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Asm Comp TT Stainless Steel
Asm Comp TT Stainless Steel
Asm Comp TT Stainless Steel
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Course 10
Lesson, TestIS
Course 41
Lesson, Test 14
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IRON CARBIDE
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STEELS
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CAST
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Iron has been alloyed with practically every !mown ' element in an effort '
to improve Its . corr.osion resistance.
The discovery that relatively large additions of chromium (about 12% or more)
markedly improved the corrosion re-_
sistance of iron under atmospheric conditions resuited in the development of
the group of modern ' 3Jloys popularly
termed" stainless steels.' The classification "stainless" is not a precise one
but rather a relative one, because all of
these alloys will corrode under certain
conditions. However, this in no way reduces the industrial importance of these
alloys. They do have outstanding corros ion re s istance in a wide variety of environments, Under normal atmospheric
c onditi o ns co rrosive attack is so little
on many of the stainless steei alloys
th at it i s easy to und e rstand why they
have been te rmed stainless.'
Th e development of stainless steels
cannot be attributed to anyone individual
but mu st be share d by a numb e r of investigators, The production of low carbon fe rr oc hr omium
and chromium
m e tai by aluminothermic reduction was
ce rt ainly a tremendous fac tor. This
process, developed by Goldschmidt in
1895, is stilI' in use today. Later, using
Goldschmidt chromium, Guillet produced
all thr ee of the present-day important
cl asses of stainless ste el-martensitic,
ferr itic , and auste nitic- and examined
them metal lur gic ally and me chanically.
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The three important classes of stainless steel which have been developed
ha ve been classified according to their
microstructure as follows :
1. Martensitic
2. Ferritic
3. Austenitic
A newcomer Into the stainless steel
family is a type of alloy known as preCipitation-hardening
stalnless steel.
These alloys will also be discussed.
Each of these classes contains a
minimum of 12 per c e nt chromium, that
amount being necess a ry to obtain the
unique pass ivity or stainless character
possessed' by these alloys. The baiance
of the composition has been modified
with other alloying elements to obtain
the characteristic microstructure and
desired mechanical properties.
Iron-Chromium Phase Diagram
To better understand the phase relationships In Iron-ch r omium alloys, it
is h.e lpful to ' refer once again to the
This material may not be reproduced In whole or In part In any form whatsoeve r.
~ Fully protected-by copyright.
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form smaller and smaller gaIIUll,;lloops .. those ' of",' chromium. " These
,elements
!\ .
as seen in Fig. 14:4.
lower :' A~' 'and" 'ralse 'A/. ' When Aa Is
' lowered , 5 ' 5ufflciently'",''' ~ oiily
' austenite" ... ~
,,~.,
.l.
There are , other alloying addltions ~ -- exists, even at room temperature. 'When '
which tend to stabilize ferrite because
A. Is raised sufficlently,- ferrite dls- ."
they form carbides and thus reduce the
appears entirely so that only austenite . '
austenite-forming effect of carbon. Howis present when the , melting point is
ever I before discussing them further it
,reached. The effect"of carbon in raising
will be well to consider the alloying
A. ' and lowering ' ' A-~ ' ,is shown in ,
elements which have ~ffects opposite to
Fig. 14:5. It . will be 'noted -that
--the 100
.
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>
3200
2800
2400
"r :
Alpha "
2000
LL
o
1600~=
OJ
"~
-01200
"OJ
Cl.
800
o
400
Ol
(f)
20
40.
60
Chromium-Per Cen t
80
100
)
...
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- .~ ' . ,
.:
.-: -
.......... -:-:-
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1.
.oF
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2552 '
.:
-,
Auslenile
(Gamma) .
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Ferr lie
' (Alpha)
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' erally carmotbe hardened bY ,heat treat' ment. , However, as will be shown later,
the austenitic stainless' steels are particiIlarly advantageous for in any appl1ca- .
tions. Nickel, because of its effect in "
stab1Uzing ' austenite, is lmown as an .
austenitizlng element. There are other
elements which behave in a similar
_ manner. -The noble metals platinum,
'palladium, rhodium. and osmium which
are austenitizers are too costly t o have
Wide use. Cobalt, which ralses both A,
and A 4 is, also too expensive for wide '
use. Manganese and nitrogen have been
widely used to produce both chromiummanganese-nickel and chromium-man-'
ganese austenitic
stainless steels.
' These alloys have now assumed con-
2800~__ ..,.._
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.,.
-<
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:::; Liquid
- -
Ferrite (8)
2400-
~ '"
1600
~",.'
Austenite (y)
LL
1200
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'-
E
~
800
400
(a)
__-L~~~~_ _~_~~~_ _- L_ _~~
OL-~
20
40
60
80
100
.-,
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-~ . -
. .,
. ,
u.
Cr
0-
E
~
NI
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. 10OO~~~-7-L~-L~J-~~~
o 2 4 6 8 10 12
Alloy Addition, WeiQhl Per Cenl
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u.
Sigma 'Phase
,~
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01 Expand e d by Corbon
300
A similar plot showing the relatlonship between chromium, carbon , and the gamma Held
I. gi ven In the 1948 Metal. H",;,dboo k (Fig. 3, p. 459) .
Me t_I!II Encin"criui, Ins tit ute
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Table 14:1. . Types and Compositions ot the StandardW!9ught Stalnless Steels ,z, {; E
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Nominal Composltlon,- weight per. cenL . ,_ ..,-.:. ~ " : '~:': ",.,-, ,>' 1"
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Chromium
.Nlckel
. Manganese :-'~l\ Other Elements -,,~.
AISI
'. Type
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. ' Carbon
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C'"
Martensitlc Alloys
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403 /
L:. ' \
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,, ' 414 . '
., ... 416
. . 416 Se
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420
431
440A
440B
440C
0.15 max.
