15

LL

3
24

16

17

FF

55 58
35

57

HH

50

2 27 32

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

37

11

56

36

8 54 CC

RENR2117-02
January 2009

14 28 33 GG

DD

53

MM

16

MAIN

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

RESTRICTION

LINE RESTRICTION
(FIXED)

25 31 34

TWO POSITION

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

ATTACHMENT

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

CONTROL VALVES
AB

PUMP
(2 - SECTION)

VALVES

VALVE ENVELOPES

ONE POSITION

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

AUX

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SHUTTLE

SPRING
LOADED

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

PRESSURIZED

VENTED

966G and 972G Wheel Loader

Hydraulic System
966G:
AAH1-UP
3ZS1-UP
9RS1-UP
3PW1-UP
3SW1-UP
8XW1-UP

13

18

20

29

8 59

21

30

37

51

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

MANUAL SHUTOFF

PUSH - PULL LEVER

GENERAL MANUAL

LL

13

15

17

35

18

56

28

52

57

29

11

53

LINES CROSSING

COMPLETE

FIXED
DISPLACEMENT

SINGLE ACTING

LINES JOINING

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

UNIDIRECTIONAL

Volume 1 of 2: Brakes, Pilot Implements, and HMU Steering

BB

DETENT

PEDAL

CROSSING & JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

16 DD
50 MM
59

THERMAL

PUSH BUTTON

INTERNAL RETURN

HYDRAULIC PUMPS

AA

SERVO

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

ACCUMULATORS

51 54

BIDIRECTIONAL

MANUAL CONTROL SYMBOLS

EXTERNAL RETURN

4 19

UNIDIRECTIONAL

COMBINATION CONTROLS

972G:
7LS1-UP
AAW1-UP
1EW1-UP
4WW1-UP
6AW1-UP
9GW1-UP

SPRING LOADED

55 58

RETURN BELOW FLUID LEVEL

MEASUREMENT

52

JJ

RETURN ABOVE FLUID LEVEL

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

9
2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

17
TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

STEERING PUMP
3
24

36

20

KK

21

HH

37

51

GG

2 27 32

PRESSURE
SWITCH

TEMPERATURE
SWITCH

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

14 28 33

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

25 31 34

JJ

LEVEL
SWITCH

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS AG

KK

WIRE

COMPONENT LOCATIONS

CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

MM

CIRCUIT NUMBER
IDENTIFICATION

WIRE
COLOR

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE

Component Locations
Part
Number

Machine
Location

Schematic
Location

Connector - Orifice

128-7063

D-4 to D-5

Accumulator As - Ride Control

108-5933

Cooler

130-8842

Cooler As - Brake Oil Cooling Attachment

134-2454

Description

Cylinder Gp - Auxiliary

Part
Number

Machine
Location

Valve Gp - Pilot

144-0115

28

F-4

Valve Gp - Pilot, Shut Off

112-1817

29

D-5

B-5

A-6

Valve Gp - Pilot (Oil Manifold, 2 Funct.)

Pilot (Oil Manifold, 3 Funct.)

152-6480
152-6481

30

D-4 to D-5

F-6

Valve Gp - Relief (Line, Aux, HE)

4T-2742

31

E-7

32

F-6

33

F-5

Description

Cylinder Gp - Lift (LH)

133-2964

F-4

Valve Gp - Relief (Line, Aux, RE)

4T-4162

Cylinder Gp - Lift (RH)

133-2963

F-4

Cylinder Gp - Steering

133-1747

C-2

Cylinder Gp - Tilt, 966

972

144-9005
133-2962

F-5

Valve Gp - Relief (Line,Tilt, RE, HE)

Standard 2 And 3 Valve
Relief (Line, Tilt, RE), Logging
Relief (Line,Tilt, HE), Logging

6E-2377
9T-8488
4T-2764

Elbow - Orifice

108-2144

10

Filter Gp - Oil, Hydr. (Fan / Cooler Flow)

134-3016

11

B-6

Manifold Gp - (Lift, Standard)

