Thunderbird Mining Systems - Drilling Efficiency Indicator (DEI)

Drilling Efficiency
Indicator (DEI)
Installation and
Operations Guide
The information in this manual is subject to change without notice and

Thunderbird Mining Systems cannot be held liable for any errors that may
appear in it. No information in the manual may be reproduced without the prior
written permission of Thunderbird Mining Systems.
DRILLING EFFICIENCY INDICATOR, DEI, , STRATALOGGER, STRATALOGGER, and

STRATALOGGER PLUS are trademarks of Thunderbird Mining Systems.
1997 Thunderbird Mining Systems

17090 Avondale Way N. E.
Redmond, Washington 98052-4409 U.S.A.
(425) 869-2727
FAX: (425) 869-2735
email: mining@tbirdpac.com
Part Number 0150-021-003
This manual was written and illustrated by Ellen Theisen, Port Ludlow,
Washington.
Complete this System Configuration Information Now

Mine Drill ID __________________________________
Manufacturer
________________________________
Model
________________________________
Manufacturers Serial Number
________________________________
Circle or complete the part number for the DEI components on this drill and
record the serial numbers of all major components.
DEI Component
Part Number
Serial Number
Digital display module

(with bracket)
6522-689-003
___________________
Air pressure switch
3700-_______-001
___________________
Power converter, or
6522-865-001
Power conditioner
6522-766-002
Optical shaft encoder
4500630
4600100
4600110
___________________
___________________
Encoder mounting kit
6041-018-001
6041-018-002
Not applicable.
Encoder drive kit (optional)
9001-_______-_______
___________________
Not applicable.
Cables:
DC output power
7060-192-_______
AC input power
7060-865-_______
DC input power
7060-191-_______
Air switch signal
7060-189-_______
Encoder sensor
7060-190-_______
______ = Enter the cable length in feet
(for example, 025 = 25 feet).
Contents
Using This Manual
ix
Chapter 1 Introducing the Drilling Efficiency Indicator
A Stand-Alone Information Display
A Bridge to Even More Information
Components of the DEI System
Chapter 2 Installing the DEI

Unpacking the Components
9
9
Laying Out and Tracking the Components
11
Installing the Digital Display Module
13
Installing the Power Converter or Power Conditioner
14
Installing the Air Pressure Switch
18
Installing the Optical Shaft Encoder
19
Connecting to the Stratalogger or Stratalogger Plus
27
Verifying the Installation
30
Calibrating the DEI
30
Verifying Operation
34
Chapter 3 Operating the DEI
33
Turning the DEI On and Off
33
Reading the Rate Of Penetration
33
Reading and Zeroing the Hole Depth
34
Reading and Resetting the Accumulated Depth
34
Reading the Distance From the Bottom of the Hole
35
DEI Installation and Operations Guide
Chapter 4 Troubleshooting
vi
37
DEI Verification Procedure
37
Prerequisite Troubleshooting Information
40
Initial Troubleshooting Procedure
47
Power Circuit Tests
47
Air Circuit Tests
49
Encoder Circuit Tests
53
Re-Calibrate
56
Typical Symptoms
57
Appendix A Parts List
59
Appendix B Cable Pinouts
63
Appendix C Mounting Templates
65
Illustrations
Illustrations
Drill Interface Box (DIB)
Hand-Held Terminal
Electronic Module Box (EMB)
Digital Display Module (Front)
Digital Display Module (Rear)
Air Pressure Switch
Power Converter
Power Conditioner
Optical Shaft Encoder
Figure 1. DEI System and Connections
12
Figure 2. Ceiling Mount Digital Display Module
13
Figure 3. Wall Mount Digital Display Module
13
Figure 4. Installing the Power Converter
15
Figure 5. Connecting for Temporary DC Input
16
Figure 6. Connecting the Power Conditioner to the Digital Display

Module
17
Figure 7. Air Pressure Switch Connections
18
Figure 8. Installing the Encoder Direct Sprocket Drive Method
21
Figure 9. Installing the Encoder Indirect Sprocket Drive Method
23
Figure 10. Installing the Split Sprocket
24
Figure 11. Installing the Torque Reel (a)
25
Figure 12. Installing the Torque Reel (b)
25
Figure 13. Increasing and Decreasing Cable Tension
26
Figure 14. DEI Connected to Stratalogger or STRATALOGGER PLUS
29
Figure 15. DEI Calibration
31
Figure 16. DEI Power Button
33
vii
viii
Figure 17. Rate of Penetration Display
33
Figure 18. Hole Depth Display and Control
34
Figure 19. Accumulated Depth Display and Controls
34
Figure 20. Distance from Bottom Display
35
Figure 21. Typical Installation on Electric Machine
41
Figure 22. Typical Installation on Hydraulic Machine
42
Figure 23. Digital Display Module Air Switch Cable Connector
50
Figure 24. Air Pressure Switch Front Panel
52
Figure 25. Digital Display Module Encoder Cable Connector
54
Figure 26. Cable to Optical Shaft Encoder
55
Figure 27. Mounting Template Digital Display Module
66
Figure 28. Mounting Template Power Converter
67
Figure 29. Mounting Template Power Conditioner
68
Figure 30. Mounting Template Air Pressure Switch
69
Using This Manual

This manual describes Thunderbird Mining Systems DRILLING EFFICIENCY
INDICATOR (DEI), gives instructions for installing and operating it, and includes
a troubleshooting guide to help you solve problems that may occur.
It should be noted that this manual will accompany the shipment of a DEI standalone system. It will also accompany a STRATALOGGER or STRATALOGGER PLUS,
if the DEI is included in the system.
ix
Chapter 1
Introducing the Drilling Efficiency Indicator
The DEI is an instrument that is installed on the drills in a mining, exploration,
or construction operation. It helps the drill operator know, at every moment,
what is occurring in the drill hole by providing information that is not normally
available. The DEI provides four instantaneous readouts to the drill operator:
Hole depth
Rate of penetration
Distance from the bottom of the hole
Accumulated depth
Pipe-in-Hole Notification
This information gives the drilling and blasting personnel the ability to see
beyond the drill collar and into the hole, allowing them to work more efficiently.
DEIs have been installed on nearly all makes and models of drills. Today they
are operating on hundreds of drills in mines throughout the world. Whether
installed in a coal, metal, quarry, or other operation, the DEI has proven that it
will increase productivity by reducing overall drilling costs and improving the
blasting efficiency.
Hole Depth
The hole depth display on the DEI constantly shows the exact depth of the hole
that is being drilled, to the nearest tenth of a meter or foot. This information
helps the drill operator drill to the precise depth specified on the drilling plan,
without stopping to measure the hole. The DEI even tracks the hole depth in
multiple-pass drilling as pieces of pipe are added.
This precision saves time and cuts costs by:
Eliminating over-drilling, which can be costly in time, in wear on bits, and in
the effort required to backfill the blasthole so the drilling plan can be met.
Ensuring that the floor is level after blasting, so the mine does not have to
bear the cost of either leveling it or reducing the life of its loading and
hauling equipment by having them operate on a rough floor.
Ensuring that the hole depth is precise in the critical and difficult task of
angle drilling.
Rate of Penetration
The rate of penetration (ROP) display on the DEI shows constant
information about the drilling speed, thus also helping the
operator drill more efficiently. Knowing the ROP, the operator
can make timely adjustments in the pulldown pressure, RPM,
torque, or air pressure in order to optimize the drilling rate for the
particular conditions. Increasing the overall drilling rate
significantly increases the number of feet or meters drilled per
hour.
In coal mines, the ROP information is especially important. If the
engineer has determined the approximate depth of the coal, the
drill operator can watch for an increase in ROP at that depth and
stop drilling when the drill bit is only a tenth of a foot (or meter)
into the coal, instead of drilling into it far enough to identify the
coal dust at the hole collar.
This sample graph shows the difference in the rate of penetration
at different hole depths. Engineers can use this detailed
information to help them refine their conclusions about the strata
layers.
Distance from Bottom

When the operator lifts the drill bit off the bottom of the hole, the ROP display
changes to a display of the distance from the bottom. When drilling is resumed,
this information helps the operator avoid slamming the bit into the hole bottom
and possibly damaging the drill bit and steel.
When the bit reaches the bottom of the hole and drilling is resumed, the ROP
display once again shows the drilling speed.
Accumulated Depth
The DEI also stores the total depth drilled since the last time the Zero
Accumulated Depth was reset. When the operator presses the Accumulated
Depth button on the front of the DEI, this information takes the place of the hole
depth display.
This is convenient for tracking the total depth drilled per shift or day. It may also
be used to give valuable feedback when drill personnel are testing new bits or
different drilling procedures.
The DEIs memory is backed up by a battery, so that the accumulated depth
information is retained even if power to the DEI or drill is turned off or lost.
Pipe-In-Hole (PIH) Notification

