INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
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SENR8698-08
March 2014

24H Motor Grader

Hydraulic System
7KK1-UP

2014 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Description

Part
Machine Schematic
Number Location Location

Accumulator Gp - Blade Cushion

3G-7397

F-3, F-8

Auto Lube System

7T-3823

B-3

Cylinder Gp - Articulation

143-3033

F-4

Cylinder Gp - Blade Tip

143-5988

F-6

Cylinder Gp - Blade Lift

117-0832

F-3, F-7

Cylinder Gp - Center Shift

117-0832

F-4

Cylinder Gp - Ripper

113-7754

E-8

Cylinder Gp - Side Shift

141-2914

F-7

Cylinder Gp - Steering

141-1924

A-2

Cylinder Gp - Wheel Lean

117-0836

10

F-3

Manifold

8C-6162

11

C-4

Motor Gp - Circle Drive

121-9270

12

F-5

Pump Gp - Hydraulic and Steering

117-0517

13

A-6

Pump Gp - Secondary Steering Gear

117-5098

14

A-7

Pump Gp - Steering Metering

221-9817

15

B-3

Swivel Gp

9T-5604

16

E-6

Tank Gp - Hydraulic Oil

114-6430

17

B-8

Valve Gp - Check (Center Shift Cyl)

223-2459

18

F-4

Valve Gp - Check (LH Blade Cylinder)

223-2459

19

F-7

Valve Gp - Check (RH Blade Cylinder)

223-2459

19

F-2

143-3288

20

B-4

9T-6146

21

B-4

Valve Gp - Combination

117-4079

22

B-5

Valve Gp - Control (Articulation)

144-1186

23

C-3

Valve Gp - Control (Blade Tip)

117-7884

24

C-5

Valve Gp - Control (Center Shift)

117-7876

25

C-3

Valve Gp - Control (Circle Drive)

117-7882

26

C-6

Valve Gp - Control (Circle Drive)

117-7883

27

C-5

Valve Gp - Control (LH Blade Lift)

175-6616

28

C-7

Valve Gp - Control (RH Blade Lift)

167-4327

29

C-1

Valve Gp - Control (Ripper)

117-7879

30

C-8

Valve Gp - Control (Side Shift)

117-7885

31

C-7

Valve Gp - Control (Wheel Lean)

117-7877

32

C-2

Valve Gp - Unloading

117-5099

33

A-5

Valve Gp - LH Bank

165-4563

34

C-8

Valve Gp - Pressure Reducing

154-6503

35

B-3

Valve Gp - RH Bank

165-4499

36

C-1

Valve Gp - Ripper Sequence

140-0357

37

D-8

Valve Gp - Check (Steering)

Check Part Numbers in the Parts Manuals for your Specific Machine

TAP LOCATION
Tap
Number

Description

Schematic
Location

Implement / Steering Pump - Combination Valve Pressure

B-5

Pump Supply Pressure

A-5

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

VARIABLE and PRESSURE

COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

BLADE LIFT
(5) CYLINDER GP
SIDE SHIFT
BLADE LIFT
117-0832

(8) CYLINDER GP
SIDE SHIFT
141-2914

(4) CYLINDER GP
BLADE TIP
BLADE TIP
143-5988

ARTICULATE

(3) CYLINDER GP
ARTICULATION
143-3033

(1) ACCUMULATOR GP
(6) CYLINDER GP (10) CYLINDER GP RH BLADE CUSHION
BLADE LIFT
3G-7397
CENTER SHIFT
WHEEL LEAN
(5) CYLINDER GP
117-0832
117-0836
BLADE LIFT
117-0832
WHEEL LEAN

CENTER SHIFT

(12) MOTOR GP
CIRCLE DRIVE
121-9270

(1) ACCUMULATOR GP
LH BLADE CUSHION
3G-7397

CIRCLE DRIVE

CIRCLE DRIVE

(18) VALVE GP
CHECK
(CENTER SHIFT CYL)
223-2459

(19) VALVE GP
CHECK
(LH BLADE CYL)
223-2459

(19) VALVE GP
CHECK
(RH BLADE CYL)
223-2459

(16) SWIVEL GP
9T-5604

RIPPER

(7) CYLINDER GP
RIPPER
113-7754
(37) VALVE GP
RIPPER SEQUENCE
140-0357

(26) VALVE GP
CONTROL
(CIRCLE DRIVE)
117-7882

(31) VALVE GP
CONTROL
(SIDE SHIFT)
117-7885

(28) VALVE GP
CONTROL
(LH BLADE LIFT)
175-6616

(24) VALVE GP
CONTROL
(BLADE TIP)
117-7884

(27) VALVE GP
CONTROL
(CIRCLE DRIVE)
117-7883

(32) VALVE GP
CONTROL
(WHEEL LEAN)
117-7877

(25) VALVE GP
CONTROL
(CENTER SHIFT)
117-7876

(29) VALVE GP
CONTROL
(RH BLADE LIFT)
167-4327

(36) VALVE GP
RH BANK
165-4499

(30) VALVE GP
CONTROL
(RIPPER)
117-7879

(23) VALVE GP
CONTROL
(ARTICULATION)
144-1186

(34) VALVE GP
LH BANK
165-4563

RIPPER

BLADE SHIFT

SIDE SHIFT

CIRCLE SHIFT

CIRCLE SHIFT

BLADE TIP

(11) MANIFOLD
8C-6162

ARTICULATE

(35) VALVE GP
PRESSURE REDUCING
154-6503

CENTER SHIFT

BLADE LIFT

WHEEL LEAN

(2) AUTO-LUBE
SYSTEM
7T-3823

A
(21) VALVE GP
CHECK
(STEERING)
9T-6146

(22) VALVE GP
COMBINATION
117-4079

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

(15) PUMP GP
STEERING METERING
221-9817

HYDRAULIC / STEERING PUMPS OUTPUT

CENTER SHIFT CYLINDER CONTROL CIRCUIT
SECONDARY STEERING PUMP OUTPUT

SUPPLY LINE
DRAIN / RETURN LINE
STEERING CYLINDER CONTROL CIRCUIT
RIPPER CYLINDER CONTROL CIRCUIT
BLADE TIP CYLINDER CONTRO CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT
SIDE SHIFT CYLINDER CONTROL CIRCUIT
BLADE LIFT CYLINDER CONTROL CIRCUIT

(20) VALVE GP
CHECK
(STEERING)
143-3288

STEERING METERING PUMP CIRCUIT

WHEEL LEAN CYLINDERS CONTOL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT

(9) CYLINDER GP
STEERING
141-1924

LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure

(17) TANK GP
HYDRAULIC
114-6430

(13) PUMP GP
HYDRAULIC
AND STEERING
117-0517

Drain / Return Lines

Component Group
Attachment
Air Line

CALLOUTS
YY

(14) PUMP GP
SECONDARY
STEERING GEAR
117-5098

THIS SCHEMATIC IS FOR THE 24H MOTOR GRADER HYDRAULIC SYSTEM

MEDIA NUMBER: SENR8698-08
SCHEMATIC PART NUMBER: 6E-5286, CHANGE: 10, VERSION: -

(33) VALVE GP
UNLOADING
117-5099

Taps (Pressure, Sampling, Sensor - by letter)

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

10

9
11

9
12

35

19

18

12

16

19

12

5
34

15

23

36

17

20

33

21

14

22

B
37

13

COMBINATION VALVE
VIEW ALL CALLOUTS

20

VALVE GP - LH BANK
VIEW ALL CALLOUTS

30

28

31

26

27

24

VALVE GP - RH BANK
VIEW ALL CALLOUTS

23

25

32

29