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E

Small Tool Instruments and


Reference Gages

INDEX
Gage Blocks

Gage Blocks
Metric Rectangular Gage Block Set
Inch Rectangular Gage Block Set
Micrometer Inspection Gage Block Sets
Bore Gage Calibration Kit
Individual Metric Rectangular Gage Block
Individual Inch Rectangular Gage Block
Rectangular Gage Block with CTE
Rectangular Gage Block Accessories
Metric Square Gage Block Set
Inch Square Gage Block Set
Individual Metric Square Gage Block
Individual Inch Square Gage Block
Square Gage Block Accessories
Ceraston
Maintenance Kit for Gage Block
Step Master
Made-to-order Block & Reference
Gage Block Comparator GBCD-250
Gage Block Comparator GBCD-100A
Height Masters
Height Master
Digital Height Master
Riser Blocks
Auxiliary Block Kit
Universal Height Master
High Accuracy Check Master HMC-H
CERA Straight Master SM-C
Square Master
Reference Gages
Standard Scales
Working Standard Scales
High Precision Square
Spring Dividers and Calipers
Combination Square Set
Steel Rules
Semi-Flexible Rules
Thickness Gages
Precision Levels
Digital Universal Protractor
Universal Bevel Protractor
Bevel Protractor
Radius Gages
Pitch Gages
Radius Gages-Sets
Digital Protractor
Digital Hand Tachometers
Bench Center
Granite Surface Plate
Granite Surface Plate Accessories
Black Granite Surface Plate
Steel Stands

Height Master

Reference Gages

Granite Surface
Plates & Bench
Comparator

CERA/Steel
Combination
Gage Block Sets

Step Master

ZERO CERA BLOCK

Ceramic
Straight
Master

E-1

E-2-4
E-5,6
E-7
E-8
E-8
E-9,10
E-11
E-12
E-13-15
E-16
E-17
E-18
E-19
E-20,21
E-22
E-22
E-23
E-23
E-24
E-24
E-25
E-26
E-27
E-27
E-28
E-29
E-30
E-31
E-32
E-32
E-33
E-33
E-34
E-35,36
E-36
E-37
E-37
E-38
E-39
E-39
E-40
E-40
E-41
E-42
E-43
E-44
E-44
E-45
E-46

Gage Block

Selecting Gage Blocks

SERIES 516
FEATURES

Precision gage blocks are the primary


standards vital to dimensional quality control
in the manufacture of parts. Mitutoyo offers

a complete selection of gage blocks available


in a choice of rectangular or square, metric
or inch and steel or CERA (ceramic) types.

Accuracy
Gage blocks offered by an all-round precision measuring machine manufacturer, Mitutoyo,
guarantee such a high accuracy that users can use them without anxiety. Needless to say,
Mitutoyo has established a traceability system for our measurement products, up to the
Metrology Management Center of the National Institute of Advanced Industrial Science and
Technology (AIST) and we have been certified by the Japanese government as an accredited
laboratory.

U -iiV}>}iLV>VV`>ViiVL>
range required. If a large length is required, add a long
block set.
U -iiV}>}iLV>VV`>Viii}
step required. Add wear block sets if necessary.
U v>iV>}>>}iLiv}>}iLV
selected, the number of combination gage blocks required
for a length is reduced and the number of combinations is
increased. The accuracy will be retained and damage will
be reduced.
U /iiVwV}>}iLVivViiiV>`
caliper inspection is available.
U v}ii}ii>i`]>}``i>
purchase discrete gage blocks.
U /iL>i`}>}iLV]V>iiL>ivi
minimum length step as 2mm, are easy to handle and will
not warp, as compared to the 1mm-based gage blocks.

Wringing
The lapping technique is one of Mitutoyos specialties. Our advanced lapping technique,
developed for more than a half century, enables us to achieve the best flatness and surface
roughness needed for gage blocks and realize a great wringing force.

Abrasion Resistance and Dimensional Stability


High-carbon high-chrome steel is employed to sufficiently satisfy a variety of material
characteristics required for gage blocks. A high degree of hardness, obtained by our heat
treatment technology and that reassures users, as well as methodically repeated heat
treatment, have successfully reduced deterioration change over time to the minimum.

CERA Blocks

Rectangular Block
Gage Size
Up to 2
Over .2 up to 40
Up to 10mm
Over 10mm up to
1000mm

Face Width (A)


1.181
1.378
30mm
35mm

Face Depth (B)


.355
.355
9mm
9mm

Gage Size
Face Width (C)
Inch (up to 40)
.95
Metric (up to 1000mm) 24.1mm

Face Depth (D)


.95
24.1mm

CERA blocks, made of ceramic materials with


superior surface quality, that were developed by
Mitutoyos ultra precision machining techniques
solve all problems that the steel gage block had.

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1. Corrosion-Resistant
Anti-corrosion treatment is not required when
handled normally (i.e. with fingers), resulting
in simple maintenance and storage.
2. No Burrs Caused by Dents, etc.
Since the CERA Block is very hard, it will not
scratch and is highly resistant to burrs. If a
burr is formed, it can easily be removed with a
ceramic deburring stone (Ceraston).

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3. Abrasion Resistant
CERA Blocks have 10 times the abrasion
{
resistance of steel gage blocks.
4. Dimensional Stability

CERA Blocks are free from dimensional


change over time.

5. Marking

{
The black characters, indicating the
nominal length, are inscribed by laser and are
clearly visible against the white surface of the
block.

E-2

Square Block

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/}i
V>L`i

, V

n
v>i

Grade and Application


Refer to the following table to select the gage block grade
according to usage.
Applications
Workshop use U}>`Vi
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U
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Inspection use UiV}iV>V>>]
tools, etc.
U
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U
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Calibration use U
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blocks for workshop
U
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blocks for inspection
U
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instruments
Reference use U
iV}i>VV>Vv}>}i
blocks for calibration
U>V>`iVii>V

Grade
AS-1 or
AS-2
0 or AS-1
0 or AS-1
00 or 0
K or 00

Grade AS-1:
These gage blocks are intended for shop floor use
to set and calibrate fixtures as well as precision
instruments.
Grade 0:
This grade is used within an inspection area to verify
the accuracy of plug and snap gages as well as for
setting electronic measuring devices.
Grade 00:
These higher accuracy gages are intended for use
within a controlled environment by skilled inspection
staff. Mainly used as reference standards for setting
high precision measuring equipment and for the
calibration of lower grade gage blocks.
Grade K:
Gage blocks of this accuracy are intended for use
within a temperature controlled inspection room or
calibration laboratory. They should be used as masters
with certificates against other gage blocks which are
calibrated by comparison.
Combination of a Required Length

Multiple combinations of gage blocks can be used to make a


required length. Care should be exercised in the following
points.
1. Use as few gage blocks as possible to obtain the required
length. (= Select thick gage blocks whenever possible.)
2. Select gage blocks starting with the one that has least
significant digit required, and then work up to ones with
more significant digits.
3. There are multiple combinations for the integer part of
a length. To prevent wear as much as possible, do not
always use the same gage blocks.
Example combination
Required length = 45.6785mm
For the 1mm-based gage block set (112 pcs.)
1.0005
1.008
1.17
17.5
+ 25
45.6785mm
For the 2mm-based gage block set (112 pcs.)
2.0005
2.008
2.17
14.5
+ 25
45.6785mm

6. Anti-magnetic Nature Keeps Away


Steel Powders
7. High wringing force
An even, dense tissue can maintain a
strong wringing force.
8. Material of CERA block
Material
Property
Hardness (HV)
Coefficient of thermal expansion (10-6/K)
Flexural strength by 3-point bending (MPa)
>Vi}iV*>U1/2)
Youngs modulus x104 (MPa)
Poissons ratio
Specific gravity
/i>V`V7U

CERA Block
(ZrO2)
1350
9.30.5
1270
7
20.6
0.3
6.0
2.9

9. Closest Expansion Coefficient to Steel


The thermal expansion coefficient of a
CERA Block is quite similar to that of a
steel gage block.
10. Highly Resistant Against Drops and
Other Shocks
The CERA Block material is one of the
toughest ceramics materials. It is extremely
difficult to crack under normal use.

