Loads Input Calculation for SpaceGass

Project
Client

:
:

DED of Grain Bulk Storage

PT Pelindo Banten

Date

Revision
Location / Area
Document No.

: A
: Cigading - Banten
:

22-May-15

C - 100 & 110

3.1 DEAD LOADS
3.1.1 STRUCTURE SELF WEIGHT DEAD LOAD (Load Case 1)
Feeder Fines
Chute
Earthquake

loads for the structure and equipment are applied with the aid of a spreadsheet\macro.
Structure self weight entered as self weight load case in Spacegass

3.1.2 STRUCTURAL DEAD LOADS (Load Case 2)

General Flooring
Grating - F325 =
Galvinising increase weight by
Handrailing (including kickplate)
Stanchions at
at
Top Rail
Bottom Rail
kickplate

27 kg/m2
16%

1.5
3.56
3.79
2.93
1,470
92

m crs
kg/m
kg/m
kg/m
8
kg/m

Total handrail

101.9 kg/m

Assume beams at

1.47 m crs

mm

There are 2 cases

1) beams at edge of floor with handrailing
124.9 kg/m
1.23 kN/m
2) beam internal on the floor without handrailing
46.0 kg/m
0.45 kN/m
Floor dead load use

1.23 kN/m typ

1.80 kN - per 1.47 mtr

3.1.3 MECHANICAL DEAD LOADS (Load Case 3)

Items marked '*' are yet to be confirmed with vendor data

Pulleys
Drive pulley *
Non-drive pulley *

20.84 kN
12.31 kN

Take-up
Gravity take-up mass
as shown on drawings
+ site make-up allowance
+ dynamic allowance

15.30 T
20%
25%

(p.3 of Helix calcs-1)

30.0 kN
45.0 kN
Design gravity take-up mass

225 kN

Conveyors
Material density
Carry idler centres
Return idler centres

Conveyor belt width

Stringers and posts allow (per side)
Return idler mass
Carry idler mass
Belt mass per strand

850 kg/m3
1,200 mm
3,000 mm

1,200 mm
30 kg/m
27.6 kg/m
43.7 kg/m
21.7 kg/m
Dead load for beam - return belt only
Dead load for beam - carry belt only
Total
Dead load for beam - total
Dead load for beam - total

0.446
0.58
1.03
0.73

kN/m
kN/m
kN/m
kN/m

2.19 kN @

3.0 Loading
Revision 0 1 November 2011
Z:\702 ONGOING PROJECT\40059_DED of Grain Bulk Storage and Conveying Facility Port of Banten\06 Working Space\Struc Report\00. Load Input\01. Conveyor Loads_CV100 & 110

1.47 mtr

Page 1 of 4
Print Date: 23/05/2015

Loads Input Calculation for SpaceGass

Project
Client

:
:

DED of Grain Bulk Storage

PT Pelindo Banten

Date

Revision
Location / Area
Document No.

: A
: Cigading - Banten
:

22-May-15

C - 100 & 110

3.2 FLOORS & SERVICES
3.2.1 FLOOR LIVE LOAD (Load Case 11)
General floor loading

3.0 kPa
Live load for internal beam
Live load for external beam

4.41 kN/m
2.21 kN/m

3.2.2 SERVICES LIVE LOAD (Load Case 16)

Applied as Floor live Load
Floor loading

Combined LC 11+ LC 16

0.15 kPa
Service load for internal beam
Service load for external beam

0.22 kN/m
0.11 kN/m

Live load for internal beam

Live load for external beam

4.6 kN/m
2.3 kN/m

Live load for external beam

3.40 kN @

1.47 mtr

3.3 BIN & MATERIAL GRAVITY LOADS (BB)

3.3.1 CONVEYOR MATERIAL - NORMAL OPERATING (Load Case 21)

Belt width
Material load

1,200 mm
87 kg/m

Dynamic L.F.

Material load per stringer

Material load per stringer

1.5
0.64 kN/m
1.93 kN @

1.47 mtr

3.3.2 CONVEYOR MATERIAL - FLOODED BELT (Load Case 22)

Belt width
Material load

1,200 mm
185 kg/m

Dynamic L.F.

Flooded belt load per stringer

Material load per stringer

1.5
1.36 kN/m
4.08 kN @

3.0 Loading
Revision 0 1 November 2011
Z:\702 ONGOING PROJECT\40059_DED of Grain Bulk Storage and Conveying Facility Port of Banten\06 Working Space\Struc Report\00. Load Input\01. Conveyor Loads_CV100 & 110

1.47 mtr

Page 2 of 4
Print Date: 23/05/2015

Loads Input Calculation for SpaceGass

Project
Client

:
:

DED of Grain Bulk Storage

PT Pelindo Banten

Date

Revision
Location / Area
Document No.