0.15 max.
0.15 max.
0.15 max.
0.15 max.
over 0.15
(usually 0.30
to 0.40)
0.20 max.
0.60 to 0.75 .
0.75 to 0 .9 5.
0.95 to 1.20
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' . ::~~'~':';~:'.,(~ .'; : '~, o' ':; :;,";-.o\'! f.t:"t '.l :.~ ;; """,,, .. '-- " ..... Turbine quality .
1.0 max. ... .. 51 0 5 0 '
.; ;>-.; .:
,,,,ir
0.08
0.12
0.12
0.12
0.20
max.
max.
max.
max.
max.
. max.~>_
..
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15.0
16.0
16.0
16.0
to
to
to
to
17.0
18.0
18.0
18.0
'11.5
14.0
14.0
14.0
23.0
to
to
to
to
to
.~
, .'
" 'r
1.25 to 2.50 " 1.0 max;" ;. !f'i "''1~. ...:... " . . ",'.
1.0 max. ,:,'i : Mo ';, 0.75 max.
1.0 max. r , . ;Mo;'0.75 max.
1.0 'max."::T: . Mo'- 0.75 max. .-,'
Ferrltic Alloys
405
430
430F
. 430F Se
446
~~ ., -,
'
..
"
1.0 max.
Al ~ 0.10 to 0.30...
1.0 max.'
1.25 max. " . S . -". 0.15 min. ." I /
1.25 max. , : Se - 0.15 min
1.5 max. ' ~, .:: : N" - 0.25 max.
14.5
18.0
18.0
18.0
27.0 .
Austenitic Alloys
201
202
301
302
302B
r 303
303 Se
304
304L
'-. 305
308
309
309S
310
310S
314
' 316
316L
317
321
0.15 max.
0.15 max.
0.15 max.
0.15 max.
0. 15 max.
0.08 max.
0.08 max.
0.08 max.
0.03 max.
0.12 max.
0 .08 max.
0.20 max.
0.08 max.
0.2 5 max.
0.08 max.
0.25 max.
0.08 max . .
0.03 max.
0.08 max.
0.08 max.
IS.0 to 18.0
17.0 to 19.0
16.0 to 18.0
17.0 to.19.0
17.0 to 19.0
17.0 to 19.0
17.01019.0
18.0 to 20.0
18.0 to 20.0
17.0 to 19.0
19.0 to 21.0
22.0 to 24.0
22.0 to 24.0
24.0 10 26.0
24.0 to 26.0
23.0 to 26 ,0
16.0 to 18.0
16.0toI8. 0
18.0 to 20.0
17.0 to 19.0
3.5 to 5.5
4.0 to 6.0
6.0 to 8.0
8.0 to 10.0
8.0 to 10.0
8.0 to 10.0
8.0 to 10.0
8.0 to 12.0
8.0 to 12.0
10.0 to 13.0
10.0 to 12.0
12.0 to 15.0
12.0 to 15 .0
19.0 10 22.0
19.0 to 22 . 0
19,0 to 22 .0
10.0 to 14.0
10.0 to 14.0
11.01015.0
9.0 to 12.0
347
0.08 max.
17 .01019 .0
9.0 to 13.0
.'
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N 2 - 0.25 max.
5.5 to 7.5
7.5 to 10.0 ' N 2 - 0.25 max.
2. 0 max.
2.0 max.
2.0 max.
51 - 2.00 to 3.00
2.0 max.
S - 0. 15 min.
2.0 max.
Se - 0.15 min.
2.0 max.
2.0 max.
2.0 max.
2.0 max.
,.
2.0 max.
2.0 max.
. SI - 1.5 max . .
2.0 max.
2. 0 max.
SI ~ 1.50 max.
2.0 max.
S! - 1. 50 to 3.00
2.0 max.
Mo - 2.00 to 3.00
2.0 max.
Mo - 2.00 to 3.00
2.0 max.
Mo - 3. 00 to 4.00
2.0 max.
TI is 5 X carbon
(min.)
Cb
Is 10 x carbon
2.0 max.
(min.)
'Oniy principal elements are Indicated. Limits on sulfur, phosphorus, and silicon
can be obtained from AISI specifications.
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sider:ible commercial importance. How- ' :0 '>: ? <. . :; . ..:.. MARTENSITIC ALLOYS .
---- ....
ever, the role of nickel is a dominant
. . ... '' ,
one because it has been so widely used . ;,.;.~c; r. The' i,D-called martensitic 's talnie ss
and understood. Nickel also supplements
steels are identified by their martens1tlc microstructure in the hardened conand improves the excellent corrosion.
resistance of the high-chromium alloys.
dition. Referring back to Fig. 14:3 and
Fig. 14:5, it will be noted that typical
.martensitic
stalnless steels with comIn summary, It. can be seen that In ..
pOSitions
such
as Types 410 or 420
the stalniess steel ailoys there Is an '
freeze as ferrite from the melt. Careful' .
atomic balance between two classes of
elements which have been termed aus-
consideration of the .varlouscommerclal " . ',':'
'a nalyses will also show that th'e mar- '
tenitizers and ferrltizers. The principal
tens1tlc types are limited to the narrow..
austenllize'rs are carbon. nickel, nitrorange of 12 to 18 per cent chromium .
gen, and manganese; the prlnclpai
This Is' also evident from Fig. 14:5 beferrltlzers a.re chromium, aluminum,
cause only In this range can a fully.. '
phosphorus, and silicon. The carbldeaustenitic structure be obtained on reforming elements molybdenum, columbium, titanium. tantalum, tungsten,
heating. As with carbon and alloy steels,
vanadium, and zirconium also have a
lOOper cent austenite Is required prior .
lesser but sometimes Important role as
to quenching if full hardening response
Is to be obtained.
ferrllizers. A proper balance of these
elements must be maintained In proSince carbon and chromium. offset ducing any of the three Important
one another in the austenite-ferrite
classes of stainless steel-austenitic,
ferr1tlc, or martensitic.
struggle, a proper balance of carbon to
chromium ~s required If a fully marST AINLESS STEEL TYPES AND USES
tensitic structure is to be obtained. With
low carbon (0.15 per cent maximum), .