The DEI models 003 and 103 provide functionality to help you prevent damage
to equipment often caused by retracting the jacks or moving the drill when pipe
is still in the hole.
When you calibrate the DEI, you specify the distance you want the bit to clear
the ground for the pipe to be considered fully out of the hole, that is, how far
above the ground you want the bit to be before the jacks are retracted so the drill
can be moved. This distance is the PIH (pipe-in-hole) offset.
Then, during operation, as soon as the bit enters the hole (0.1 feet or meters), the
PIH light on the back of the DEI turns on. It remains on until the DEI reports
that the distance from the bottom of the hole equals the hole depth plus the PIH
offset, that is, the bit is above the ground by a distance equal to the PIH offset.
The PIH relay contact below the light also reflects the PIH status, so any drill
equipment connected to it can also be set up to operate according to the PIH
status.
In addition, whenever the bit is raised over 50% of the length of a pipe, the
Distance from Bottom display flashes the word PIPE indicating pipe is still
in the hole.
A Bridge to Even More Information

The DEI can be used as a stand-alone system on the drill, or it can connect to
either of two other Thunderbird Mining Systems products and pass the
information it gathers along to them: the STRATALOGGER or the STRATALOGGER
PLUS.
Stratalogger
Connected to the DEI, the STRATALOGGER logs the information (hole-depth and
ROP) gathered by the DEI. It stores this logged information in the
STRATALOGGER Drill Interface Box (DIB). From there the data can be transferred
to a computer where it can be used to create graphs and reports.
As it logs information, the DIB includes information entered by the drill operator
on the Hand-Held Terminal, another device included in the STRATALOGGER
system.
Drill Interface Box (DIB)
The operator uses the Hand-Held Terminal to enter or view information that
supplements the drill data gathered by the DEI:
Operator number. A code identifying the current drill operator, used when
the operator logs on.
Operation codes. Three-digit codes the mine can set up to indicate the status
of the drill, such as drilling, refueling, or under maintenance.
Bit number, pipe number, or stabilizer number.
Hand-Held Terminal
Pattern number. A code identifying the pattern in which the current hole is
located.
Hole number. A code identifying a hole.
The operator can also use the Hand-Held Terminal to set up the limits for two
alarm events that occur under specific conditions:
Depth. When the depth of the bit in the hole is one tenth of a foot (or meter)
more than the maximum limit, an alarm event occurs.
Rate of penetration. When the rate of penetration is one tenth of a unit less
than the minimum limit or more than the maximum, an alarm event occurs.
Information that appears on the Hand-Held Terminal can be displayed in any of
several languages (currently English, French, or Spanish).
STRATALOGGER PLUS
This enhanced system provides all the power of the STRATALOGGER system, and
more: it includes an Electronic Module Box (EMB). The EMB can monitor up to
15 sensors installed on the drill.
Electronic Module Box

(EMB)
The EMB stores operating codes entered by the operator and drilling data
gathered by the connected sensors. It logs drilling data every time the bit depth
changes by the specific distance (depth increment) defined for that EMB. So, for
example, if the depth increment were 0.2, the EMB would log all the sensors
data each time the bit depth changed by 0.2 feet (or meters).
This sensor information, like the hole depth and ROP data gathered by the DEI,
is stored in data files and can be transferred to a computer to be analyzed and
used for graphs and reports.

The DEI system is made up of several components. The components for each
drill vary somewhat depending on what is needed to make the system work on
that specific drill. The components include:
DEI digital display module

Air pressure switch
Power converter or power conditioner
Encoder mounting kit (direct or indirect)
Encoder drives (if necessary)
Cables
DEI Digital Display Module

This is the main module of the system. It is mounted on the drill rig in a
location that is easily visible to the operator during operation of the drill.
Digital Display Module

(Front)
This unit receives the signals produced by the optical shaft encoder to
calculate and display the current hole depth, current rate of penetration,
distance from bottom, and accumulated hole depth. When it is part of a
STRATALOGGER or STRATALOGGER PLUS system, it also transmits drill hole
data to the Drill Interface Box (DIB).
Two different models are currently in use:
Model 6522-689-002, without the PIH (pipe-in-hole) function.
Model 6522-689-003 or 103, with the PIH function.

(Rear -002)
The rear panel of the display module contains the connectors for hooking it up
to a DC power source, the air pressure switch, the optical shaft encoder, and,
optionally, a STRATALOGGER or STRATALOGGER PLUS system. Also on the
back are several lamps that indicate the operating condition of the unit.
The rear of the 002 model (without PIH) also contains the calibration lock and
a lamp indicating when the DEI power is on.

(Rear -003, -103)
The rear panel of the 003 and 103 models (with PIH) contains connectors for
the remote zero hole cable and the remote PIH notification system. For more
information, refer to Pipe-In-Hole (PIH) Notification in Chapter 1 and
Reading and Zeroing the Hole Depth in Chapter 3.
Air Pressure Switch

The air pressure switch indicates the presence or absence of bailing air
pressure to the DEI, allowing it to determine whether or not the drill stem
column is connected to the rotary head. This helps the DEI determine when a
drill stem is being added or removed.
When air is on in the drill stem column and the drill head is moved up from
the bottom of the hole, the DEI displays the distance moved as the distance
from the bottom.
Air Pressure Switch
When air is not on, the DEI interprets long distances of movement away from
the bottom as adding new steel for multiple-pass drilling. When drilling
resumes, the DEI accounts for the length of the new pipe in its calculations of
the hole depth.
The standard air pressure switch is for machines with up to 150 psi of bailing air.
Air pressure switches are available for high-pressure drill rigs.
Power Converter or Power Conditioner

The DEI requires 12-28 VDC power to the digital display module. The
encoder, air pressure switch, and other DEI components are all powered
(directly or indirectly) by the digital display module.
On electric drills with a 110 to 115 VAC system, the power converter is
installed to drop the voltage to the required 12-28 V and convert it to DC.
Power Converter
The power converter can also be used to temporarily power the DEI from an
alternative DC power source when you need to check the system or offload
data from the STRATALOGGER or STRATALOGGER PLUS and AC power is
unavailable.
On drills that have a 24 VDC battery system, the Thunderbird Mining Systems
power conditioner is installed to aid in protecting the digital display module
against power surges, reverse voltage connections, and other hazardous
electrical fluctuations.
Power Conditioner
Both the power converter and the power conditioner are housed in splashproof steel enclosures. The cables exit the enclosure by means of MS-type
connectors.

The optical shaft encoder is connected to the pulldown system, either directly
or indirectly, so that it can sense the movement of the drill bit. As the drill bit
moves, the encoder sends signals to the digital display module to indicate the
amount and direction of the movement. It is from these signals that the DEI
computes the hole depth and rate of penetration.
Encoder Mounting Kit

The mounting kit includes the brackets and coupling necessary for securing the
encoder to the drill. The content of the kit varies depending on the way in which
the encoder will be mounted.
Encoder Drives
On some drills, the pulldown sprocket shaft does not rotate, or the encoder shaft
cannot be coupled directly to the pulldown sprocket shaft. On these drills, the
encoder shaft must be rotated indirectly by means of an intermediary sprocket
rotated by the pulldown sprocket shaft or hub. This calls for a special encoder
mounting kit. This mounting kit provides the parts necessary for installing the
encoder on such drills.
Some systems may require a torque reel or a custom installation.
Cables
Four cable assemblies are typically included with a DEI system.
DC power cable to connect the digital display module to the power
converter or power conditioner.
Note: Cable lengths vary
depending on the drill model
and the locations where the
components are installed:
Power cable to connect the power converter or power conditioner to the

power source (AC cable or DC cable).
Air switch signal cable to connect the air pressure switch to the digital
display module.
Sensor cable to connect the optical shaft encoder to the digital display
module.
The DEI models 003 and 103 also include a cable assembly to connect the PIH
(pipe-in-hole) contacts to your equipment.
Chapter 2
Installing the DEI
Unpacking the Components
Before you begin the installation, make sure you have all the components you
need for your system. The table that follows lists the entire set of components
used for DEI installation and gives their part numbers and the conditions under
which you need each one.
Component
Part Number
Conditions for Use
Digital display module

with bracket
6522-689-002
Unit required on all systems.
Air pressure switch

(See note in Laying
Out and Tracking the
Components)
3700-030-001
3700-031-001
3700-032-001
3700-033-001
Standard, 12 - 150 psi.

Optional, 20 - 300 psi.
Power converter
or
Power conditioner
6522-865-001
For electrical drills with 110-115 VAC.
6522-766-002
For drills that have 24 VDC power.
4500630
4600100
4600110
40-pulse, standard, for most drills.

5-pulse, for small sprockets.
400-pulse, for large sprockets.
Encoder mounting kit
6041-018-001
6041-018-002
For indirect connection to the pulldown system.

