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Ormazabal CGM.3 System2
Ormazabal CGM.3 System2
3 System
Medium Voltage SF6 gas-insulated cubicles
up to 38 kV according to IEEE and CSA
standards
General Instructions
IG-183-EN, version 03; 06/03/2013
CAUTION!
When medium-voltage equipment is operating, certain components are live, other parts may be in movement, and some may reach high
temperatures. Therefore, the use of this equipment poses electrical, mechanical and thermal risks.
In order to ensure an acceptable level of protection for people and property, and in compliance with applicable environmental
recommendations, Ormazabal designs and manufactures its products according to the principle of integrated safety, based on the
following criteria:
Where elimination of hazards is neither technically nor economically feasible, appropriate protection functions are
incorporated in the equipment.
Communication about remaining risks to facilitate the design of operating procedures which prevent such risks, training
for the personnel in charge of the equipment, and the use of suitable personal protection equipment.
Use of recyclable materials and establishment of procedures for the disposal of equipment and components so that once
the end of their service lives is reached, they are duly processed in accordance, as far as possible, with the
environmental restrictions established by the competent authorities.
Consequently, the equipment to which the present manual refers complies with the requirements of section 11.2 of the forthcoming
IEC standard 62271-1. It must therefore only be operated by appropriately qualified and supervised personnel, in accordance with the
requirements of standard EN 50110-1 on the safety of electrical installations and standard EN 50110-2 on activities in or near electrical
installations. Personnel must be fully familiar with the instructions and warnings contained in this manual and in other recommendations
of a more general nature which are applicable to the situation according to current legislation.
The above must be carefully observed, as the correct and safe operation of this equipment depends not only on its design but also on
general circumstances which are in general beyond the control and responsibility of the manufacturer. More specifically:
The equipment must be handled and transported appropriately from the factory to the place of installation.
All intermediate storage should occur in conditions which do not alter or damage the characteristics of the equipment or
its essential components.
The equipment must be operated strictly in accordance with the instructions given in the manual, and the applicable
operating and safety principles must be clearly understood.
Maintenance should be performed properly, taking into account the actual service and environmental conditions in the
place of installation.
The manufacturer declines all liability for any significant indirect damages resulting from violation of the guarantee, under any
jurisdiction, including loss of income, stoppages and costs resulting from repair or replacement of parts.
Guarantee
The manufacturer guarantees this product against any defect in materials and operation during the contractual period. In the event that
defects are detected, the manufacturer may opt either to repair or replace the equipment. Improper handling of this equipment and its
repair by the user shall constitute a violation of the guarantee.
Registered Trademarks and Copyrights
All registered trademarks cited in this document are the property of their respective owners. The intellectual property of this manual
belongs to the manufacturer.
In view of the constant evolution in standards and design, the characteristics of the elements contained in this manual are subject to
change without prior notification.
These characteristics, as well as the availability of components, are subject to confirmation by Ormazabal.
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Index
INDEX
1.1
Cubicle elements . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1.1
1.1.2
1.1.3
1.2
Mechanical characteristics . . . . . . . . . . . . . . . . 10
Transport
Lifting methods . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2
2.2.1
2.2.2
P Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
L and V Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Storage
15
Installation
16
4.1
4.2
4.3
4.3.1
4.3.2
