Process Load Sheet For: Additive Tank 03-TA-05

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA
PROCESS LOAD SHEET FOR

ADDITIVE TANK
03-TA-05
DOC. NO.
DS-03-018-126
CLIENT
PT. PERTAMINA (Persero)
PROJECT TITLE
UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT
LOCATION
TANJUNG PRIOK - JAKARTA
CONTRACT NO.
LATER
JOB. NO
2F1002
11-Mar-11
REV
DATE
Issued for Information

DESCRIPTION
SM/NK
AM/IRJ
IRJ
Prep'd
Check'd
Appr'd
By
Date
Client Approval
PROCESS - DATASHEET
ADDITIVE TANK
REV
B
ENGINEERING PROCUREMENT
CONSTRUCTION
DESCRIPTION
BY
CHK'D APP'D
DATE
SM/NK AM/IRJ
IRJ
11-Mar-11
Issued for Information
UUPPJ PROJECT
1
2
3
4
5
TAG NUMBER
SERVICE
NUMBER
P&ID
DOCUMENT NO
:
:
:
:
:
03-TA-05
ADDITIVE TANK
1 (ONE) UNIT
DS-03-018-126
OPERATING
N5
PROCESS DESIGN
N3
7
8
9
Pressure
Temperature
ATM
Full of Liquid
38 oC
48 oC
N4
N 11
MW 2
N6
10
11
12
13
Materials
Corrosion allow
Carbon Steel
Fluid
Viscosity
Specific Gravity
Vapor Pressure
Additive A18
o
2520 cSt @ 40 C
1.021 @ 15.6 oC
Insulation
Lining
Working Capacity
Nominal Capacity
Dimension (ID X H)
Addition :
- Flame Arrestor
- Breather Valve
Yes (2 m from bottom)

N/A
2000
m3
2182
m3
13.38
15.52
m x
N7
14
15
16
17
18
19
MW1
20
22
23
24
25
26
27
28
29
N9
N1
21
N10
N8
N2
No
Yes
30
31
32
Vessel Heating
Suction Heater c/w Hot Insulation

LIQUID LEVEL
NOZZLE DATA
33
Level (mm)
34
35
36
37
LLLL
LLL
HLL
500
550
14725
38
39
40
41
42
43
44
45
46
47
48
49
Notes :
1. Inlet nozzle size based on 400 m3/h (max. loading arm capacity)
Ref
Nb
MW1
MW2
N1
N2
N3
N4
N5
N6
N7
N8
N9
N10
N11
1
1
1
1
1
1
1
1
1
1
1
1
1
inch
24
24
10 (*1)
2
2
2
B
6
2
2
6
2
2
3
Rating-Facing
Service
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
Man Hole
Man Hole
Liquid Inlet
Manual Drain
Level Transmitter
Level Switch
Vent
Overflow
Temperature Transmitter
Liquid Outlet
Steam Coil Inlet
Steam Coil Outlet
Return Line
ATTACHMENT
1.
Basis of Calculation
2.
Calculation Sheet
3.
Nozzle Calculation
4.
Venting Calculation
BASIS OF CALCULATION - ADDITIVE TANK 03-TA-05

CLIENT
Page
LOCATION
PROJECT
PROJECT NO.
2F1002
DOC. NO.
DS-03-018-126
Prp.
Chk.
Apr.
Date
SM/NK
AM/IRJ
IRJ
11-Mar-11
BASIS OF CALCULATION - ADDITIVE TANK 03-TA-05
2
3
4
5
Objective
To size the Additive Tank
6
7
Basis
1. Density of Additive
2. Additive Filling rate capacity
3
1019.9 kg/m
400
m3/hr
(Max. Marine Loading Arm transfer rate capacity)
10
11
Assumption
12
1. Additive supply
13
2. Estimated holding time is
m3/hr
285.7 hr =
11.9
days
14
15
Calculations
16
1. Size of the Additive Tank
17
Required working volume
2000.0
m3
18
Margin 0%
2000.0
m3
19
20
The Working Volume of the Additive Tank Provided
2000
m3
21
Tank Volume / Capacity
2182
m3
22
23
24
25
26
27
28
29
30
31
32
of
Rev.
ADDITIVE TANK 03-TA-05 - CALCULATION

CLIENT
LOCATION
PROJECT
PROJECT NO.
2F1002
DOC. NO.
DS-03-018-126
Page
of
Rev.
Prp.
Chk.
Apr.
Date
SM/NK
AM/IRJ
IRJ
11-Mar-11
Calculations
2
3
4
H.L.L
h3
h3 =
vapor space
h2 =
height of working volume
6
7
8
h2
15520 mm
L.L.L
10
11
h1c
12
h1
13
h1 =
h1b
h1a
14
bottom to L.L.L space
Outlet nozzle
15
13380 mm
16
17
1.
h1 (Bottom to L.L.L space) calculation
(defined as per API 650)

6 in. NPS
18
Outlet nozzle diameter
19
h1a
200 mm
20
h1b
21
h1c
76.2 mm
152.4 mm
428.6 mm
h1
22
(From Table 3.6 API 650)

( = 0.5 * Nozzle OD)
( = 1 * Nozzle OD)
Take
h1
500 mm
23
24
2.
h2 (Height of working volume) calculation

2000.0 m3
Est. working volume
25
Take
1.063
26
27
H/D Ratio
1.101
28
Diameter
29
Height
13380 mm
14726 mm
30
31
3.
h3 (vapor space)
790 mm
32
33
Final Dimension
34
Diameter
35
Height
36
H/D check
37
Total Capacity
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
13380 mm
15520 mm
1.16
2182.2 m3
h2
13380 mm
14226 mm
Calc. working vol.
2000.25 m3
OK !
Page 3
ADDITIVE TANK 03-TA-05 - NOZZLE AND LIQUID LEVEL CALCULATION
CLIENT
LOCATION
PROJECT
PROJECT NO.
DOC. NO.