130-2073

12

E-4

Motor Gp - Hydraulic Fan

161-8919

13

Plate - Orifice

8V-2080

14

Pump and Motor Gp - Sec. Steering

154-2563

15

A-5

Pump Gp - HMU

147-7343

16

B-4

Pump Gp - Hydraulic Fan

162-0772

17

B-6

Pump Gp - Steering
Implement
Pilot / Brake

167-1154

18

B-4

34

Valve Gp - Secondary Steering (Diverter)

141-2597

35

B-5

Valve Gp - Steering

142-3996

36

B-2 to B-3

F -5

Valve Gp - Steering Neutralizer

146-7571

37

C-4

Accumulator Gp - Brake (Charged)

198-9841

50

F-2

Actuator As - Parking Brake

154-8042

51

F-1

Control Gp - Foot Brake

193-1448

52

F-2

Sensor Gp - Position (Rotary, Lft Brk Pdl)

214-4863

53

F-3

Switch As - Limit (Stop Light)

105-6117

54

F-3

Switch As - Pressure (Parking Brakes)

3E-6452

55

E-1

Switch As - Pressure (Low Pressure Warning)

3E-7693

56

D-3

B-7

6E-5065

19

A-7

Tank Gp - Hydraulic

133-1843

20

A-6 to A-7
A-7

Valve - Breaker Relief

9T-0818

21

Valve Gp - Check (Air Purge)(Air Bleed)

3G-8607

22

Valve Gp - Check (Ride Control)

9T-3096

23

E-4

Valve Gp - Cooler Bypass

9T-6005

24

B-5

Valve Gp - Diverter (Ride Control)

137-3520

25

E-4

Valve Gp - Flow Divider (Axle Oil Cooler)

133-1729

26

B-6

27

E-4 to E-7

120-7477
120-7475
120-7473
120-7611

Standard
Logging

6E-6003
6E-6185

Screen Gp

Valve Gp - Main Control,

2 Func., Standard
3 Func. Logging
3 Func., (Attch)
Control,
1 Func., Field Conversion

Valve Gp - Relief, Main

Schematic
Location

E-7

WIRE COLOR

Tap Locations
Pressure and Sampling
Tap
Number

Description

325-PK-14

Schematic
Location

AA

Tilt Cylinder Rod End Pressure

F-5

BB

Tilt Cylinder Head End Pressure

F-5

CC

Rear Service Brake Pressure

F-3

DD

Front Service Brake Presseure

F-3

FF

Service Brake Accumulator Pressure

D-2

GG

Implement Pilot Pump Pressure

D-4

HH

Implement Pump Pressure

C-7

JJ

Fluid Sampling Valve

B-6

KK

Steering Pump Pressure

B-3

LL

Fan Drive Pump Pressure

B-6

MM

Steering Signal Pressure

A-4

CIRCUIT NUMBER
IDENTIFICATION

WIRE GAUGE

(EXAMPLE VALVE)

FRONT, RIGHT VIEW OF HITCH

BRAKES

Valve Gp - Accumulator

229-9984

57

E-3

Valve Gp - Brake Control (Parking)

106-1774

58

D-1

Valve Gp - Brake Control (Service)

210-5587

59

F-2

50
55

FF

SERVICE BRAKES ACCUM CHARGING VALVE

CC

DD

SERVICE BRAKES CONTROL VALVE

(Dimensions: 34 inches x 28 inches)

24 Page,

RENR2117-02 VOL 1 of 2

HYDRAULIC SYMBOLS (ELECTRICAL)

AA
CYLINDER GP
AUXILIARY

CYLINDER GP
LIFT (LH)
133-2964

CYLINDER GP
TILT
966: 144-9005
972: 133-2962

CYLINDER GP
LIFT (RH)
133-2963

TO TRANSMISSION
CONTROL

FRONT BRAKES

VALVE GP
MAIN CONTROL
2 FUNCTION, STANDARD: 120-7477
3 FUNCTION, LOGGING: 120-7475
3 FUNCTION, ATTACHMENT: 120-7473
1 FUNCTION, FIELD CONVERSION: 120-7611