In present-day Industrial manufacthere cannot be more than about 13.5
ture and use, the American steel Indusper cent chromium, or excess ferrite
try refers to various types of stainless
will be present which will not transform
steel by their type numbers. These type
to austenite on heating. On the other
numbers were established by the Amerhand, if carbon is increased to a large
ican Iron and Steel Institute (AISI) to
value, for example one per cent, free define chemical composition limits. If
chromium carbides will be present
the stainless steels are purchased only
which do not go Into solution In the austo commercial specificalions the A1S!
tenite. Similarly when the chromium
has also established other commercial
content Is Increased to 18 per cent, carstandards for these steels. In the AISI
bon must be increased to apprOximately
series of stainless steels, the 200 series
0.60 per cent or free ferrite will be
present.
is reserved for chromium-manganese
or chromium-nickel-manganese types .
Basically, the 300 series is reserved
This atomic struggle is rather unfor chromium-nickel types, and the 400
fortunate in its effect on corrosion rese rie s for straight chromium stainless
sistance. RaiSing chromium content
steels.
Increases corrosion reSistance, but In-.
creasing carbon content lowers It.
Table 14:1 lists the type numbers
Therefore, one element tends to offset
and chemical compositions of the three
the other . .Principal advantages in usini
011... 808 of wrought stalnleu Iteel. Some
higher carbon, higher chromium alloys
typical uses are Indicated In Table 14:2:
are Increased hardness for cutting and
,
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AISI
Type
Type of
Anneal
Temperature,
OF
Time at
Temperature,
hours
403
Process
Full
1350 to 1450
1550 to 1650
, I to 3
1 to 3
410
Process
Full
414
416
Resultant
8rinell,
Hardness
Method of
Cooling
air, all or water
25 to 50F per hr
to 1l000E, then
air, oil, or water
T... '
170 to 195
135 to 160 "
170 to 195
135 to 160
Process
4 to 8
air, oil or water
Same as for Type 403
Full
420 .
Process
Full
1350 to 1450
1600 to 1650
2 to 6
1 to 2
431
440A
1150 to 1225
1350 to 1450
1625 to 1675
4 to 8
2 to 6
1 to 2
225 to 240
air or oil
air, oil or water
230 to 245
25 to 50F per hr , 205 to 230
, to 11 00 F then air,
oil or water
Process
Full
~)
4408
Process
, Full
440C
Process
Full
~"
..
235 to 250
215 to 240
"
250 to 270
230 to 255
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Typical Uees
Type
.. ..
TYPlcal Uses
403
410.414
Nut. and bolti, kitchen tools, tableware .. sprtngsrulu and tapes, tuf'n.2ce parts "nd hut rulstine
appUcaUons to UOO'F, eutlery, pump parts,
f:l5tenJngs, acrews, ate am turbIne parts, rage
parts, oU burner parts, selason. sh1pbeUa, etc.
~j
III'
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Martenalttc Alloys .
41&
420
431
HOA,
4408,
HOC
FerrUle Alloya
405
Cast-In-place turbine blades, lInIngll (or petroleum Industry, heat exchan.-:er tubes, welded
usembUes operating below HOO'F that C2.nnOt
be annea.led after welding.
406
430
Automotive trim and molding, Interior decorative work, refrigerator trays, chemical and
processing towers, condensers, bubble caps,
tanks and IICreens. FUrnace parts subject to
temperatures up to 15S0-F, trim on Irons, cabInets, mh:ers, toasters, etc.
430F
"45
t,j.(.n'iiil'!rII,
aeparators.
',"Uri,
Textile Industry-Dye
@ool.,.,
tw.,
bleach equipment.
Ind
"
Annealln,
part.
covera,' burner
secUons, fuma.ce
303
305
308
Welding roda.
3M, 310
Chemical and photographic proceaslng ;equipment. Annealing boxes. covers, welding rods,
furnace parts resistors, retorts, for restatance
to oxidaUon to"2ooo F
318, 317
321. 347
wearing
applications or
improved
strength for applications such as bolts,
nuts, and other highly stressed parts,
In Types 414 and 431, the nickel content improves corrosion resistance and
toughness' while the alloys can still . be
made to transform to martensite, In
Type 431 the nickel content permits full
hardening in an alloy whose chromium
content is higher than that of other martensltlc alloys of similar carbon content. This alloy combination results In
the most corrosion resistant of the
martensitlc steels. The amount of nickel
added is restricted by the fact that
nickel lowers the M s temperature; with
too much nickel full hardening cannot
be achieved.
Annealing
-- -- ,,---- -_._ --
;~~;,:!~::
.
!:Z~.,.' ..
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. '
,-:: f::'Sf:~~~-J" r~
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common martensitic stainless, !lteels is -illustrated ' In ' Flg~" 14:B: lt wUl 'be' noted L
thaf theelfects ~e-- 'slinil'ar " to. those :,:
obtained In tempering low alloy"and car- ,
bon steel~' : ' Higher -tempering tempera- ..
ture ' reduces ha'rdness,:" yield ' strength, .
and tensUe strength; ': buLlncreases
elongaUonO'a ndimpact strength.
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Tempering
invol ves
higher temperatures than
stress relief (usually 1000 to 1400F)
<,t times of from 1 to 4 hours. Tempering treatme nts, uniike stress relieving,
result in marked changes in hardness,
microstructure, and mechanical prop-
T empering
..