Steel
(Fe)
800
10.80.5
1960
120
20.6
0.3
7.8
54.4

Carbide
(WC-Co)
1650
5.51.0
1960
12
61.8
0.2
14.8
79.5

vviiVi
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Silicon nitride
(Si3N4)
1500
2
580
6.5
28.4
0.3
3.2
16.7
-V`i

/}iV>L`i

, V

Features of Square Gage Blocks


1. Perfect wringing is possible using the center hole.
After wringing the square gage blocks, an optional tie rod
can be inserted through the center hole to fix the blocks
using a screw.
2. A height reference standard can easily be made.
A precision height reference standard can be made easily
and inexpensively using accessories such as the plain jaw
and block base.
3. A dedicated inspection jig can be easily be made.
A dedicated inspection jig for periodic inspection of
instruments can be made easily and inexpensively.
4. A wide measuring surface with cross section
dimensions of [24.1 x 24.1mm / .95 x .95]
is available.
A square gage block can retain stable orientation both
longitudinally and laterally. A wide range of application
measurements can be made, including cutting tool
positioning, angle measurement with a sine bar, taper
measurement with a roller, and inspection of depth
micrometers.

Long and Ultra-Thin Gage Blocks


Mitutoyo offers extra thin gage blocks from 0.10 mm
to 0.99 mm (increments of 0.01 mm) as well as long
gage blocks up to 1,000 mm as standard products.

E-3

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vviiVii`iLiii
i>i>>`ii>>i
L>i`ii>}iiVi
>i}v>i>Vii>i

Gage Block
SERIES 516

Accuracies of Mitutoyo Gage Blocks


All Mitutoyo gage blocks meet or exceed all known specifications. The flatness, parallelism and surface finish necessary to
achieve the required accuracies are the same as or better than government requirements.

ASME (American Society of Mechanical Engineers) Deviations and Tolerance


on Length for Metric and inch Gage Blocks: ASME B89.1.9-2002 (USA)
Calibration Grade K

Grade 00

Grade 0

Grade AS-1

Grade AS-2

Limit
Limit
Limit
Limit
Limit
Nominal
Deviations
Deviations
Deviations
Deviations
Deviations
Length Range of Length Tolerance for of Length Tolerance for of Length Tolerance for of Length Tolerance for of Length Tolerance for
l n in inches at any Point the Variation at any Point the Variation at any Point the Variation at any Point the Variation at any Point the Variation
From Nominal In Length
From Nominal In Length From Nominal In Length From Nominal In Length From Nominal In Length
tv in.
tv in.
tv in.
tv in.
Length
Length
Length
Length
Length
tv in.
te in.
te in.
te in.
te in.
te in.

ln .05
.05 ln .4
.45 ln 1
1 ln 2
2 ln 3
3 ln 4
4 ln 5
5 ln 6
6 ln 7
7 ln 8
8 ln 10
10 ln 12
12 ln 16
16 ln 20
20 ln 24
24 ln 28
28 ln 32
32 ln 36
36 ln 40

12
10
12
16
20
24
32
32
40
40
48
56
72
88
104
120
136
152
160

2
2
2
2
2
3
3
3
4
4
4
4
5
6
6
7
8
8
10

Calibration Grade K
Nominal
Length
Range
l n in mm
ln 0.5
0.5 ln 10
10 ln 25
25 ln 50
50 ln 75
75 ln 100
100 ln 150
150 ln 200
200 ln 250
250 ln 300
300 ln 400
400 ln 500
500 ln 600
600 ln 700
700 ln 800
800 ln 900
900 l n
1000

4
3
3
4
5
6
8
8
10
10
12
14
18
20
25
30
34
38
40

2
2
2
2
3
3
3
3
4
4
4
4
5
6
6
7
8
8
10

6
5
6
8
10
12
16
16
20
20
24
28
36
44
52
60
68
76
80

Grade 00

4
4
4
4
4
5
5
5
6
6
6
7
8
10
10
12
12
14
16

Grade 0

12
8
12
16
20
24
32
32
40
40
48
56
72
88
104
120
136
152
168

6
6
6
6
6
8
8
8
10
10
10
10
12
14
16
18
20
20
24

Grade AS-1

24
18
24
32
40
48
64
64
80
80
104
112
144
176
200
240
260
300
320

0.05
0.05
0.05
0.06
0.06
0.07
0.08
0.09
0.10
0.10
0.12
0.14
0.16
0.18
0.20
0.20
0.25

0.10
0.07
0.07
0.10
0.12
0.15
0.20
0.25
0.30
0.35
0.45
0.50
0.65
0.75
0.85
0.95
1.00

0.05
0.05
0.05
0.06
0.06
0.07
0.08
0.09
0.10
0.10
0.12
0.14
0.16
0.18
0.20
0.20
0.25

0.14
0.12
0.14
0.20
0.25
0.30
0.40
0.50
0.60
0.70
0.90
1.10
1.30
1.50
1.70
1.90
2.00

E-4

0.10
0.10
0.10
0.10
0.12
0.12
0.14
0.16
0.16
0.18
0.20
0.25
0.25
0.30
0.30
0.35
0.40

0.30
0.20
0.30
0.40
0.50
0.60
0.80
1.00
1.20
1.40
1.80
2.20
2.60
3.00
3.40
3.80
4.20

0.16
0.16
0.16
0.18
0.18
0.20
0.20
0.25
0.25
0.25
0.30
0.35
0.40
0.45
0.50
0.50
0.60

A Certificate of Inspection is furnished with all Mitutoyo


gage blocks with a serial number on the case and an
identification number on each block. The deviation of
each block is registered. For this inspection, each gage
block is measured relative to the upper level master
using a gage block comparator. Grade K gage blocks
are manufactured by absolute measurement using an
interferometer. The gage block set and discrete gage
block are supplied with a Certificate of Calibration. The
Certificate of Calibration specifies the deviation from the
nominal length. (Comparative measurement, however, is
performed for all square gage blocks.)

12
12
12
12
14
14
16
16
16
16
18
20
20
24
28
28
32
36
40

Grade AS-2

Limit
Limit
Limit
Limit
Limit
Deviations
Deviations
Deviations
Deviations
Deviations
Tolerance
for
Tolerance
for
Tolerance
for
Tolerance
for
Tolerance for
of Length
of Length
of Length
of Length
of Length
at any Point the Variation at any Point the Variation at any Point the Variation at any Point the Variation at any Point the Variation
In Length From Nominal In Length From Nominal In Length From Nominal In Length
From Nominal
From Nominal In Length
tv m
tv m
tv m
tv m
tv m
Length
Length
Length
Length
Length
te m
te m
te m
te m
te m

0.30
0.20
0.30
0.40
0.50
0.60
0.80
1.00
1.20
1.4
1.80
2.20
2.60
3.00
3.40
3.80
4.20

Mitutoyo Gage Blocks and


Inspection Certificates

0.60
0.45
0.60
0.80
1.00
1.20
1.60
2.00
2.40
2.80
3.60
4.40
5.00
6.00
6.50
7.50
8.00

0.30
0.30
0.30
0.30
0.35
0.35
0.40
0.40
0.45
0.50
0.50
0.60
0.70
0.70
0.80
0.90
1.00

A Certificate of Accuracy, traceable to the NIST, is


furnished with each MITUTOYO gage block set and
individual block

Metric Rectangular Gage Block Set


SERIES 516 1mm Base Block Set

Steel 112-block set

Steel 103-block set

Steel 47-block set

Provided with Inspection Certificate

CERA 112-block set

CERA 56-block set

CERA/Steel combination
47-block set

SPECIFICATIONS
1mm Base Block Set
Blocks
per set

112
103
87
56

47

Order No.
Steel
516-531-56
516-937-26
516-938-26
516-939-26
516-940-26
516-533-56
516-941-26
516-942-26
516-943-26
516-944-26
516-535-56
516-945-26
516-946-26
516-947-26
516-948-26
516-536-56
516-953-26
516-954-26
516-955-26
516-956-26

CERA
516-541-56
516-337-26
516-338-26
516-339-26
516-340-26
516-542-56
516-341-26
516-342-26
516-343-26
516-344-26
515-543-56
516-345-26
516-346-26
516-347-26
516-348-26
516-544-56
516-353-26
516-354-26
516-355-26
516-356-26

Grade
K
00
0
AS-1
AS-2
K
00
0
AS-1
AS- 2
K
00
0
AS-1
AS- 2
K
00
0
AS-1
AS-2

516-537-56
516-957-26
516-958-26
516-959-26
516-960-26

516-545-56
516-357-26
516-358-26
516-359-26
516-360-26

K
00
0
AS-1
AS-2

Blocks included in set


Size
1.0005
1.001 - 1.009
1.01 - 1.49
0.5 - 24.5
25 - 100
1.005
1.01 - 1.49
0.5 - 24.5
25 - 100
1.001 - 1.009
1.01 - 1.49
0.5 - 9.5
10 - 100
0.5
1.001 - 1.009
1.01 - 1.09
1.1 - 1.9
1 - 24
25 - 100
1.005
1.01 - 1.09
1.1 - 1.9
1 - 24
25 - 100

E-5

Step

Qty.

