unit T•m i 2.7

Screw Type _ Y YA A B
Screw Diameter mm (inch) *30 (1.18) 32 (1.26) 35 (1.38) 40 (1.57)
Screw Stroke mm (inch) 140 (5.51)
Theoretical Shot Volume cm3 (cu.in) 99 (6.04) 113 (6.90) 135 (8.24) 176 (10.74)
Shot Mass g (oz) 91 (3.21) 104 (3.67) 124 (4.37) 162 (5.71)
Injection Unit

Max. Injection Pressure MPa (PSI) 270 (39160) 240 (34810) 200 (29010) 155 (22480)
Max. Holding Pressure MPa (PSI) 245 (35530) 215 (31180) 180 (26110) 135 (19580)
Max. Injection Speed mm/s (inch/s) 300 (11.81)
Injection Rate cm3/s (cu.in/s) 212 (12.94) 241 (14.71) 289 (17.64) 377 (23.01)
Screw Speed min -1
400
Plasticizing Capacity kg/h (oz/s) 48 (0.47) 57 (0.56) 67 (0.66) 98 (0.96)
Nozzle Stroke mm (inch) 370 (14.57)
Nozzle Touch Force TONS 3.26
Automatic Temperature Control Zone _ 1G + 3
Heater Capacity kW 6.95 8.15

Machine kVA kVA 34

Machine Mass t (USt) 4.7 (5.2)
Others

Machine L m (inch) 4.00 (157.4)

Size W m (inch) 1.11 (43.66)
H m (inch) 1.78 70.04)
Hopper Capacity L (gal.) 45 (11.89)

Notes: * “Y” size screws are optional.

7 NIIGATA distributed by DJK Global Group

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 MD 110 S-IV
External Dimension Diagram

Mold Mounting Dimensional Diagram 8

 MD 200 S-IV
Specifications
Item Unit MD 200 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 1800 (202)
Location Hole Diameter (inch) 4
Clamping Unit

Tie-Bar Distance mm (inch) 530 x 530 (20.87 x 20.87)

Platen Size mm (inch) 770 x 770 (30.31 x 30.31)
Max. Mold Open Stroke mm (inch) 450 (17.72)
Mold Height: Min. / Max. mm (inch) 200 / 500 (7.87 / 19.69)
Daylight mm (inch) 950 (37.40)
Ejector Stroke mm (inch) 110 (4.33)
Ejector Force kN (USt) 45 (5.06)

Injection Unit T•m i 4.0 i 6.5

Screw Type _ Y A B Y A B

Screw Diameter mm (inch) *35 (1.38) 40 (1.57) 45 (1.77) *40 (1.57) 45 (177) 52 (2.05)

Screw Stroke mm (inch) 160 (6.30) 205 (8.07)

Theoretical Shot Volume cm3 (cu.in) 154 (9.40) 201 (12.27) 254 (15.50) 258 (15.74) 326 (19.89) 435 (26.55)

Shot Mass g (oz) 142 (5.01) 185 (6.53) 234 (8.25) 237 (8.36) 300 (10.58) 401 (14.14)
260 (37710) 200 (29010) 155 (22480) 250 (36260) 200 (29010) 150 (21760)
Injection Unit

Max. Injection Pressure MPa (PSI)

Max. Holding Pressure MPa (PSI) 235 (34080) 180 (26110) 140 (20310) 225 (32630) 180 (26110) 135 (19580)

Max. Injection Speed mm/s (inch/s) 300 (11.81) 300 (11.81)

Injection Rate cm3/s (cu.in/s) 286 (17.45) 373 (22.76) 472 (28.80) 377 (23.00) 477 (29.11) 637 (38.87)

Screw Speed min-1 400 400

Plasticizing Capacity kg/h (oz/s) 63 (0.62) 103 (1.01) 128 (1.25) 113 (1.11) 148 (1.45) 228 (2.23)

Nozzle Stroke mm (inch) 410 (16.14) 410 (16.14)

Nozzle Touch Force TONS 4.5 4.5

Automatic Temperature Control Zone _ 1G + 3 1G + 3

Heater Capacity kW 9.35 10.55 11.19 14.19

Machine kVA kVA 46 61

Machine Mass t (USt) 7.3 (8.0) 8.5 (9.4)

Others

Machine L m (inch) 4.6 (180.7) 5.1 (200.6)

Size W m (inch) 1.5 (59.00) 1.5 (59.00)

H m (inch) 1.9 (72.87) 2.1 (80.71)

Hopper Capacity L (gal.) 45 (11.89) 45 (11.89)

Notes: * “Y” size screws are optional.