55
,"
"
or
50
..
45
.;
~
"
uo
40
15
~
10
5
.;
"
20~
,!:
15~
'
Impact
~~
---- --____
----- __
----__ ____
O~
1200
Tempering Temperature, OF
10 ,2
(;
5g"
o
Ow
1400
Fig. 14:8. The Effect of Tempering Temperature on the Mechanical ProperUes of Several Martensitlc
Stainless Steels.
"0
100
1000
U
0
a.
E
25 '::
.c:
--,-
0:
1:
!. .
"o
H ard ness
.~
. ""d _
----__
- - - 416
431
,.
IV
_ _ 403.410-
'"
-.; : .................
] ~ 100
a.
E
,~ ';;
>= oc.
'.
300:::
~" ::II
~,--~\.,
S,<~'"
0
v'
,('
100
300 500
700 900
S tr ess - Relieving Temperature, OF
475C Brittleness
Of
considerable
importanc e
in
stress r e lieving and tempering martensitic steels is the phenomenon of 475 C
brittleness. The brittleness, whi c h is
also accompanied by some loss o f corrosion resistance, results whe n fe r ritic and martensitic steels are cooled
slowly through the temperature range
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i,.
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stress Relief
,',
,Tempe rature ,
403
410
414
1700 to 1850
1700 to 1850
1800 to 1950
15 to 30
15 to 30
15 to 30
416
420
431
440A
440B
440C
1700
1800
1800
1850
1850
1850
15
15
15
15
15
15
Type
I,
I:
Time at
Austenitizlng
Temperature, OF
',)fW
to
to
to
to
to
to
1850
1900
1950
1950
1950
1950
minutes
to
to
to
to
to
to
30
30
30
30
30
30
Quenching
Medium
oil
oil
oil (air
for small sections)
oil
air
,air
air
air
air
Brinell
Hardness
380 to 415
380 to 415
400 to 450
380 to
530 to
400 to
550 to
570 to
600 to
415 '
560
440 "
580
590
620
Meta l. EnclneerlTlclnstitute
"
- - -- - - --- - - - - - -
;.
,.
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.~::r~~;'[r ~
"
~ ~ o,~~~_,,:-.;~;:rtr-/~~~ ~.:~;;~~,~:~~~j:~lt~.ft~~~7~~~tJ~.~,.~?l,~,'r
-_.o~ _:,~':,_Z,.f'~"~~- <''~~''',~_~,~,[,-:rj;/4~~:~..~5~~: .- ..:
...-
:~'.
'-.
)o->c':':':J<t :J,: . :
stainless
, Cold Working , Ferrltic
"
,j
' steels can be hardened
, by cold working. However, the rates of
. ' ' work hardening are much lower' than
' those ' obtained with austenitic stainless
,
steels. It Is possible to cold reduce
ferritic ' alloys as much as 90 per cent
prior to annealing. Because less annealing between stages is required, the
ferritic alloys are ,more economical to
Grain Growth
The
ferritlc alloys,
cold reduce than are the austenitic
when
heated
above
alloys.
1650F, are subject to grain co arsening
which greatly reduces notch ' toughness
as measured by such tests as the Izod
AUSTENITIC ALLOYS
impact te st. With m ost ferritic ailoys,
this coarse grain structure cannot be
The austenitic stainless steels are
refined by heat treatment because there
characterized by their austenitic (faceis no feriitic to austenitic transio rmac ent e red cubic ) structure . They are
tion as with the martensitic alloys .
also, with minor exceptions, nonhardWher e welding is performed, Type 430
enable by heat treatment and nonmagis often specified in the harde nable
netic . As previously explained, these
composition so that subsequent heat
alloys result from modifying the Irontreatment can be used to reduce the
chromium alloys with austenltizing elegrain size.
ments (nickel being the most important)
until the austenitic microstru cture is
retained at room temperature . Because
Be c ause large grain s ize has such a
detrimental eUect on notch toughness,
of the sluggishness of trans[ormation' in
these alloys, it is not necessary to add
it must be avoided in the fe rritic alloys.
Th e r e are no methods which reduce the
suHiclent austenitizers to produce an
equllibrl
um au s t e nite. Many aust e niti c
grain size in most alloys except hot Or
cold working , a nd these ar e not always
alloys are actually metastable alloys;
possible. In Type 44G. nitrogen Is u s'ed
that Is, they are "in unstable equilibrium
as
i!
grain
r~nnH, How~v~r,
thlll alloy
with
cilfbld~
,
~-.
',~ ,
" ,
~,,-.-,,)
J
)
..... ..
."
13 '
600 to 400C (1100 to 750F). The ef- ', ' ferrltic . It .' w1ll be noted that these
fects are most noticeable on hlgh-chro- ':. alloys have not been defined as ' nonmium (16 per. cent or more) ferritic ,,';. hardening stainiess steels. ' Actually, In
steels but are also .observed to some
some of these alloys there are minor
extent in martensitic steels containing
proportions of austenite which can
13 per cent or more chromium. This
transform to martensite with accomphenomenon can be prevented by coolpanylng hardening. These alloys also
Ing rapidly through the 1100 to 750 F
work harden, although not as signHitemperature range. Air cooling is sufcantly as the austenitic alloys.
ficiently rapid for the martensitic and :. '
ferritic steels, and 475C brittleness' .