REV
BY
SM/NK
2F1002
DS-03-018-126
CHECK
AM/IRJ
APPR.
IRJ
Liquid Inlet
of
DATE
11-Mar-11
Liquid Outlet
Mass Flow =
Density =
Act Vol. Flow =
407,960 kg/hr
Mass Flow =
1019.9 kg/m3
400.00 m3/hr
7,139 kg/hr
Actual Vol. Flow =
1019.9 kg/m3
7.00 m3/hr
Design Pump Flow =
7.70 m3/hr
Density =
Design For One Tank:

Holding Time =
Liquid Volume =
LLLL =
285.7 hours
2000.0 m3
0.500 m
(LLLL~HLL)/D =
1.063
Tank Diameter =
13.38 m
LLLL~HLL =
14.225 m
Vapour space Height =
5.26 %
0.79 m
Tank Height =
15.52 m
Tank Volume =
H/D =
2182 m3
1.16
LLL Calculation
working vol. : 2000 m3

HLL
0.79
14.23
dL (in)
15.52
LLL
0.05 m
LLLL
h1c
0.50
h1b
h1a (mm) =
200
h1b (mm) =
76.2
h1c (mm) =
152.4
h1
428.6
(mm) =
Take LLLL(mm)
500
dL
h1a
LLLL~LLL Calc
13.38
#REF!
in
Hold time (min)
Liquid Inlet Nozzle diameter :

dF =
10 in
ID =
AF =
vF =
0.0511 m2
2.1756 m/s
vF =
FvF2 =
Take (mm)
10.039
4827.6090 kg/m.s2
FvF =
Liquid Outlet Nozzle diameter :
dF =
6 in
ID =
AF =
LLLL~LLL (mm)
OK!
6.063
0.0186 m2
0.1148 m/s
13.4484 kg/m.s2
OK!
5
4.56
50
ADDITIVE TANK 03-TA-05 - VENT SIZE CALCULATION
Page
CLIENT
LOCATION
PROJECT
PROJECT NO.
2F1002
DOC. NO.
DS-03-018-126
of
Rev.
Prep.
Chk.
Apr.
Date
SM/NK
AM/IRJ
IRJ
11-Mar-11
Vent Nozzle Size Calculation (Based on API 2000)
1
2
Tank Capacity (Nominal)
2182
m3
Liquid flash point
200
Liquid normal boiling point

Wetted surface area
100
619.00
3
4
m2
8
9
1.
Inbreathing
10
11
Q1 (Maximum Movement Out of Tank)
5.6
SCFH of Air
per
CFH of Liquid Outflow
12
(per section 4.3.2.1.1)
0.94
Nm3/hr of Air
per
m3/hr of Liquid Outflow
13
Outflow
14
Air inlet
(Table A.1 of API-2000 Ed 2009)
7.7 m3/hr
7.2 Nm3/hr
15
16
Q2 (Thermal Inbreathing)
17
Total Vacuum Relief Required (Q)
12988 Nm3/hr
367.8 Nm3/hr
(Interpolation Table A.3 of API-2000 ed. 2009)
18
19
20
21
Q1
7.2 Nm3/hr
375.0 Nm3/hr
Q2
367.8 Nm3/hr
22
23
24
2.
Outbreathing - Pressure Relief
25
26
Q1 (Maximum Movement IntoTank)
SCFH of Air
per
CFH of Liquid Outflow
27
1.01
Nm3/hr of Air
per
m3/hr of Liquid Outflow
28
Inflow
29
Air outlet
(Table A.1 of API-2000 Ed 2009)
400.0 m3/hr
404.0 Nm3/hr
30
31
Q2 (Thermal Outbreathing)
32
Total Vacuum Relief Required (Q)
7787 ft3/hr
220.7 Nm3/hr
(Interpolation Table A.3 of API-2000 ed. 2009)
33
34
35
36
Q1
404.0 Nm3/hr
624.7 Nm3/hr
Q2
220.7 Nm3/hr
37
38
39
3.
Take the largest from (1) and (2) :
40
624.7
362.3
41
Maximum velocity at nozzle
42
Pipe size
Nm3/hr
Am3/hr
10.0 m/s
Q x4
0.8 x x 3600
43
44
45
113
mm
46
4.46
in
in
47
48
49
50
51
Take pipe size
(minimum 2 in)

Process Load Sheet For: Additive Tank 03-TA-05

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UPGRADING UNIT PRODUKSI PELUMAS JAKARTA