0.01
0.5
25

1
9
49
49
4
1
49
49
4

0.001
0.01
0.5
10

9
49
19
10

0.001
0.01
0.5
25

0.001
0.01
0.1
1
25
0.01
0.1
1
25

1
9
9
9
24
4
1
9
9
24
4

Metric Rectangular Gage Block Set


SERIES 516 Long Block Set, Wear Block Set

Steel 8-block set

CERA 8-block set

SPECIFICATIONS
Long Block Set
Blocks
Order No.
per set
Steel

516-115-26
516-116-26
516-540-56
8
516-701-26
516-702-26
516-703-26

CERA
516-547-56
516-164-26
516-165-26
516-166-26
516-546-56
516-731-26
516-732-26
516-733-26

Grade
ASME
K
00
0
AS-1
K
00
0
AS-1

Blocks included in set


Size
Step
25-200
25

25
125 - 175
50
200 - 250
100
300 - 500

CERA 2-block set

Carbide 2-block

Qty.
8

3
2
3

7i>LV

SPECIFICATIONS
Wear Block Set
Blocks
Order No.
per set
Carbide
516-807-26
2
516-806-26
516-803-26
2
516-802-26

CERA
516-832-26
516-833-26
516-830-26
516-831-26

Grade
ASME
0
AS-1
0
AS-1

Blocks included in set


Size
Qty.
1
2
2

E-6

7i>
LV

Provided with Inspection Certificate

Inch Rectangular Gage Block Set

SERIES 516 Inch Block Set, Thin Block Set, Long Block Set, Wear Block Set
SPECIFICATIONS
Inch Block Set
Blocks
per set

Provided with Inspection Certificate

81
35

Order No.
Steel
516-549-56
516-901-26
516-902-26
516-903-26
516-904-26
516-550-56
516-913-26
516-914-26
516-915-26
516-916-26

Grade
CERA
516-557-56
516-301-26
516-302-26
516-303-26
516-304-26
516-558-56
516-313-26
516-314-26
516-315-26
516-316-26

Steel/CERA

516-302-27**

K
00
0
AS-1
AS-2
K
00
0
AS-1
AS-2

Blocks included in set


Size
Step
.0001
.1001 .1009
.001
.101 .149
.05
.05 .95
1
1-4

Qty.
9
49
19
4

.10005
.1001 .1009
.101 .109
.11 .19
.1 - .3
.5, 1, 2, 4

1
9
9
9
3
4

** CERA blocks are adopted for frequently-used blocks.


81-block set: All are CERA blocks. Except 2, 3, and 4 are Steel blocks

SPECIFICATIONS
Thin Block Set
Blocks
per set

28
10

Order No.
Steel
516-551-56
516-917-26
516-918-26
516-919-26
516-920-26
516-926-26
516-927-26

Grade
CERA

K
00
0
AS-1
AS-2
0
AS-1

Blocks included in set


Size
Step
.02005
.0001
.0201 .0209
.001
.021 .029
.01
.01 .09

Qty.
1
9
9
9

.005 - .050

10

.005

SPECIFICATIONS
Long Block Set
Blocks
per set

8
8

Order No.
Steel
516-126-26
516-127-26

516-712-26
516-713-26

Grade
CERA
516-176-26
516-177-26
516-564-56
516-741-26
516-742-26
516-743-26

0
AS-1
K
00
0
AS-1

Blocks included in set


Size
Step
1-8
1

Qty.
8

5-7
8, 10, 12
16, 20

3
3
2

1
2
4

SPECIFICATIONS
Wear Block Set
Blocks
per set

2
2

Order No.
Carbide
516-809-26
516-808-26
516-805-26
516-804-26

Grade
CERA
516-836-26
516-837-26
516-834-26
516-835-26

0
AS-1
0
AS- 1

Blocks included in set


Size
Qty.
.05
2
.1

E-7

.0001
.001
.01
.1

Micrometer Inspection Gage Block Sets


SERIES 516

U
>Liwi`>iiv}>}iLVLi
used for micrometer inspection.
U
>Lii>i`LiV>>`
horizontal posture.

U*>>ii>i`L>>V}i
optical parallel (optional accessory) to the
GB set.

Micro Checker

SPECIFICATIONS
Metric
Order No.
Applicable gage
block set
Applicable gage
block size (mm)

Inch/Metric

Micro Checker (holder only)


516-607
516-106-26, 516-107-26,
516-156-26, 516-157-26
2.5, 5.1, 7.7, 10.3, 12.9, 15, 17.6,
20.2, 22.8, 25

Metric Block Set


Blocks
Order No.
per set
Steel
516-103-26
10
516-101-26
516-106-26
10
516-107-26
Inch Block Set
Blocks
Order No.
per set
Steel
516-552-56
10
516-921-26
516-922-26
516-923-26
516-529-26*
10

516-554-56
516-929-26
516-930-26
516-931-26

516-934-26
516-935-26
* For QuantuMike

CERA
516-152-26
516-153-26
516-156-26
516-157-26

Order No.
Applicable gage
block set
Applicable gage
block size (inch)

Micro Checker (holder only)


516-608
516-921-26, 516-922-26,
516-923-26, 516-321-26,
516-322-26, 516-323-26
.105, .210, .315, .420, .5, .605,
.815, .920

Grade

Blocks included in set

0
AS- 1
0
AS-1

1.00, 1.25, 1.50, 2, 3, 5, 10, 15, 20, 25mm


2.5, 5.1, 7.7, 10.3, 12.9, 15, 17.6, 20.2, 22.8, 25mm
U"V>>>ir

Grade
CERA
516-559-56 K
516-321-26 00
516-322-26 0
516-323-26 AS-1
516-319-26* 0

Blocks included in set

516-561-56
516-333-26
516-334-26
516-335-26
516-563-56
516-329-26
516-330-26
516-331-26

.0625, .100, .125, .200, .250, .300, .500, 1, 2


U"V>>>irx

K
00
0
AS- 1
K
00
0
AS- 1

.105, .210, .315, .420, .500, .605, .710, .815, .920,


1
U"V>>>irx
.087, .189, .307, .409, .472, .598, .669, .772, .890,

U"V>>>irx

.0625, .100, .125, .200, .250, .300, .500, 1, 2

Bore Gage Calibration Kit


SERIES 516

SPECIFICATIONS
Blocks
per set

Order No.
Carbide
516-120-26

Grade
0

Blocks included in set


Size
.04, .08, .16, .2, .4, .8, 1, 2, 3
619018 (plain jaw 2 pc. set) and 619004 (160mm holder)

E-8

(Gage Blocks are optional)

Individual Metric Rectangular


Gage Block
FEATURES
Uv}ii}ii>i`]>}`
idea to purchase discrete gage blocks.
U >V}>}iLVi`>
iwV>iv
Inspection.
U >V>`i}>}iLVv- >`>`
specially supplied with a Certificate of Calibration
which certificates that the gage block was
manufactured through interferometry.
Suffix Number for Selecting Standard
and Certificate Provided
ASME
Grade
K
00
0
AS-1
AS- 2

SPECIFICATIONS
Metric Block
Length (mm)

Steel, CERA
-516**
-521*
-531*
-541*
-551*

* provided with Inspection Certificate


** provided with Calibration Certificate and Inspection
Certificate
Example: 611821-521
0.1mm gage block in grade 00.
We make custom length gage block length:
0.1-1000mm

