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C604 Attachmentpaper
C604 Attachmentpaper
C604 Attachmentpaper
CHECKED BY:
APPROVED BY:
PERFACE
This manual of D10C604 contains series of diagrams, wirings diagrams and safety control circuit etc. and details how to
install, operate, maintain or inspect our products. Read this manual before attempting to install, operate, inspect our products
and keep it correctly. Make sure understand all precautions and safety information before attempting to operate. If not, the
wrong operations could result in relative serious or minor injury, damage to the products.
ATTENTION:
Specifications are subject to changes without notice.
CONTENTS:
Chatper 1
Chatper 2
Chatper 3
Operation Instruction
Chatper 4
Commissioning Instruction
Chatper 5
Maintenance Instruction
Chatper 6
Chatper 7
Chatper 8
Electrical Sets
Chatper 9
ATTENTION:
While escalator is starting to change speed from lower to higher, we can feel slight trembling on the steps, for the inverter
function does not match motor output.
Chatper 1
Chatper 2
1. OVERVIEW:
Control system contains uper cabinet, lower carbiner, lighting system, safety switches, control buttons and wiring cables.
1) PLC programe is adopted to undertake conrol and is the heart of this system. The main controls are placed in upper
0.5M
they form a normal safety circuit. While the escalator is working in inspection mode, you may jump out them provisionally.
But don`t jump out while normally running.
3) The terminal codes of B13 and B12 are used for diagnosis and will not affect whenever in normal or inspection state.
4)After the normal circuit and the basic circuit switch on, the main contact KC pulls in, then the escalator start running.
5. MONITOR
1) Non-operational reverse monitor
2) Escalator speed monitor
3) Handrail speed monitor
6. ESCALATOR PROTECTION DEVICES
1) Phase failure protection device.
As the phaseless or wrong phase, the phase contactor actuates to stop the escalator.
2) Overload protection device of the motor
When the motor is overloaded and the temperation of the motor coil is too high, the guard actuates to stop the escalator.
If the handrail speed is less than the step speed,escalator stops. (option)
7. Intelligent escalators advantages
We find that the efficiency of the escalator without intelligent control is 50%, when it is in usual running. Because that it is
working all the time, even if no man take it. Lets compare non-intelligent escalator with the intelligent one. Hereinafter:
Non-intelligent escalator
On the assumption that Electricity fare: 0.7 dollar per degree,
Expenses per year :
3000 dollars
10 years
Intelligent escalator :
Expenses per year :
Maitenance expense per year :
Working total time :
2520050%=12600 dollars
300050%=1500 dollars
1050%=20 years
10
Chapter 3
Operation Instruction
1. ESCALATOR START
Start in varying frequency( starting )
1)Inspection running mode:
(1) Pull out the accessorial plug in the uper or the lower cabinet, and put on the inspection plug, take the inspection box in
hand.
(2) Switch on QS1 FU1, FU2, FU3, FU4, and FU5
(3)When the safety circuit is working well the fault display board show running state, and PC supplies stable power
make sure it displays RUN. Pull out the switch
11
(3) When the safety circuit is working wellthe fault display board shows running state and PC supplies stable power
mke sure it displays RUN insert start key. The process is like this KC1KMBKMCKMU(KMD).
3).Intelligent running mode
This kind of escalator has all the functions of the normal escalator.
(1)Simple running mode
It is a mode of normal escalators without photoelectric sensor. Insert the key and turn it to the direction of the excalator s
tendency ONCE and the escalator starts.
(2)Economic running mode
With photoelectric switches in it. Insert the key and rotate it to the direction of the excalators tendency TWICE, then the
escalator is going in the economic mode. When no man take it, after40ss full-speed running it changes into low-speed
12
When no man take it, it will work for 40s and then automatically stop. When
people take the right direction, the escalator will start in low speed and then run in high; if people take the opposite direction,
the escalator will run in low speed for 12 seconds and then automatically stop and inform passengers the wrong direction.
(4)Double directions auto running mode
With photoelectric switches in it. Put the key into the keyhole and turn it to the direction of the excalator working FOUR
TIMES, then the escalator is starting up from low speed to high speed. When no man take it, it will work for 40s and then
automatically stop.
3) Travel direction light
There are direction indication lights on both sides: the red cautions the passenger not to take it; the green one indicates
passengers can take it.