4.4
4.5
4.6
Cable connection . . . . . . . . . . . . . . . . . . . . . . . 20
5.2
Operating levers . . . . . . . . . . . . . . . . . . . . . . . . 22
5.2.1
5.2.2
5.3
CGM.3-L cubicle . . . . . . . . . . . . . . . . . . . . . . . . 23
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.4
CGM.3-S cubicle . . . . . . . . . . . . . . . . . . . . . . . . 25
5.4.1
5.4.2
5.5
CGM.3-S-Ptd cubicle . . . . . . . . . . . . . . . . . . . . 26
5.5.1
5.5.2
5.5.4
5.6
CGM.3-S-Pti cubicle . . . . . . . . . . . . . . . . . . . . . 28
5.6.1
5.6.2
5.5.3
5.6.3
5.6.4
CGM.3-P cubicle . . . . . . . . . . . . . . . . . . . . . . . . 30
5.7.1
5.7.2
5.7.3
5.7.4
5.7.5
5.7.6
12
2.1
5.7
5.8
5.8.1
5.8.2
5.9
5.9.1
5.9.2
5.9.3
5.9.4
5.10
5.10.1
5.10.2
5.10.3
5.10.4
Interlocks
36
37
37
38
39
40
41
42
44
6.1
6.2
Maintenance
45
7.1
7.2
7.2.1
7.3
Additional information
8.1
47
8.2
Environmental information . . . . . . . . . . . . . . . . . 47
8.3
8.3.1
8.3.2
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
IEEE C37.74
IEEE C37.20.03
IEEE 1247
IEEE C37.123
IEEE C37.20.04
IEEE C37.04
IEEE C37.06
IEEE C37.09
IEEE C37.20.7
IEC 60529
IEC 61958
Description
Switchgear assemblies
IEEE Standard Requirements for Subsurface,
Vault, and Pad-Mounted Load-Interrupter
Switchgear and Fused Load-Interrupter
Switchgear for Alternating Current Systems Up to
38 kV
IEEE Standard for Metal-Enclosed Interrupter
Switchgear
IEEE Standard for Interrupter Switches for
Alternating Current, Rated Above 1000 Volts
IEEE Guide to Specifications for Gas-Insulated,
Electric Power Substation Equipment
IEEE Standard for Indoor AC Switches
(1 kV - 38 kV) for Use in Metal-Enclosed
Switchgear
IEEE Standard Rating Structure for AC HighVoltage Circuit Breakers
AC high-voltage circuit breakers rated on a
symmetrical current basis: preferential ratings and
related capacities required
IEEE Standard Test Procedure for AC HighVoltage Circuit Breakers Rated on a Symmetrical
Current Basis
IEEE Guide for Testing Medium Voltage MetalEnclosed Switchgear for Internal Arcing Faults
Degrees of protection provided by enclosures (IP
Code)
Voltage presence indicating systems
1
2
3
3a
3b
Gas tank
Driving mechanism compartment
Base
Cable compartment
Gas relief compartment
CAUTION
Do not refill the switchgear.
Modular Units
CGM.3-L
Feeder cubicle
CGM.3-S
CGM.3-S-Pt
CGM.3-P
CGM.3-V
Circuit-breaker cubicle
CGM.3-RB
CGM.3-RC
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
CAUTION
Pressure gauge is not intended to be used for
telemetry purposes.
Includes a padlockable coupling device which allows the
driving mechanism to be replaced regardless of the
position of the switch-disconnector: closed, open or
grounded.
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
CGM.3-S
CAUTION
When the CGM.3-V circuit-breaker cubicles have an
undervoltage coil, a possible lack of auxiliary voltage
in the coil could cause the cubicle to block if it is in
grounding position.
For these occasions, the undervoltage coil has a
manual blocking mechanism that retains the trip rod
while the manual mechanism remains actuated and
the coil has no voltage.
For more information on how to carry out the manual
blocking of the undervoltage coil or how to act in the
event of an accidental blocking of the cubicle, see the
corresponding spares and accessories instructions
document.
2)
b
c
d
a
b
a
b
c
d
e
c
d
e
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
CGM.3-S-Pti
a
b
c
d
e
CGM.3-V
a
b
a
b
c
d
f
g
h
n
c
Grounding switch actuation zone
Spring charging and simultaneous switch actuation zone
(BR-A driving mechanisms)
Status Indicators
GREEN open
RED closed
Actuation shaft access handle
ekorVPIS voltage presence indicator
Switch opening button (BR-A driving mechanism)
Fuse status indicator
Spring status indicator
d
f
h
i
j
k
l
m
n
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
CGM.3-RC
a
c
d
f
3)
a
c
d
f
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
2
3
4
The test points for the ground and the three phases make it
easier to check the phase balance between cubicles. Any
universal comparator which complies with specifications of
standard IEC 61958 can be used for this purpose.
If the indicators do not light up, use other means to
check that there is no voltage.
IG-183-EN version 03
10
General Instructions
CGM.3 System according to
IEEE and CSA Standards
1.1.3 Nameplate
No.
Identifier
Cubicle model
Type
Ur
BIL (Up)
Ud
fr
Ua
SF6
Weight
Date
Tc
General instr.