BB

SWITCH AS
LIMIT
STOP LIGHT
105-6117

PLATE
ORIFICE
8V-2080

VALVE GP
RELIEF
MAIN, STANDARD: 6E-6003
LOGGING: 6E-6185

MANIFOLD GP
LIFT, STANDARD
130-2073

RELEASE
APPLY

NC
C
C
SENSOR GP
POSITION
(ROTARY, LFT BRK PDL)
214-4863

ACTUATOR AS.
PARKING BRAKE
154-8042

DD

DUMP

RACK BACK

VALVE GP
RELIEF
LINE, TILT,
ROD END
STANDARD 2 OR 3
VALVE: 6E-2377
LOGGING: 9T-8488

OPEN RAISE

LOWER CLOSE

VALVE GP
RELIEF
LINE, AUX,
ROD END
4T-4162

TO BRAKE
LIGHTS

NO

CC
ACCUMULATOR AS.
RIDE CONTROL
108-5933

VALVE GP
RELIEF
LINE, AUX,
HEAD END
4T-2742

ACCUMULATOR AS.
BRAKE (CHARGED)
198-9841

CONTROL GP
FOOT BRAKE
193-1448

E9
VALVE GP
RELIEF
LINE, TILT,
HEAD END
STANDARD 2 OR 3
VALVE: 6E-2377
LOGGING: 4T-2764

VALVE GP
BRAKE CONTROL
SERVICE
210-5587

REAR BRAKES
RAISE

VALVE GP
DIVERTER
RIDE CONTROL
137-3520

LOWER

TO HYDRAULIC
OIL FILTER

FROM DEMAND
FAN

E8

E
SWITCH AS
PRESSURE
PARKING BRAKES
3E-6452
NC
NO

TRANSMISSION
CONTROL

VALVE GP
CHECK
RIDE CONTROL
9T-3096

VALVE GP
ACCUMULATOR
229-9984

TO HYD BRAKES

FF

TO HYD BRAKE DRAIN

VALVE GP
BRAKE CONTROL
PARKING
106-1774

GG
TO SEMS

CONNECTOR
ORIFICE
CONNECTOR
128-7063
ORIFICE
128-7063

VENT

VALVE GP
CHECK
AIR PURGE, AIR BLEED
3G-8607

CONNECTOR
ORIFICE
CONNECTOR
128-7063
ORIFICE
128-7063

VALVE GP
PILOT
OIL MANIFOLD
2 FUNCTION: 152-6480
3 FUNCTION: 152-6481

VALVE GP
PILOT
SHUT OFF
112-1817

BRAKES, PARKING AND SERVICE

HH
C

PILOT CONTROL SPOOL

DIRECTIONAL SPOOL

FILTER GP
OIL, HYDR.
FAN / COOLER FLOW
134-3016

VALVE GP
COOLER BYPASS
9T-6005

VALVE GP
STEERING
NEUTRALIZER
146-7571

CYLINDER GP
STEERING
133-1747

VALVE GP
STEERING
NEUTRALIZER
146-7571
CROSSOVER RELIEF

COOLER
130-8842

ELBOW
ORIFICE
108-2144

JJ

KK

ELBOW
ORIFICE
108-2144

LL

MOTOR GP
HYDRAULIC FAN
161-8919

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PUMP GP
STEERING
IMPLEMENT
PILOT / BRAKE
167-1154

BACK-UP
RELIEF

VALVE GP
SEC. STEERING
DIVERTER
141-2597

IMPLEMENT

PILOT / BRAKE PUMP OUTPUT

IMPLEMENT PUMP OUTPUT
TILT CONTROL CIRCUIT
STEERING CIRCUIT
FAN PUMP AND CIRCUIT
SUPPLY LINE
BRAKE CONTROL CIRCUIT
AUXILIARY CONTROL CIRCUIT
DRAIN / RETURN LINE
LIFT CONTROL CIRCUIT
ELECTRICAL WIRES
SECONDARY STEERING PUMP CIRCUIT

MAKE-UP
CHECK

VALVE GP
STEERING
142-3996

VALVE GP
FLOW DIVIDER
AXLE OIL CLR
133-1729

STEER

PUMP GP
HYDRAULIC FAN
162-0770

PILOT/BRAKE

PUMP GP
HMU
147-7343

LINE PATTERNS
Pressure Line

VALVE
BREAKER RELIEF
9T-0818

SCREEN GP
6E-5065

(Dimensions: 34 inches x 28 inches)