Referring to Flg . . 14:5; ' con';parison
can be eliminated In 'lhese steels by " of the composltiOriS of the ferritic alloys
heating to above 1100F and air cooling.
from Table 14: 1 will show that most
ferritic alloys are to the ' right of the
gamma lOOp. Type 430, however, has a
Corrosion
Although heat treatment
chromium and carbon range which can'
ReSistance
Is essential for providing
result In a mixture of martensite and
the wide range of meferrite. The chromium content can be
chanical properties in the martensitic
varied from 14 to 18 per cent. With
stainless steels, it is also important In
carbon on the low side and chromium
Its effect on corrosion -resistance. Alon the high side, the structure is largely
though this class of stainless steels is
ferritle and nonhardenable. On the other
not subject to the cz.rbide sensitization
encountered in austenitic steels, free
hand, with chromIum on the low side
and carbon on the high side, the alloy
carbides do reduce corrosion resistcan be hardened. Table 14:5 shows typance. Because the carbon Is dissolved
ical mechanical properties of the ferin hardening, the hardened steels have
ritic alloys. The hardened properties of
better corrosion resistance than the anType 430 are for compositions that will
n e al ed steels.
harden significantly.
FERRITIC ALLOYS
The ferrltlc stainless steels possess
a mlc rostructure which is primarlly -
Modulus of Ultimate
Elasticity, Tensile
million psi strength,
psi
405 (Annealed)
406 (Annealed)
430 (Annealed)
430 (Hardened)
430F (Anrie aled)
430F (H a rdened)
446 (Anneale d)
28 to 29
29.0
29 to 30
29.0
28 ,0
60,000
85,000
65,000
150,000
70, 000
150,000
80,000
20
25
20 to 35
3
1 5 to 30
3
25 to 30
Brlnell
Hardness
Izod
Impact,
ft-Ib
160 to 180 . 20 to 35
130 to
255 to
150 to
275 to
160 to
165
300
190
300
185
15 to 35
15 t03 5
15 to 35
~\
)
- -- -- -- - -- . ._ - - .....
1 to 10
......
- .
.
c')'- ila~ in properties to Type 301, its nickel
counterpart, whereas 202 is >similar to
302. Types 303 and 303 Se are freemachining alloy s to whi.ch sUlfur or >>
selenium has been added to improve
machinablllty. Similar improvement to
that observed in martensltic alloys 416
and >416Se and ferrltic alloy 430F results. Alloys 309 and 310 are wideiy
used In high temperarure applications.
Their higher chromium and nickel con~
tents give higher strength and higher
. ; .~O~ ~~
. - .. '
resistance to scaling at elevated tem'
Fig.
14:9.
Sensitization
In 18-8 Austenitic >
perarures.
Stainless Steel. 400X.
Types 316 and 317 contain molybNote grain boundary areas which have
been corroded alter electrolytic-oxalic
denum, which is added to improve the >
acid etc h. >
con:osion resistance of these alloys (as
compared to regular 18-8 alloys) in
many >applications. High tempe rature
strength is also improved by the molyblieved that precipitation of the carbide
denum addition. Because molybdenum
depletes the grain boundary area of
disturbs the austenitic balance, the
chromium, thus making it less corronickel content of these alloys must be
sion resistant.
increase>d appreciably to insure a fully
austenitic structure.
>The rate of preCipitation, which is a >
time-temperature phenomenon and oc Sensitization
curs over a temperature range of 850
to 1475'F, is most rapid in the range of
The overall c or rosio n resistance of
900
to 1300F. With alloys such as Type
aust enitic stainless steels and factors
302, oniy a few seconds to minutes at
alfeeting it are complex subjects which
1200'F are required to. reduce corroare too lengthy to discuss fully in this
sion
resistance drastically under cerless en. However, the greatest threat to
tain
conditions.
Numerous tests such as
the cor rosion resistance of austenitic
th
e
Huey
nitric
acid test, the Strauss
alloi's is senSi tization, which is a harmcopper
sulfate-sulfuric >acid
test,
ful precipitation of a graln boundary
microexamination
and
more
r
ecently
the
constituent in a certain temperature
ferric
sulfate-sulfuric
acid
and
elecrange. This phenomenon, as seen in
trolytic-oxalic acid etch tests have been
Fig . 14:9, reduces grain boundary cor used to determine the extent of harmfui
rosion r esistance so that under many
precipitation that occurs during sencorrosive conditions rapid and prefersitization.
ential corrosion may occur in those
general areas.
There are a number of
Eliminat~
The precipitated constituent in the
Sensltlzatlon
methods
which have
past has been Identified as a nitride and
been employed to elimas a metallic phase, but now is usually
inate se nsitiz ation or prevent lls harmconceded to be a complex carbide of
. ful effects. In Types 321 and 347 stainchromium, iron, and carbon. It is beless steels, titanium or columbium has
~
~.
..
'\
.,J 'if"
1
.
. .
'....- .-~
-\
\.
I ;. .,_.
', .-
II
. ; -:
"
" .'
Condition
Ultimate
Tensile
Strength,
psi
1/ 4 hard
1/2 hard
Full hard
Ext 'ra full hnd
Ma xi mum hnd
135,000
165,000
195,000
240,000
29 5,000
90,000
120,000
155,000
200,000
260,000
" Yil"l.d
strength,
p,1
Elongation
In 2 Inches,
pe-r cent
35
25
15
4
..
, . 15 . . "
-~~~~V~~!~~~
"C;""';':"
':
~- . .~.~
.~'~~.- :".,
' , '
,~ _
~'T~:~;'~,:~~1r;. -::~.:~.:,'~' ..
': ': " ~. ': ~ ~;::!~r +'i:~:~~ +2:;'51 :' ~C~ ; I~)' < 12
Ni + - Mn .. 30 C - -, - - .
:.
.~
..
, "
""" " "ii.'i!;<: , ,1,~ .
' oc; "
.: '
, c':; )"
Thil! equation 'indicates ' the minimum,
amounts of nickel + manganese + carbon
reqtrlred , to, assure ' thaI' weld deposits
:!I!ebr:~~~p~etelYc~~stenit!c and contain
-
I.