Inspection Certificate

0.1
0.11
0.12
0.13
0.14
0.15
0.16
0.17
0.18
0.19
0.2
0.21
0.22
0.23
0.24
0.25
0.26
0.27
0.28
0.29
0.3
0.31
0.32
0.33
0.34
0.35
0.36
0.37
0.38
0.39
0.4
0.41
0.42
0.43
0.44
0.45
0.46
0.47
0.48
0.49
0.5
0.51
0.52

Order No.
Steel
611821
611860
611861
611862
611863
611822
611864
611865
611866
611867
611823
611868
611869
611870
611871
611824
611872
611873
611874
611875
611825
611876
611877
611878
611879
611826
611880
611881
611882
611883
611827
611884
611885
611886
611887
611828
611888
611889
611890
611891
611506
611892
611893

Length (mm)
CERA

613506

0.53
0.54
0.55
0.56
0.57
0.58
0.59
0.6
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.7
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.8
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.9
0.91
0.92
0.93
0.94
0.95

Order No.
Steel
611894
611895
611896
611897
611898
611899
611900
611901
611902
611903
611904
611905
611906
611907
611908
611909
611910
611911
611912
611913
611914
611915
611916
611917
611918
611919
611920
611921
611922
611923
611924
611925
611926
611927
611928
611929
611930
611931
611932
611933
611934
611935
611936

E-9

Length (mm)
CERA

0.96
0.97
0.98
0.99
0.991
0.992
0.993
0.994
0.995
0.996
0.997
0.998
0.999
1
1.0005
1.001
1.002
1.003
1.004
1.005
1.006
1.007
1.008
1.009
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.1
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19

Order No.
Steel
611937
611938
611939
611940
611551
611552
611553
611554
611555
611556
611557
611558
611559
611611
611520
611521
611522
611523
611524
611525
611526
611527
611528
611529
611561
611562
611563
611564
611565
611566
611567
611568
611569
611570
611571
611572
611573
611574
611575
611576
611577
611578
611579

CERA

613551
613552
613553
613554
613555
613556
613557
613558
613559
613611
613520
613521
613522
613523
613524
613525
613526
613527
613528
613529
613561
613562
613563
613564
613565
613566
613567
613568
613569
613570
613571
613572
613573
613574
613575
613576
613577
613578
613579

E-10

Length (mm)
CERA

613642

613613
613643
613614
613644
613615
613850
613645
613616
613646
613617
613647
613851
613618
613648
613619
613649
613671
613852
613650
613621
613651
613622
613652
613853

13
13.5
14
14.5
15
15.5
16
16.5
17
17.5
17.6
18
18.5
19
19.5
20
20.2
20.5
21
21.5
22
22.5
22.8
23
23.5
24
24.5
25
25.25
30
35
40
41.3
45
50
60
70
75
80
90
100
125
131.4
150
175
200
250
300
400
500
600
700
750
800
900
1000

Order No.
Steel
611623
611653
611624
611654
611625
611655
611626
611656
611627
611657
611854
611628
611658
611629
611659
611672
611855
611660
611631
611661
611632
611662
611856
611633
611663
611634
611664
611635
611754
611673
611755
611674
611857
611756
611675
611676
611677
611801
611678
611679
611681
611802
611858
611803
611804
611682
611805
611683
611684
611685
611840
611841
611842
611843
611844
611845

CERA
613623
613653
613624
613654
613625
613655
613626
613656
613627
613657
613854
613628
613658
613629
613659
613672
613855
613660
613631
613661
613632
613662
613856
613633
613663
613634
613664
613635
613754
613673
613755
613674
613857
613756
613675
613676
613677
613801
613678
613679
613681
613802
613858
613803
613804
613682
613805
613683
613684
613685

Metric Wear Block


Length (mm)
1
2

Order No.
Tungsten carbide
612611
612612

DIMENSIONS
Unit: mm
Nominal length:
0.1mm - 5.5mm

Length

-0.05
-0.2

Nominal
Value
Measuring
face

0
30 -0.3

2.17
2.18
2.19
2.2
2.21
2.22
2.23
2.24
2.25
2.26
2.27
2.28
2.29
2.3
2.31
2.32
2.33
2.34
2.35
2.36
2.37
2.38
2.39
2.4
2.41
2.42
2.43
2.44
2.45
2.46
2.47
2.48
2.49
2.5
2.6
2.7
2.8
2.9
3
3.5
4
4.5
5
5.1
5.5
6
6.5
7
7.5
7.7
8
8.5
9
9.5
10
10.3
10.5
11
11.5
12
12.5
12.9

Order No.
Steel
611717
611718
611719
611720
611721
611722
611723
611724
611725
611726
611727
611728
611729
611730
611731
611732
611733
611734
611735
611736
611737
611738
611739
611740
611741
611742
611743
611744
611745
611746
611747
611748
611749
611642
611750
611751
611752
611753
611613
611643
611614
611644
611615
611850
611645
611616
611646
611617
611647
611851
611618
611648
611619
611649
611671
611852
611650
611621
611651
611622
611652
611853

92123

Serial
number
Nominal length:
6mm - 10mm

9 -0.05
-0.2

Length

mm

Nominal
Value

0
30 -0.3

Length (mm)
CERA
613580
613581
613582
613583
613584
613585
613586
613587
613588
613589
613590
613591
613592
613593
613594
613595
613596
613597
613598
613599
613600
613601
613602
613603
613604
613605
613606
613607
613608
613609
613641
613516
613517
613518
613519
613612

92123

Serial
number

Measuring
face
Nominal length:
10.3mm - 100mm

9 -0.05
-0.2

Length

mm

0
35 -0.3

1.2
1.21
1.22
1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.3
1.31
1.32
1.33
1.34
1.35
1.36
1.37
1.38
1.39
1.4
1.41
1.42
1.43
1.44
1.45
1.46
1.47
1.48
1.49
1.5
1.6
1.7
1.8
1.9
2
2.0005
2.001
2.002
2.003
2.004
2.005
2.006
2.007
2.008
2.009
2.01
2.02
2.03
2.04
2.05
2.06
2.07
2.08
2.09
2.1
2.11
2.12
2.13
2.14
2.15
2.16

Order No.
Steel
611580
611581
611582
611583
611584
611585
611586
611587
611588
611589
611590
611591
611592
611593
611594
611595
611596
611597
611598
611599
611600
611601
611602
611603
611604
611605
611606
611607
611608
611609
611641
611516
611517
611518
611519
611612
611690
611691
611692
611693
611694
611695
611696
611697
611698
611699
611701
611702
611703
611704
611705
611706
611707
611708
611709
611710
611711
611712
611713
611714
611715
611716

Nominal
Value

92123

Serial
number

Measuring
face
Nominal length 125mm - 1000mm
Length

9 -0.05
-0.2
x0.211

Nominal
Value

2-10

x0.211

125
mm

0
35 -0.3

Length (mm)

92123

Measuring
face

Airy line
25 0.5

Serial
number

25 0.5

Suffix Number for Selecting Standard


and Certificate Provided
ASME
Grade
K
00
0
AS-1
AS-2

Individual Inch Rectangular Gage


Block
SPECIFICATIONS

Steel, CERA
-516**
-521*
-531*
-541*
-551*

Inch Block

* provided with Inspection Certificate


** provided with Calibration Certificate and
Inspection Certificate
Example: 611310-521
}>}iLV}>`i
We make custom length gage block length:
{

Inspection Certificate

DIMENSIONS

Unit: Inch

Nominal length:
.004 - .25

-.002
.354 -.008

Length

0
1.181 -.012

Nominal
Value
Measuring
face
92123

Serial
number
.354 -.002
-.008

Length

mm

0
1.181 -.012

Nominal length:
.3 - 4

Nominal
Value

92123

Serial
number

Measuring
face
Nominal length:
.45 - 4

-.002
.354 -.008

0
1.378 -.012

Length

mm

Nominal
Value

92123

Serial
number

Measuring
face
Nominal length 5 - 20
Length

.354 -.002
-.008
Nominal
Value

2-10

x0.211

0
1.378 -.012

x0.211

92123

Measuring
face .984.02

Order No.
Steel
.004
611304
.005
611305
.006
611306
.007
611307
.008
611308
.009
611309
.01
611310
.011
611311
.012
611312
.013
611313
.014
611314
.015
611315
.016
611316
.017
611317
.018
611318
.019
611319
.02
611320
.02005
611240
.0201
611231
.0202
611232
.0203
611233
.0204
611234
.0205
611235
.0206
611236
.0207
611237
.0208
611238
.0209
611239
.021
611321
.022
611322
.023
611323
.024
611324
.025
611325
.026
611326
.027
611327
.028
611328
.029
611329
.03
611330
.031
611331
.03125 (1/32) 611101
.032
611332
.033
611333
.034
611334
.035
611335
.036
611336
.037
611337
.038
611338
.039
611339
.04
611340
.041
611341
.042
611342
.043
611343
.044
611344
.045
611345
.046
611346
.046875 (3/64) 611102
.047
611347
.048
611348
.049
611349
.05
611105