24 Page,

RENR2117-02 VOL 1 of 2

VALVE GP
PILOT
144-0115

CONNECTOR
ORIFICE
CONNECTOR
128-7063 ORIFICE
128-7063

SWITCH AS
PRESSURE
LOW PRESSURE WARNING
3E-7693

MM

COOLER AS
BRAKE OIL
COOLING
ATTCH
134-2454

COOLER AS
BRAKE OIL
COOLING
ATTCH
134-2454

Pilot / Load Sensing Pressure

Drain / Return Lines
Component Group

PILOT IMPLEMENTS / HMU STEERING

Attachment
Air Line

CALLOUTS

A
TANK GP
HYDRAULIC
133-1843

PUMP AND MOTOR GP

SECONDARY STEERING
154-2563

YY

Taps (Pressure, Sampling, Sensor - by letter)

52

Components (By number)

THIS SCHEMATIC IS FOR THE 966G AND 972G WHEEL LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: RENR2117-02, VOLUME 1 OF 2
PART NUMBER: 133-1727, CHANGE: 03, VERSION: - (STEERING AND IMPLEMENTS)
PART NUMBER: 142-0727, CHANGE 04, VERSION: - (BRAKES)
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.

RENR2117-02
January 2009

27

19 SS

55 58

MM

TT

30

56

12

16

42

57

50

WW

28

7 54 CC
31
NN

DD

53

HH
1 13 25 33 36 39 EE LL
JJ
2 15 26 34 37 41 FF UU
3 24 29 35 38 43 GGKKVV

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

LINE RESTRICTION
(FIXED)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

TWO POSITION

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

ATTACHMENT

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

CONTROL VALVES
AB

PUMP
(2 - SECTION)

VALVES

VALVE ENVELOPES

ONE POSITION

RESTRICTION

AUX

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SHUTTLE

SPRING
LOADED

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

PRESSURIZED

VENTED

966G and 972G Wheel Loader

Hydraulic System
966G:
AAH1-UP
3ZS1-UP
9RS1-UP
3PW1-UP
3SW1-UP
8XW1-UP

RETURN ABOVE FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

17

20 RR

7 52 PP

23

21

20 59 ZZ
31

32

22

10

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

MANUAL SHUTOFF

PUSH - PULL LEVER

11

GENERAL MANUAL

SPRING LOADED

14

TT

18

30

56

16

28

42

58

20 CC PP

51 54

31 DD ZZ
59

52

12

MM

23

32

BB

11

DETENT

2009 Caterpillar, All Rights Reserved

PEDAL

COMPLETE

CROSSING & JOINING LINES

GAS CHARGED

LINES CROSSING

FIXED
DISPLACEMENT

SINGLE ACTING

LINES JOINING

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

UNIDIRECTIONAL

Volume 2 of 2: Brakes, E/H Implements, and Command Control Steering

AA

THERMAL

PUSH BUTTON

INTERNAL RETURN

ACCUMULATORS

51

50 53

SERVO

PILOT CONTROL SYMBOLS

EXTERNAL RETURN

FIXED
DISPLACEMENT

55 57

BIDIRECTIONAL

MANUAL CONTROL SYMBOLS

HYDRAULIC PUMPS

19 WW

UNIDIRECTIONAL

COMBINATION CONTROLS

972G:
7LS1-UP
AAW1-UP
1EW1-UP
4WW1-UP
6AW1-UP
9GW1-UP

RELEASED PRESSURE

14

RETURN BELOW FLUID LEVEL

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

WW
TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

RIGHT REAR VIEW OF

MAIN STEERING CONTROL VALVE

PRESSURE
SWITCH

20 RR

17

27

NN

51

GG

21

1 13 25 33 36 39 EE LL

10

2 15 26 34 37 41 FF UU
JJ
3 24 29 35 38 43

22

LEVEL
SWITCH

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

HH

GG VV
KK

TEMPERATURE
SWITCH

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS AG

PP

WIRE
CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

COMPONENT LOCATIONS

ZZ

CIRCUIT NUMBER
IDENTIFICATION

WIRE
COLOR

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE

WIRE COLOR

325-PK-14

Component Locations
Description

Part
Number

Machine
Location

Schematic
Location

Part
Number

Description

Machine
Location

Schematic
Location

Accumulator As - Ride Control

108-5933

F-4

Valve Gp - Cooler Bypass

9T-6005

27

B-5

Connector

8C-0564

E-5

Valve Gp - Secondary Steering (Diverter)