For direct connection to the pulldown system.
9001-097-001
9001-097-002
9001-117-001
9001-117-002
9001-117-003
9001-117-004
9001-117-005
9001-117-00X
9001-119-002
For indirect connection to pulldown system:

ANSI 25 sprocket drive.
ANSI 40 sprocket drive.
ANSI 40 5.50 split sprocket drive.
ANSI 40 split sprocket drive (special order only).
Torque reel drive.
Encoder drive kit
Component
Part Number
Conditions for Use
DC output power
7060-192-xxx
For all systems using a power conditioner or power

converter.
AC input power
7060-865-xxx
For systems with a power converter.
DC input power
7060-191-xxx
For systems connecting to a DC power source.

Also for temporary use on systems with a power converter.
Air switch signal
7060-189-xxx
For all systems.
Encoder sensor
7060-190-xxx
For all systems.
Cables:
xxx = Cable length in feet (for example, 025 = 25 feet).
10

Before you begin installing the DEI on the drill, use this procedure to avoid timeconsuming errors during installation and to simplify the re-ordering of parts in
the future. Refer to Figure 1.
1. Lay out all the components on the ground, a work table, or the bed of a truck.
2. Temporarily connect the cables to their respective ports. Determine where
each component will be installed, and measure all the cables to make sure
they are the lengths you require.
Do not connect power to the system at this time.
3. Complete the system configuration information in the front of this manual.
4. Complete and mail the Warranty Registration Card.
IMPORTANT NOTE:
If your drill uses varying lengths of drill stems, contact Thunderbird Mining
Systems about installing a manual air switch.
When the drill stems used on the drill are always the same length, that length is
entered into the DEI when it is calibrated. Then, when the optical shaft encoder
detects movement that is approximately the same as the calibrated stem length,
and the air pressure is off, the DEI interprets this movement as the addition or
removal of a drill stem and adjusts its hole depth calculations accordingly.
However, when varying stem lengths are used, the drill stem length is declared
to be zero during calibration, so the DEI has no approximate length to compare
to movement that occurs when the air is off. For this reason, the DEI cannot
distinguish between a temporary obstruction of the air pressure switch (which
would appear as air pressure loss) and actual steel changes. This could result in
false hole-depth readings.
Therefore, when you use varying stem lengths, it is recommended that the air
pressure switch be replaced by a manual switch, which must be closed by the
operator before steel is changed and then opened again before drilling is
resumed.
11
Figure 1. DEI System and Connections
12

To install the digital display module:
1. Locate a position in the cab that gives the operator a convenient view of the
unit, preferably at or below eye level when drilling is underway. You can
mount the digital display module on either the wall or the ceiling of the cab.
See Figures 2 and 3.
Note: Before you mount the unit, be sure to determine how the cables will be
routed to it.
2. Using the template in Appendix C or the mounting bracket itself as a guide,
mark the four positions of the mounting-bracket holes on the mounting
surface.
3. Drill 1/4-inch (6.4mm) clearance holes for bolts at the four marked positions.
4. Secure the mounting bracket to the mounting surface with the four supplied
sets of mounting bolts, washers, and nuts.
5. Insert the digital display module into the mounting bracket and rotate it to
the angle that provides the operator the best view.
6. Secure both sides of the module to the mounting bracket with the supplied
bolts and washers.
7. When the installation is complete, remove the clear plastic cover from the face
of the digital display module.
Figure 2. Ceiling Mount Digital Display

Module
Figure 3. Wall Mount Digital Display Module
13

If your drill has 110-115 VAC electrical power, use the instructions for Installing
the Power Converter.
If your drill has a battery system that provides 24 VDC power, use the
instructions for Installing the Power Conditioner.
Installing the Power Converter

Standard Installation
Follow these instructions for all drills that use the power converter.
BEFORE YOU BEGIN: If your system includes the STRATALOGGER or
STRATALOGGER PLUS, make certain it is not connected to the DEI data port.
To install the power converter (refer to Figure 4):
1. Determine the location in the cab where you will install the power converter.
It should be within reach of the DC power cable (7060-192-xxx) from the
digital display module.
2. Using the template in Appendix C or the power converter itself as a guide,
mark the positions of the four mounting-bracket holes on the mounting
surface.
3. Drill 1/4-inch (6.4mm) clearance holes for bolts at the four marked positions.
4. Secure the power converter to the mounting surface using the four supplied
5. Connect the 3-socket end of the DC output power cable (7060-192-xxx) to the
port marked POWER on the digital display module.
6. Connect the other, 2-pin end of the DC output power cable to the DC OUTPUT
port on the power converter. See Figure 4.
7. Connect the 4-socket end of the AC input power cable (7060-865-xxx) to the
AC INPUT port on the power converter.
8. Route the AC input power cable to a convenient location to tap into the drill
rigs AC power system, such as the main switch panel box or a circuit
breaker. Drill holes as necessary to accommodate the cable. Make sure the
cable is secured away from moving equipment. Use tie wraps to secure any
excess cable within the cab. Connect the cable to the power source.
9. Make sure the switch on the power converter is set to STANDARD.
14
Figure 4. Installing the Power Converter
15
Using the Optional DC Input Port

If AC power is temporarily not available on the drill and you need to offload
data from the STRATALOGGER or STRATALOGGER PLUS, or if you need to check
the systems operation, you can temporarily power the system through the DC
INPUT port on the power converter. Set up a temporary connection whenever you
need it, or make a permanent connection between the power converter and a DC
source and then simply switch the power converter to the DC input when you
need it.
IMPORTANT: Make sure you make a direct connection to a clean power source.
To set up the power converter for temporary input from a 12-28 VDC source
(refer to Figure 5):
1. Connect the 3-socket end of the DC input power cable (7060-191-xxx) to the
DC INPUT port on the power converter.
2. Connect the other end of the input cable to the power source as shown in the
illustration.
3. Turn the power converter switch to OPTIONAL.
Figure 5. Connecting for Temporary DC Input

IMPORTANT: When you are ready to return to normal operation of the drill, be
sure you return the power converter to standard operation. It is not necessary to
disconnect the DC input cable. Simply turn the switch back to STANDARD.
16
Installing the Power Conditioner

IMPORTANT: The power conditioner is intended for use on, and functions
correctly with, only electrical systems that generate 18-32 VDC.
To install the power conditioner (refer to Figure 6):
1. Determine the location in the cab where you will install the power
conditioner. It should be within reach of the DC power cable from the digital
display module.
2. Using the template in Appendix C or the power conditioner itself as a guide,
mark the positions of the four mounting-bracket holes on the mounting
surface. See Figure 6.
3. Drill 3/16-inch (4.8mm) clearance holes for bolts at the four marked
positions.
4. Secure the power conditioner to the mounting surface using the four supplied
5. Connect the 3-socket end of the DC output power cable (7060-192-xxx) to the
port marked POWER on the digital display module.
6. Connect the other, 2-pin end of the DC output power cable to the DC OUTPUT
port on the power converter.
7. Connect the 3-socket end of the DC input power cable (7060-191-xxx) to the
DC INPUT port on the power conditioner.
8. Route the input cable to the drill rigs power source (batteries), drilling holes
as necessary to accommodate the cable. Make sure the cable is secured away
from moving equipment. Use tie wraps to secure any excess cable.
9. Connect the input cable to the power source as shown in the illustration.
Figure 6. Connecting the Power Conditioner to the Digital Display Module
17
Installing the Air Pressure Switch

You should not need to adjust the air pressure switch since it was pre-set by
Thunderbird Mining Systems. To install it (refer to Figure 7):
1. Determine where you will tie into the bailing air line. The air pressure switch
must be installed on the bailing air line between the drill head and the check
valve. It can be done in any of the following ways:
Install a tee at the operators gauge (see Figure 7).
Or, drill and tap a 1/4-inch NPT hole.
Or, install a tee with reducers to 1/4-inch NPT. The tee must have an ID
equal to the air line.
Figure 7.
Air Pressure Switch
Connections
2. Determine where to mount the air pressure switch. It should be near the
location where you plan to tie into the bailing air line. Mount it so that the
connectors to the air switch signal cable and the air input line are on the
bottom of the air pressure switch. It need not be visible during operation, but
you must be able to access it in the future.
3. Using the template in Appendix C or the air pressure switch itself as a guide,
mark the positions of the two holes you will use to mount the switch.
4. Drill 1/4-inch (6.4 mm) clearance holes for bolts at the two marked positions.
5. Bolt the air pressure switch to the mounting surface using the supplied bolts,
washers, and nuts.
6. Tie into the bailing air line at the point you determined in Step 1.
7. Attach the socket end of the air switch signal cable to the 2-pin connector on
the air pressure switch.
8. Route the cable away from moving equipment toward the digital display
module. Use tie wraps to secure any excess cable.
9. Connect the other, 2-pin end of the air switch signal cable to the AIR connector
on the rear panel of the digital display module.
18