Ir / Iload
Icc
Iut
M1 or M2
I k / Ip
tk
Pre / Pme
Pme / Pmm
DC
Int.time
Duty Cycle
Isc
Address
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Module
S-Pt
Internal arc up to
20 kA - 0.5 s
Internal arc[2]up to
20 kA[3]- 1 s
Internal arc[2] up to
25 kA - 1 s
Internal arc up to
20 kA - 0.5 s
Internal arc[2]up to
20 kA[3]- 1 s
Internal arc up to
20 kA - 0.5 s
Internal arc[2]up to
20 kA[3]- 1 s
Internal arc up to
20 kA - 0.5 s
Internal arc[2]up to
20 kA[3]- 1 s
Internal arc[2] up to
25 kA - 1 s
Width
(a)
(inches)
[mm]
Depth
(f)
(inches)
[mm]
Height
(h)
(inches)
[mm]
Bushings
Height
(g)
(inches)
[mm]
(313)
[142]
(16)
[418]
(33[1])
[850[1]]
(69)
[1745]
(16)
[418]
(33)
[850]
(69)
[1745]
(24)
[600]
(33)
[850]
(69)
[1745]
(19)
[480]
(40)
[1010]
(69)
[1745]
(21)
[525]
(41)
[1042]
Internal arc[2]up to
20 kA[3]- 1 s
Internal arc[2] up to
25 kA - 1 s
(24)
[600][4]
(33)
[850]
(69)
[1745]
(27)
[695]
RB
RB with
grounding
[1]
Internal arc up to
20 kA[3] - 1 s
Internal arc up to
25 kA - 1 s
Internal arc up to
20 kA - 0.5 s
Internal arc[2]up to
20 kA[3]- 1 s
Internal arc[2] up to
25 kA - 1 s
(14)
[367]
(33)
[831]
(507)
[230]
(562)
[255]
(69)
[1745]
(133)
[60]
(304)
[138]
(16)
[418]
(33)
[850]
[2]
[3]
(298)
[135]
(315)
[143]
(386)
[175]
(408)
[185]
(485)
[220]
(93)
[42]
No internal arc
RC left
RC right
(357)
[162]
(551)
[250]
Internal arc up to
20 kA - 0.5 s
V
Weight
(pounds)
[kg]
[4]
IG-183-EN version 03
(69)
[1745]
(41)
[1042]
(348)
[158]
11
12
Transport
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Transport
4)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Transport
2.2.1 P Modules
CAUTION
The use of lifting beams is required for cubicle
assemblies with control boxes As the sole exception,
slings may be used if the cubicles of the assembly
have identical height control boxes installed.
IG-183-EN version 03
13
14
Transport
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Actuating lever
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Storage
Storage
IG-183-EN version 03
15
16
Installation
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Installation
The minimum distances to the walls and roof, and from the
trench for the medium voltage cables are as follows:
2)
3)
4)
5)
6)
7)
8)
(4) [100]
Ceiling (b)
(24) [600]
(20)
(500)
Function
CGM.3-L/S
CAUTION
The self-adhesive plastic must be removed from the
cable compartment cover so that the equipment
enclosures ground connection may have the proper
electrical continuity.
CGM.3-P
CGM.3-V
CGM.3-RC/RB
( )
* Diagrams combined
with P modules.
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Installation
a
b
c
M10 x 25 screw
65 x 65 x 4 profile
Anchoring support
IG-183-EN version 03
17
Installation
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Module
Anchoring Dimensions
(inches)
[mm]
L
S
S-Pt
P
V
RB
RB with
grounding
18
RC
(2)
[50]
(2)
[50]
(2)
[50]
(2)
[50]
(2)
[50]
(2)
[50]
(14) (10)
[368] [245]
(14)
[368]
(22)
[550]
(17)
(2)
[430] [60]
(22) (13)
[550] [325]
(14) (10)
[368] [245]
(2)
[50]
(14) (10)
[368] [245]
(2)
[50]
(12)
[317]
435
f
Internal Internal
arc up
arc up
to
to
20 kA - 20 kA 0.5 s
1s
(21)
(28)
[540]
[710]
(21)
(28)
[540]
[710]
(21)
(28)
[540]
[710]
(21)
(28)
[540]
[710]
(21)
(28)
[540]
[710]
(21)
(28)
[540]
[710]
(21)
[540]
-*
(28)
[710]
(28)
[710]
Internal
arc up
to
25 kA
-1s
(28)
[710]
(28)
[710]
(28)
[710]
(28)
[710]
(28)
[710]
(28)
[710]
(28)
[710]
(28)
[710]
RC left
(8)
[209]
RC right
(6)
[158]
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Installation
CAUTION
Grounding the equipment is an essential condition
for safety.
