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Job Safety Analysis SEG 6.1 - Hotwork (Grinding, Cutting, and Welding) Rev.0
Job Safety Analysis SEG 6.1 - Hotwork (Grinding, Cutting, and Welding) Rev.0
Controls
Most Effective
Elimination
(Remove
the hazards)
Least
Effective
Engineering/Isolation
(Design people
effective
control
measures to protect
and
the environment)
Warning
(Alert people
of the hazards)
Administrative
(Provide training,
Procedures etc)
PPE Equipment)
(Personal Protective
Critical
Major
Moderate
Minor
1
6
Remove
damage
machine
fromtrailing
servicecords.
Provide power
outlets
to avoid
Use water-based
latex rather than
oil-based
paintsof organic solvents
Use
detergents
instead
Ventilation
Machine Guard
Enclosure
Signs
Backup Alarms
Work Rotation
Equipment
inspection
ELCB
LOTO
Platform/Guardrail
Horns
Labels
Beepers
Tags
Safety Glasses
Hearing
Protection
Severity Table
MD 510
F000-HS-HSSTA-2002
Examples
Make
connections
at ground
structure
to eliminate
height.level before erecting a
Substitution
(Replace the materials/process
hazardous
one) with a less
Severity
Level
Catastroph
ic
000.653.F0100
Form Job
Safety Analysis
Reduce energy,
such as speed, force, amperage,
pressure
and temperature.
Secondary Containment
Barriers
Improved
Lighting
High Visibility
Paint
Respirator
High visibility vest
People
Multiple
or
single
fatality
Impact
Environment/Community
Long term
impact
to publicity/media
air,
surface/ground
water,
or soil;
or area/
Wide
spread
areas
including
offsite
community
affected;
orExtensive
adverse
coverage
Equipment/Property
Extensiveimpacts;
losses
oforLosses
high
value
equipment/property;Major
schedule
exceeding
1M
USD;
orSignificant
unplanned
financial
impacts to
business unit.
table
Likeliho
Proba
Chances
od Likelihood
bility
of100
Level
Occurren
ce
Very
2
1 in
Likely
5 1x10
Injury
or illness
resulting
in total
permanent
or
impartial
disability
Injury or illness
resulting
in
temporary
disability
or loss
of
function.
Injury
or illness
requiring
medical
attention.
Injury
or illness
requiring
first
aid only.
Lasting
(upto
toregulatory
one
year)impact
toOffsite
air,
surface/ground
water,
or authorities;
soil;
or
area/community
affected;
or events
that
reportable
or are
some
adverse
publicity/media
coverage.
Temporary
(up
towater,
one
impacts
to air,
surface/
ground
or
soil;
or or
significant
area
of the
project
sitemonth)
affected,
Breach
of
regulatory
requirement
or limit;
or
potential
for
adverse
Short-term
(up
to
onepublicity/media.
day)
impact
toand
air,
surface/
ground
water,
or
soil;
or
very
small
are
within
the
project
site
affected;
no
potential
for
adverse
publicity
or
media
coverage.
No
direct
impact
to
air,
surface/ground
water,
or
soil;
or
effects
restricted
within
the buildings
or containment
structures;
and
no potential
for adverse publicity/media
coverage.
Losses
of exceeding
equipment/property
that
cannot
be readily
replaced;
or losses
100k
USDon
or
significant
unplanned
impact
project
budget/schedule.
Loss of replaced;
equipment
that
can be
readily
or
losses
exceeding
10k
USD,
or
significant
unplanned
impact
on
project
budget.
Damage
to
equipment/
property
that
can
be
repaired
within
a
reasonable
timeframe;
exceeding
1k
USD
or
minor
impact
on the
budget. or losses
No
impact
on
equipment
functionality;
minor
cosmetic
damage;by
or
repair cost
easily
covered
normal
project
operation
budget.