141-2597

28

B-5

Connector - Orifice

128-7063

D-6

Valve Gp - Diverter (Ride Control)

137-3520

29

E-4

Cooler

130-8842

B-5

Valve Gp - Flow Divider (Axle Oil Cooler)

133-1729

30

B-6

Cooler As - Brake Oil Cooling Attachment

134-2454

A-6

Valve Gp - Steering Neutralizer

8J-1553

31

B-3

Cylinder Gp - Lift (LH)

133-2964

F-5

Valve Gp - Pilot (Command Control Steering)

164-4116

32

B-4

Cylinder Gp - Steering

133-1747

C-2

Cylinder - Tilt (966)

144-9005

F-6

Valve Gp - Pilot (Oil Manifold, 2 Funct.)

Pilot (Oil Manifold, 3 Funct.)

142-3997
142-3998

33

D-4 to D-6

Cylinder - Tilt (972)

133-2962

F-6

Valve Gp - Relief (Line, Aux, HE)

4T-2742

34

E-7

Cylinder - Lift (RH)

133-2963

10

F-4

Valve Gp - Relief (Line, Aux, RE)

11

F-6

Valve Gp - Relief, Main

Cylinder Gp - Auxiliary

Standard
Logging

4T-4162

35

F-6

6E-6003
6E-6185

36

E-7

Filter Gp - Oil, Hydr. (Fan / Cooler Flow)

134-3016

12

B-6

Manifold Gp - (Lift, Standard)

130-2073

13

E-4

Valve Gp - Relief (Line,Tilt, HE), Logging

4T-2764

37

F-5

Motor Gp - Hydraulic Fan

161-8919

14

B-6

Plate - Orifice

8V-2080

15

F -5

Valve Gp - Relief (Line,Tilt, RE, HE)

Standard 2 And 3 Valve

6E-2377

38

F-6

Pump Gp - Hydraulic Fan

162-0772

16

B-6

Valve Gp - Relief (Line, Tilt, RE), Logging

9T-8488

39

F-6

Pump Gp - Steering
Implement
Pilot / Brake

Valve Gp - Shuttle (Steering)

8J-6875

41

B-4

167-1154

17

B-7

Valve Gp - Steering (Command Control Str)

133-1728

42

B-2

Valve Gp = Ball, Manual (Lowering Control)

112-1817

43

D-7

Pump and Motor Gp - Sec. Steering

154-2563

18

Screen Gp - Case Drain (Steering Pilot)

154-2883

19

C-3

Screen Gp

6E-5065

20

A-7, D-7

Tank Gp - Hydraulic

133-1843

21

A-6 to A-7

Valve - Breaker Relief

9T-0818

22

Valve Gp - Check (Steering Quad)

111-7775

23

A-5

Brakes
Accumulator Gp - Brake (Charged)

198-9841

50

F-2

Actuator As - Parking Brake

154-8042

51

F-1

Control Gp - Foot Brake

193-1448

52

F-2

A-7

Sensor Gp - Position (Rotary, Lft Brk Pdl)

214-4863

53

F-3

B-4

Switch As - Limit (Stop Light)

105-6117

54

F-2

Valve Gp - Check (Ride Control)

9T-3096

24

E-4

Switch As - Pressure (Parking Brakes)

3E-6452

55

E-1

Valve Gp - Check (Air Purge)(Air Bleed)

Valve Gp - Main Control,
2 Func., Standard
3 Func. Logging
3 Func., (Attch)
Control,
1 Func., Field Conversion

3G-8607

25

D-7

Switch As - Pressure

3E-7693

56

D-3

Valve Gp - Accumulator

229-9984

57

E-3

Valve Gp - Brake Control (Parking)

106-1774

58

D-1

Valve Gp - Brake Control (Service)