IG-183-EN version 03
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20
Installation
General Instructions
CGM.3 System according to
IEEE and CSA Standards
CAUTION
Never touch live connectors, not even screened
connectors. Screening does not constitute a
protection against direct contact.
When the equipment is in service and a reserve
cubicle is left with voltage in the upper busbar and
without the cables in the lower bushings, insulating
plugs must be placed in the bushings or close the
grounding switch and lock that position with a
padlock.
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
DANGER
Before carrying out any operation when voltage is
present, check the SF6 gas pressure, using the
manometer.
Do not operate if SF6 pressure is low.
For safety reasons, maintenance operations
performed directly on the driving mechanism must be
performed WITHOUT any actuating lever inserted.
CAUTION
Do not refill the switchgear.
1
2
IG-183-EN version 03
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22
General Instructions
CGM.3 System according to
IEEE and CSA Standards
CGM.3-V A(M)V
CGM.3-V (3G)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
1)
1)
2)
2)
3)
3)
4)
4)
IG-183-EN version 03
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24
General Instructions
CGM.3 System according to
IEEE and CSA Standards
1)
1)
2)
2)
3)
3)
4)
4)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
1)
2)
3)
4)
2)
3)
4)
IG-183-EN version 03
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General Instructions
CGM.3 System according to
IEEE and CSA Standards
1)
1)
2)
2)
3)
3)
4)
4)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
1)
1)
2)
2)
3)
3)
4)
4)
IG-183-EN version 03
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28
General Instructions
CGM.3 System according to
IEEE and CSA Standards
1)
1)
2)
2)
3)
3)
4)
4)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
1)
1)
2)
2)
3)
3)
4)
4)
IG-183-EN version 03
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30
General Instructions
CGM.3 System according to
IEEE and CSA Standards
3)
4)
2)
3)
4)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
1)
1)
2)
2)
3)
4)
IG-183-EN version 03
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32
General Instructions
CGM.3 System according to
IEEE and CSA Standards
100 125
6.3 6.3
160
10
2500
80*
Remarks:
General operating conditions: Without overload, and temperature < 104 F (40 C).
The values marked with an (*) correspond to SSK-type fuses.
Maximum permitted power loss for a fuse: < 75 W.
Recommended fuses: SIBA 20/36 kV, type HH, medium type striker
For other brands of fuses and for protection with overload, consult Ormazabal.
Temperature-rise testing of the fuse switch assembly, according to IEC 62271-105.
2)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
CAUTION
Make sure that the end of the new fuse with the
striker faces the carriage insulator end. It is advisable
to change all three fuses, even if only one of them
appears to be damaged.
CAUTION
Before inserting the fuse holder carriage in the fuse
protection cubicle, ensure that both the carriage as
well as the inside of the fuse holder are properly
cleaned.
IG-183-EN version 03
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34
7)
General Instructions
CGM.3 System according to
IEEE and CSA Standards
9)
Close the cover and check that all the strikers have
been reset.
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
1)
1)
2)
2)
3)
3)
4)
4)
IG-183-EN version 03
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General Instructions
CGM.3 System according to
IEEE and CSA Standards
2)
3)
4)
5)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
2)
3)
4)
2)
3)
4)
5)
6)
IG-183-EN version 03
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38
General Instructions
CGM.3 System according to
IEEE and CSA Standards
2)
3)
4)
5)
6)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
2)
3)
IG-183-EN version 03
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40
General Instructions
CGM.3 System according to
IEEE and CSA Standards
tight. Once the spring has been tightened, close the switch
by pressing the close button; then check the status
indicator and whether voltage is present in the ekorVPIS
unit.
Motor Driving Mechanism (AMV): Close the switch by
pressing the closing button; then check the status indicator
and whether voltage is present in the ekorVPIS unit.
2)
3)
4)
5)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
2)
3)
4)
5)
IG-183-EN version 03
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General Instructions
CGM.3 System according to
IEEE and CSA Standards
2)
3)
4)
5)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
IG-183-EN version 03
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44
Interlocks
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Interlocks
2)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Maintenance
Maintenance
DANGER
For safety reasons, maintenance operations
performed directly on the driving mechanism must be
performed WITHOUT any actuating lever inserted.