. 1 . ...
.'-:<:'~t~~!7.5?~::;.: . :~ ~~
"
'
": .'\. . -
,' ,
"
' ~
;~
:t', ';
- --
.,!" '
.'
J. ,
'-
.-,
;~'~ ~ 1~
,.
...
' Q
!:
.; '
,'"
";-
~~
', ; -
:','.'
";':(.
;-
";~
2
;;
Mn
Sl
Cr
Nt
....
AI
Other Elements
Ma
Fe
.,
Marlensltlc Types
Sb.Wess W
0.12 max.
1.0 max.
1.0 max.
16.0 to 18.0
6.0 to 8.0
17-4 PH
0.07 max.
1.0 max.
1.0 max.
15.5 to 17.5
3.0 to 5.0
1.0 max.
Semlaustenltlc Types
17-7 PH
PH 15-7 Mo
AM 350
AM 355
0.09
0.09
0.12
0.15
max.
max.
max.
max.
1.0 max.
1.0 max.
0.90
0.95
1.0 max.
1.0 max.
. 0.50 max.
0.50 max.
16,0
14.0
16.0
15,0
to
to
to
to
18.0
16.0
17,0
16,0
6.5
6:5
4.0
4.0
to
to
to
to
7.75
7.75
5.0
5.0
.~
17-10P
HNM
0.08 max.
1.0 to 2.0
:,:.'
,' <
1.'
. ,'eX!
..
',,1.'~
t"
. ')8.
~h
0.75 to 1. 50
'
, ,. , - ' ~ , .' '-, :, Balance .' "~c;
0.75 to 1.50
,
2.0
to
3.0
.,"
x
:.t!'
:. .Balance i;' ,i:;
.
.l
~
.
. .
2,5 to 3.25
. 0. 10 N ". ;.'
" Balance
'1:.'
2.5 to 3.25
'. 0.10
Balance j,~.'
N:; ;: , "
Austenitic Types
A-286
.~
"
':
>:";~
0.33 max. :
...l..
UnIess Indicated otherwise, phosphorus and sulfur are nominally 0.04 or 0.03 max.
g;
. .'
"."
..
~~
...
.;,
( '
-'
" ,
.~ ,"
' .)
<,
~~ . ;.;
" .
r;. ;"".
.::. '."
~;. :
....:
1'1
,, '
:~~
., .
".('~\':r.
i" ,"
('-:-:-")'
"
~"
~ -:-"'.,
.J
T ~'~
...
;i ~i ,
", , <.1
""e:- .
--,
.:
.--
19
;' ';.~:-r~"~
..;-:::, .
<-.~. ~
;1 '
\
..\
Iftl
,J ~
I ..
. .
. :"
: .,.'
'
AM35Q
PH 15-7 Mo'
.. ., . . ',, -.
1850. to 195Q'F
for .45 min ; .per .
In. of thickness.
Coot' rapidly. " .". '
. ....
.. . .
~-~
0..2% Offset
- Yield Strength. psi . .
40.,0.00 - 55,0.00
Ultimate Tensile
strength, psi
'. 130.,0.0.0. ' 130.,0.0.0. '
'. Elongation In 2 Inches,
per cent
35
35
..
,~
"D
AM 355
~'.7
1875'F for
10. to 15 min.
Cool rapidly.
. -~ - .
'
56,0.00
63,0.0.0.
L";
149,0.00. '.
'. :
187,0.00
28.5
39
.:
'. 1.
Condition T
-.,. ..:
'"''
0.2% OlIset
Yiel d st r engt h, psi
Ultimate Tensile
strength, psi
El ongatio n in 2 inches.
per cent
17-7 PH
PH 15-7 Mo
17 -7 PH
PH 15-7 Mo
100,000
90,000
115,0.00.
125,0.00
145,0.00.
145,0.0.0.
175,0.0.0.
180.,0.0.0.
( <:1
- -';
110.,0.00.
105,0.0.0
20.0.,0.00
160.,0.0.0.
12
10.
.,
130.,0.0.0.
:-'.
~.-
~'~ :'
:-.. ._
'~>7,'j;":-~.:;.':~::<
" . - ' .. -
.. .. . :-'
.~.
. "~
. ~.
21
"
A~ed Stalnle~s W
'. i.
Property
, Aged at 950F ,
, for 30 minutes
, Overagedat 1150F
for 2 hours
, 180,000
195,000 '
3 fo 10
100,000
134,000
20
.
dissolved because columbium and tantalum carbides are quite stable, Like
stainless W, some delta ferrite also re'- ,
mains in 17-4 PH after the solution
treatment.
Typical solution treated ,'
(Condition A) properties for 17-4 PH
are indicated below:
Yield strength (0.2% offset)
Ultimate Tensile Strength
Elongation in 2 inches
. , t
. . '.
. ' .\.
' . ~' ..
110,000 psi
150,000 psi
129'0
Property
Yi e id St r engt h (O.2% o[( se t), ps i
Ultim at e Ten s ile Str ength, psi
El ongation in 2 inches, per c ent
Aged at 900 F
for 1 hour
180,000
195,000
13
Aged at 1150 F
for 1 hour
125,000
145,000
19
M ~I .I. En lti n~ ~ ri n: tn 5 titUlf"
.__ . . -
--"
>
"': : ~' .
....
'
. '.. '
.~"
1'
even make these alloys (and the mar, Alloy " HNM ' IIl -" represe,n tative ' of
another group' oC ':ilioys which .Includes
tensitlc alloys) nonhardening. Generally,
air Is a most satisfactory atmosphere ' 17-10P and contains 18 per cent chromium, ' 10 per, cent nickel and 0.25 per
'for " :tl1ese alloys. Vacuum, argon, helium,
and
dry
hydrogen
are
also
use'd.