The design of the drills pulldown system determines the way the optical shaft
encoder must be mounted. There are four general methods of installation. The
instructions for these methods are given in this section.
Direct Drive
The encoder is flexibly coupled to the pulldown sprocket

shaft and senses its rotation directly.
Use this direct method of installation if both these
conditions are true:
The pulldown sprocket shaft rotates in proportion to
the movement of the drill bit.
The end of the pulldown sprocket shaft is accessible
for attaching a shaft adapter.
Indirect Drive
and
Indirect Split
Sprocket Drive
The encoder is attached to an intermediary sprocket that

is rotated by the movement of the pulldown sprocket. The
encoder senses the rotation of the pulldown sprocket
indirectly through the rotation of the intermediary
sprocket.
Use one of these indirect methods of installation if both
these conditions are true:
There is at least 10 inches (25 cm.) of clearance above
or below the pulldown sprocket.
The pulldown sprocket shaft or hub is less than 6.5
inches (16.5 cm.) in diameter.
Use the Indirect Sprocket Drive method if you can access
the end of the pulldown sprocket shaft or hub to slide the
instrumentation sprocket over it.
Use the Indirect Split Sprocket Drive method if you
cannot access the end of the pulldown sprocket shaft or
hub.
Indirect Torque Reel The encoder is enclosed within the torque reel box. The
box is mounted at the top of the mast, and its tension
cable is connected to the drill head or carriage. As the drill
head moves up and down, the encoder inside the torque
reel senses the movement of the drill head indirectly
through the winding or unwinding of the tension cable.
If your drill does not satisfy the conditions for any of these methods, contact
your DEI distributor.
19
Direct Sprocket Drive

To install the encoder using the direct sprocket drive method (refer to Figure 8):
1. Locate the pulldown sprocket shaft most suitable for mounting the encoder,
where the encoder will be best protected from physical damage.
2. Tack weld the shaft adapter to the center of the pulldown sprocket shaft.
3. Weld or bolt the encoder bracket in a position that supports the encoder in
the alignment described in Step 5.
Important: Do not weld the bracket after the encoder is attached.
4. Secure the encoder to the encoder mounting bracket or brackets, using the
hardware provided. Use one or both brackets as required to position the
encoder as described in Step 5.
5. Position the encoder so that the shaft adapter and the encoder are 3 to 5
inches (7 - 13 cm.) apart and closely aligned along the centerline axis of the
pulldown sprocket shaft (1/16-inch runout maximum).
6. Connect the shaft adapter to the encoder by means of the flexible coupling
and hose clamps provided.
NOTE: Periodically during operation, check that the hose clamps are tight.
7. Connect the 7-socket end of the encoder cable assembly (7060-190-xxx) to the
cable port on the encoder.
8. Route the cable away from moving equipment, making sure there is sufficient
allowance for lowering the mast. Use tie wraps to secure any excess cable.
9. Connect the 7-pin end of the encoder cable assembly (7060-190-xxx) to the
ENCODER port on the rear panel of the digital display module.
20
Figure 8. Installing the Encoder Direct Sprocket Drive Method

Using the 6041-018-002 Kit
21
Indirect Sprocket Drive

Installing the encoder using this method requires an encoder mounting kit (6041018-001) and an encoder drive kit (9001-097-00x). You can purchase these parts
from your DEI distributor . This installation may also require machine shop
facilities.
To install the encoder using the indirect sprocket drive method (refer to Figure
9):
1. Measure the diameter of the pulldown sprocket hub.
2. Obtain the 48-tooth instrumentation sprocket from the mounting kit, and
machine the inside diameter of the hole to 0.005 inch greater than the hub
diameter measured in Step 1.
NOTE: If there is not enough clearance beside the pulldown sprocket and
above or below it to use the 48-tooth instrumentation sprocket, or if there is
not enough clearance for the ANSI 40 roller chain, you can use a 96-tooth
sprocket in this step, a 32-tooth sprocket in Step 6, and an ANSI 25 chain in
Step 8. However, Thunderbird Mining Systems strongly recommends using
the ANSI 40, since it is stronger and alignment problems are more likely to
occur with the ANSI 25.
3. Slide the 48-tooth sprocket over the hub of the pulldown sprocket, making
sure it is perpendicular to the hub and that there is clearance between the
chains. Then tack-weld the sprocket onto the hub.
4. Weld the encoder bracket to the mast in a position that supports the encoder
in the alignment described in Step 7. Make sure your bracket set up allows
you to slide the encoder toward or away from the pulldown sprocket, so that
you can tighten the roller chain (Step 9).
Important: Do not weld the bracket after the encoder is attached.
5. Secure the encoder to the encoder mounting bracket or brackets, using the
hardware provided. Use one or both brackets as required to position the
encoder, as described in Step 7.
6. Slide the supplied 16-tooth instrumentation sprocket onto the encoder shaft
and tighten the set screw to secure it in place.
7. Position the encoder above or below the pulldown sprocket and on the mast
so that the two instrumentation sprockets are precisely aligned and not more
than 10 inches (25 cm.) apart.
Note: The preferred method is below the pull-down sprocket since it
minimizes the load on the encoder shaft.
IMPORTANT: The alignment of the two sprockets is critical. Misalignment
might cause the chain to come off or break, or, more importantly, it might
damage the encoder.
22
8. Using the ANSI 40 roller chain, connect the two instrumentation sprockets.
Remove links as necessary to tighten the chain.
9. Slide the encoder bracket (with the encoder on it) as necessary until the chain
is snug but not overtight, and secure the brackets.
10. Connect the 7-socket end of the encoder cable assembly (7060-190-xxx) to the
port on the encoder.
11 Route the cable away from moving equipment. Use tie wraps to secure any
excess cable.
12. Connect the 7-pin end of the encoder cable assembly to the ENCODER port on
the rear panel of the digital display module.
Figure 9. Installing the Encoder Indirect Sprocket Drive Method
23
Indirect Split Sprocket Drive

Installing the encoder with this method requires an encoder mounting kit (6041018-001) with a split sprocket drive (9001-117-00x). Several sizes of sprockets are
available from your DEI distributor. Make sure the one you have has an internal
diameter the same as the diameter of the pulldown sprocket shaft.
To install the encoder using the indirect split sprocket drive method (refer to
Figure 10):
1. Assemble the sprocket onto the shaft using the supplied hardware and
sprocket assembly plates. Finger tighten the nuts to allow for play. Shim the
gap between the sprocket halves as necessary to obtain the correct tooth
orientation.
2. Shim the sprocket against the tube shaft as necessary to ensure that it is
concentric with the shaft (within 0.015 inch), perpendicular to it, and far
enough away from the pulldown sprocket so there is clearance between the
chains.
3. Secure the split sprocket to the shaft by welding a minimum of three places
on each side of the sprocket.
4. Finish the installation by following steps 4 through 12 of the instructions for
the Indirect Sprocket Drive method (refer to Figure 9).
Figure 10. Installing the Split Sprocket
24
Indirect Torque Reel

If you ordered a torque reel drive kit with the DEI, the encoder is already
installed in the box. Because of the great variation in drill design, Thunderbird
Mining Systems does not supply the brackets to attach the torque reel to the mast
and to attach the cable to the drill head or carriage.
To install the torque reel and encoder (refer to Figures 11 and 12):
1. Determine the design of the brackets you need and fabricate them.
Design the bracket so that you can weld it to the mast and then bolt the
torque reel box to it using the four mounting holes on the box. The box
must be directly above the drill head so the tension cable coming out of
the box can be connected to the drill head and aligned so it is parallel to
the movement of the drill head.
Figure 11. Installing the

Torque Reel (a)
25
Increasing the Tension on the Tension Cable

If the cable from the torque reel to the drill head is not taut enough to move the
pulley inside the torque reel box, use the following instructions to increase it:
1. Lift off the clamps that hold the lid on the torque reel box (refer back to
Figure 12), and remove the lid.
2. Use a wrench to rotate the mainspring shaft counter-clockwise until the
tension is correct. Do not overtighten the tension (see Figure 13).
3. Increasing the tension decreases the length of the cable, so verify the length
before you move the drill head.
Decreasing the Tension on the Tension Cable

If the cable from the torque reel to the drill head is too tight, the torque reel will
not allow enough cable to be released. Use the following instructions to decrease
the tension on the cable:
1. Lift off the clamps that hold the lid on the torque reel box (refer back to
Figure 12), and remove the lid.
2. Reach behind the torque reel and carefully press the tension lock spring on
the bottom of the reel. Do not press it too hard or too long, or too much
tension will be released. Then check the tension again. If it is still too tight,
briefly press the spring again. If you decrease it too much, use the previous
procedure to increase it.
Figure 13. Increasing and Decreasing Cable Tension
26
Connecting to the Pipe-In-Hole (PIH) Circuit
Connecting to the Pipe-In-Hole (PIH) Circuit

