ORDER SPECIFICATION DATA

SHEET FOR ROTARY VACUUM

DRYER (D-1006)

REQUSITITON NO:-16101-SDS-DHDPS-02_Inquiry Docu. PROJECT NO:-16101

DESCRIPTION :-ROTARY VACUUM DRYER (7.5M3)
PROJECT TITLE:- PROJECT BRIDGE
TAG NO:-D-1006
LOCATION:-SSIPL,PANOLI
DATE:-22.11.16 REV.00

ORDER SPECIFICATION DATA SHEET FOR ROTARY VACUUM DRYER

Description

Sr. No.
AA

HL ENGINEERS PVT LTD,MAROLI

Process Data

PO NO:-4512773358 HLE ENGINEERS PVT. LTD.dated on 21.11.16

1

Quantity

Feed Type

Material / Service

Batch Size (Dry Basis)

Operating Vacuum/ Temperature

Methanol content in wet cake

wt %

Desired Final Solvent Content required

ppm

Solid particle size

micron

Note-2

Polymer wet cake from Nutche Filter (From Agitated Nutsch Filter) )
Wet Polymer Cake (Note-1)
Normal/Design

kg
mmHg vac / C

900/1200
50 / 40 (Min), 110 (Max)
50-65
<50

Wet Cake Bulk Density

kg/m3

450-600

10

Product Bulk Density

kg/m3

370

11

Nature of Service / Material

12

Location

13

Operation

14

Time of feed + Drying per batch

15

Area classification

16

Solid Powder Discharge

17

Design Pressure / Temperature

18

Turn Down Capacity of RVD

PROCESS UTILITIES

BB

Corrosive / Abrasive
Indoor / Outdoor
Continuous / Intermittent
Hour or Min

Zone, Gas group, Temp. Class

Indoor
Intermittent
24 hrs (To be confirmed after trail)

Zone 1, Gas Group II A, Temp. Class T1

Manual / Automatic Micropneumatics Valve 10" x 8" 2 Piece 150# Flush Bottom type Valve with Automation System as per Dwg No. MP-GA-3659/R1.
kg/cm2g / C

FV / 8 Kg/Cm(g). / 200C.
50%

Steam - LP (Pressure / Temperature)

kg/cm2g / C

2.6/136

Steam - MP (Pressure / Temperature)

kg/cm2g / C

6.5 / 165

Cooling Water (Pressure / Temperature)

kg/cm2g / C

2.5 / 34

Nitrogen (Pressure / Temperature)

Heating / Cooling Requirement

kg/cm2g / C

4/AMB

CC
1

Heating Medium

Heating Medium Pressure (inlet / Outlet)

Heating Medium Temperature (inlet / Outlet)

Cooling Medium

Cooling Medium Pressure (inlet / Outlet)

Cooling Medium Temperature (inlet / Outlet)

Limpet Design Pressure

Limpet Design Temperature

DRYER

DD

kg/cm2g / kg/cm2g
C / C
Water / Other
kg/cm2g / kg/cm2g
C / C

Type

Design code of Complete Dryer package

COOLING WATER
2.5 / 1.5
34 / 38
10

200

As per ASME sec VIII Latest edition code and For welding ASME sec IX latest code
100 % on shell and Dishend
Technical desing as per ASME Sec VIII Div. 1, Edition 2013 and Limpet coil as per IBR guideline (IBR approval is not require for
limpet)

Design Code / Standard for Shell

Shell ID / Thickness

6
7
8
9
10
11
12
13
14

Shell Length
Shell End cover type
Shell End cover thickness
Shell support Details
Angle of inclination
Volume / Capacity
Solid Holding capacity
Test Pressure
No. of Limpet coils

mm
(Dished / elliptical / other)
mm

Coil dia / thickness / pitch

mm / mm / mm

16
17

120 deg C / 165 deg C

kg/cm2g

Radiogrpahy
Shell

15

LP Steam & MP Steam

2.5 kg / cm2(g) / 6.5 kg / cm2(g)

Rotary Vacuum Dryer

2A
3

Hot water / Hot oil / Steam

mm / mm

deg
m3
kg
kg/cm2g

1550 / 12 mm
4270 mm
10 % Dishend Torispherical
12 mm
Saddle support with 2 nos.Two legs
NA
7.5
3750 to 4000 ltrs / 900 kg to 1200 kg
As per code
Will inform during detail engg.
120 mm pitch , 80NB, 4mm SS304L Half cut limpet coil on shell and dishes.
Not Required

Hinge arrangement of bottom outlet cover

Agitator / Rotor

28

Make / Model

Technical desing as per ASME Sec VIII Div. 1, Edition 2013 and Limpet coil as per IBR guideline (IBR approval is not require for
limpet)
508 mm OD/ 12 mm
4500 mm (Approx.)
3<= Rotor Speed <= 8
Conical
28
NA
10mm (+6mm / - 2mm) for 75% of Scrappers.
Two Stuffing boxes at two ends with cooling arrangement to the stuffing box. Also arrangement made for liquid flush or N2
purging.
Aramid SA 108 Gland rope will be used.