Airy line

Serial
number

.984.02

Order No.
Steel
.06
611106
.0625
611303
.07
611107
.078125 (5/64) 611103
.08
611108
.09
611109
.09375 (3/32) 611104
.1
611191
.100025
611111
.10005
611135
.100075
611112
.1001
611121
.1002
611122
.1003
611123
.1004
611124
.1005
611125
.1006
611126
.1007
611127
.1008
611128
.1009
611129
.101
611141
.102
611142
.103
611143
.104
611144
.105
611145
.106
611146
.107
611147
.108
611148
.109
611149
.109375 (7/64) 611110
.11
611150
.111
611151
.112
611152
.113
611153
.114
611154
.115
611155
.116
611156
.117
611157
.118
611158
.119
611159
.12
611160
.121
611161
.122
611162
.123
611163
.124
611164
.125
611165
.126
611166
.127
611167
.128
611168
.129
611169
.13
611170
.131
611171
.132
611172
.133
611173
.134
611174
.135
611175
.136
611176
.137
611177
.138
611178
Length (inch)

Length (inch)

CERA

613103

613104

613105

E-11

Length (inch)
CERA

613303

613100

613101
613191
613110
613135
613111
613121
613122
613123
613124
613125
613126
613127
613128
613129
613141
613142
613143
613144
613145
613146
613147
613148
613149
613102
613150
613151
613152
613153
613154
613155
613156
613157
613158
613159
613160
613161
613162
613163
613164
613165
613166
613167
613168
613169
613170
613171
613172
613173
613174
613175
613176
613177
613178

.139
.14
.141
.142
.143
.144
.145
.146
.147
.148
.149
.15
.16
.17
.18
.19
.2
.21
.25
.3
.315
.35
.375 (3/8)
.4
.420
.45
.5
.55
.6
.605
.65
.7
.710
.75
.8
.815
.85
.9
.920
.95
1
2
3
4
5
6
7
8
10
12
16
20

Order No.
Steel
611179
611180
611181
611182
611183
611184
611185
611186
611187
611188
611189
611115
611116
611117
611118
611119
611192
611221
611212
611193
611209
611213
611113
611194
611210
611214
611195
611215
611196
611211
611216
611197
611220
611217
611198
611226
611218
611199
611227
611219
611201
611202
611203
611204
611205
611206
611207
611208
611222
611223
611224
611225

CERA
613179
613180
613181
613182
613183
613184
613185
613186
613187
613188
613189
613115
613116
613117
613118
613119
613192
613221
613212
613193
613209
613213
613112
613194
613210
613214
613195
613215
613196
613211
613216
613197
613220
613217
613198
613226
613218
613199
613227
613219
613201
613202
613203
613204
613205
613206
613207
613208
613222
613223
613224
613225

Inch Wear Block


Length (inch)
.05
.1

Order No.
Tungsten carbide
612105
612191

Rectangular Gage Block with CTE


Gage Blocks with Thermal Expansion Coefficient Data
FEATURES
Uvviii}>}iLVii
and ceramic) which are superior to the K
class blocks, with their quality supported
by Mitutoyos best technologies.

double-faced interferometer (DFI)

U
i>}>VV>ii>
expansion coefficient measured with a
high accuracy double-faced interferometer
(DFI).
U/i}>VV>V}>}iLV
interferometer (GBI) guarantees a high
dimensional accuracy.
UMitutoyo offers rectangular gage blocks,
having nominal values from 100 to 500mm
Grade: K class in ASME
Uncertainty of thermal expansion coefficient:
0.035 x 10-6/K (k = 2)
Uncertainty of dimension measurement:
30nm (k = 2), for 100mm block

SPECIFICATIONS
Order No. Steel
611681-51B
611802-51B
611803-51B
611804-51B
611682-51B
611805-51B
611683-51B
611684-51B
611685-51B

ASME
Grade K

Steel, CERA
-51B

-51B: provided with JCSS Calibration Certificate and


Inspection Certificate

Inspection Certificate

Metric Block with CTE


Length (mm)
100
125
150
175
200
250
300
400
500

* Suffix Number for Selecting Standard


and Certificate Provided

Inch Block with CTE


Order No. CERA
613681-51B
613802-51B
613803-51B
613804-51B
613682-51B
613805-51B
613683-51B
613684-51B
613685-51B

Length (inch)
4
5
6
7
8
10
12
16
20

Order No. Steel


611204-51B
611205-51B
611206-51B
611207-51B
611208-51B
611222-51B
611223-51B
611224-51B
611225-51B

Order No.CERA
613204-51B
613205-51B
613206-51B
613207-51B
613208-51B
613222-51B
613223-51B
613224-51B
613225-51B

ZERO CERA Blocks


U
ii>>i>i>
U/i>i>iii>i
and high specific rigidity (Young's modulus/
range 201C less than 1/500 that of steel
specific gravity)
(00.0210-6/K(20C))
UiV>V>}iL`i
and coefficient of thermal expansion
SPECIFICATIONS
Metric Blocks
Order No.
JIS/ISO/DIN
BS
617673-016 617673-116
617675-016 617675-116
617681-016 617681-116
617682-016 617682-116
617683-016 617683-116
617684-016 617684-116
617685-016 617685-116
617840-016 617840-116
617841-016 617841-116
617843-016 617843-116
617844-016 617844-116
617845-016 617845-116
516-771-60 516-771-61

E-12

ASME
617673-516
617675-516
617681-516
617682-516
617683-516
617684-516
617685-516
617840-516
617841-516
617843-516
617844-516
617845-516
516-771-66

Length (mm)
30
50
100
200
300
400
500
600
700
800
900
1000
Above set

Rectangular Gage Block Accessories


SERIES 516 For Gage Blocks over 100mm
Specially designed for the long gage blocks over
100mm which have two holes on the body for
coupling.

Accessories for gage blocks over 100mm


Order No. 516-605
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
3 pcs.
1 pc.
2 pcs.
1 pc.
1 pc.

Included in set
Holder A (619031)
Holder B (619032)
Holder C (619033)
Holder D (619034)
Holder E (619035)
Adaptor (619036)
Holder base 35mm (619009)
Half round jaw 12mm (619013)
Plain jaw (2 pc. set) (619018)
Scriber point (619019)

Note: These accessories can be used for inch rectangular gage


blocks.

516-605

Fixed pin
75
Adjustable
pin

27.5

Holder A: 619031
Used for coupling two long gage blocks.

SPECIFICATIONS

Holder B and C:
Used for coupling two long gage blocks together with other
gage blocks up to 35mm (Holder B) or 140mm (Holder C).
Also used for attaching jaws with two adapters.


Order No. R (max.) L


Holder B 619032
90mm 126mm
Holder C 619033
200mm 236mm

Holder D: 619034
Used for attaching to the holder base.

Holder E: 619035
Used for attaching to the holder base together with other
gage blocks up to 125mm. Used for attaching jaws with one
adapter.

{
xx
x

Half round jaw: 619013


Holder base: 619009
Adaptor: 619036

i>}v>Vi

xn

i`v>Vi

i`v>Vi
x

`i

Scriber point: 619019


x

Plain jaw: 619018 (2 pc. set)

nx

i`v>Vi

E-13

i`v>Vi

Rectangular Gage Block Accessories


SERIES 516

To expand the variety of rectangular gage


block (steel and CERA) applications, Mitutoyo
offers the gage block accessories set. By
assembling the items in the set, you can easily
and quickly build up a precision measuring
instrument.

516-601

516-602

SPECIFICATIONS

Assortment of Accessories
Order No.