If you have the DEI model 003 or 103, with PIH functionality, you can connect
components on your drill to the PIH circuit, so that their operation is controlled
by the PIH state. For example, you could set up a light to signal when the pipe
was in the hole, or you could set up your drill so the jacks would not retract
unless the PIH circuit was inactive (pipe is fully out of the hole).
The port on the back panel of the DEI provides access to an internal relay which
has two isolated contact sets. Each set contains a normally closed and a normally
open circuit, capable of switching 1.5A at 30 VDC.
These normal positions occur when PIH is inactive: DEI power is off, hole
depth is reset, or distance from bottom equals hole depth plus the PIH offset
(see Pipe-In-Hole (PIH) Notification in Chapter 1.)
The switched positions occur when the hole depth is greater than zero and
the distance from bottom is less than hole depth plus the PIH offset.
1. Connect the 6-pin end of the PIH cable (included with the DEI) to the RIH
port on the rear panel of the DEI.
2. Connect your remote components according to the instructions in Figure 14.
Figure 14. Remote PIH

Indicator Connections
27
Installing a Remote Zero Hole Depth Switch

If you have the DEI model 003 or 103, with PIH functionality, you can install a
remote access switch for resetting the hole depth to zero. This feature is provided
for situations in which the DEI must be mounted out of easy reach of the
operator.
The port on the DEI provides a parallel connection to the front panel ZERO HOLE
DEPTH switch. The connector has a 5 VDC pull-up on the A pin, with an internal
ground on the B pin. The contact is normally open. Closing the connection resets
the hole depth.
1. Connect the 2-pin end of the remote control cable (available from
Thunderbird Mining Systems) to the RZH port on the rear panel of the DEI.
2. Connect your remote switch according to the instructions in Figure 15.
Connect to any open and unused contacts, or use a switch similar to the one
located on the front panel of the DEI.
Warning: Do not apply power or an external ground to the RZH contacts. Doing
so will damage the DEI and void the warranty.
Figure 15. Remote Hole Depth Switch Connections
28

If you are using the STRATALOGGER or STRATALOGGER PLUS, follow these
instructions to connect the DEI to the Drill Interface Box (DIB). See Figure 16.
1. Turn off the power on the DEI.
2. Connect the 10-pin end of the data cable assembly to the DATA port on the rear
panel of the digital display module of the DEI.
Note: If the location of the DEI does not permit you to plug the angle
connector into the port, use these instructions to rotate the port. Then connect
the cable assembly to it.
a. Remove the four screws securing the port to the DEI.
b. Rotate the port 180 so you can connect the cable to it.
c. Secure the port in its new position with the screws.
3. Route the cable away from moving equipment to the DIB.
4. Connect the 14-socket end of the cable assembly to the TO DEI DATA port on
the DIB.
Figure 16.
DEI Connected to
Stratalogger or
STRATALOGGER PLUS
29
Verifying the Installation

In order to avoid damage to the DEI components, it is very important to ensure
that the DEI is installed correctly before you calibrate it.
Follow these instructions.
1. Tighten all nuts and bolts.
2. Check all electrical connections and make sure the MS connectors are tight.
3. Check the routing of the cables to make sure they are away from moving
equipment, and make sure all excess (loose) cable is secured.
4. Make sure cables are long enough to allow for the mast to be lowered.
Note: As you check the installation, make sure you have accurately completed
the System Configuration Information sheet it the front of the manual.
Calibrating the DEI

BEFORE YOU BEGIN: Make sure the DEI is completely and correctly installed.
Calibration is necessary to suit the DEI to the particular drill rig on which it is
installed. It is only necessary when:
The DEI is first installed on the drill (or moved from a different drill).
CAL FAIL appears on the displays, indicating a memory loss in the DEI.
During calibration, the DEI counts the number of pulses sent from the optical
encoder as the drill head moves the distance you specify. So, it equates that
number of pulses to that distance. For example, if the DEI counts 1000 pulses,
and you record the distance moved as 10, the DEI operates on a scale of 1000
pulses to 10 units of distance.
The units of measure you use during calibration (meters or feet) are the units
used throughout operation. When you calibrate the DEI, you specify only the
numerical value of the distance the drill head moves, not the units. So, if you
calibrate using feet, the DEI operates in feet and feet per hour. If you calibrate
using meters, the DEI operates in meters and meters per hour.
To calibrate the DEI (refer to Figure 15):
1. Set up the drill for calibration:
a. Position the drill bit at the collar of a hole that has already been drilled to
approximately the depth of one drill stem.
30
Calibrating the DEI
b. Place chalk marks on the drill stem at two places: one at a point flush with
the drill deck, and one at a measured distance above the drill deck. This
measured distance must be 18 feet (6 meters) or more. The greater the
distance, the more accurate the calibration will be.
c. Raise the drill head to re-align the lower mark with the drill deck.
NOTE: These instructions assume the drill is in the field. However, it is not
necessary to use a drilled hole. For example, if the drill is being calibrated
at the factory, you can raise the drill head to begin calibration and make
the chalk marks on the drill mast (Step 1). Then in Step 4, lower the drill
head to the second chalk mark. The movement of the drill head is the
significant movement during calibration.
2. Turn off the DEI.
3. For 002 models (without PIH): Insert the calibration key into the lock on the
rear panel of the display module and rotate it clockwise one-half turn.
For 003 and 103 models (with PIH): Press and hold the ACCUMULATED DEPTH
and ZERO HOLE DEPTH buttons while you do the next step (turning on the DEI).
Figure 17.
DEI Calibration
31
4. Turn on the DEI by pressing the POWER button on the front of the
digital display module. The left-hand display should be zero, and the
right-hand display should read CAL 0.
6. Press and hold the ZERO ACCUMULATED DEPTH button until the left-hand
display shows a number with two decimal places, and the right-hand
display reads CAL 1.
8. Press and hold the ZERO ACCUMULATED DEPTH button until the left-hand
display shows a number with two decimal places, and the right-hand
display reads PIPE.
32
Calibrating the DEI
10. For 002 models: Skip to Step 12.
(Available on PIH models,

003 and 103, only)
12. Check the defined values:

Press the ZERO ACCUMULATED DEPTH button until the right-hand display
reads CAL 0, and make sure the left-hand display shows the distance
between the chalk marks. If it does not, repeat Step 7.
reads CAL 1, and make sure the left-hand display shows the distance
between the chalk marks. If it does not, repeat Step 7.
reads PIPE, and make sure the left-hand display shows the drill stem
length (or 0.0, if you use varying lengths of stem). If it does not, repeat
Step 9.
For 003 and 103 models only (with PIH): Press the ZERO ACCUMULATED
DEPTH button until the right-hand display reads -UP-, and make sure the
left-hand display shows the PIH offset. If it does not, repeat Step 11.
13. When calibration is completed, turn off the DEI.
14. For 002 models only (without PIH): Turn the calibration key back to the off
position. Remove it from the digital display module and store in a safe place.
Cover the key lock with a layer of grease to prevent dust and dirt from
entering the key hole.
15. Turn on the DEI.
33
16. Verify the calibration: The upper chalk mark should still be flush with the
drill deck, and the hole depth display should show 0.0. Raise the drill head
until the lower chalk mark is flush with the drill deck. Make sure the distance
from bottom display shows the distance between chalk marks (within onetenth of a foot or meter). If it does not, repeat the calibration process.
Note: If the drill head drifts or moves during the calibration, you must repeat the
calibration.
Verifying Operation
Before you release the DEI for use:
Follow the DEI Verification Procedure in Chapter 4 to verify that the DEI is
operational.
34
Verifying Operation
35
Chapter 3
Operating the DEI
This section explains how to operate the DEI. If a STRATALOGGER II or
STRATALOGGER PLUS is installed on the drill rig, refer to the user manuals for
operating instructions on those products.
NOTE: If the distance recorded in the calibration procedure was measured in feet,
all readings on the DEI are in feet or feet per hour. If the calibration was done in
meters, all readings are in meters or meters per hour.
Turning the DEI On and Off

When the DEI is on, the digital displays show values. When it
is off, the digital displays are blank.
To turn the DEI on or off:
Press the POWER button on the front of the digital display
module.
Figure 16. DEI Power Button
Reading the Rate Of Penetration

During drilling operations, the words RATE OF PENETRATION
appear below the right-hand display on the front of the DEI.
The display shows the actual rate of drill penetration in
meters or feet per hour. The range of penetration rate readings
is 0.1 to 999.
NOTE: If the distance recorded in the calibration procedure
was measured in feet, all readings on the DEI are in feet. If the
calibration was done in meters, all readings are in meters.
Figure 17. Rate of Penetration Display
36

