DESIGN OF VERTICAL BEAM (GATE)

Loading Calculation
Wind pressure, P
z
Design wind speed, Vz
Where,
Vb

=
=

0.6 * (Vz) 2 N/m2

Vb * k1 * k2 * k3

(Basic wind speed) = 50 m/sec for Arakkonam, Tamil

Risk Co-efficient factor for mean probable design life of

(i.e.50 years) =
1.0 (Table 1)
Terrain, height and structure size factor depending on

Nadu.
k1
structure
k2

the terrain
1.02
k3 -

category2, Class B
Topography factor
Vz

Vz

=
=

Pz

=
Spacing of vertical member
Total Load

Moment Calculation
M
M

Data

=
1.00

Vb * k1 * k2 * k3
50 * 1.0 * 1.02 * 1
51
0.6 * (51)2 N/m2
1560 N/m2
=
1.024 m

=
=

1.024 * 1.56
1.597 KN/m

=
=
=

W * L2 / 8
1.597 * 14.82/8
43.7 KN-m

Design Moment
Design shear force
fy
Section Properties
Shape of Section
Depth of Section, D
Breath of Flange, B
Thickness of Flange, T
Thickness of web, t
Area of Section
Moment of Inertia, IXX
Moment of Inertia, IYY
Section modulus, Z
Radius of Gyration, rx
Actual Stress on Section
actual
actual

=
=
=

=
=
=
=

=
=
=

43.7 KN-m
=
0 KN
250 N/mm2
"CHANNEL" Section
=
300 mm
=
90 mm
13.6 mm
=
7.6 mm
4564 mm2
63094771 mm4
3567851 mm4
=
420631.8 mm3
=
118.132 mm
M/Z
43.7 * 106 / 420631.8
103.9 N/mm2

Allowable Stress on Section

T/t
=
1.8 <
2.0
D/T
=
300 / 13.6
=
22.06
Effective length =
L
Le
=
14800 mm
Le/ rx
=
125
From Table 6.1 B in IS: 800 -1984
allowable
=
106 N/mm2 > 103.9 N/mm2
Hence safe.
Actual Deflection (from sap)
actual
=
5 * W * L4 / (384 * E * I)
=
5
*
1.596
*
148004/
(384*2*105*63094771)
actual
=
79.01 mm
Allowable Deflection
allowable

=
L / 150
=
14800 / 150
=
98.67 mm >
Hence safe.

79.01 mm

DESIGN OF HORIZONTAL BEAM

Loading Calculation
Spacing of vertical member
Total Load

0.986 m

=
=

0.986 * 1.56
1.54 kN/m

0.21 KN-m
=
0 KN
250 N/mm2

Data
Design Moment
Design shear force
fy

Section Properties
Shape of Section
Depth of Section, D
Breath of Flange, B
Thickness of Flange, T
Thickness of web, t
Area of Section
Moment of Inertia, IXX
Moment of Inertia, IYY
Section modulus, Z
Radius of Gyration, rx
Moment Calculation
M
M
Actual Stress on Section
actual
actual

=
=
=
=

"CHANNEL" Section
=
75 mm
=
40 mm
7.3 mm
=
4.4 mm
867 mm2
752548.4 mm4
136164 mm4
=
20068 mm3
=
29.8 mm

=
=
=

W * L2 / 8
1.536 * 1.0242/8
0.21 KN-m

=
=
=

M/Z
0.21 * 106 / 20068
10.46 N/mm2

Allowable Stress on Section

T/t
=
1.66 < 2.0
D/T
=
75 / 7.3
=
10.27
Effective length =
L
Le
=
1024 mm
Le/ rx
=
34
From Table 6.1 B in IS: 800 -1984
allowable
=
159 N/mm2 > 10.46 N/mm2
Hence safe.
Actual Deflection
actual
=
5 * W * L4 / (384 * E * I )
=
5 * 1.54 * 10244 / (384 * 2 * 105 *
752548.4)
actual
=
0.15 mm
Allowable Deflection
allowable
=
L / 250
=
1024 / 150
=
6.8 mm
>
0.15 mm
Hence safe

DESIGN OF TOP ROLLER

Shear Calculation
V
V

=
=
=

W * L/ 2
1.597 * 14.8/2
11.82 KN-m

=
=

11.82 KN-m
250 N/mm2

943011.8 mm4
=
15459.2 mm3

Data
Shear Force
fy
Section Properties

Moment of Inertia, IXX

Section modulus, Z

Moment Calculation
M
M
Actual Stress on Section
actual

=
=
=

W*L
11.82 * 0.2
2.3 KN-m

=
M/Z
=
2.3 * 106 / 15459.2
actual
=
148.7 N/mm2
Allowable Stress on Section
allowable
=
0.6 * fy
=
0.6 * 250
=
150 N/mm2 > 148.7 N/mm2
Hence safe.
DESIGN OF BOTTOM ROLLER
Loading Calculation
Dead load of ISMC-300 =
0.36 * 14.8 + 0.36 * 1.024 * 2 KN
=
6.5568 KN
Dead load of ISMC-75
=
0.068 * 1.024 * 14 KN
=
0.975 KN
Dead load of 1 mm Thick Plate
0.001 * 1.024 * 14.8 * 78.5
KN
=
1.2 KN
Assume Miscellaneous Weight
0.5 KN
Total Load
=
Nos. * (6.5568 +0.975+1.2+0.5)
=
7.0 * 9.232
=
64.62 KN
Number of wheel
=
4
Axial load per wheel
=
64.62 / 4
=
16.16 KN
Data
Axial force
=
16.16 KN-m
fy
=
250 N/mm2
Section Properties
Shape of Section
=
20 mm Rod
Area of Section
=
314mm2
Actual Stress on Section

=
P/A
actual

actual

16.16 * 103 / 314

=

51.46 N/mm2

Allowable Stress on Section

=
allowable

0.4 * fy

=
0.4 * 250
=
100 N/mm2 > 51.46 N/mm2
Hence safe.