Accessories

619002
619003
619004
619005
619009
619010
619011
619012
619013
619014
619018
619019
619020
619021
619022
619023

Holder 60mm
Holder 100mm
Holder 160mm
Holder 250mm
Holder Base 35mm
Half round jaw 2mm
Half round jaw 5mm
Half round jaw 8mm
Half round jaw 12mm
Half round jaw 20mm
Plain jaw (2 pc. set) 160mm
Scriber point
Center point
Tram point
Triangular straightness edge 100mm
Triangular straight edge 160mm
Total Qty. in set

Metric Set Order No.


516-601
516-602
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
22 pcs.
14 pcs.

E-14

Accessory (s)
included in a set
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
2 pcs.
2 pcs.
2 pcs.
2 pcs.
2 pcs.
1 pc.
1 pc.
1 pc.
2 pcs.
1 pc.
1 pc.

Rectangular Gage Block Accessories


Holder:
Used as a clamp if using plain jaws, scriber point, etc.

Holder base 35mm: 619009


Measures a height on the surface plate and scribes a
workpiece if used with the holder.

Finished surface

i`v>Vi

Holder mount

>

i`v>Vi

Order No.
619002
619003
619004
619005

Order No.
619009

i`v>Vi

`>i

L
15 - 61mm
4 - 106mm
62 - 165mm
153 - 256mm

Scriber point: 619019


Scribes a workpiece if used with the holder and holder base.
50mm

9mm

Center point: 619020


Scribes a workpiece if used with the holder and holder base.

Finished surface

Tram point: 619021


Inspects the scale of the height gage, etc., if used with the
holder and holder base.

60

Finished
surface

30

8.5mm

8.5mm

Finished
surface

A
350.005mm

8.5mm

50mm

50mm

9mm

9mm

Plain jaw: 619018


Measures an outside or inside diameter if used with a pair
of jaws and the holder.
20

20

Triangular straight edge: Measures parallelism.

60

60

Finished surface

Order No.
619018*
* 2 pc. set

Order No.
619022
619023

L
160mm

Half round jaw:


Measures an outside or inside diameter if used with a pair of
jaws and the holder.
B
9mm

Order No.
619010
619011
619012
619013
619014

B
9mm

E-15

L
100mm
160mm

H
20.0005mm
50.0005mm
80.0005mm
120.0005mm
200.0005mm

A
6mm
6mm
12mm
25mm
25mm

B
40mm
50mm
60mm
75mm
125mm

C
8mm
8mm
8mm
13mm
20.5mm

Metric Square Gage Block Set

SERIES 516 Metric Block Set, Long Block Set, Wear Block Set
A Square Gage Block can retain stable
orientation both longitudinally and laterally. A
wide range of application measurements can
be made, including cutting tool positioning,
angle measurement with a sine bar, taper
measurement with a roller, and inspection of
depth micrometers.
Steel 32-block set

Steel 76-block set

Steel 103-block set

Steel 112-block set

SPECIFICATIONS
Metric Block Set
Blocks
per set

112
103
76
47
32

Order No.
Steel
516-437-26
516-438-26
516-439-26
516-440-26

516-441-26
516-442-26
516-443-26
516-444-26
516-449-26
516-450-26
516-451-26
516-452-26

516-457-26
516-458-26
516-459-26
516-460-26
516-465-26
516-466-26
516-467-26
516-468-26

Grade
CERA

00
0
AS-1
AS-2

00
0
AS-1
AS-2
00
0
AS-1
AS-2

00
0
AS-1
AS-2

00
0
AS-1
AS-2

Blocks included in set


Size
Step
1.005
0.001
1.001 - 1.009
0.01
1.01 - 1.49
0.5
0.5 - 24.5
25
25 - 100
1.005
0.01
1.01 - 1.49
0.5
0.5 - 24.5
25
25 - 100
1.005
0.01
1.01 - 1.49
0.5
0.5 - 9.5
10
10 - 40
25
50 - 100
1.005
0.01
1.01 - 1.09
0.1
1.1 - 1.9
1
1 - 24
25
25 - 100
1.005
0.01
1.01 - 1.09
0.1
1.1 - 1.9
1
1-9
10
10 - 30
60

Qty.
1
9
49
49
4
1
49
49
4
1
49
19
4
3
1
9
9
24
4
1
9
9
9
3
1

Blocks included in set


Size
Step
25
125, 150, 175
50
200, 250
100
300, 400, 500

Qty.
3
2
3

Blocks included in set


Size
Step
1

Qty.
2

Metric Long Block Set


Blocks
per set

Order No.
Steel
516-751-26
516-752-26
516-753-26
516-754-26

Grade
CERA

00
0
AS-1
AS-2

Metric Wear Block Set


Blocks
per set

2
2

Order No.
Carbide
516-820-26
516-821-26
516-822-26
516-823-26

Grade
CERA

0
AS-1
0
AS-1

E-16

Provided with Inspection Certificate

Provided with Inspection Certificate

Inch Square Gage Block Set

SERIES 516 Inch Block Set, Long Block Set, Wear Block Set
SPECIFICATIONS
Inch Block Set
Blocks
per set

81
36

28

Order No.
Steel
516-401-26
516-402-26
516-403-26
516-404-26
516-421-26
516-422-26
516-423-26
516-424-26

CERA
516-201-26
516-202-26
516-203-26
516-204-26
516-221-26
516-222-26
516-223-26
516-224-26

00
0
AS-1
AS-2
00
0
AS-1
AS-2

516-417-26
516-418-26
516-419-26
516-420-26

00
0
AS-1
AS-2

Grade

Blocks included in set


Size
Step
.0001
.1001 - .1009
.001
.101 - .149
.05
.05 - .95
1
1-4
.05
.0001
.1001 - .1009
.001
.101 - .109
.01
.11 - .19
.1
.1 - .5
1
1, 2, 4
.02005
.0001
.0201 - .0209
.001
.021 - .029
.01
.021 - .029
.10 - .090

Qty.
9
49
19
4
1
10
9
9
5
3
1
9
9
9

Inch Long Block Set


Blocks
per set

8
Steel 47-block set

Order No.
Steel
516-762-26
516-763-26

Grade
CERA

0
AS-1

Blocks included in set


Size
Step
1
5-7
2
8, 10, 12
4
16, 20

Qty.
3
3
2

Blocks included in set


Size
Step
.05

Qty.
2

.1

Inch Wear Block Set


Blocks
per set

2
2
Steel 8-block set

Order No.
Carbide
516-824-26
516-825-26
516-826-26
516-827-26

0
AS-1
0
AS-1

92 pcs. Gage Blocks with accessories set in wooden box


Blocks in set Order No.
Steel
516-405-26
92

Carbide 2-block set

Grade
CERA
516-846-26
516-847-26
516-844-26
516-845-26

Grade Blocks included in set


Size
Step
0
.0625
.078125
.09375
.100025
.10005
.100075
.109375
.1001 - .1009 .0001
.101 - .149
.001
.05 - .95
.05
.16 - .19
.01
1 4
1

Qty
1
1
1
1
1
1
1
9
49
4
19
4

E-17

Individual No. Description

Qty.

619052
619051
619055
619057
619058
619056
619066
619059
619062
619063
619064
619065

2
2
1
2
2
2
2
2
1
1
1
1

Plain Jaw .500


Half round jaw .250
Holder base .500
Flat head screw 1 1/4
Flat head screw 5/8
Stud
Knurled head screw
Slotted head nut
Tie rod 3
Tie rod 2 1/4
Tie rod 1 1/2
3/4

Individual Metric Square Gage Block

Suffix Number for Selecting Standard


and Certificate Provided
ASME
Grade
K
00
0
AS-1
AS-2

Steel

-521*
-531*
-541*
-551*

* provided with Inspection Certificate


Example: 614611-521
1mm gage block in grade 00.
We make custom length gage block length:
0.5 - 500mm.