Likely
Possibl
e
Unlikel
y
Very
Unlikel
y
4
3
2
1
3
1x10
4
1x10
5
1x10
6
1x10-
1 in 1,000
1 in 10,000
1 in 100,000
1 in
1,000,000
Seve
rity
Ver
Me
Ver
Ver
VerOverall Risk Rating
Hig
y
RiskPos
Matrix
y
Unli
Like
y
diu
sibl
ly
Like
y
Low
h
Hig
Catast Unli kely
e
m
kely
2
4
ly
rophic 16
3
32 48
64 80
Critica
Low 4-7
16h
1
5
8
16
24
32
40
Major
8-l -16
Note: Site/Construction
8
4
8 12 16 20
Moder
0-3
31 324
000.653.F0100
Form Job
MD 510
F000-H
Safety
Analysis
STA-2002
2
4
6
8
10
15
JOB
SAFETY
ANALYSIS
#
1
Minor
Manager
must
ate - 2
1
2
3
4
5
80Date:
Section
1 General
Information
Emergency Contact Name
Prepared
Jesus
B. Valdez
New __ Revised
By:
__
-1
Primary:
Liu Lian
JSA TITLE: personally review any
HOTWORK(GRINDING,
CUTTING, AN
WELDING)
Contact
Description:
Activities which has the highest probability to produce spar
Number:
items with a High or
Project HSE:
Jesus B. Valdez
High
risk
Contact
Location: Very Umm
Wualresidual
Package 6.15 TLUL
Laydown and Site.
Number:
Tools
Grinder, Oxy-Acetylene
Torch,and
Generators,
Welding Machine
Equipment
Used:and
score,
approve
by
Section
2
Does
this
job
requires
any
of
the
following
operations?
Yes
Yes
Areal Lift
Hazardous
Energy
Lead
Work
Respiratory
Control
hazards
signing
this
form. Yes
Asbestos
work
Hazardous
Materials
Limited
Roof
work
communication
Confined
Space
Hazardous
waste
Loading/Unloading
Site/Vehicle
traffic
operations
Material
Electrical
Hazards
X
Heavy
Equipment
X
Noise
exposure
X
Extreme
temperature
Emergency
Shutdown
High
Energy
Potentials
Powered
Industrial
Trucks
Excavation/Trenching
X
Hoisting
Rigging
and
Process
Cranes
instability/upset
First Line
Break
Hot
work
Radiation
area work
Grating/Floor
plate/Guardrail
Ladders
and
X
Remote
Location
Removal
Scaffolding
Section 3 AreYes
any of Task
these
Human Factors
to the Job?X
Human
Nature
Yes
Organizational
Demands
Yes Applicable
Work
Yes
Factors
Environment
Assumptions
Emphasis
on
High
workload
Changes
(inaccurate
schedule
(memory
departures
from
mental
picture)
requirement)
routine
Complacency
/
X
Lack
of
support
Interpretation
Confusing
Overconfidence
for
stop
work
requirement
display
or
authority
controls
Distraction
X
Personality
Irrecoverable
Hidden
system
Conflicts
acts
response
Habit Patterns
Poor
Lack
of or
Lack of
Communication
Unclear
Alternative
with
peers/
standards
indication
Supervisor
Inaccurate
risk
Unclear
goals,
Unexpected
perception
roles and
equipment
responsibilities
conditions
Limited
short
Workarounds/
term
memory
OOS
instruments
Mental
Shortcuts(bias
es)see)
Mindset(turne
d to
Stress(Limits
attention)
Maintenance/Chan
gesalone
Working
Work
at
height(1.5m)
Others
Individual
Capabilities
Hazardous
attitude
for
critical
task
Illness
fatigue
Imprecise
communication
habits
Indistinct
problem-solving
skills
Lack
of
knowledge
(Mental
Lackmode)
of
proficiency/
inexperience
Unfamiliarity
with
the
task/
first
time
Hazards
1.1
Unclear
information
1.2
Incomplete
STA
2.1
Sharp
Objects
2.22.3
Broken
tools
Broken
Equipment
2.4
Unauthorized
Personnel
Transportatio
n3.
of
Materials
3.
General
Hotwork
activities
3.1
Falling
objects
3.2
Trafficand
Hazards
3.3
Loading
Unloading
of
materials
3.1
hot
surfaces
3.2 pinch
sparks
3.3
points
3.4 slips/
fire hazards
3.5
trips/
falls
3.6
materials
3.7 scattered
Equipment
failure
/ electric
shock
Name
Lu Hongxing
Wang
Haitao
SEG Management
Position
Project
Manager
HSE Manager