A
cent
phosphorus. Each , of these groups
,.
further complication In the semlaustenof alloys is nonmagnetic and not hard- :
, Itlc types Is the volume Increase ac- ,,' enable by martensitic transformation.
companying martensltlc transform:l.tion.
~ I, ~
.
Allowance must be made for this in
The -' austenitic 'precipitation-hardparts which are held to accurate dienable, ~ alluys are ' hardened by first
solution annealing : and then aging at a '
mensions. In, these alloys, the expansion
lower temperature:' As ' might be examounts to about 0.0045 inch per inch.
Subsequent aging results In a contracpected, they are quit,e ductile in the
tion of about 0.0004 to 0.0005 inch per
solution
treated condition. Solution
Inch.
'
,
treatments and resultant typical mechanical properties are given in Table
Austenitic Alloys
14: 15.
There are a number of available
austenitic precipitation hardening "tain'less steels. In one group, consisting of
A-286, Discaloy, W-545, and J-1300,
each contain about 15 per cent chromium and 25, per cent nickel plus 2 per
cent titanium and various amounts of
other elements such as molybdenum.
chromium, etc. These alloys, which are
modifications of a German alloy called
Tinidur, have seen extensive use in jet
engine components because of their
moderately high strength at temperatures over 1000 OF and good oxidation
resistance at high temperatures.
i'
~.
'.
A-2a6
Yi('ld Strenf!,:th 0.2 '1 oUsct, pst
tntim3tr Ten.!iile Strength, ps't
Elong3t1on an 2 inc he s . '{
100. 000
124,000
156,000
168,000
19.5
25
HNM
Solution anneal
2050 25 F for 60
minutes per inch of
thickness. Cool
rapidly.
Property
0.2% Offset
Yield Strength , psi
Ultimate Tensile
st rength. psi
Elongation in 2 Inches,
per cent
Met.!. Eng i neering Institute
37,000
56,000
91,000
116 ,000
47.5
57.5
.,r
. " /
I\
':
"
..
:.",
-- .. -:".-
..
' :
23 "
-
-I
. ~:-
'
"
P roperty
0.2% Off s et
Yield strength, ps i
Ultimate Tensile
strength. psi
Elongation in 2 in- ,
ches. per cent
Condition RH 9 50
Condition TH 1050
17-7 PH
17-7 PH
PH 15-7 Mo
PH 15-7 Mo
o:!
185,000
200,000
220,000
200, 000
210,000
235,00,0
.
oj . "
".
7-
,' ,
22 5,000
'
, :~ ;
-'
240; 000
Conditi on DA
---'
-. ..
, '
-"
-6
~'
'
Condition SCT
., .:
~
' ,'0"
" ',
..
....
-,
. ---
, "
0,
_~
, ~\::'
,~
;".
";
.,
20%NI
. ;.
~
PROPERTIES
Annealed
Tensile Stre'ngth,
Ksi
Yield Strength,
Ksi
% Elong .
% RA
Re Hardness
Notched Ten s ile
Str. 0.3" bar
140
Mar
ed
250-275
95
17
75 '
28
240-268
10- 12
48- 58
50- 52
375
Annealed
153
Mar
25% Ni
Cond.Annealed Mar ed
: ! ' .
ed
255-268
132
260-290
243-262
12" 13
58- 59
50- 52
40
30
72
12
240-270
10- 15
40- 60
48: . 52
365
280-360
HEA T TREATMENT
Austenitize
Aus age
Recom mended
Marag ing Temp.
Recom me nde d
Mar ag ing Time
900
3 Hrs .
800 900
or
4 hrs . 1 hr
900
or
4 hrs . 1 hr
-',
M ~t als E n e l n~('rln g
....
Ins tl lut e
..
-.
:.':'.,
" .'
.'
) , fU' ,
>... :1..' .
,.
. 7. ~~ ..~
18% Ni
20% Ni
25 % Ni
C
Co
Mo
0.03 max .
0.03 max.
0
0
1.5
0.2
0,5
0.03 max.
0
0
1.5
0,2
0,5
Ti
Al
Cb
5
0.2-0.7
0.1
0.0
- .------~--
- - -
._- - _.----...,.--
In&tltut~
.'
Co not wril.
In thla aplle.
.;.:.:",,;..'
.---~:.
A .
-.=. :
B.
C.
.... D;'
6.
-- -'. - - -
' "
....'_...--... .......... ..
"
"
..
deoxider
austenitizer
. ferritizer
carbide former
B.
C.
D.
7.
c.
D.
'1-" "
c.
D.
..... "
t .:, -. '
. molybdenum
silicon
manganese
vanadium
-0
machinab ility
weldability
castability
hardenabi1ity
':1
B.
c.
D.
10.
. ~ . .!
.- .
9.
8.
-- -... .
A-286
17-10 P
17-7 PH
17-4 PH
'
;
D
~\'-
'
;,-
;;
DWayne
1 February 1984
T2 .
,.
,
. -', .
'
.0..-.. _ __
,- ---- - --
..~ ~ ;:;~:rf{~'r:~.; -. ~
...F,',"
/. ... ;'" '!HIItl' .
.
..
:~ .I
....
Course 10
---.- .' ..
.~:... ~ : ~
...
,.:.,.-:..: ."
Test,S
,.
NAME ______________
______________________________
S TREET _____________________________________________
.
:,
"~ I '
In ,hi pace
1.
A.
.,
:,
1;;
t;)
., ,
'
,~::
-: "
B.
C.
D.
, \
:'
'.
.,.,
2.
3.
an increase in size
C.
D.
an increase in ductility
a decrease in yield strength
D.
4.
a decrease in size
A.