SPECIFICATIONS
Metric Block
Length (mm)
0.5
1
1.0005
1.001
1.002
1.003
1.004
1.005
1.006
1.007
1.008
1.009
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.1
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.2
1.21
1.22
1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.3
1.31
1.32

Order No.
Steel
614506
614611
614520
614521
614522
614523
614524
614525
614526
614527
614528
614529
614561
614562
614563
614564
614565
614566
614567
614568
614569
614570
614571
614572
614573
614574
614575
614576
614577
614578
614579
614580
614581
614582
614583
614584
614585
614586
614587
614588
614589
614590
614591
614592

Length (mm)
CERA

1.33
1.34
1.35
1.36
1.37
1.38
1.39
1.4
1.41
1.42
1.43
1.44
1.45
1.46
1.47
1.48
1.49
1.5
1.6
1.7
1.8
1.9
2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5
10
10.5
11
11.5
12
12.5

Order No.
Steel
614593
614594
614595
614596
614597
614598
614599
614600
614601
614602
614603
614604
614605
614606
614607
614608
614609
614641
614516
614517
614518
614519
614612
614642
614613
614643
614614
614644
614615
614645
614616
614646
614617
614647
614618
614648614619
614649
614671
614650
614621
614651
614622
614652

E-18

Length (mm)
CERA

13
13.5
14
14.5
15
15.5
16
16.5
17
17.5
18
18.5
19
19.5
20
20.5
21
21.5
22
22.5
23
23.5
24
24.5
25
30
40
50
60
75
100
125
150
175
200
250
300
400
500

Order No.
Steel
614623
614653
614624
614654
614625
614655
614626
614656
614627
614657
614628
614658
614629
614659
614672
614660
614631
614661
614632
614662
614633
614663
614634
614664
614635
614673
614674
614675
614676
614801
614681
614802
614803
614804
614682
614805
614683
614684
614685

CERA

Metric Wear Block


Length
(mm)
1
2

Order No.
Tungsten carbide
615611
615612

Inspection Certificate

Suffix Number for Selecting Standard


and Certificate Provided
ASME
Grade
K
00
0
AS-1
AS-2

SPECIFICATIONS

Steel, CERA

-521*
-531*
-541*
-551*

Inch Block
Length (inch)

* provided with Inspection


Certificate
Example: 614310-521
}>}iLV}>`i
We make custom length gage block length:

Inspection Certificate

DIMENSIONS
Unit: mm
Length

Nominal length: 0.5mm - 4.5mm


(.010" - .19")
24.10.1
(.95)

24.10.1
(.95)

Measuring face

6.70.1 On both sides


(.264)

0.010

Nominal Value

92123

Serial number

Length

Nominal length: 5mm - 14.5mm


(.02" - .450")
Nominal Value
.200

772
9.3

92123

Serial number
24.10.1
(.95)

24.10.1
(.95)

6.70.1
(.264)

Measuring face

Nominal length: 15mm - 500mm


(.500" - 20")

1
IN

Serial number

772
Length

Nominal Value

92123

24.10.1
(.95)

24.10.1
(.95)

6.70.1
(.264)

Individual Inch Square Gage Block

9.3

.01
.02005
.0201
.0202
.0203
.0204
.0205
.0206
.0207
.0208
.0209
.02
.021
.022
.023
.024
.025
.026
.027
.028
.029
.03
.03125 (1/32)
.04
.046875 (3/64)
.05
.06
.0625
.07
.078125 (5/64)
.08
.09
.09375 (3/32)
.1
.100025
.10005
.100075
.1001
.1002
.1003
.1004
.1005
.1006
.1007
.1008
.1009
.101
.102
.103
.104
.105

Order No.
Steel
614310
614240
614231
614232
614233
614234
614235
614236
614237
614238
614239
614320
614321
614322
614323
614324
614325
614326
614327
614328
614329
614330
614301
614340
614302
614105
614106
614303
614107
614304
614108
614109
614305
614191
614307
614135
614308
614121
614122
614123
614124
614125
614126
614127
614128
614129
614141
614142
614143
614144
614145

Order No.
Steel
.106
614146
.107
614147
.108
614148
.109
614149
.109375 (7/64) 614306
.11
614150
.111
614151
.112
614152
.113
614153
.114
614154
.115
614155
.116
614156
.117
614157
.118
614158
.119
614159
.12
614160
.121
614161
.122
614162
.123
614163
.124
614164
.125
614165
.126
614166
.127
614167
.128
614168
.129
614169.13
614170
.131
614171
.132
614172
.133
614173
.134
614174
.135
614175
.136
614176
.137
614177
.138
614178
.139
614179
.14
614180
.141
614181
.142
614182
.143
614183
.144
614184
.145
614185
.146
614186
.147
614187
.148
614188
.149
614189
.15
614115
.16
614116
.17
614117
.18
614118
.19
614119
.2
614192
Length (inch)

CERA

616105

616303

616191

616135

616121
616122
616123
616124
616125
616126
616127
616128
616129
616141
616142
616143
616144
616145

Measuring face

E-19

Length (inch)
CERA
616146
616147
616148
616149

616150
616151
616152
616153
616154
616155
616156
616157
616158
616159
616160
616161
616162
616163
616164
616165
616166
616167
616168
616169
616170
616171
616172
616173
616174
616175
616176
616177
616178
616179
616180
616181
616182
616183
616184
616185
616186
616187
616188
616189
616115
616116
616117
616118
616119
616192

.25
.3
.35
.375 (3/8)
.4
.45
.5
.55
.6
.65
.7
.75
.8
.85
.9
.95
1
2
3
4
5
6
7
8
10
12
16
20

Order No.
Steel
614212
614193
614213
614309
614194
614214
614195
614215
614196
614216
614197
614217
614198
614218
614199
614219
614201
614202
614203
614204
614205
614206
614207
614208
614222
614223
614224
614225

CERA
616212
616193
616213

616194
616214
616195
616215
616196
616216
616197
616217
616198
616218
616199
616219
616201
616202
616203
616204

Inch Wear Block


Length
(inch)
.05
.1

Order No.
Tungsten carbide
615105
615191

Square Gage Block Accessories


SERIES 516

To expand the variety of Square Gage Block


applications, Mitutoyo offers the Gage Block
Accessories Set. By assembling the items in
the set, you can easily and quickly build up a
precision measuring instrument.

516-611

SPECIFICATIONS
Inch

Metric
Order No. 516-611
2 pcs.
2 pcs.
2 pcs.
1 pc.
1 pc.
1 pc.
2 pcs.
2 pcs.
2 pcs.
2 pcs.
2 pcs.
1 pc.
1 pc.
1 pc.
1 pc.
2 pcs.
2 pcs.

Included in set
Half round jaw 2mm (619070)
Half round jaw 5mm (619071)
Plain jaw (619072)
Center point (619073)
Scriber point (619054)
Block base (619074)
>i>`Vi{619057)
>i>`Vixn619058)
Slotted head nut (619059)
`>Lii`619060)
`>Lii`{619061)
/i`619062)
/i`{619063)
/i`619064)
/i`{619065)
Stud (619056)
Knurled head screw (619066)

E-20

Order No. 516-612


2 pcs.
2 pcs.
2 pcs.
1 pc.
1 pc.
1 pc.
2 pcs.
2 pcs.
2 pcs.
2 pcs.
2 pcs.
1 pc.
1 pc.
1 pc.
1 pc.
2 pcs.
2 pcs.

Included in set
>v`>x619050)
>v`>x619051)
Plain jaw (619052)
Center point (619053)
Scriber point (619054)
Block base (619055)
>i>`Vi{619057)
>i>`Vixn619058)
Slotted head nut (619059)
`>Lii`619060)
`>Lii`{619061)
/i`619062)
/i`{619063)
/i`619064)
/i`{619065)
Stud (619056)
Knurled head screw (619066)

Stud: 619056

Half round jaw:


Used to measure an inside or outside diameter.


({

*rn
n1

i`v>Vi

Flat head screw


Order No.
619070
619071
619050
619051

R
1.95mm
4.95mm
.123
.248

L
2mm
5mm
.125
.25

W
33.6mm
39.9mm
33.6mm
39.9mm

H
5.3mm
10.3mm
5.3mm
10.3mm

n1

`r{*rn

Order No.
619057
619058

Plain jaw: 619072 (10mm), 619052x


Used to measure an inside or outside diameter.
Slotted head nut: 619059

L
31.6mm
15.8mm

xn

i`v>Vi

n1

`r{*rn

i`v>Vi

Knurled head screw: 619066

Center point: 619073 (2mm), 619053


Used to scribe a workpiece.

n1

`r{*rn

i`
v>Vi

Tie rod
Scriber point: 619054
Used to scribe a workpiece.

n1

`r{*rn

{
x{
i`v>Vi

Order No.
619065
619064
619063
619062

Base: 619074 (10mm), 619055x


Used as clamps by inserting them into the center hole of a
square gage block.

xn

Adjustable tie rod

Livi

L
19mm
38mm
57mm
76mm

xi

-`L


i`v>Vi

i`v>Vi

n1

`r{*rn

Order No.
619060
619061

E-21

L
P
124.5mm 6.35mm
86.5mm 6.35mm

n
14
8

Ceraston

Accessory for Gage Blocks


FEATURES
U>Vi>V}`}iv
removing burrs from hard materials such
as ceramics that ordinary grinding stones
cannot handle.