29

Arrangement

NA

30

Seal Plan

NA

31

Flushing Fluid

32

Flushing Requirement

18
19
20
21
22
23
24
28
27

33
34
35
36
37
38
EE
1
2
3

Design Code / Standard for Rotor

Rotor ID / Thickness
mm/mm
Rotor Length
mm
Speed
rpm
Arm Dia
mm
No. of Arms on rotor
Pitch of arms
mm
Clearance between rotor arm and shell (hot and cold condition)
mm
Type of shaft sealing
Gland Packing / Mech. Seal

Cooling Requirement
Bearing details
Make / Type
Method of lubrication
Lubricating fluid
Bearing number
GUARANTEE

N2
will inform during detail engg
will inform during detail engg
ZKL and detail will share after order
Grease / Oil

Grease / Oil
22232 / 2226

Batch Time
Outlet Methanol content
Utility

Page 1 of 3

ORDER SPECIFICATION DATA SHEET FOR ROTARY VACUUM DRYER

Description

Sr. No.
4
5
6

Process
Data
Power
Absorbed
Total Heat Load
Capacity

Final Product Temperature

FF
1
2
3
4
5
6
7

HL ENGINEERS PVT LTD,MAROLI

PO NO:-4512773358
HLE
ENGINEERS
PVT.without
LTD.dated
Drying Time
cannot
be assumed
trial. on 21.11.16
m3
degC

Drive System
Motor details
Make / Type
Speed / Rating
Mounting
Frame size
Service factor
Type of enclosure / Insulation Class
Bearing Type/ No. / Make

rpm / kW

Refer Separate Motor Data sheet (Doc. No.: 44NY8300/E.04/0022/A4)

CGL / TEFC
1440 / 30 KW
Foot Mounted
Will inform later
1.2
INVERTER DUTY motor with IE-3 Efficiency ,FLP-EXD-IP55WP/ Class-F & Zone 1, Group IIB, Temperature Class T1)

Gearbox-1 details
1
2
3
4
5
6
7
8
9
10
11
GG
1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
HH
1
2
3
4
5
6
7
8
9

Make / Model
Type / Size
Duty
MOC
Gear ratio (Nom. / Actual)
Rated o/ptorque
Speed inlet shaft / Speed outlet shaft
BkW rating
Service factor (Mechanical and Thermal)
Efficiency (Mechanical / Thermal / Overall)
Consumption of oil require
Coupling details

Nord SK 10507 VW Ratio 186.3:1

Inline Helical
Heavy Duty
CI(9920)
186.83
8.0 rpm is 36400 Nm
1440/6.2
3.2
1.4 on 30 KW power rating
1.6
90.7% and 77 ltrs (Mineral 220)

rpm/rpm

Between Motor and Gearbox

Make / Model
Type
Size
Fluid Quantity
Power Transmitted
Between Gearbox and Dryer
Make / Model
Type
Chain size / type
Chain Length
Driver Sprocket (Dia x thickness/ No. of teeth / Type)
Driven Sprocket (Dia x thickness/ No. of teeth / Type)
Centre distance between Driver and Driven Sprockets
Plummer Bearing Block for Chain / Pinion shaft
Type of Bearing
Bearing No. / Qty
Material of Construction (MOC)

Fluid Coupling--Pembril make

DFC-370 Pembril make
Will mention during detail engg
Will mention during detail engg
Will mention during detail engg

kW

Gear coupling--Fenner make

FGC-9 Fenner make
N/A
N/A
N/A
N/A
N/A
Required

mm

SS316L
SS316L
SS316L
SS316L,Rotor shaft CS with SS316 L liner & Minimum lining thickness shall be 5 mm Minimum and EN-8 Lined with SS316L.
SS316L
SS304L/SS304
SS316L forging
SS304L/SS304

Dryer Shell
Dished End
Shell Flanges (Body flange)
Agitator- Rotor / Arms
Jacket, if applicable
All other fixed internals and wetted parts
Limpet and Limpet coil
Flanges other than steam application
Flanges for steam service

SS316L

10

Internal bolts and nuts

11
12
13
14
15
16
17

External bolts and nuts

Gasket
Gland packing / Mechanical Seal
Support legs
Gear Box and Gears
Fluid Coupling component (Casing / Rotor / Impeller)
Chain / Sprocket

18

Guard for all exposed rotating parts

19
20
21
22
23
24
25
II

Insulation stiffening ring

Anchor bolts / Foundation bolts
Earthing boss
Dust Collector / Filter
Bearing Housing / Plummer Block
Other External items, if any
Base Frame of Drive System
Dust Collector Details

Type

2
3
4
5
6
7
JJ

Inlet dia / thickness

Length
No. of Limpet coils
Limpet coil dia / thickness / pitch
Internal Details: Cartridge Type
Filter Bags
Instrumentation Requirement as a minimum:

Proximity/Limit switches

Yes / No

Yes,Proximity Switch with Zener Berrier will be provided for Manhole interlocking the main drive.

Flame Proof Local control Panel-LCP (with / without PLC)

Yes / No

FLP Local Operating Station will be given near the equipment and non-FLP panel in safe area.