During drilling operations, the words HOLE DEPTH appear
below the left-hand display on the front of the DEI. The
display shows the actual depth of the hole presently being
drilled, in meters or feet. Values range from 0.0 to 9999.
Whenever you start a new hole, you must press the ZERO HOLE
DEPTH button to zero out the hole depth so you can get an
accurate reading for the new hole. This removes any reading
left from the previous drill hole so that the depth readings
apply only to the new hole.
To reset the hole depth:
Figure 18. Hole Depth Display and

Control
Reading and Resetting the Accumulated Depth

You can use the ACCUMULATED DEPTH reading to track the total
depth drilled during some period, such as a shift or a day. The
accumulated depth is the total depth of all drilling done since
the accumulated depth reading was last reset to zero.
To set up and view the accumulated depth for a period:
Figure 19. Accumulated Depth Display

and Controls
37
2. Press the ACCUMULATED DEPTH button to check that the reset

was successful. The label under the left-hand display
changes to read Accumulated Depth and the display
shows a depth of zero. If it does not, repeat Step 1.
Reading the Distance From the Bottom of the Hole

Whenever the drill bit is raised from the bottom of the hole,
the label under the right-hand display changes to read
Distance From Bottom, and the display shows the distance
the drill bit is raised from the hole bottom (in meters or feet).
However, when the bailing air is turned off and the hole
depth is greater than 50% of the pipe length setting, the righthand display changes when you raise the bit:
On the 002 model, the display is blank.
Figure 20. Distance from Bottom Display
On the 003 or 103 mode, the display flashes PIPE,

indicating the pipe is in the hole, until the distance from
the bottom is equal to the hole depth plus the PIH offset
(see Pipe-In-Hole (PIH) Notification in Chapter 1).
When the drill bit is returned to the hole bottom, the label
returns to Rate of Penetration, and the display reverts to
showing the rate.
38
Reading the Pipe-In-Hole Indicators
Reading the Pipe-In-Hole Indicators

PIH functionality, included in the 003 and 103 models of the
DEI, provides three indicators for notifying the operator when
pipe is still in the hole:
As described in the previous section, the Distance from
Bottom display on the front of the DEI flashes PIPE
when the bailing air is turned off and the hole depth is
greater than 50% of the pipe length setting. This display
continues until the distance from the bottom is equal to the
hole depth plus the PIH offset (see Pipe-In-Hole (PIH)
Notification in Chapter 1).
Figure 21. Pipe In Hole Display
The PIH light on the rear panel of the DEI remains lit
whenever there is pipe in the hole.
If the PIH connector below the light has been connected to
equipment on the drill, for example, to prevent the jacks
from retracting unless the pipe is out of the hole, the
contact is broken when the PIH light turns off.
Note: If you need to break the contact before the light turns
off, make sure the bit is fully out of the hole, and then
turn off the DEI.
Figure 22. PIH Indicator and Relay
39
Chapter 4
Troubleshooting
If you think your DEI is not operating properly, follow the DEI verification
procedure in this section.
1. Follow each step in order. The illustration accompanying the step shows
what the DEIs displays or LEDs should look like after you complete the
step.
Note: In the illustrations, some displays show the actual numbers that should
appear. However, NN represents any number. Correct decimal places are
indicated.
2. If you do not get the expected results at any step, read the Prerequisite
Troubleshooting Information.
3. Then follow the procedure in To Begin.
4. Then go to the section indicated in this verification procedure:
AIR
= Air Circuit Tests
CAL = Re-Calibrate
ENC = Encoder Circuit Tests
PWR = Power Circuit Tests
37
38
39

By design, the DEI system is composed of various modules that may be
disconnected and re-connected very easily. A thorough knowledge of basic
system operation and "what parts do what" will help you make a quick and
accurate diagnosis of your problem, thus saving you time and frustration.
Before you begin any troubleshooting activities, read this section carefully to
gain a clear understanding of the systems general operation and its various
components. Use the diagrams that follow as reference as you read the
information and follow the procedures.
Then proceed to the next section, Troubleshooting Procedures, and attempt to
isolate the problem.
40
Figure 23. Typical Installation on Electric Machine
41
Figure 24. Typical Installation on Hydraulic Machine
42
The Display Module

How it maintains drilling information
During drilling, the display module receives a set of complex pulses from the
optical shaft encoder. During calibration you specified that X number of pulses
are equal to Y (feet or meters) in depth. Based on this equality, the display
module uses the pulses it receives to determine the hole depth information. It
uses the depth information along with an internal timer to determine the rate-ofpenetration.
In general operation, the display module tracks the number of pulses and their
direction in order to determine where the bit is at any given moment. In
addition, it uses information from an air pressure switch to determine whether
the bit air is on or off. This information, along with the pulses and some internal
algorithms, allows the display module to determine if an additional stem (pipe)
is being added or removed. In this way, it accurately maintains the hole depth.
The encoder pulses, along with a signal from the air pressure switch, allow the
display module to track the bit position and speed. For all of this to work
correctly it is imperative that the DEI is accurately calibrated, the air pressure
switch properly functioning and the encoder properly driven.
Its power requirements and usage

Power is typically supplied through either the AC/DC power converter or the
DC/DC power conditioner, though it can be supplied direct from the drills
batteries or DC power supply. In normal operation, the display module is
supplied with 11-28 VDC which it internally converts to 5 VDC. This voltage is
used to power the internal electronics as well as external modules:
It supplies the optical shaft encoder with 5 VDC and receives a set of four
pulses in return.
It sends a signal of approximately 4.5 VDC to the air pressure switch.
It is important to mount the display in a location where it does not get too hot to
touch. Since the unit uses only 5 VDC of the power it receives, the more input
power, the more heat that must be dissipated. The display will get quite warm if
28 VDC is supplied and the display is mounted with the sun shining on it.
If the power supplied to the display module is greater than 28 VDC and less than
36 VDC, it turns off and waits for the input power to be within the correct range.
If the power supplied is greater than 36 VDC, it will be damaged and must be
returned to Thunderbird Mining Systems for repair.
43
Air Pressure Switch

The air pressure switch is connected to the bailing air line or to the working air
gauge on the panel with a T. It should be adjusted to go on and off quickly.
The display module uses the information from this switch to aid in deciding if a
length of drill pipe is being added or removed.
The switch is provided with a signal of approximately 4.5 VDC from the display
module. When the switch is open (air is detected) the display module keeps the
line at a 4.5 VDC potential. When the switch is closed (air pressure is lost), the
display module sets the line to ground or earth potential.
The state of the switch indicates to the display module the state of the drilling:
Open. Informs the display module that drilling is in process or about to
begin. The display module uses this information, along with information
from the encoder, to make internal decisions regarding the hole depth and
ROP.
Closed. Informs the display module that drilling has ceased and perhaps steel
is being added or removed. If the hole depth is greater than 50% of the pipe
length (specified during calibration), the display module blanks the righthand display (which normally shows hole depth or distance from bottom). At
this point the display module begins an internal waiting. Based on what
happens next, it determines whether steel is being added or removed and
adjusts its calculations accordingly.
If an incorrect value is entered for PIPE length and the drill is being used for
multi-pass drilling, then you can expect the hole depths to be inaccurate, since
each time steel is added the DEI will add too much depth.
AC/DC Power Converter

The power converter is installed between the display module and the 105-125
VAC, 47-440 Hz power source on the drill. Its purpose is to step down
(transform) and pre-convert (rectify) the AC input power into a DC value usable
by the display module.
The converter does not regulate its output voltage. The output is dependent on
the input and load. The output should be approximately 17 VDC with an open
load, and 11 VDC at a full load of 3 amperes.
This device also contains the facility for connecting to an alternate DC source of
12-29 VDC that is used as temporary power when AC is not available. It is
switched between AC and DC input by use of the rotary mode switch, which has
three positions:
STANDARD, the position for normal operation using an AC power source.
OFF, the position when not in use.
OPTIONAL, the position for using an alternate, DC power source.
44
DC/DC Power Conditioner

The power conditioner is installed between the display module and the DC
power source on the drill. Typically it is mounted behind the operators console
and wired to electrical input or directly to the drills batteries. It receives power
from the drills VDC source, and the power it receives must not exceed 32 VDC.
The purpose of the power conditioner is to:
Protect the display module against reverse voltage input.
Filter for noise.
Limit voltage to the display module.
The conditioner does not regulate its output voltage. Its main function is to drop
voltage, dependent on load. For example, in an open load condition it outputs
full input voltage minus approximately 1 VDC. Typically the drills alternator
supplies 26-28 VDC to its own electrical system, and this voltage is within the
range of the power conditioner.
However, problems can occur on the drill, the most notable being failure of
alternator diodes, or low/damaged battery sets. If the input voltage to the power
conditioner is too high, too low, or alternating between too high and too low, the
DEI may not operate correctly or may be damaged.
The power conditioner is designed to withstand input voltage of up to 36 VDC,
reverse voltage input, and up to 3 amperes output.