U
>Lii`Lvii}>}iLV
and CERA Blocks.

Removing burrs
601644

601645

SPECIFICATIONS
Order No.
601645
601644

Dimensions (W x D x H)
100 x 25 x 12mm
150 x 50 x 20mm

Mass
110g
530g

(1) Wipe any dust and oil films from the gage block and the
Ceraston (or Arkansas stone) using a solvent.
(2) Place the gage block on the Ceraston so that the
measuring face that has burrs is on the abrasive surface of
the stone. While applying light pressure, move the gage
block to and fro about ten times (Fig. 1). Use a block rubber
for thin gage blocks to apply even pressure (Fig. 2).
(3) Check the measuring face for burrs with an optical flat. If
the burrs have not been removed, repeat step (2). If burrs are
too large, they may not be removed with a grinding stone. If
so, discard the gage block.

Maintenance Kit for Gage Block


SERIES 516

,-/"
>>i

FEATURES
UV`i>iVi>>i>Vi
for daily care and storage of gage blocks.
U-i`>wi``iV>iv
portable use.

,LLi

,-/"
>>i

Note: The abrasive surface of a Ceraston must be made flat by


lapping it from time to time. After lapping the Ceraston, the
lapping powder must be completely removed from the surface to
prevent the surface of the gage block from being scratched.
Mitutoyo does not handle the Arkansas stone.

516-650E

SPECIFICATIONS
Order No.
516-650E

Assortment of tools and accessories


Ceraston (601645): Used for removing burrs on the measuring surface
Optical flat (600003): Used for checking whether burrs exist.
Tweezers (600004): Used for handling thin gage blocks.
Blower brush (600005): Used for blowing out dust on the measuring surface.
Cleaning paper (600006): Used for wiping off rust preventive oil and contamination.
Artificial leather mat (600007): Used as a gage block mat.
Reagent bottle (600008): Bottle of wiping solution (100mL)
Gloves

E-22

Step Master
SERIES 516
FEATURES
Step master is a master gage used for
the z-axis (vertical direction) calibration of
optical instruments.

U >V>`>Viii>i``
0.01m by using a interferometer within
0.20m allowance.
U-ii>`Vi>Vi>i>>>Li

Dimension
V

x
x

516-498
Ceramic type

`>Vii

>i}


{x

>}vi`ivi

516-199
Steel type

SPECIFICATIONS
Metric
Order No.

Step value between adjacent blocks


No. 1 - No. 2 No. 2 - No. 3 No. 3 - No. 4
10m
5m
2m
300m
100m
50m
10m
5m
2m
300m
100m
50m

516-198
516-199
516-498
516-499

Remarks
No. 4 - No. 5
1m
20m
1m
20m

Steel type
Steel type
Ceramic type
Ceramic type

Made-to-order Block & Reference


Available Dimension

FEATURES

Nominal size:

UV>`i>}i V>`
reference gages to you size and design.

.004 to 20 / 0.1 to 1000mm (steel)


.1 to 20 / 0.5 to 500mm (ceramic)
Nominal pitch:
0.0005mm (up to 100mm)
0.001mm (over 100mm)
Minimum section dimension:
Approx. .24 x .24 / 6 x 6mm
Maximum section dimension:
Approx. 5.5 x 5.5 / 140 x 140mm (steel)
Approx. 6.3 Dia. / 160mm
(steel, cylindrical)
Approx. 3.94 x 1.97 / 100 x 50mm
(ceramic)
Approx. .24 Dia. / 60mm
(ceramic, cylindrical)
Accuracy:
Gage Block Grade level
Special materials of low expansion glass and low expansion
ceramic are available.

R
B

G
H

K
I

O:
P:
Q:
R:
S:
T:

Steel Long rectangular block (15 x 10 x 200mm)


Ceramic square block (24.1 x 24.1 x 12.3mm)
Steel thin rectangular block (30 x 6 x 1.9mm)
Steel square block (9 x 9 x 6mm)
Steel thin rectangular block (30 x 6 x 2.1mm)
Steel cylindrical bock (13.08 x 12mm)

A: Ceramic rectangular gage block (21.94mm)


B: Ceramic square gage block (2.1005mm)
C: Steel square gage block (10.72mm)
D: Steel square gage block (2.2065mm)
E: Ceramic rectangular gage block (20.64mm)
F: Steel rectangular gage block (31.5mm)
G: Ceramic rectangular gage block (6.34mm)
H: Steel rectangular gage block (3.603mm)
I: Steel rectangular gage block (1.1505mm)
J: Steel rectangular gage block (0.555mm)
K: Steel rectangular gage block (6.156mm)
L: Steel rectangular gage block (9.694mm)
M: Steel rectangular gage block (10.02mm)

U: Cylindrical reference block for depth micrometer


(60 x 150mm)
V: Ceramic reference plate (50 x 50 x 50mm, flatness 0.3m)
W: Ceramic stepped block (30 x 18 x 5mm, step: 0.15mm)

E-23

Gage Block Comparator GBCD-250


SERIES 565 Manual Type Comparator with Dual Gage Heads

Optional Accessories

FEATURES

962723:
Gage head calibration kit
02ASD130: Square gage block holder kit
02ASF040: Heat protection shield
02ASQ953: GBPAK-M (Included Software)
937179T: Foot Switch
936937:
Connecting cable

U>}iLVLiii>`x
can be easily compared with the standard
gage block on the GBCD-250.
U/i`vvii>`>}>}}i>`
assure the operator of a high-accuracy
measurement with ease of use.

SPECIFICATIONS
Inch/Metric
Model No.
Order No.
Range
Resolution
Accuracy in narrow
range (20C)
Measuring units
Operating condition
Data output
Dimensions
(W x D x H)
Mass

GBCD-250
565-150A
x{

(0.03+0.3L/1000)m*
L = Gage block length (mm)
Laser Hologage (upper), Muchecker (lower)
Temperature: 20C 1C
Humidity: 58%RH 15%RH
Via SPC output port
Main unit: 455 x 318 x 691mm
Display unit: 345 x 397 x 187mm
Main unit: Approx. 50kg
Display unit: Approx. 9kg

* 95% confidence interval (not including the calibration error of


the standard gage block).

Gage Block Comparator GBCD-100A


SERIES 565 Automatic Type Comparator with Dual Gage Heads

SPECIFICATIONS
Model No.
Order No.
Resolution
Range
Measuring unit
Accuracy in narrow
range (20C)
Measuring force
Air requirement
Operating condition
Dimensions
(W x D x H)
Mass

Standard Accessories

GBCD-100A
565-160A

x{
Differential (dual-head) type MuChecker
(0.03+0.3L/1000)m*
L = Gage block length (mm)
Upper gage head: 1N (100gf)
Lower gage head: 0.6N (60gf)
400kPa (4kgf/cm2)
Temperature: 20C 1C
Humidity: 58%RH 15%RH
Main unit: 710 x 366 x 783mm
Electronic unit: 160 x 410 x 382mm
Main unit: 120kg
Electronic unit: 14kg

* 95% confidence interval (not including the calibration error of


the standard gage block).

E-24

GBPAK-A (software)

The GBCD-100A Automatic Gage Block


Comparator is an easy-to-operate dualhead type gage block inspecting system. It
automatically compares workpieces with
a standard gage block and determines
accuracies of such as central length,
maximum length, minimum length, and
parallelism through the operation of an
optional personal computer.

Optional Accessories
962723:
962764:
613615-03:
218-007:

Gage block set for probe calibration


Gage block holder for probe calibration
5mm gage block (glade 1) for origin setting
Work bench
PC System

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