9 NIIGATA distributed by DJK Global Group

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 MD 200 S-IV
External Dimension Diagram

Mold Mounting Dimensional Diagram 10

 MD 310 S-IV
Specifications
Item Unit MD 310 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 2800 (315)
Location Hole Diameter (inch) 4
Clamping Unit

Tie-Bar Distance mm (inch) 630 x 630 (24.80 x 24.80)

Platen Size mm (inch) 930 x 930 (36.61 x 36.61)
Max. Mold Open Stroke mm (inch) 600 (23.62)
Mold Height: Min. / Max. mm (inch) 250 / 620 (9.84 / 24.41)
Daylight mm (inch) 1220 (48.03)
Ejector Stroke mm (inch) 130 (5.12)
Ejector Force kN (USt) 60 (6.74 )

Injection Unit T•m i 11

Screw Type _ A B
Screw Diameter mm (inch) 52 (2.05) 60 (2.36)
Screw Stroke mm (inch) 260 (10.24)
Theoretical Shot Volume cm3 (cu.in) 552 (33.69) 735 (44.85)
Shot Mass g (oz) 508 (17.92) 676 (23.81)
Injection Unit

Max. Injection Pressure MPa (PSI) 200 (29010) 150 (21760)

Max. Holding Pressure MPa (PSI) 180 (26110) 135 (19580)
Max. Injection Speed mm/s (inch/s) 300 (11.81)
Injection Rate cm3/s (cu.in/s) 637 (38.87) 848 (51.75)
Screw Speed min -1
300
Plasticizing Capacity kg/h (oz/s) 151 (1.48) 206 (2.02)
Nozzle Stroke mm (inch) 435 (17.13)
Nozzle Touch Force TONS 5.28
Automatic Temperature Control Zone _ 1G + 3
Heater Capacity kW 18.69

Machine kVA kVA 87

Machine Mass t (USt) 13.3 (14.6)
Others

Machine L m (inch) 5.9 (231.6)

Size W m (inch) 1.8 (69.29)
H m (inch) 2.2 (86.73)
Hopper Capacity L (gal.) 80 (21.13)

Notes: * “Y” size screws are optional.

11 NIIGATA distributed by DJK Global Group

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 MD 310 S-IV
External Dimension Diagram

Mold Mounting Dimensional Diagram 12

 MD 385 S-IV
Specifications
Item Unit MD 385 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 3500 (394)
Location Hole Diameter (inch) 4
Clamping Unit

Tie-Bar Distance mm (inch) 730 x 730 (28.74 x 28.74)

Platen Size mm (inch) 1040 x 1040 (40.94 x 40.94)
Max. Mold Open Stroke mm (inch) 650 (25.60)
Mold Height: Min. / Max. mm (inch) 320 / 670 (12.60 / 26.38)
Daylight mm (inch) 1320 (51.97)
Ejector Stroke mm (inch) 150 (5.91)
Ejector Force kN (USt) 78 (8.77)

Injection Unit T•m i 11 i 22

Screw Type _ A B A B

Screw Diameter mm (inch) 52 (2.05) 60 (2.36) 68 (2.68) 76 (2.99)

Screw Stroke mm (inch) 260 (10.24) 305 (12.01)

Theoretical Shot Volume cm3 (cu.in) 552 (33.69) 735 (44.85) 1107 (67.55) 1383 (84.40)

Shot Mass g (oz) 508 (17.92) 676 (23.81) 1018 (35.91) 1272 (44.87)
200 (29010) 150 (21760) 200 (29010) 160 (23210)
Injection Unit

Max. Injection Pressure MPa (PSI)

Max. Holding Pressure MPa (PSI) 180 (26110) 135 (19580) 180 (26110) 145 (21030)

Max. Injection Speed mm/s (inch/s) 300 (11.81) 200 (7.9)

Injection Rate cm3/s (cu.in/s) 637 (38.87) 848 (51.75) 726 (44.30) 907 (55.35)

Screw Speed min-1 300 240

Plasticizing Capacity kg/h (oz/s) 151 (1.48) 206 (2.02) 252 (2.47) 295 (2.89)

Nozzle Stroke mm (inch) 435 (17.13) 435 (17.13)

Nozzle Touch Force TONS 5.28 5.61

Automatic Temperature Control Zone _ 1G + 3 1G + 3

Heater Capacity kW 18.69 25.06

Machine kVA kVA 87 93

Machine Mass t (USt) 16.3 (17.9) 17.5 (19.3)

Others

Machine L m (inch) 6.3 (248.2) 6.8 (269.6)

Size W m (inch) 1.7 (66.8) 1.8 (70.67)

H m (inch) 2.2 (86.73) 2.1 (84.25)

Hopper Capacity L (gal.) 80 (21.13) 80 (21.13)

Notes: * “Y” size screws are optional.