13
Chatper 4
Commissioning Instruction
14
Input
Signal definition
State
Output
Signal definition
1000
State
on
0000
Speed check
flash
0001
Speed check
flash
1001
Auxiliary brake
on
0002
Up start
on
1002
Ring
ring on
Down start
on
0004
Inspection
off
1004
VF up running
on
0005
off
1005
VF down running
on
0006
Inspection signal
off
1006
on
0007
Brake feedback
on
1007
VF auxiliary output
on
0008
Handrail speed
flash
1100
Intelligent downwards
0009
Handrail speed
flash
1101
Intelligent upwards
1102
Intelligent upwards
1103
Intelligent downwards
0003
0010
0011
Clasp
1003
on
Oil pump
15
16
17
is displayed, the inside relays GKC and GKC1 pull in to connect terminal B11
18
bell stops and escalator runs in simple mode; rotate again, it is in economic mode; the third time in single direction mode;
the fourth time in double direction mode. (The last three-time rotating directions comply with simple mode direction.)
X Instructions on autotune:
All leaving factory escalators have passed autotune. Following is autotune method: In 5s after start rotate the key in one
direction until bell stops. Escalator begins to automatically distinguish the step and handrail sensor. If sensor breaks down
during autotune, system will abandon this sensor. If one sensor breaks down, escalator will only run in single direction
mode; if both sensors break down, escalator intelligence will stop in 40s and then run in simple mode. Non-passenger
running time is 40s. It can be changed. Do autotune. When bell stops ring, release the key. Block once the sensors at inlet
and outlet respectively and imediately press emergency stop button. The interval between the two blocks is a new time set.
In order to get back to default 40s, do autotune and press the emergency button without blocking sensors.
XI Other instruction:
1. If escalator stops for sensor reason, press emergency stop button and rotate the key in down direction until bell stops.
2. If escalator abandon sensors, press emergency stop button and rotate the key upward until bell stops.
19
3. If escalator runs without but need sensor, do once autotune or press emergency stop button, insert inspection plug and at
the same time press up-and-down button on inspection box. Bells ring means OK.
4. If escalator slides more than 1.5m or overspeed is up to 140% of rated after stop, auxiliary brake will actuate and
escalator cannot restart. Rotate the key downward until bell stops, auxiliary brake will release. Thus escalator can move
upward at first and move downward in 15s.
20
21
Chatper 6
No.
Name
Model/Specification
Quant
ity
Installation position
KMU
Up contactor
AC110V
LC1/ D0901
Up control panel
KMD
Down contactor
AC110V
LC1/D0901
Up control panel
KC1
Control contactor
AC110V
LC1/D3201
Up control panel
KMC
VF output contactor
AC110V
LC1/D3201
Up control panel
KC
AC110V
LC1/D0901
Up control panel
KMB
Brake contactor
AC110V
LC1/D0901
Up control panel
VVVF
Converter
VFD-A
KPH
FD-BJ
Up control panel
FRT
3UA59
Up control panel
Remarks
D5601 when in two-speed
drive and high power
D5601 when in two-speed
drive and high power
D5601 when in two-speed
drive and high power
D5601 when in two-speed
drive and high power
D5601 when in two-speed
drive and high power
Non when in VF
22
QF1-QF6
Fuse
DZ47-C6C3
Up control panel
XSI-U
220V
Up control panel
XSZ-U
220V
Up control panel
XSI-D
220V
XSZ-D
220V
XS-B
Up control panel
PC
Programmable control
Omron CPM1A-30/20
Up control panel
QS1
1S3-32
Up control panel
QK2
DZ47/C6
Up control panel
TC1
Working transformer
Up control panel
TC2
Working transformer
Up control panel
MT
Alternating motor
AC380 triphase
Up machine room
MB
Brake motor
AC380 triphase
Up machine room
ZPQ
DC100V
Up machine room
KZD
Auxiliary brake
AC220V
Up machine room
XPI
P20JHQ
Inspection socket
(30A)
BK-100output
110/110/8Vinput 380V
BK-100 output36V
input220V
23
JUZ
VERSA AC220V
XIB
LA-4H
Manual
device
SXI-U
Inspection socket
P20JHA
Up control panel
SXI-D
Inspection socket
P20JHA
IU
LAY5-M
Up control panel
ID
DU
LAY33.14
Escalators up end
DD
LAY33.14
SRST-U
LAY3-Y
Escalators up end
SRST-D
LAY3-Y
UL
Up step illumination
AC220 20W
DL
AC220
KRD
TR231/TRA236
KLD
TR231/TRA236
KLV
TR231/TRA236
20W
inspection
24
KRV
TR231/TRA236
WRU
LXW5-110
WLU
LXW5-110
WRD
LXW5-110
WLD
LXW5-110
KDD
ZR231/ZRA236
CR
ZR231/ZRA236
CL
ZR231/ZRA236
SLD
SRD
SRU
TU
ZR231/ZRA236
SLU
25
TD
ZR231/ZRA236
KAS
JLXK-111
KAX
JLXK-111
TK12NC4C KFA005
TK12NC4C
Up/downthroat photoelectric
EQ-34
Regualar power
S35-24 AC220V/DC24V
1.5A
SU
SD
ST
DF
Bell
AC220V 8W
DC12V
GKC/1
Chatper 7
NPN output
NPN output
Thoat
NPN output
option
UP control panel
26
Code
Code name
29
KDD
28
SRD SLD
27
KRD KLD
26
WLU
25
WRU
24
TU
23
TD
22
WRD
21
WLD
19
KLV KRV
18
SLU SRU
17
CR CL
16
14
13
KPHFRT
27
12
Chatper 8
No.