210-5587

59

F-2

120-7477
120-7475
120-7473
120-7611

26

E-5 to E-7

Tap Locations
Pressure and Sampling
Tap
Number

Description

Schematic
Location

AA

Tilt Cylinder Rod End Pressure

F-5

BB

Tilt Cylinder Head End Pressure

F-5

CC

Rear Service Brake Pressure

F-3

DD

Front Service Brake Presseure

F-3

EE

Auxiliary Pilot Pump Pressure

E-7
E-7

FF

Auxiliary Pilot Pump Pressure

GG

Tilt Pilot Pump Pressure

E-6

HH

Tilt Pilot Pump Pressure

E-6

JJ

Lift Pilot Pump Pressure

E-5

KK

Lift Pilot Pump Pressure

E-5

LL

Pilot Pump Pressure

E-4

MM

Service Brake Accumulator Pressure

D-2

NN

Implement Pump Pressure

C-7

PP

Steering Pump Pressure

B-7

RR

Fluid Sampling Valve

B-6

SS

Steering Pilot Pump Pressure

B-3

TT

Fan Drive Pump Pressure

B-6

UU

Steering Control Valve

Neutral Pilot Pressure

B-4

VV

Steering Pilot Pressure

B-4

WW

Steering Pilot Pressure

B-3

Steering Signal Pressure

A-3

ZZ

CIRCUIT NUMBER
IDENTIFICATION

WIRE GAUGE

(EXAMPLE VALVE)

FRONT, RIGHT VIEW OF HITCH

50
55

FF

SERVICE BRAKES ACCUM CHARGING VALVE

CC

DD

SERVICE BRAKES CONTROL VALVE

(Dimensions: 34 inches x 28 inches)

24 Page,

SS

RENR2117-02 VOL 2 of 2

HYDRAULIC SYMBOLS (ELECTRICAL)

AA
CYLINDER GP
AUXILIARY

CYLINDER GP
TILT
966: 144-9005
972: 133-2962

CYLINDER GP
LIFT (LH)
133-2964

TO TRANSMISSION
CONTROL

SWITCH AS
LIMIT
STOP LIGHT
105-6117

BB

CC

PLATE
ORIFICE
8V-2080

OPEN RAISE

LOWER CLOSE

VALVE GP
RELIEF
MAIN, STANDARD: 6E-6003
LOGGING: 6E-6185

RACK BACK

VALVE GP
RELIEF
LINE, TILT,
ROD END
STANDARD 2 OR 3
VALVE: 6E-2377
LOGGING: 9T-8488

CONTROL GP
FOOT BRAKE
193-1448

F
RELEASE
APPLY

NC
C
C
SENSOR GP
POSITION
(ROTARY, LFT BRK PDL)
214-4863

MANIFOLD GP
LIFT, STANDARD
130-2073
DUMP

VALVE GP
RELIEF
LINE, AUX,
ROD END
4T-4162

ACCUMULATOR AS.
BRAKE (CHARGED)
198-9841

NO

ACCUMULATOR AS.
RIDE CONTROL
108-5933
VALVE GP
RELIEF
LINE, AUX,
HEAD END
4T-2742

TO BRAKE
LIGHTS

FRONT BRAKES

VALVE GP
MAIN CONTROL
2 FUNCTION, STANDARD: 120-7477
3 FUNCTION, LOGGING: 120-7475
3 FUNCTION, ATTACHMENT: 120-7473
1 FUNCTION, FIELD CONVERSION: 120-7611