CAUTION
Do not refill the switchgear.
Switchgear is tested against SF6 leakage for
30 years.
The live parts of the main circuit and switching equipment
do not require inspection or maintenance, as they are
completely insulated in SF6, and therefore free from any
influence from the external environment.
The driving mechanisms have also satisfactorily passed
the endurance tests (class M1/M2 for the switchdisconnector and class M1 for the grounding switch,
according to IEEE C37.74).
These mechanisms must be inspected when used under
extreme conditions (dust, salt, pollution). It is advisable to
carry out at least one operation during the inspections.
Components manufactured from galvanized sheet steel
have been painted to ensure their resistance to corrosion.
Any scratches, dents or similar on them must be repaired
to prevent corrosion.
CAUTION
The voltage presence indication is not sufficient to
ensure that the installation has been disconnected
from the electricity supply. Before accessing the
cable compartments, it is necessary to confirm that
the line is grounded.
The ekorVPIS voltage detection unit can be replaced if
necessary. To do so, loosen until removing the two screws
on the top right and bottom left of the indicator using a
medium size Philips screwdriver. The ekorVPIS unit can
then be disconnected from the base without needing to
power down the line.
IG-183-EN version 03
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46
Maintenance
General Instructions
CGM.3 System according to
IEEE and CSA Standards
2)
2)
3)
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Additional information
Additional information
Driving Mechanism
S-Pt
RB
RC
Connecting set
End assembly
Locks and
Interlocks
S-Pt
RB
RC
Ground connection
CLOSED
Switch OPEN
Switch CLOSED
Ground connection
CLOSED + OPEN
S-Pt
BM
Control box
Motor assembly B
BR-A
BR-AM
Circuit-breaker motorization
4 NO + 4 NC circuit-breaker
Opening coil
S-Pt
ekorRPT
ekorVPIS (**)
ekorSAS
lever(*)
Protection, Metering
and Control
ekorRPG
Metal Enclosure
RB RC
Connectivity
RB RC
-
S-Pt
Driving mechanism
compartment cover
RB RC
Others
S-Pt
RB
RC
( )
IG-183-EN version 03
47
48
Additional information
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Driving
Mechanism AV and
RAV (3G)
24 Vdc
48 Vdc
110 Vdc
230 Vac
24 Vdc
48 Vdc
110 Vdc
220 Vac
24 Vdc
48 Vdc
60 Vdc
110 Vdc
220 Vdc /
110 Vac
230 Vac
80 W
130 W
56 W
Driving
Mechanism B
Rated Voltage
Tripping Coil
Indicating Contact
Maximum
consumption
Internal Insulation
Switch position
indicating contacts
Rated Voltage
Rated Current
2 kV
2 kV
2 kV
2 NO + 2 NC /
1 NO + 1 NC (Gnd)
2 NO + 2 NC
9 NO + 9 NC
250 Vac
16 A
250 Vac
16 / 20 A
250 Vac
10 A
Driving Mechanism
AMV
Driving Mechanism
A(M)V and RA(M)V
(3G)
Rated Voltage
Motorized units
Indicating Contact
Peak current
Motor operation time
Switch indication
Contacts
Grounding indication
contacts
Rated Voltage
Rated Current
24 Vdc 48 Vdc
110 Vdc
125 Vdc
220 Vac
24 Vdc 48 Vdc
110 Vdc
<5A
< 9.6 A
24 Vdc
48 Vdc
60 Vdc
110 Vdc
220 Vdc /
110 Vac
230 Vac
<8A
3s
< 15 s
< 15 s
2 NO + 2 NC
2 NO + 2 NC
9 NO + 9 NC
1 NO + 1 NC
2 NO / 1NO+1NC
2 NO / 1NO+1NC
250 Vac
16 A
250 Vac
16 A
250 Vac
10 A
IG-183-EN version 03
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Notes
Notes
IG-183-EN version 03
49
50
Notes
General Instructions
CGM.3 System according to
IEEE and CSA Standards
Notes
IG-183-EN version 03
Subject to changes
without prior notice.
For more information,
contact Ormazabal.
www.ormazabal.com
Ormazabal
Distribucin Secundaria
IGORRE
Spain