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    BP Fired Heater Audit Refinery: Item No.: Service: Date:: Audit Criteria Audit Value Benchmark Explanation

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    dinakaranpatel
    The audit assessed the condition of a BP fired heater, finding that the draft gauge and O2 meter worked properly, the firebox and viewports were sealed, there were adequate viewports to view all tubes, tube hangers were not broken or distorted, and the refractory was in good condition. The damper was also found to work properly and stroked monthly as recommended.

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    BP Fired Heater Audit Refinery: Item No.: Service: Date:: Audit Criteria Audit Value Benchmark Explanation

    Uploaded by

    dinakaranpatel
    18 views2 pages
    The audit assessed the condition of a BP fired heater, finding that the draft gauge and O2 meter worked properly, the firebox and viewports were sealed, there were adequate viewports to view all tubes, tube hangers were not broken or distorted, and the refractory was in good condition. The damper was also found to work properly and stroked monthly as recommended.

    Original Description:

    Field Firebox Audit

    Original Title

    Field Firebox Audit

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    The audit assessed the condition of a BP fired heater, finding that the draft gauge and O2 meter worked properly, the firebox and viewports were sealed, there were adequate viewports to view all tubes, tube hangers were not broken or distorted, and the refractory was in good condition. The damper was also found to work properly and stroked monthly as recommended.

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    © All Rights Reserved
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    Download as doc, pdf, or txt
    18 views2 pages

    BP Fired Heater Audit Refinery: Item No.: Service: Date:: Audit Criteria Audit Value Benchmark Explanation

    Uploaded by

    dinakaranpatel
    The audit assessed the condition of a BP fired heater, finding that the draft gauge and O2 meter worked properly, the firebox and viewports were sealed, there were adequate viewports to view all tubes, tube hangers were not broken or distorted, and the refractory was in good condition. The damper was also found to work properly and stroked monthly as recommended.

    Copyright:

    © All Rights Reserved
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    BP Fired Heater Audit

    Refinery:
    Item No.:
    Service:
    Date:
    Field Firebox Audit

    Audit Criteria

    Benchmark

    Explanation

    0.1-0.3 H2O

    Positive pressure
    causes heater
    firebox damage.
    High drafts cause
    high tramp air
    ingress.

    Yes

    Dampers should be
    stroked monthly.

    Does draft gauge work


    properly?

    Yes

    Magnahelic gauges
    are very reliable.

    Does O2 meter work


    properly?

    Yes

    Analysers need to
    be calibrated
    quarterly and
    checked with Testo
    analyser.

    Are firebox and viewports


    sealed?

    Yes

    High temperature
    silicone and foil tape
    seal firebox
    openings.

    Are there adequate


    viewports to view all tubes?

    Yes

    Necessary to ensure
    no flame
    impingement. Floor
    observation ports
    are required on VC
    heaters.

    Are tube hangers broken or


    distorted?

    No

    Insulation of tube
    support is
    recommended in
    high temperature
    boxes.

    Is refractory in good
    condition?

    Yes

    High firebox
    temperatures can
    cause refractory
    failures.

    Ceramic Fibre are studs &


    washers exposed?

    No

    Flame radiation and


    oxidation result in
    premature failure.

    Radiant draft

    Does damper work properly?

    Audit Value

    Is there oil firing with ceramic


    fibre?

    Audit Comments

    No

    Ash attack on
    porous ceramic fibre
    results in short
    refractory life.

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