Plant: BSA-Planta de Molienda de Cemento Quilicura-Santiago, Chile.

Contract number: 1520002_100

Approved date: 26-May-16
Created by: BSK
Approved by: SGM

Doc. No.: 50076067-1.0

Table of content
1
2
3
4
5
6
7
8

Revision history
General notes
Explanation to the contents in the lubricant list
Consumption per year
Delivery of lubricants (where appropriate only)
Lubricants list
Totals of lubricants
Delivery of lubricants

2
2
2
3
6
6

Revision history
26-May-16
dd mm yyyy

2
2

Submission of first edition

Changes are designated with X in the lubricants list.

General notes

This list is a specification of lubricants not supplied with the equipment. The list is not a complete survey of all consumers, but is
To ensure the correct lubrication regarding choice of lubricants, amounts, intervals etc., please refer to the manual for the releva

Explanation to the contents in the lubricant list

Limitation:
The quantities of lubricants given in this lubricant list are rounded values cov- ering the entire equip
Equipment No.:
Equipment number, as stipulated in the contract documentation. Machine:
Desig
Description:
Technical characteristics.
Lubricant type:
Designation of type of lubricants to be used in accordance with FLS instruc- tion 36501-11. In some
Quantity at first fill:
Quantity to be used for first filling. (Litres [ l ] for oil, and kg [kg] for grease).
Consumption per year:
For planning
Consumption per year: For procurement
Header for one year consumption in the lubricants list table, refer to sub-section
4.1 below.
Header for one year consumption in the lubricants list table, refer to sub-section
4.2 below.
Revision:
X designates equipment which is added to the list or is changed.

Consumption per year

4.1 Calculated with respect to economic planning (budgeting)

The one year consumption (after owner take over), "Consumption for 1 year [kg] or [l]" which is given in the lubricants list inclu

4.2 Calculated with respect to procurement of one year consumption

Where FLSmidth is bound to deliver "Consumption for 1 year [kg] or [l]" the quantity for consumption during the first year after

Delivery of lubricants (where appropriate only)

The quantities of lubricants presented in the list, "Totals of lubricants" are the totalisation of the "Quanti- ty at first fill" and the "
The column "Total quantity delivered" is the quantity matching appropriate size and number of packages.

2
2
2
2
2
3
6
6

is not a complete survey of all consumers, but is intended for purchase or planning of an adequate amount of lubricant.
als etc., please refer to the manual for the relevant equipment.

st are rounded values cov- ering the entire equipment. Distinct quantity for each lubrication position should be found in relevant instruction manual
ocumentation. Machine:
Designation of machine.

ordance with FLS instruc- tion 36501-11. In some cases the trade name of the lubricant will be stated.
l, and kg [kg] for grease).

or is changed.

g] or [l]" which is given in the lubricants list includes not only any continuous consumption but also the first oil change up to and in- cluding one yea

antity for consumption during the first year after takeover is calculated as any continuous consumption and oil changes up to and including one year

otalisation of the "Quanti- ty at first fill" and the "Consumption per year" respectively from the "Lubricants list" whereas the list, "Delivery of lubrican
and number of packages.

found in relevant instruction manual.

hange up to and in- cluding one year of operation and - where first change of oil takes place later the one year from plant take over - a fraction of t

hanges up to and including one year of operation. The column header will include the wording, "for procurement".

whereas the list, "Delivery of lubricants" presents "Total quantity procured" which includes 2% additional lubricant to en- sure sufficient lubricants on

ant take over - a fraction of the first oil change quantity after the first year of operation no matter how late. The column header will include the word

sure sufficient lubricants on site.

header will include the wording, "for planning".