13 NIIGATA distributed by DJK Global Group

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 MD 385 S-IV
External Dimension Diagram

Mold Mounting Dimensional Diagram 14

 MD 500 S-IV
Specifications
Item Unit MD 500 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 4500 (506)
Location Hole Diameter (inch) 4
Clamping Unit

Tie-Bar Distance mm (inch) 810 x 810 (31.89 x 31.89)

Platen Size mm (inch) 1160 x 1160 (45.67 x 45.67)
Max. Mold Open Stroke mm (inch) 800 (31.50)
Mold Height: Min. / Max. mm (inch) 380 / 750 (14.96 / 29.53)
Daylight mm (inch) 1550 (61.02)
Ejector Stroke mm (inch) 160 (6.30)
Ejector Force kN (USt) 100 (11.24)

Injection Unit T•m i 32

Screw Type _ A B
Screw Diameter mm (inch) 76 (2.99) 82 (3.23)
Screw Stroke mm (inch) 350 (13.78)
Theoretical Shot Volume cm3 (cu.in) 1588 (96.91) 1848 (112.77)
Shot Mass g (oz) 1460 (51.50) 1699 (59.93)
Injection Unit

Max. Injection Pressure MPa (PSI) 200 (29010) 170 (24660)

Max. Holding Pressure MPa (PSI) 180 (26110) 155 (22480)
Max. Injection Speed mm/s (inch/s) 160 (6.30)
Injection Rate cm3/s (cu.in/s) 726 (44.30) 845 (51.56)
Screw Speed min -1
200
Plasticizing Capacity kg/h (oz/s) 256 (2.51) 299 (2.93)
Nozzle Stroke mm (inch) 560 (22.05)
Nozzle Touch Force TONS 2.2
Automatic Temperature Control Zone _ 1G + 4
Heater Capacity kW 33.16

Machine kVA kVA 159

Machine Mass t (USt) 25.6 (28.2)
Others

Machine L m (inch) 8.2 (321.3)

Size W m (inch) 2.0 (76.57)
H m (inch) 2.3 (89.06)
Hopper Capacity L (gal.) 120 (31.70)

Notes: * “Y” size screws are optional.

15 NIIGATA distributed by DJK Global Group

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 MD 500 S-IV
External Dimension Diagram

Mold Mounting Dimensional Diagram 16

 MD 720 S-IV
Specifications
Item Unit MD 720 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 6370 (716)
Location Hole Diameter (inch) 4
Clamping Unit

Tie-Bar Distance mm (inch) 950 x 950 (37.40 x 37.40)

Platen Size mm (inch) 1390 x 1390 (54.72 x 54.72)
Max. Mold Open Stroke mm (inch) 1000 (39.37)
Mold Height: Min. / Max. mm (inch) 400 / 1040 (15.75 x 40.94)
Daylight mm (inch) 2040 (80.31)
Ejector Stroke mm (inch) 180 (7.09)
Ejector Force kN (USt) 196 (22.03)

Injection Unit T•m i 55

Screw Type _ A B
Screw Diameter mm (inch) 90 (3.53) 100 (3.94)
Screw Stroke mm (inch) 450 (17.72)
Theoretical Shot Volume cm3 (cu.in) 2863 (174.7) 3534 (215.66)
Shot Mass g (oz) 2634 (92.91) 3252 (114.71)
Injection Unit

Max. Injection Pressure MPa (PSI) 190 (27560) 155 (22480)

Max. Holding Pressure MPa (PSI) 170 (24660) 140 (20310)
Max. Injection Speed mm/s (inch/s) 150 (5.91)
Injection Rate cm3/s (cu.in/s) 954 (58.22) 1178 (71.89)
Screw Speed min -1
130
Plasticizing Capacity kg/h (oz/s) 309 (3.03) 327 (3.20)
Nozzle Stroke mm (inch) 600 (23.62)
Nozzle Touch Force TONS 4.4
Automatic Temperature Control Zone _ 1G + 5
Heater Capacity kW 35.65

Machine kVA kVA 190

Machine Mass t (USt) 38 (41.8)
Others

Machine L m (inch) 10.5 (413.3)

Size W m (inch) 2.2 (87.83)
H m (inch) 2.4 (92.52)
Hopper Capacity L (gal.) 120 (31.70)

Notes: * “Y” size screws are optional.