2
KK
1

HIGH TENSION CS BOLT

PTFE,VITON ( 'O'RING)
SS316L--Gland packing
CS+EPOXY CAOTED
As per manufacture std.
Casting
N/A
CS + Fully cover (All side closed)
Insulation Nuts---SS304
Provide by HLE
2 nos earthing boss require
SS316L
Bearing housing
CS+EPOXY CAOTED
(Note-14, Note -19)
Bag Filter (Self Cleaning Pulse Jet type) with Solenoid Valve with Timer.

Nozzle Details: (Note-5)

Nozzle
SERVICE
No.:

450 ID
1280 mm
will confirm after order
40NB / 3mm / 75mm
Cartridge Type
PP Antistatic, Non-woven fabric.

mm / mm
mm
mm/ mm /mm

Facing

Location

10" & 4"

1.5"

1"

QTY. (Nos.) size in NPS

Shell Side Nozzles

N1

Feed Inlet with Davit

24"

N2

Vapour Outlet

18"

N3

Bottom Outlet

10"

N4

Hand hole

N5

Vacuum Indicator

N6

Pressure Indicator (PG/PT)

Rating

Remark

PAD Type

Page 2 of 3

ORDER SPECIFICATION DATA SHEET FOR ROTARY VACUUM DRYER

Description

Sr. No.

HL ENGINEERS PVT LTD,MAROLI

Process Data
N7
Temperature Indicator

1"

PO NO:-4512773358 HLE ENGINEERS

PVT. LTD.dated on 21.11.16
*

10

N8

PSV

3"

N8 A

RD

3"

11

N9 A/B

Steam inlet

2 1/2"

12

N10 A/B

Condensate Outlet

2 1/2"

13

N11 A/B

Sampling connection with valve

2"

14
15

Limpet Nozzles
N12 A/B
Vent

1"

16

N13 A/B

Drain

1"

17

N14 A/B

Steam Inlet

2 1/2"

2 1/2"

1"

19
20

N15
Condensate Outlet
A/B/C/D
N16
Pressure Relief Valve
Rotor Nozzle

21

N17

Steam inlet

1.5"

22

N18

Condensate Outlet

1.5"

23

Dust Collector Nozzle

24

N19

Vapour outlet with matching flange

6"

25

N20

steam inlet

1"

26

N21

Condensate Outlet

1"

27

N22 A/B

vent

1"

28

N23 A/B

Provision for Thermowell

29

N24 A/B

Differential Pressure Indicator

2"

18

30

Bearing Cooling Water inlet

1/2"BSP Coupling

31

Bearing Cooling Water outlet

1/2"BSP Coupling

2
3
4

N25 A & B Temperature Indicator

2
1"
Accessories Required
Dryer assembly with Agitator/Rotor, arms, drive system, coupling, base plate, bearing with
bearing housing, coupling with coupling guard (if applicable), motor, gearbox, stuffing box,
etc.
Base plate / Skid
Supporting legs / Brackets
Earthing boss

Product discharge valve

Sampling valve

Companion flanges

8
9
10

Name plate and bracket

Local Control Station (For Motor Start/Stop)
Flame proof/Non-Flameproof Local control panel

32
LL
1

PAD Type

Inside Solid Material Pad type

Yes
Base Plate
Yes
2 nos ,Yes
Micropnuematics valve 10 by 8, 2 piece 150# FB type flush bottom with automation system as per ref dwg no MP-GA-3659/R1
2 nos , 50NB HLE make Product Sampler of SS316L will be provide
Yes for unutilised nozzles.
Yes
Yes
FLP Local Operating Station will be given near the equipment and non-FLP panel in safe area.

11

Limpet coli on shell

Yes

12

Any other items required for safe and smooth operation of RVD

OK

MM
1
2
3
NN
1
2
2
3
OO

Safety Device Requirement

Pressure relief valve
Hydraulic & mechanical locks for discharge valve
Other required for safe and smooth operation of RVD
Misc. details
Painting
Surface finish (Internal and External)
Internal syrface
Insulation Thk. / density
Wt. of equipment

Only nozzle will provided

YES
NA
OK
Inside 240 Grit mirror finish and Outside 180 Grit matt finish
240 Grit Mirror Finish, Internally Electro-polished (0.38 Ra)
OK

Empty / Operating / Full of Water

kg / kg / kg

9500 Kgs

Max. maintenance weight (kg)

kg

14000 Kgs

Agitator/Rotor assembly weight (kg)

kg

4500 Kgs

Weight of Dryer assembly (kg)

kg

1000 Kgs

Wt. of power pack assembly (kg)

kg

NA

Wt. of complete skid (shipping wt.) in kg

Overall dimension of complete unit (length x width x
height)

kg

14000 Kgs

mm x mm x mm

14000 Kgs

mm x mm x mm

7000mm

mm

1200mm

7
8

Distance required for rotor removal

clearance required for removal of dust collector internals

PP

Delivery of Equipment & our requirement

As per PO 31.03.2016

Page 3 of 3