The encoder is connected somewhere within the pulldown mechanism. It is
provided with a 5VDC signal from the display module.
Its purpose is to monitor the movement of the drill power head. When the drill
power head is moved, the encoder shaft is rotated causing the encoder to
produce some combination of 4 signals (quadrature with complements) relative
to the linear movement of the power head. It sends these signals to the display
module.
These signals may be thought of as two signal pairs: A and A, B and B. At any
given moment the display module is receiving two signals, one from each pair.
These signals light LEDs on the back of the display module. One of the LEDs
from each pair must be lit at any given moment.
The display module uses the information it receives from these signals to help it
determine the distance, direction, and speed of the power head. This is
translated into hole depth, distance from bottom, and ROP.
45
Chain and Sprocket Encoder Drives

Various combinations of chains and sprockets are used to drive the optical shaft
encoder. Their purpose is to translate the linear motion of the power head into
the rotary motion of the encoder shaft.
Most problems with chains and sprockets are due to poor alignment of the chain
and sprockets or incorrect tension on the chain. It is critical that the chain be
aligned properly with the sprockets. If it is not, the chain might come off or
break, or the encoder might be damaged. If the chain is too loose, it will keep
jumping off. If it is too tight, it will damage the bearings in the encoder, and you
will have to replace the encoder.
It is recommended that you use stainless steel chain (which is the type provided
by Thunderbird Mining Systems). Although it is more expensive than other
types of chains, it is stronger, has much less stretch, and does not seize from rust.
Torque Reel Encoder Drive

Torque reels (spring tension take-up) are typically used on machines that have
cylinder and/or cable pulldown systems. The torque reel is mounted inside an
enclosure with the wire rope wrapping a sheave that is mounted to the encoder
shaft. The wire rope exits the housing through a quad bi-lateral bearing set. The
bearing is machined aluminum with stainless steel pins and Teflon rollers.
The main enclosure is mounted to the top of the mast and the end of the wire
rope is attached to the carriage, or perhaps the power head. Typically the
carriage has a 1:2 ratio with the power head. So, attaching the wire rope to the
carriage instead of the power head means less rope will be pulled from the reel
as the head moves, thereby reducing wear and tear.
It is critical for the wire rope to be perpendicular to the torque reel housing and
for the tension and the extraction length of the rope to be set correctly before
drilling begins. If you do not allow enough rope for the movement of the drill
head or carriage, the unit will be damaged.
Interconnecting Cables
Military-grade connectors are used for connecting all the cables in the system
except the connection made to the power source on the drill. All the Teflon-type
(red) cables have their connectors filled with a semi-rigid sealing epoxy, while
the connectors of other cables are sealed with an RTV type electronic grade
silicon or the semi-rigid sealing epoxy.
Due to this construction, if the cables operate properly when installed, they can
be expected to continue working indefinitely, assuming no physical damage
occurs.
46

1. If any STRATALOGGER equipment is connected to the DEI, turn off the DEI
and disconnect the DATA cable from it to make sure the DEI system is isolated
and you do not get results caused by a STRATALOGGER component.
2. Make sure that all DEI cable connections are tight.
3. Make sure there is a good connection to the drills power source.
Go to the section indicated when you did the DEI Verification Procedure.
Power Circuit Tests

Components
This circuit consists of:
The DC/DC Power Conditioner (6522-766-002), connected to the drills 1832VDC power source and the display modules PWR connector.
Or, the AC/DC Power Converter (6522-865-001), connected to the drills 105125 VAC, 47-440Hz power source and the display modules PWR connector.
Note that device may use an alternate 12-29 VDC input source for use when
AC power is not available and there is a need to power up the system.
The DC power cable (7060-191-xxx) connecting the drills DC power source
either to the power conditioner or temporarily to the power converter.
Or, the AC power cable (7060-865-xxx) connecting the drills AC power
source to the power converter.
The DC power cable (7060-192-xxx) connecting the display module to either
the power conditioner or the power converter.
Diagnostic Information and Procedure

Before you begin this procedure:
1. Make sure the data cable is disconnected from the DEI. If the problem
changes, the DEI system is probably not at fault. Contact Thunderbird
Mining Systems.
2. Disconnect the air pressure switch cable from the display module. If the
problem changes, go to Air Circuit Tests.
3. Disconnect the encoder cable from the display module. If the problem
changes, go to Encoder Circuit Tests.
47
Problems with the DEI are normally in the power circuit and are generally due
to one of the following. Go through this checklist in order.
1. Check the wiring.
There may be loose or improper wiring, either in the positive or the ground
(earth). Most often it is a poor ground that does not allow proper current
draw or injects a large amount of noise. The greater distance any electronic
equipment is from the original source, the greater the differential in ground
potential and the greater the chance of generated noise interfering with
electronic equipment.
When in doubt, move the DEIs input ground (where the DEI power cable
connects to the power source) as close to the original power source as
possible. Do not assume that since the operator console lights work, the
electronics will.
2. Check the power source.
If you suspect that power input is inadequate, begin checking at the
source.
If you suspect that power input is excessive, check the voltage levels to the
display module, starting at the display modules power cable and working
backwards toward the source.
If the DEI displays are blank, but the power LED is on, the display
module may be receiving excessive power. The drills batteries may be
low or damaged, causing the alternator to overcompensate and output too
much power.
If the power LED is on the displays flash on and off, the drills alternator
diodes may have failed, allowing half-wave rectified voltage into the
electrical system. This may not yet have caused damage, but it will
eventually damage the display module.
If the LED is not on, make sure the mode switch on the power converter is
in the correct position for the power input. Also, make sure the AC
breaker on the drill has not been tripped.
3. Check the fuses in the display module, DC/DC power conditioner, and
AC/DC power converter.
4. If the display module is too hot to touch and it is mounted where the sun
shines on it, you may need to move it out of direct sunlight.
5. There may be a case short in the display module. Unbolt the unit from its
mounting bracket, isolate it from ground (earth). If it cools off, there is a case
short. Return it to Thunderbird for repair.
If none of these suggestions solves your problem, the power circuit is operating
properly. Perform the DEI Verification Procedure again.
48
Air Circuit Tests
Air Circuit Tests

Components
An air pressure switch (3700-03x-001), which is pre-adjusted at the factory.
An electrical cable (7060-189-xxx) connecting the air pressure switch to the
display module.
An air pressure connection to the working or bit air, typically a T joint from
the panel gauge to the air pressure switch.
Note: Instead of the air pressure switch, some installations use a mechanical
switch on the console, or a set of contacts on the drills AIR ON/OFF switch.
Diagnostic Information
Failures in the air circuit are generally due to one of the following, listed in order
of probability:
a. Incorrect value entered for PIPE during calibration.
b. Lack of pressure to the air pressure switch due to a clogged or frozen air feed
line.
c. Disconnected or loose cable connections, perhaps occurring during recent
repairs to machinery.
d. Incorrect air pressure connection.
If the air pressure switch is connected to the main (compressor) air rather
than the working (bit) air, there will be incorrect pressure to the switch.
e. Incorrect adjustment of the switch. The air pressure switch is preset at the
factory, but adjustment may be necessary. Refer to Air Circuit Tests, Switch
Adjustment. for adjustment instructions.
49
Diagnostic Procedure
1. Make sure the power circuit is working properly. Most problems occur in the
power circuit.
2. If the data cable is still connected to the display module, disconnect it. If the
problem changes, the DEI system is probably not at fault. Contact
Thunderbird Mining Systems.
3. Disconnect the encoder cable from the display module. If the problem
changes, go to Encoder Circuit Tests.
Then begin with Initial Check and follow all steps of the procedure in order.
Figure 25.
Air Switch Cable
Connector
Initial Check
Action to take
If result is this, go to next step
If not, do this...
1.
Turn the air pressure off.
LED turns off.
Go to LED and Cable Check.
2.
Turn the air pressure on.
LED turns on.
Go to LED and Cable Check.
3.
Turn the air pressure quickly on

and off several times.
LED turns on and off quickly

and appropriately.
Go to Switch and Line Check.
4.
Go to Re-Calibrate.
50
Air Circuit Tests
LED and Cable Check
1.
2.
3.
4.
5.
Action to take
If not, do this...
Disconnect the air switch cable

from the back of the digital
display module.
AIR LED is on.
Verify the power circuit again.
Use a piece of wire or a paper

clip to jumper the AIR connector
on the back of the display
module.
AIR LED is off.
Re-connect the air switch cable

to the display module, and
disconnect it at the air pressure
switch.
AIR LED is on.
Use a piece of wire or a paper

clip to jumper the pins on the
cable connector.
AIR LED is on.
If the problem continues, replace

the display module.
Verify the power circuit again.
the display module.
Replace the air switch cable.
Repeat the DEI Verification
Procedure.
Replace the air switch cable.
Procedure.
Re-connect the cable to the air pressure switch. Then go to Switch and Line Check.
Switch and Line Check

Action to take
If not, do this...
1.
Disconnect the pressure line at

the air pressure switch.
Line is not clogged.
Clear the line, or replace it. Then

connect the line at the air pressure
switch and continue.
2.
Turn the air pressure quickly on

and off several times.
Switch quickly activates and

de-activates.
Clean the switch and recheck.