: A
: Cigading - Banten
:

22-May-15

C - 100 & 110

3.4 EQUIPMENT FORCES
3.4.1 BELT TENSION - NORMAL OPERATING CONDITION (Load Case 41)

As per the attached data supplied by mechanical engineer

operating T1
91.66 kN
operating T2 at drive
73.77 kN
operating T2 at take-up
75.02 kN
drive pulley diameter
824 mm

(p.3 of Helix calcs 1)

(p.3 of Helix calcs 1)
(p.3 of Helix calcs 1)
(p.30 of Helix calcs 1)

Allowing for site increase to take-up mass (+20%)

T1 (op)
60.8 kN
T2 (op) at drive
51.9 kN
T2 (op) at take-up
75.0 kN
Half of these loads have been applied to each side of the frames.
Torque arm reactions

T1 op

Distance between torque

arm and pulley
operating torque, top

2,500 mm
7 kN.m

top

T2 op

Push/pull reaction at torque arm and pulley

2.9

kN

3.4.2 BELT TENSION START-UP CONDITION (Load Case 42)

As per the attached data supplied by mechanical engineer

start-up T1
105.89 kN
start-up T2 at drive
73.87 kN
start-up T2 at take-up
75.02 kN
drive pulley diameter
824 mm

(p.3 of Helix calcs 1)

(p.3 of Helix calcs 1)
(p.3 of Helix calcs 1)
(p.28 of Helix calcs 1)

Allowing for site increase to take-up mass

T1 (st)
68.0 kN
T2 (st) at drive
51.9 kN
T2 (st) at take-up
75.0 kN
Half of these loads have been applied to each side of the frames.
Torque arm reactions

T1 st
Distance between torque
arm and pulley
start-up torque, tst

2,500 mm
13 kN.m

tst

T2 st

Push/pull reaction at torque arm and pulley

5.3

kN

3.4.3 BELT TENSION NON-RUNNING CONDITION (Load Case 43)

Take up tower mass

15.3 t

Allowing for site increase to take-up mass

T1 (no) & T2 (no) at drive
90.1 kN
T2 (no) at take-up
112.6 kN
Half of these loads have been applied to each side of the frames.

3.0 Loading
Revision 0 1 November 2011
Z:\702 ONGOING PROJECT\40059_DED of Grain Bulk Storage and Conveying Facility Port of Banten\06 Working Space\Struc Report\00. Load Input\01. Conveyor Loads_CV100 & 110

Page 3 of 4
Print Date: 23/05/2015

Loads Input Calculation for SpaceGass

Project
Client

:
:

DED of Grain Bulk Storage

PT Pelindo Banten

Date

Revision
Location / Area
Document No.

: A
: Cigading - Banten
:

22-May-15

C - 100 & 110

3.4.4 BELT TENSION MOTOR PEAK TORQUE (MPT) CONDITION (Load Case 44)

As per the design cirteria, Motor Torque at MPT = 3 * Motor Torque at operating
(unless otherwise advised by mechanical engineer)
MPT T1 = 3 * T1(op) - 2 * T2(op)
MPT T1 =
127.44 kN
MPT T2 at drive
73.87 kN
MPT T2 at take-up
75.02 kN
drive pulley diameter
824 mm
Allowing for site increase to take-up mass
T1 (st)
78.7 kN
T2 (st) at drive
51.9 kN
T2 (st) at take-up
75.0 kN
Half of these loads half been applied to each side of the frames.
Torque arm reactions

T1 MPT
Distance between torque
arm and pulley
MPT torque, tmpt

T2 MPT

2,500 mm
22 kNm

Push/pull reaction at torque arm and pulley

tmpt

8.8

kN

3.5 WIND LOADS (CASE 65)

Region

Terrain Category
Structure Importance Level
Limit State Wind Speed (Vr)
Serviceability Wind Speed (Vs)
Operating Wind Speed (Vo)
Operating Wind Pressure (Wo) =
Serviceability Wind Pressure (Ws) =

A4
2
2
45 m/s
37 m/s
28 m/s

Project Requirement

0.387 ULS Wind Pressure (Wu)

0.676 ULS Wind Pressure (Wu)

3.0 Loading
Revision 0 1 November 2011
Z:\702 ONGOING PROJECT\40059_DED of Grain Bulk Storage and Conveying Facility Port of Banten\06 Working Space\Struc Report\00. Load Input\01. Conveyor Loads_CV100 & 110

Page 4 of 4
Print Date: 23/05/2015