Troubleshooting With A Diagnostic Code CATERPILLAR C10

(SEBP2770 - ) - Service Information System
Pgina 1 de 205
Shutdown SIS
Previous Screen
Product: TRUCK ENGINE
Model: C-10 TRUCK ENGINE 2PN
Configuration: C-10 Truck Engine 2PN04807-UP
Troubleshooting
3176B, C-10, C-12 & 3406E TRUCK ENGINES
Media Number -SENR5582-06
Publication Date -01/07/1998
Date Updated -08/09/2002
Troubleshooting With a Diagnostic Code

SMCS - 1250
PB-10: Inspecting Electrical Connectors

System Operation
Deutsch Connectors
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07-11-2011
Pgina 2 de 205
Pgina 3 de 205
Functional Test
Pgina 4 de 205
Pgina 5 de 205
Pgina 6 de 205
PB-11: ECM Battery Circuits Test
Pgina 7 de 205
System Operation
Schematic
Pgina 8 de 205
ECM Pin Locations
Pgina 9 de 205
Diagnostic Codes
Functional Test
Pgina 10 de 205
Pgina 11 de 205
PB-12: Throttle Position Sensor Circuit Test
Pgina 12 de 205
System Operation
Schematic- +8V Pedal Mounted Throttle Position Sensor
Schematic- +12V Pedal Mounted Throttle Position Sensor for PTO
Pgina 13 de 205
Schematic- Cylindrical Throttle Position Sensor- Used as Cab Throttle
ECM Pin Locations
Pgina 14 de 205
Diagnostic Codes
Pgina 15 de 205
Pgina 16 de 205
Functional Test
Pgina 17 de 205
Pgina 18 de 205
Pgina 19 de 205
Pgina 20 de 205
Pgina 21 de 205
Pgina 22 de 205
Pgina 23 de 205
Pgina 24 de 205
PB-13: Check Engine, Warning Lamp, or PTO Switch On Lamp

Circuit Test
Pgina 25 de 205
System Operation
Pgina 26 de 205
Schematic 1 - Lamp Circuits Without Eaton Top 2 Transmission
Schematic 2 - Lamp Circuits With Eaton Top 2 Transmission and Dedicated PTO
Pgina 27 de 205
ECM Pin Locations
Functional Test
Pgina 28 de 205
Pgina 29 de 205
Pgina 30 de 205
PB-14: Vehicle Speed Circuit Test
Pgina 31 de 205
System Operation
Pgina 32 de 205
Schematic 1 - Single Coil Speed Sensor with ECM Driving Speedometer (Recommended)
Schematic 2 - Single Coil Sensor for ECM, Second Single Coil Sensor for Speedometer
Pgina 33 de 205
Schematic 3 - Dual Coil Vehicle Speed Sensor
Schematic 4 - Electronic Control Providing Vehicle Speed to Engine ECM
Pgina 34 de 205
Schematic 5 - Data Link Driven Speedometer
ECM Pin Locations
Pgina 35 de 205
Pgina 36 de 205
Diagnostic Codes
Pgina 37 de 205
Functional Test
Pgina 38 de 205
Pgina 39 de 205
Pgina 40 de 205
Pgina 41 de 205
Pgina 42 de 205
Pgina 43 de 205
Pgina 44 de 205
Pgina 45 de 205
Vehicle Speed Calibration And Adjustment
Pgina 46 de 205
PB-15: Cruise Control and Kickout Switches Circuit Test
Pgina 47 de 205
System Operation
Pgina 48 de 205
Electronic Service Tool Cruise Control "Kickout" Status Screen Table
Electronic Service Tool Idle/PTO "Kickout" Status Screen Table