Element
Model/specification
Quantity
IUDUIDDD
Electrical Sets
Remarks
No.
Big control
panel
20
Small control
panel
21
Key switch
GX-2
Photoelectric
switch
HDL-M30-15NAB
Micro-switch
D4MC-5000
4 fixing
nuts M6
22
23
2 more for
autowalk
24
Element
Model/specification
Fixing support for
photoelectric
switch
Support for drive
chain breakage
Support for step
chain breakage
Safety device for
step trap
Support for
handrail breakage
Quantity
Remarks
2sets
1set
2sets
2sets
2sets
28
Proximity
switch
Bell
Fluorescent
lamp
4sets
26
4sets
LX 25-11
ZR231/ZRA236
11
12 when in
two-speed
drive
27
TR231/TRA236
6 when in
two-speed
drive
28
Screw
UC-4-75
MW01-Y201/20W
M20
10
25
TK-12 N4C
Travel switch
Option if
with
handrail
speed
meter
2sets
18
Plastic opening
M36
4 fixing
rectangle
supports
19 when in
two-speed
drive
4 when in
two-speed
drive
M435
42
Matrix AC13V
2sets
29
Indication light of
running direction
Round AC13V
2sets
30
AC13V
4sets
31
Throat
photoelectric
EQ34
With
screws
Subject to
length of
frame
46 when
in
two-speed
drive
Option
Option
for
intelligent
escalators
4sets
29
11
Inspection box
12
Static brush
1set
2
13
Travel lamp
1set
14
Single phase
plug
15
Belt
16
U-clamp
17
O-clamp
6-6copper contactor
18
Auxiliary
brake
AC220V
19
Cable
1 set of air
insert
200mm long
5mm wide
1-4fork copper
contactor
Including a
bulb of
36V/40W
12 for
two-speed
drive
6
1set
Option
Subject to
height and
angle
28
Chatper 9
30
No.
Element
Control
transformer
3
4
5
6
7
8
Alternating
contactor
Mechanical
interlock
Over heating
relay
Phase order
relay
PLC
High switch
Main power
switch
Emergency stop
switch
BK-100
Qua
ntity
1
BK-100
Model/specification
LA1 DN 22 C
LC1 D0601 AC110V
3
1
LA9-D09978C
3UA59/45A(SIEMENS)
JXD-A (2A/30V)
Omron CPM1A-30
DZ47-63 C3
DZ47-63 C6
1
4
2
1
2
Remarks
D4001 for
two-speed
drive
60A for
two-speed
drive
60A for
two-speed
drive
No.
Element
Model/specification
6copper cover
18
Cablepressing
cover
Quant
ity t
100
1copper cover
400
19
Non-core
rivet
410
30
20
Duct
55
M410
4m
32
M415
12
M315
M410
M4
M3
4
20
8
16
1 square
color group
100m
6 square
color group
5m
21
Screw
22
Thread
screw
23
Bolt
24
Gasket
25
Remarks
Cable
31
10
Air insert
11
P20411Q
3sets
26
3 phase socket
27
12
2 phase socket
28
13
Lock of cabinet
door
4-1
Fault
display
screen
Cable
pipe
Cable
shell
2
29
14
Wiring terminal
FJ-UKF-10B
10
15
Belt
5*200mm
300
30
16
Plug
14
31
17
Terminal cover
32
Nameplat
e
RC
capacitor
Terminal
white
piece
Metal
track
1
4
5m
10
0.5m
LA4DA2U
10
1.5m
32