CYLINDER GP
LIFT (RH)
133-2963

ACTUATOR AS.
PARKING BRAKE
154-8042
PARKING BRAKES

DD
E9

VALVE GP
RELIEF
LINE, TILT,
HEAD END
STANDARD 2 OR 3
VALVE: 6E-2377
LOGGING: 4T-2764

VALVE GP
BRAKE CONTROL
SERVICE
210-5587

REAR BRAKES
RAISE
LOWER

E8

VALVE GP
DIVERTER
RIDE CONTROL
137-3520

E
SWITCH AS
PRESSURE
PARKING BRAKES
3E-6452
NC

TRANSMISSION
CONTROL

NO
C

EE

GG

FF

HH

JJ

KK

CONNECTOR
ORIFICE
128-7063

CONNECTOR
ORIFICE
128-7063

VALVE GP
CHECK
RIDE CONTROL
9T-3096

LL

CONNECTOR
8C-0564
VALVE GP
ACCUMULATOR
229-9984

TO HYD BRAKES
TO HYD BRAKE DRAIN

E2

E6

E4

E1

VALVE GP
CHECK
AIR PURGE, AIR BLEED
3G-8607

MM
VALVE GP
BRAKE CONTROL
PARKING
106-1774

VALVE GP
PILOT
OIL MANIFOLD
2 FUNCTION: 142-3997
3 FUNCTION: 142-3998

TO SEMS

SWITCH AS
PRESSURE
3E-7693

SCREEN GP
6E-5065

E3

E5

E7

NN

C
CYLINDER GP
STEERING
133-1747

SCREEN GP
CASE DRAIN
STEERING PILOT
154-2883

VALVE GP
PILOT
COMMAND CONTROL STEERING
164-4116
FILTER GP
OIL, HYDR.
FAN / COOLER FLOW
134-3016

VALVE GP
COOLER BYPASS
9T-6005
CYLINDER
PORT
B

PP
RR
TT

SHUTTLE VALVE

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT PORT A

PUMP GP
STEERING
IMPLEMENT
PILOT / BRAKE
167-1154

VALVE GP
SEC. STEERING
DIVERTER
141-2597
VALVE GP
FLOW DIVIDER
AXLE OIL CLR
133-1729

IMPLEMENT

UU

PILOT PORT B

VV

WW
VALVE GP
STEERING
NEUTRALIZER
8J-1553

VALVE GP
SHUTTLE
STEERING
8J-6875

PILOT/BRAKE

PILOT / BRAKE PUMP OUTPUT

IMPLEMENT PUMP OUTPUT
TILT CONTROL CIRCUIT
STEERING CIRCUIT
FAN PUMP AND CIRCUIT
SUPPLY LINE
BRAKE CONTROL CIRCUIT
AUXILIARY CONTROL CIRCUIT
DRAIN / RETURN LINE
LIFT CONTROL CIRCUIT
ELECTRICAL WIRES
SECONDARY STEERING CIRCUIT

MAKE-UP
CHECK

DIRECTIONAL SPOOL

PUMP GP
HYDRAULIC FAN
162-0770

STEER

VALVE GP
STEERING
COMMAND CONTROL STEERING
133-1728

SS

VALVE GP
CHECK
STEERING QUAD
111-7775

MOTOR GP
HYDRAULIC FAN
161-8919

CYLINDER
PORT
A

CROSSOVER RELIEF

VALVE GP
STEERING
NEUTRALIZER
8J-1553

COOLER
130-8842

BACK-UP
RELIEF

PRESSURE
REDUCING
VALVE

LINE PATTERNS
Pressure Line

REGULATED PRESS. PORT

TO PILOT VALVE

Pilot / Load Sensing Pressure

Drain / Return Lines

SCREEN GP
6E-5065

(Dimensions: 34 inches x 28 inches)

VALVE GP
BALL,
MANUAL
(LOWERING
CONTROL)
112-1817

24 Page,

RENR2117-02 VOL 2 of 2

BRAKES, PARKING AND SERVICE

COOLER AS
BRAKE OIL
COOLING
ATTCH
134-2454

COOLER AS
BRAKE OIL
COOLING
ATTCH
134-2454

Component Group
Attachment
Air Line

ZZ

CALLOUTS

VALVE
BREAKER RELIEF
9T-0818

TANK GP
HYDRAULIC
133-1843

PUMP AND MOTOR GP

SECONDARY STEERING
154-2563

966G & 972G E/H IMPLEMENT AND

COMMAND CONTROL STEERING

YY

Taps (Pressure, Sampling, Sensor - by letter)

52

Components (By number)

THIS SCHEMATIC IS FOR THE 966G AND 972G WHEEL LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: RENR2117-02, VOLUME 2 OF 2
PART NUMBER: 133-1727, CHANGE: 03, VERSION: - (STEERING AND IMPLEMENTS)
PART NUMBER: 142-0727, CHANGE 04, VERSION: - (BRAKES)
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.