Pgina 49 de 205
NOTE: Refer to "PB-16: Parking Brake or Multi-Function Input Switch Circuit Test" on page 138 for
PTO/Multi-Function Input Wiring)
Schematic
ECM Pin Locations
Pgina 50 de 205
Pgina 51 de 205
Functional Test
Pgina 52 de 205
Pgina 53 de 205
Pgina 54 de 205
Pgina 55 de 205
Pgina 56 de 205
PB-16: Parking Brake or Multi-Function Input Switch Circuit Test
Pgina 57 de 205
System Operation
Pgina 58 de 205
Electronic Service Tool Idle/PTO "Kickout" Status Screen Table
Schematic 1 - PTO Configuration Cab Switches
Pgina 59 de 205
Schematic 2 - PTO Configuration Remote Switches
Schematic 3 - PTO Configuration Remote Throttle
Schematic 4 - PTO Configuration Cab Switches with Torque Limiting and Disabling Brake/Clutch
Kickout of PTO Set Speed
Pgina 60 de 205
Schematic 5 - PTO Configuration Remote Switches with Torque Limiting and Disabling Brake/Clutch
Kickout of PTO Set Speed
Schematic 6 - Parking Brake Switch
Pgina 61 de 205
Schematic 7 - PTO Configuration Cab Switches or Remote Switches with Torque Limiting and
Disabling Brake/Clutch Kickout of Idle Set rpm without PTO installed
ECM Pin Locations
Pgina 62 de 205
Functional Test
Pgina 63 de 205
Pgina 64 de 205
Pgina 65 de 205
Pgina 66 de 205
Pgina 67 de 205
PB-17: Coolant Level Sensor Circuit Test
Pgina 68 de 205
System Operation
Schematic
Schematic - Volvo GM Truck Chassis (If Equipped)
Pgina 69 de 205
ECM Pin Locations
Diagnostic Codes
Pgina 70 de 205
Functional Test
Pgina 71 de 205
Pgina 72 de 205
Pgina 73 de 205
Pgina 74 de 205
PB-18: Cooling Fan and A/C High Pressure Switch Circuits Test
Pgina 75 de 205
System Operation
Pgina 76 de 205
Pgina 77 de 205
Pgina 78 de 205
Schematic 1 - A/C High Pressure Switch Connected to ECM, Normally Open Electrical System
Conditions to Turn Fan ON for Schematic 1
Pgina 79 de 205
Schematic 2 - A/C High Pressure Switch Not Connected to ECM, Normally Open Electrical System
Pgina 80 de 205
Schematic3 - A/C High Pressure Switch Connected to ECM, Normally Closed Electrical System
Pgina 81 de 205
Schematic 4 - A/C High Pressure Switch Not Connected to ECM, Normally Closed Electrical System
Pgina 82 de 205
Schematic 5 - A/C High Pressure Switch Connected to ECM, ECM Output Direct Connection
Pgina 83 de 205
Schematic 6 - A/C High Pressure Switch Not Connected to ECM, ECM Output Direct Connection
Pgina 84 de 205
Schematic 7 - A/C Control Unit Connected to ECM, ECM Output Direct Connection
Pgina 85 de 205
Schematic 8 - Three Speed Fan Connections
Pgina 86 de 205
Pgina 87 de 205
Diagnostic Codes
Pgina 88 de 205
Functional Test
Pgina 89 de 205
Pgina 90 de 205
Pgina 91 de 205
PB-19: Auxiliary Brake, Engine Running Output, Shutdown