B.
process annealing
ausaging
cold working to full hard followed by controlled
annealing
transforming to 100% sigma phase
('\
'3" ,
.
,
.. ,
A.
B.
C.
D.
molybdenum
manganese
nickel
carbon
__
_____ _
- - _._- - - ---'---- _ .
',':..
' r - ..
l
, .
'
. ...
Do 'not writ.
".'-"
'
in
. ,,:
t~il
' poe.
:.
....
:. .
..'
4.
1 .
~ '~.~~=ff . - ,c
. ...
.'
:: "'J~_ { - -:
An important' 'f 'a ctor ' in harde'iling ' of steel by, thermal
.. .
" - '--:",:,,"~',-
.;~ ::.:" t]
. . ) . :.: :.
.i
...:--:- . - ~-.: . ""; ;--~ =="--- ".... ':. ::::::'-:~..,-;;,-.::...~.;.~-+ ..., ; ~ .. .;-..; .=-;..:.f. -.:::::.;..:-- -.::. :..- '. --. -
low carbon solubility ' in~' austeni te"~'. """ ." J;," -';h.
A.
B. : .; high modulus of elasticity
. ..: ... .
_.) _, C. ,;:: ability to retain austenite at low temperature
D.
low carbon ~olubility in ferrite
. .. .:. <:
-- ---,.. . - . .... ;--. - '- ..- . . - '- '
5.~"-,;. If " lron' ~~re 'to be alloyed with only 1% of an element,
the element would provide the greatest strengthening
effect is:
, '" . _ _ . .....i...__
~ .'
A.
B.
6.
silicon
nitrogen
-:.
.'
manganese
carbon
C.
.J
of:
I.
A.
B.
C.
D.
7.
C.
D.
B.
induces ferromagnetism
causes a dimensional contraction
inhibits diffusion
removes atoms from the crystal lattice
A.
B.
C.
D.
9.
is easier to control
is readily adaptable to hardening of larg e sections
tran s forms aust e nite into martensite instead of
b3inite
results in greater ductility and toughness
A.
B.
10.
austenite
martensite
C.
D.
ferrite
bainite
-I
one hundredth of an
atmo sphere
C.
B.
one micron
D.
--------
. one torr
one pascal
i,':
./
f.jf(:[Q]Vltl
, . j'
...
....~.
. .. e:- '
' .
.!.
."
- "
'. "'
-:"'
..:.=
He at Treatment o f Steel
, ,,1:
Co urs e , lO
'eries AA
)
Fina l Examination
NAME ______________
_; ; ~_
~
__________________________
. _f.;. 2.
".
-"
"
Regle:. No.
.
STREO __________________________________________
f "
.,
- '- ,-
l.:. ,
_ "
"
CITy'-'-_______________STAT'EE__'__________.J.ZIP ____'--'-_
------- - - - - ------- -------- - - --- ---- -----------------------~
.-
Do not write
In this space
- ,.'
.'
", ' .d :
., ' ,
-"
..'.
2.
" ,
", !
'-, '.,'
D
,
"
Mf
Arl
3.
C.
D.
')
.;:
'
P l ace the appropriate letter (A,B, C or D) in the box. Only one answer is c orrect and h a s a value of4 points.'
1.
,,
A.
B.
C.
D.
100% martensite
ferrite and pearlite
martensite and
retained austenite
ferrite and
mArt",n"1",,,,
1600
800
L
2600
1400
2<CO
L+Y
200
1200
"-
2000
1000
';
1800 ;;
1600
SOO
...E
1400
200
10 00
800
1.0
.~.
,-: ;:.
.,
~. writ.
, poc~
'. '
18.
' j
1.!"-.
,~:
The diameter _of a ,):ensi1e , test specimen "that would '", ; :;, :
'provide diree;t" stress ,' data ' for , ast,ress-s't,rain:diagram'
"l B
" / ",,' .,
..
'
'-....;.. 1 ;,
-",
i:S~~
:A.
B.
.' , C.
1.127 inches;", :,
1. 000 inch :: ; .. ,
~
'
D.
-. '..
".,1. ;. ., - l
" ..
.;
... ;
A. , ,, temper ,brittleness
B . s t r a i n ,aging , ,
'
C.
D.
. ,
,.,[J "
. ~. .
, : ' ~ " .: .
secondary hardening
nondeforming
,;
.. . " :
C.
D.
"
C.
D.
increases slightly
increases r~pidly
23.
, remains unchange,a,
becomes shallower
a flux concentrator
extra large quenching capacity
rugged construction
special material
Figure
Figure
Figure
Figure
15-35
15-30
15-34
15-37
D1
'\
.~
.'
18.
The diameter
'.
provide direct stress data , 'for: a:; str~ss'!stffiiri" d:iagr~~n
---1' .
is:
A.
B.
19.
,
1.127 inches
1.000 inch
:.: . , ')
. ,' C. "';tg. 0.505 :rh~l!l" '; ""O-;'::';f
. < .,i'i i.' D.i:.(!:~0;750'~ irtch~, -, '; ~;: .
A~
C s:
. .
. '-
.I
is: !
remains unchanged .
becomes shallower
C.
D.
iricreas'e:s' s1'ighfTy
increases rapidly
,.
~: .
,
- ". ,
"
a flux concentrator
extra large quenching capacity
rugged construction .
special material
Figure
Figure
Figure
Figure
b
o
. .. .
To oil quench long and slender steel parts ' to '. avoid
distortion, it would be advantageous to select the "
quench tank design as shown in:
A.
B.
C.
D.
15-35
15-30
15-34
15-37
------------ -
"
"
In induction
the depth of
A.
B.
23.
.effective means of
metals in a vacuum is
B.
22.
. A.
21. .
cr!
. .~ :
20.
-- ---- ---
....
I'