Lubricants list

242
Equipment no

Machine

Description

Lubricant type

Quantity at

Consumption

first fill

per year. For

planning only

kg or liter

242.BC090

Belt conveyor

For Gearbox

7304

12.6

liter

242.BC090

Belt conveyor

For Pulley

7425

1.5

kg

242.BC120

Belt conveyor

For Gearbox

7304

12.6

liter

242.BC120

Belt conveyor

For Pulley

7425

1.5

kg

242.BE110

Bucket elevator

Turbo Coupling

7024

11.1

8.88

liter

242.BE110

Bucket elevator

Geared Motor

7303

8.1

2.16

liter

242.BE110

Bucket elevator

7304

79.5

143.1

liter

242.BE110

Bucket elevator

Gear box, Overriding Clutch,

Back stop
Bearings & Shaft Seals

7425

7.6

6.36

kg

242.FD050

Feeder

For primary Gear Box

7303

2.4

liter

242.FD050

Feeder

7304

76.5

30.6

liter

242.FD050

Feeder

For Main Gear Box & Back

Stop
Bearings

7425

5.6

3.89

kg

242.FN067

Fan

Bearings

7425

0.33

0.6

kg

242.FN132

Fan

Bearings

7425

0.1

0.36

kg

242.SX091

Spillage conveyor

For Motorized Pulley

7345

6.5

3.25

liter

242.SX121

Spillage conveyor

For Motorized Pulley

7345

6.5

3.25

liter

242.VS070

Vibrating screen

GI650 Mechanism

7123

21.76

21.76

liter

242.VS070

Vibrating screen

Bearings

7425

kg

Revisio
n

481
Equipment no

Machine

Description

Lubricant type

Quantity at
first fill

Consumption
per year. For

kg or liter

481.BC160

Belt conveyor

For Gearbox

7304

30

42

liter

481.BC160

Belt conveyor

For Pulley

7425

kg

481.DB610

Deep bucket (pan) conveyor

Turbo Coupling

7024

9.6

7.68

liter

481.DB610

Deep bucket (pan) conveyor

Gear unit & Backstop

7304

230.5

322.9

liter

481.DB610

Deep bucket (pan) conveyor

Bearings

7425

6.2

5.65

kg

481.FN108

Fan

Bearings

7425

0.63

1.32

kg

481.FN623

Fan

Bearings

7425

0.63

1.32

kg

481.SC106

Screw conveyor

7346

1.2

liter

481.SC106

Screw conveyor

7425

0.25

14

kg

481.SC621

Screw conveyor

7346

1.2

liter

481.SC621

Screw conveyor

7425

0.25

14

kg

planning only

Bearings
Bearings

Revisio
n

511
Equipment no

Machine

Description

Lubricant
type

Quantity at

Consumption

first fill

per year. For

planning
only

kg or liter

511.BC010

Belt conveyor

For Two Gearbox

7164

23.4

32.8

liter

511.BC010

Belt conveyor

For Pulleys

7425

3.4

1.7

kg

511.BC600

Belt conveyor

For Gearbox

7304

12.6

liter

511.BC600

Belt conveyor

For Pulleys

7425

1.5

kg

511.FN052

Fan

7425

0.15

0.36

kg

511.FN052

Fan

7461

kg

511.FN062

Fan

7425

0.23

0.48

kg

Bearings

Revisio
n

511.SX011

Spillage conveyor

For Motorized Pulley

7345

6.5

3.25

liter

511.SX012

Spillage conveyor

For Motorized Pulley

7345

6.5

3.25

liter

511.SX351

Spillage conveyor

Geared Motor

7402

liter

511.SX351

Spillage conveyor

7461

kg

511.SX351

Spillage conveyor

7470

0.4

0.4

kg

511.SX601

Spillage conveyor

For Motorized Pulley

7345

5.5

2.75

liter

511.WF150 Weigh belt feeder

For Geared Motor

7402

liter

511.WF150 Weigh belt feeder

Bearings

7461

kg

511.WF150 Weigh belt feeder

Motor Bearings

7470

0.4

0.4

kg

511.WF250 Weigh belt feeder

Geared Motor

7402

liter

511.WF250 Weigh belt feeder

Bearings

7461

kg

511.WF250 Weigh belt feeder

Motor Bearings

7470

0.4

0.4

kg

511.WF350 Weigh belt feeder

Geared Motor

7402

liter

511.WF350 Weigh belt feeder

Bearings

7461

kg

511.WF350 Weigh belt feeder

Motor Bearings

7470

0.4

0.4

kg

531
Equipment no

Machine

Description

Lubricant type

Quantity at

Consumption

first fill

per year. For

planning only

kg or liter

531.BC010

Belt conveyor

For Gearbox

7304

12.6

liter

531.BC010

Belt conveyor

For Pulleys

7425

1.5

kg

531.BC270

Belt conveyor

For Gearbox

7304

16

22.5

liter

531.BC270

Belt conveyor

For Pulleys

7425

3.3

1.65

kg

531.BE055

Bucket elevator

Turbo Coupling

7024

7.8

6.24

liter

531.BE055

Bucket elevator

Geared Motor

7303

4.4

1.17

liter

531.BE055

Bucket elevator

7304

30

54

liter

531.BE055

Bucket elevator

Gear box, Overriding Clutch,

Back stop
Bearings & Shaft Seals

7425

2.98

kg

531.BE220

Bucket elevator

Turbo Coupling

7024

7.5

liter

531.BE220

Bucket elevator

Geared Motor

7303

4.4

1.17

liter

531.BE220

Bucket elevator

7304

30

54

liter

531.BE220

Bucket elevator

Gear box, Overriding Clutch,