17 NIIGATA distributed by DJK Global Group

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 MD 720 S-IV
External Dimension Diagram

Mold Mounting Dimensional Diagram 18

 MD 950 S-IV
Specifications
Item Unit MD 950 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 8330 (936)
Location Hole Diameter (inch) 5
Clamping Unit

Tie-Bar Distance mm (inch) 1060 x 1060 (41.73 x 41.73)

Platen Size mm (inch) 1560 x 1560 (61.42 x 61.42)
Max. Mold Open Stroke mm (inch) 1200 (47.24)
Mold Height: Min. / Max. mm (inch) 500 / 1240 (19.69 / 48.82)
Daylight mm (inch) 2440 (96.06)
Ejector Stroke mm (inch) 200 (7.87)
Ejector Force kN (USt) 245 (27.54)

Injection Unit T•m i 74

Screw Type _ A B
Screw Diameter mm (inch) 100 (3.94) 112 (4.41)
Screw Stroke mm (inch) 500 (19.69)
Theoretical Shot Volume cm3 (cu.in) 3927 (239.64) 4926 (300.60)
Shot Mass g (oz) 3613 (127.44) 4532 (159.86)
Injection Unit

Max. Injection Pressure MPa (PSI) 185 (26830) 150 (21760)

Max. Holding Pressure MPa (PSI) 170 (24660) 135 (19580)
Max. Injection Speed mm/s (inch/s) 150 (5.91)
Injection Rate cm3/s (cu.in/s) 1178 (71.89) 1478 (90.19)
Screw Speed min -1
120
Plasticizing Capacity kg/h (oz/s) 430 (4.21) 450 (4.41)
Nozzle Stroke mm (inch) 700 (27.56)
Nozzle Touch Force TONS 4.4
Automatic Temperature Control Zone _ 1G + 5
Heater Capacity kW 51.25

Machine kVA kVA 240

Machine Mass t (USt) 49 (53.9)
Others

Machine L m (inch) 11.5 (454.0)

Size W m (inch) 2.4 (96.5)
H m (inch) 2.5 (98.0)
Hopper Capacity L (gal.) 120 (31.70)

Notes: * “Y” size screws are optional.

19 NIIGATA distributed by DJK Global Group

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 MD 950 S-IV
External Dimension Diagram

Mold Mounting Dimensional Diagram 20

 MD 1100 S-IV
Specifications
Item Unit MD 1100 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 9800 (1102)
Location Hole Diameter (inch) 5
Clamping Unit

Tie-Bar Distance mm (inch) 1270 x 1270 (50.0 x 50.0)

Platen Size mm (inch) 1820 x 1820 (71.65 x 71.65)
Max. Mold Open Stroke mm (inch) 1400 (55.12)
Mold Height: Min. / Max. mm (inch) 500 / 1240 (19.69 / 48.82)
Daylight mm (inch) 2640 (103.94)
Ejector Stroke mm (inch) 200 (7.87)
Ejector Force kN (USt) 245 (27.54)

Injection Unit T•m i 74

Screw Type _ A B
Screw Diameter mm (inch) 100 (3.94) 112 (4.41)
Screw Stroke mm (inch) 500 (19.69)
Theoretical Shot Volume cm3 (cu.in) 3927 (239.64) 4926 (300.60)
Shot Mass g (oz) 3613 (127.44) 4532 (159.86)
Injection Unit

Max. Injection Pressure MPa (PSI) 185 (26830) 150 (21760)

Max. Holding Pressure MPa (PSI) 170 (24660) 135 (19580)
Max. Injection Speed mm/s (inch/s) 150 (5.91)
Injection Rate cm3/s (cu.in/s) 1178 (71.89) 1478 (90.19)
Screw Speed min -1
120
Plasticizing Capacity kg/h (oz/s) 430 (4.21) 450 (4.41)
Nozzle Stroke mm (inch) 730 (28.74)
Nozzle Touch Force TONS 4.4
Automatic Temperature Control Zone _ 1G + 5
Heater Capacity kW 51.25

Machine kVA kVA 240

Machine Mass t (USt) 61 (67.1)
Others

Machine L m (inch) 12.3 (482.4)

Size W m (inch) 2.7 (107.2)
H m (inch) 2.5 (98.0)
Hopper Capacity L (gal.) 120 (31.70)

Notes: * “Y” size screws are optional.