Output Circuits Test
Pgina 92 de 205
System Operation
Pgina 93 de 205
Pgina 94 de 205
ECM Pin Locations
Schematic 1 - Auxiliary Retarder Relay Circuit
Schematic 2 - Engine Running Output Circuit
Pgina 95 de 205
Schematic 3 - Shutdown Output Circuit
Pgina 96 de 205
Functional Test
Pgina 97 de 205
Pgina 98 de 205
Pgina 99 de 205
PB-20: Retarder Solenoid Circuits Test
Pgina 100 de 205
System Operation
Pgina 101 de 205
Schematic
ECM Pin Locations
Pgina 102 de 205
Diagnostic Codes
Pgina 103 de 205
Functional Test
Pgina 104 de 205
Pgina 105 de 205
Pgina 106 de 205
Pgina 107 de 205
Pgina 108 de 205
PB-21: Idle Shutdown Timer and PTO Shutdown Timer Test
Pgina 109 de 205
System Operation
Pgina 110 de 205
Pgina 111 de 205
Diagnostic Codes
Pgina 112 de 205
Functional Test
Pgina 113 de 205
Pgina 114 de 205
Pgina 115 de 205
PB-22: Tachometer Circuit Test
Pgina 116 de 205
System Operation
Schematic 1 - ECM Driven Tachometer - Tachometer Output
Schematic 2 - ECM Driven Tachometer - J1587 ATA Data Link
Pgina 117 de 205
ECM Pin Locations
Pgina 118 de 205
Functional Test
Pgina 119 de 205
Pgina 120 de 205
Pgina 121 de 205
PB-23: ATA (SAE J1587/1708) Data Link Circuit Test
Pgina 122 de 205
System Operation
Schematic
ECM Pin Locations
Pgina 123 de 205
Functional Test
Pgina 124 de 205
Pgina 125 de 205
Pgina 126 de 205
PB-24: Powertrain Data Link Circuit Test
Pgina 127 de 205
System Operation
NOTE: If the ECM Serial No. ends in "CD", refer to "PC-39: 3176B Truck Engines in Motorcoaches with
120-8974 ECM Test" on page 296 for the schematic.
Schematic
Pgina 128 de 205
ECM Pin Locations
Diagnostic Codes
Pgina 129 de 205
Functional Test
Pgina 130 de 205
Pgina 131 de 205
Table 1: Electronic Service Tool Status Screen Definition Table
Pgina 132 de 205
PB-25: Eaton Top 2 Transmission Circuit Test
Pgina 133 de 205
System Operation
Pgina 134 de 205
Schematic
Pgina 135 de 205
ECM Pin Locations
Pgina 136 de 205
Diagnostic Codes
Pgina 137 de 205
Functional Test
Pgina 138 de 205
Pgina 139 de 205
Pgina 140 de 205
Pgina 141 de 205
PC-30: ECM Memory Test
Pgina 142 de 205
System Operation
Pgina 143 de 205
Diagnostic Codes
Pgina 144 de 205
Functional Test
Pgina 145 de 205
PC-31: Engine Speed/Timing Circuit Test
Pgina 146 de 205
System Operation
Schematic
ECM Pin Locations
Pgina 147 de 205
Diagnostic Codes
Functional Test
Pgina 148 de 205
Pgina 149 de 205
Pgina 150 de 205
Pgina 151 de 205
Pgina 152 de 205
Pgina 153 de 205
PC-32: Engine Timing Calibration
Pgina 154 de 205
System Operation
Diagnostic Codes
Special Tools Required
Pgina 155 de 205
Functional Test
Pgina 156 de 205
Pgina 157 de 205
PC-33: Injector Solenoids Circuit Test
Pgina 158 de 205
System Operation
Schematic
ECM Pin Locations
Pgina 159 de 205
Diagnostic Codes
Pgina 160 de 205
Functional Test
Pgina 161 de 205
Pgina 162 de 205
Pgina 163 de 205
Pgina 164 de 205
Pgina 165 de 205
Pgina 166 de 205
Pgina 167 de 205
Pgina 168 de 205
Pgina 169 de 205
Pgina 170 de 205
Pgina 171 de 205
Pgina 172 de 205
PC-34: +5V Sensor Voltage Supply Circuit Test
Pgina 173 de 205
System Operation
Schematic 1 - Sensor Circuit With Outside Air Temperature Sensor Installed
Pgina 174 de 205
Schematic 2 - Sensor Circuit Without Outside Air Temperature Sensor Installed
Pgina 175 de 205
ECM Pin Locations
Pgina 176 de 205
Pgina 177 de 205
Diagnostic Codes
Pgina 178 de 205
Functional Test
Pgina 179 de 205
Pgina 180 de 205
Pgina 181 de 205
PC-35: Engine Sensor Open or Short Circuit Test
Pgina 182 de 205
System Operation
Schematic 1 - Sensor Circuit With Outside Air Temperature Sensor Installed
Pgina 183 de 205
Schematic 2 - Sensor Circuit Without Outside Air Temperature Sensor Installed
Pgina 184 de 205
ECM Pin Locations
Pgina 185 de 205
Diagnostic Codes
Pgina 186 de 205
Pgina 187 de 205
Pgina 188 de 205
Functional Test
Pgina 189 de 205
Pgina 190 de 205
Pgina 191 de 205
Pgina 192 de 205
PC-36: Event Codes Test
Pgina 193 de 205
System Operation
Diagnostic Codes
Pgina 194 de 205
Pgina 195 de 205
Pgina 196 de 205
Pgina 197 de 205
Pgina 198 de 205
Functional Test
Pgina 199 de 205
Pgina 200 de 205
Pgina 201 de 205
PC-37: Boost Sensor Calibration

System Operation
Diagnostic Codes
Pgina 202 de 205
Functional Test
PC-38: Multi-Torque Test

System Operation
Pgina 203 de 205
Functional Test
PC-39: 3176B Truck Engines in Motorcoaches with 120-8974 ECM

Test
Pgina 204 de 205
System Operation
Schematic
Copyright 1993 - 2011 Caterpillar Inc.
Pgina 205 de 205
Mon Nov 7 12:04:09 UTC-0300 2011
All Rights Reserved.

Private Network For SIS Licensees.

Troubleshooting With A Diagnostic Code CATERPILLAR C10

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Troubleshooting With A Diagnostic Code CATERPILLAR C10

Uploaded by

Copyright:

Available Formats

(SEBP2770 - ) - Service Information System

Publication Date -01/07/1998

Date Updated -08/09/2002