Back stop
Bearings & Shaft Seals

7425

2.98

kg

531.DG050

Distribution

Flange Bearing

7425

0.2

0.2

kg

531.DG280

Distribution

Flange Bearing

7425

0.2

0.2

kg

531.FN022

Fan

Bearings

7425

0.23

0.48

kg

531.FN032

Fan

7425

0.1

0.36

kg

531.FN560

Fan

OK mill filter fan bearings

7035

10

20

liter

531.FN652

Fan

Bearings

7425

0.075

0.24

kg

531.FN730

Fan

Bearings

7425

0.43

0.96

kg

531.GS115

Grease system

7454

180

400

kg

531.HY110

Hydraulic system

Automatic grease system

assembly
Mill hydraulic unit

7025

1300

650

liter

531.HY128

Hydraulic system

Portable power unit

7025

400

200

liter

531.LQ120

Lubrication equipment

Lubrication unit

7350

540

270

liter

531.LQ121

Lubrication equipment

Lubrication unit

7350

540

270

liter

531.LQ145

Lubrication equipment

Reducer lubrication unit

7105

4300

2200

liter

531.MD140

Main drive

Motor

7462C

kg

531.MD140

Main drive

N/A

531.MD152

Main drive

Gear and couplings

7323

77

77

liter

531.MS011

Magnetic separator

For Speed Reducer

7143

1.42

5.68

liter

531.MS011

Magnetic separator

For Flange & Pillow Block

Bearings

7425

0.14

0.84

kg

531.RF506

Rotary feeder

7333

0.7

liter

531.RF506

Rotary feeder

7445

0.1

kg

531.SR150

Separator

7457

24

kg

Bearing arrangement

Revisio
n

531.SX014

Spillage conveyor

For Motorized Pulley

7345

6.5

3.25

531.SX072

Spillage conveyor

Geared Motor

7402

531.SX072

Spillage conveyor

7461

lite
r
lite
rkg

531.SX072

Spillage conveyor

7470

0.4

0.4

kg

531.SX272

Spillage conveyor

For Motorized Pulley

7345

4.75

2.375

531.VF200

Vibrating feeder

Bearings

7425

0.36

0.36

lite
rkg

531.VF210

Vibrating feeder

Bearings

7425

0.36

0.36

kg

531.WF070

Weigh belt feeder

Geared Motor

7402

531.WF070

Weigh belt feeder

Bearings

7461

lite
rkg

531.WF070

Weigh belt feeder

Motor Bearings

7470

0.4

0.4

kg

541
Equipment no

Machine

Description

Lubricant type

Quantity at
first fill

Consumption
per year. For
planning only

kg or liter

541.BE200

Bucket elevator

Trubo Coupling

7024

10.1

8.08

liter

541.BE200

Bucket elevator

Geared Motor

7303

4.4

1.17

liter

541.BE200

Bucket elevator

7304

45

79.8

liter

541.BE200

Bucket elevator

7425

4.4

2.1

kg

541.DG212

Distribution

For Gear box, Overriding

Clutch, Back stop
For Bearings & Shaft
Seals

7425

0.1

kg

541.DG213

Distribution

7425

0.1

kg

541.DG214

Distribution

7425

0.1

kg

Revisio
n

611
Equipment no Machine
first fill
Consumption kg or liter
per year. For planning only

611.FN602
611.FN651

Fan
Fan

Description

Lubricant type

Quantity at

Revision

Bearings
For Bearings

7425
7425

0.1
0.1

0.36
0.6

kg
kg

612
Equipment no

Machine

Description

Lubricant
type

Quantity at
first fill

Consumption kg or liter per

year. For

612.FN012

Fan

For Bearings

7425

0.1

0.6

Machine

Description

Lubricant
type

Quantity at
first fill

Consumption kg or liter per

year. For

planning only

kg

621
Equipment no

planning only

621.BK110

Bulk loading device

7425

0.3

kg

621.BK110

Bulk loading device

7426

0.1

kg

621.BK120

Bulk loading device

7425

0.3

kg

621.BK120

Bulk loading device

7426

0.1

kg

Lubricant
type

Quantity at
first fill

Consumption kg or liter per

year. For

7425

0.3

622
Equipment no

Machine

622.BK110

Bulk loading device

Description

planning only

kg

Revision

Revision

Revision

622.BK110 Bulk loading device

7426

0.1

kg

622.BK120 Bulk loading device

7425

0.3

kg

622.BK120 Bulk loading device

7426

0.1

kg

Totals of lubricants

Lubricant type

First
fill

7024

47

Consumptio kg or liter
n per year.
For planning
only
37
liter

7025

1700

850

liter

7035

10

20

liter

7105

4300

2200

liter

7123

22

22

liter

7143

liter

7164

24

33

liter

7303

28

liter

7304

574

800

liter

7323

77

77

liter

7333

liter

7345

43

22

liter

7346

liter

7350

1080

540

liter

7402

12

12

liter

7425

66

96

kg

7426

kg

7445

kg

7454

180

400

kg

7457

24

kg

7461

12

12

kg

7462C

kg

7470

kg

N/A

Product

Manufacturer

Delivery of lubricants

Product name

Lubrica
nts
number

Total quantity

Total quantity

Ltr*no of

Ltr*no of

Ltr*no of

required

delivered

colli

colli

colli

Ltr*no of
colli

---o0o---