21 NIIGATA distributed by DJK Global Group

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 MD 1100 S-IV
External Dimension Diagram

Mold Mounting Dimensional Diagram 22

 MD 1550 S-IV
Specifications
Item Unit MD 1550 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 13700 (1550)
Location Hole Diameter (inch) 5
Clamping Unit

Tie-Bar Distance mm (inch) 1830 x 1510 (72 x 59.5)

Platen Size mm (inch) 2480 x 1970 (97.6 x 77.55)
Max. Mold Open Stroke mm (inch) 1500 (59)
Mold Height: Min. / Max. mm (inch) 650 / 1300 (25.59 / 51.18)
Daylight mm (inch) 2800 (110.23)
Ejector Stroke mm (inch) 250 (9.84)
Ejector Force kN (USt) 323 (36.2)

Injection Unit T•m i 154

Screw Type _ A B
Screw Diameter mm (inch) 120 (4.72) 132 (5.2)
Screw Stroke mm (inch) 720 (28.34)
Theoretical Shot Volume cm3 (cu.in) 8143 (496.91) 9853 (601.26)
Shot Mass g (oz) 7491 (264.23) 9065 (319.75)
Injection Unit

Max. Injection Pressure MPa (PSI) 185 (26830) 150 (21760)

Max. Holding Pressure MPa (PSI) 170 (24660) 135 (19580)
Max. Injection Speed mm/s (inch/s) 125 (4.92)
Injection Rate cm3/s (cu.in/s) 1413 (94.62) 1710 (104.34)
Screw Speed min -1
110
Plasticizing Capacity kg/h (oz/s) 600 (4.21) 580 (4.41)
Nozzle Stroke mm (inch) 880 (34.65)
Nozzle Touch Force TONS 6.6
Automatic Temperature Control Zone _ 7
Heater Capacity kW 56 60

Machine kVA kVA 272

Machine Mass t (USt) 104 (144.4)
Others

Machine L m (inch) 15 (592)

Size W m (inch) 3.8 (150.7)
H m (inch) 3.1 (122.1)

Notes: * “Y” size screws are optional.

23 NIIGATA distributed by DJK Global Group

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 MD 2000 S-IV
Specifications
Item Unit MD 2000 S-IV
Clamping System _ Double Toggle
Clamping Force kN (USt) 17600 (2000)
Location Hole Diameter (inch) 5
Clamping Unit

Tie-Bar Distance mm (inch) 2169 x 1661 (85.4 x 65.4)

Platen Size mm (inch) 3175 x 2413 (125 x 95)
Max. Mold Open Stroke mm (inch) 1700 (67)
Mold Height: Min. / Max. mm (inch) 800 / 1900 (31.5 / 74.8)
Daylight mm (inch) 3600 (141.75)
Ejector Stroke mm (inch) 300 (11.8)
Ejector Force kN (USt) 323 (36.2)

Injection Unit T•m i 154

Screw Type _ A B
Screw Diameter mm (inch) 120 (4.72) 132 (5.2)
Screw Stroke mm (inch) 720 (28.34)
Theoretical Shot Volume cm3 (cu.in) 8143 (496.91) 9853 (601.26)
Shot Mass g (oz) 7491 (264.23) 9065 (319.75)
Injection Unit

Max. Injection Pressure MPa (PSI) 185 (26830) 150 (21760)

Max. Holding Pressure MPa (PSI) 170 (24660) 135 (19580)
Max. Injection Speed mm/s (inch/s) 125 (4.92)
Injection Rate cm3/s (cu.in/s) 1413 (94.62) 1710 (104.34)
Screw Speed min -1
110
Plasticizing Capacity kg/h (oz/s) 600 (4.21) 580 (4.41)
Nozzle Stroke mm (inch) 880 (34.65)
Nozzle Touch Force _ 6.6
Automatic Temperature Control Zone kW 7
Heater Capacity kVA 56 60

Machine kVA t (USt) 272

Machine Mass m (inch) 197 (216.7)
Others

Machine L m (inch) 16.8 (662.6)

Size W m (inch) 4.6 (180.1)
H L (gal.) 3.5 (137.4)

Notes: * “Y” size screws are optional.

NIIGATA distributed by DJK Global Group 24

www.niigata-injection.com
 MD S-IV
Standard Accessories
1 Multistage injection speed control: 10 speeds / Filling pressures for each speed stage
2 Multistage injection pressure control: 10 pressures / Holding speeds for each pressure stage
3 Multistage screw recovery control: 3 speeds, 3 back pressures
4 Nozzle temperature group control
Injection

5 Injection unit swivel device (Powered swivel for 500 ton and larger models)
6 Cold screw starting prevention
7 Barrel heater cover
8 Automatic purge
9 Hopper base temperature control
10 Back pressure delete in manual mode
11 Purge guard
12 Multistage mold open/close speed control: 6 speeds
13 Movable platen support (4 points support for 500 ton and smaller models, 2 points for 720 ton and larger)
14 Automatic mold height/clamping force adjustment
15 Low pressure mold protection
Clamping

16 Ejector advance position holding function

17 Mold set mode with low speed/low pressure
18 Mechanical mold closing safety device (Pneumatic powered by electric signal for 720 ton and above)
19 Robot mounting hold
20 Air eject
21 Core pull interface
22 12.1 inch color LCD touch panel
23 Ejector on the fly • Recovery on the fly (Standard for 500 ton and larger models)
24 Delay timers for injection, screw recovery, nozzle and ejector
25 Expert function (Initial condition setting/Setting conversion from other machines)
26 Barrel follow-up temperature control for nozzle zone
27 Calender timer for heater startup
28 Multiple language (English, Japanese, Chinese, Spanish)
29 Mold memory storage/reset (32 set-ups)
30 Mold trial set-up memory (10 set-ups)
31 Graphic monitor for injection speed and pressure
Control

32 Hour meter for maintenance

33 Servo motor monitor
34 100-shot monitor
35 Records for parameter input, alarm and rejection product
36 Monitoring data statistic processing
37 Physical value setting (Speed, resin pressure, screw speed)
38 Select switch for machine shut down alarm
39 Alarm buzzer
40 S.P.I. Robot Interface
41 Printer interface
42 Automatic lubrication abnormal alarm
43 Servomotor abnormal alarm
44 Motor thermal abnormal alarm (Carriage motor, mold height adjustment motor)
45 V-P transfer alarm (Time, position, pressure)
46 Screw recovery time alarm
47 Cycle time alarm
48 Barrel temperature alarm
Alarms

49 Hopper base temperature alarm

50 Heater break alarm
51 SSR abnormal alarm
52 Thermocouple break alarm
53 Temperature regulator preparation alarm
54 Resin lack alarm
55 Clamp alarm
56 Production shot counter (preset type)

25 NIIGATA distributed by DJK Global Group

www.niigata-injection.com
 MD S-IV
Standard Accessories Continued
57 Preparation shot counter (preset type)
58 Reject shot counter (preset type)
Counters

59 Reject continuous shot counter (preset counter)

60 Shot counter for external conveyor
61 Injection monitor at flexible screw position
62 Auto Lubrication
63 Spare grease cartridge
64 Emergency stop button with lock
Others

65 Leveling pads for 500 ton and smaller models (Anchor bolts recommended for 720 ton and larger models)
66 Special tools
67 Low pressure mold clamping holding device

Optional Accessories
1 Recovery on the fly
2 External floppy disk drive memory
3 I/C Memory card reader
4 Printer
5 Ejector compression system (ECS)
6 Small size screw complete
7 Anti-wearing screw and barrel
8 High temperature molding speciality
9 Optional nozzle (long open/needle)
10 Ejector plate return confirmation
11 Special locating ring
12 Heat insulating board (thickness: 5mm)
13 Interface for product drop detector
14 Products chute
15 Quality discriminate detector
16 Warning light
17 Outlet
18 Interface for hot runner
19 Interface for unscrewing device (motor excluded)
20 Mold temperature regulator (electric heater)
21 Earth leakage breaker

26
NIIGATA MACHINE TECHNO COMPANY, INC.
DJK Global Group
245 Spring Lake Drive
Itasca IL 60143
Phone: 630-875-0202
fax: 630-875-0422
TOLL FREE: 800-843-1672

www.niigata-injection.com