If the problem continues, do the
Switch Adjustment, then
recheck.
the switch.
3.
4.
Remove the four cover screws

on the air pressure switch and
check the internal connections.
The connections are secure,

unfrayed, and unbroken.
Repair or replace the wires.

the switch.
Re-connect the encoder cable to the display module.

Repeat Initial Check. If the problem continues, go to Re-Calibrate.
51
Switch Adjustment
The air pressure switch is adjusted at the factory and normally does not need to
be re-adjusted. Use this procedure only if, when you perform the Air Circuit
Tests, Diagnostic Procedures, the air switch does not activate and de-activate as
the bailing air is turned on and off (Switch and Line Check, step 2).
1. Make sure the air pressure switch is installed correctly and connected to the
DEI.
2. Make sure the drill compressor is running.
3. Turn off the bailing air.
4. Loosen the locknut on the top of the air pressure switch.
Figure 26. Air Pressure Switch Front Panel

Note: The Operation Indicator can only be adjusted at the factory.
6. Watch the AIR LED on the back of the DEI as you cycle the bailing air on and
off. Make sure the LED goes on and off quickly and corresponds to the on/off
state of the bailing air. You should also hear and see the air pressure switch
open and close as you cycle the bailing air.
7. If necessary, repeat steps 3 through 6 until step 6 is satisfied.
8. Tighten the locknut on the top of the air pressure switch.
9. Verify step 6.
52

Components
An optical shaft encoder (4500630, 460xxxx)
An electrical cable (7060-190-xxx) connecting the display module to the
encoder.
In some instances there is an electrical extension cable (7060-195-xx) that
extends the length of the 7060-190-xxx cable. It is typically installed from the
display module to a position near the drill mast hinge pin.
An encoder drive mechanism that is connected between the drills pulldown
system and the encoder shaft.
Diagnostic Information
Failures in the encoder circuit are generally due to one of the following, listed in
order of probability:
a. Calibration was incorrect.
If an incorrect value is entered at any point in calibration, or the power head
drifts during the calibration, you can expect all displayed measurements to be
incorrect.
b. Smashed, cut, or otherwise damaged cabling causing complete or intermittent
shorts and opens.
Note: If both Encoder LEDs from either pair are lit at any time, it is likely
that there is a short in either the cable or the encoder itself. If neither LED
from either pair is lit, it is likely that there is an open in the cable or the
encoder.
c. Encoder drive chain comes off, slips, or misses because there is too much or
little tension on the chain.
d. On a direct drive installation, the hose connecting the encoder to the hub may
be broken or disconnected, or the cable clamps on the hose may be loose,
allowing the hose to slip.
e. Damaged encoder, either mechanically or electrically.
53
Diagnostic Procedure
1. Make sure the power circuit is working properly. Most problems occur in the
power circuit.
2. If the data cable for the STRATALOGGER is still connected to the display
module, disconnect it. If the problem changes, the DEI system is probably not
at fault. Contact Thunderbird Mining Systems.
3. Disconnect the air switch cable from the display module. If the problem
changes, go to Air Circuit Tests.
Then begin with Initial Check and follow all steps of the procedure in order.
Figure 27.
Encoder Cable
Connector
Initial Check
Action to take
If not, do this...
1.
Disconnect the encoder cable

from the back of the display
module.
All ENCODER LEDs are off.
Verify the power circuit. If it is

working properly, replace the
display module.
2.
Using a piece of wire or a paper

clip, jumper the encoder
connector socket D to socket A.
LED A turns on.
Same.
3.
Jumper socket D to socket B.
LED B turns on.
Same.
4.
Jumper socket D to socket C.
LED A turns on.
Same.
5.
Jumper socket D to socket E.
LED B turns on.
Same.
6.
Re-connect the encoder cable to

the back of the display module,
and go to Cable Check.
54
Figure 28. Cable to

Cable Check
1.
2.
3.
Action to take
If not, do this...
Disconnect the encoder cable

from the encoder.
All ENCODER LEDs are off.
Replace the cable.
Using a piece of wire or a paper

clip, jumper the cable connector
socket D to socket A.
LED A turns on.
Jumper socket D to socket B.
LED B turns on.

Procedure.
Replace the cable.
Procedure.
Replace the cable.
Procedure.
4.
Jumper socket D to socket C.
LED A turns on.
Replace the cable.

Procedure.
5.
Jumper socket D to socket E.
LED B turns on.
Replace the cable.

Procedure.
6.
Go to Encoder Check.
55
Encoder Check
Action to take
If not, do this...
1.
Re-connect the encoder cable to

the encoder.
Exactly one LED from each

pair is lit.
Replace the encoder.
2.
Rotate the encoder shaft by hand.
The shaft turns smoothly and

quietly.

Make sure the tension on the chain
is not too tight.
3.
Continue rotating the encoder

shaft by hand.
The LEDs on the display

module alternate exactly
one LED per pair being lit at
any one time.
4.
Continue rotating the encoder

shaft by hand.
The right display on the DEI

(either hole depth or distance
from bottom) is updated in
units of one-tenth.
5.
Go to Re-Calibrate.
Re-Calibrate
1. Most problems occur in the power circuit. Verify that it is working properly.
2. If the problem continues, re-calibrate the DEI, making sure that you enter the
PIPE length and all calibration values accurately.
If you are unable to calibrate successfully, go to Encoder Circuit Tests.
3. Repeat the DEI Verification Procedure.
4. If the problem continues, replace the display module.
If the following occurs twice, return the digital display module to Thunderbird
Mining Systems for repair: When the DEI is first turned on, CAL FAIL appears in
the displays.
56
Typical Symptoms
Typical Symptoms
This table lists symptoms that have been reported to Thunderbird Mining
Systems, and it indicates the area where the problem is.
Symptom
Problem Area
Hot display module
Display module is too hot to touch.
Power circuit
Blank or flashing
display
Displays are blank, but power LED is on.
Power circuit
Displays flash on/off.
Power circuit
Segments are missing in the LCD display.
Encoder circuit
Only a few dots are showing in the display windows.
Power circuit
Hole depth has been correct, but now is showing

inaccurate hole depth.
Encoder circuit
Hole depth display is correct for the first pipe but not for
subsequent lengths.
Air circuit
Hole depth display never exceeds 50% of the calibrated

pipe length.
Air circuit
Hole depth is always wrong by the same amount.
Calibration
Hole depth stops increasing and right display is blank.
Air circuit
Hole depth is completely erratic.
Encoder circuit
Power LED does not turn on.
Power circuit
Right display does not change and 3 of the ENCODER

LEDs on the back are always lit.
Encoder circuit
Right display does not change and only one of the
Encoder circuit
Display characters
are badly formed
Incorrect hole depth

reading
Incorrect LED activity
ENCODER LEDs on the back is lit.
Chains
AIR LED does not turn on and off as air turns on and off.
Air circuit
Chain keeps slipping off sprocket of encoder drive.
Encoder circuit
57
Appendix A
Parts List
Part Number
Description
1019145
Capacitor, 470uF 50WV, C26
1110050
Holder, Watertight Fuse
1140124
Cap, Dust
1176001
Conn., Cable DEI/Air Switch
1176006
Conn., Cable DEI/Encoder
1176007
Conn., Cable Encoder/DEI
1176029
Conn., Cable Air Switch/DEI
1400133
Switch, Key Lock
1400134
Key, DEI Calibrate
1420041
Seal, Hex PB Boot
1460051
Fuse, MDL2 250V 2A (for DEI)
1610717
Diode, Schottky SD103C
1630020
LED, Red Panel Mount
1631002
LED, Red Light Bar
1650071
XSTR, DEI Housing (Q1)
1650331
XSTR, DEI Housing (Q9)
1650370
XSTR, DEI CPU (Q8, Q10)
1680910
IC, 32 Bit LCD Driver
1680930
IC, Memory 5101
1680940
IC, 8-Bit Microprocessor - 6 MHz
1680950
IC, I/O Expander
1680990
IC, 4 Digit 0.5" 32 Segment LCD
1840141
Battery, 3.6V Lithium, PCB Mount (DEI)
1840142
Battery, 3.6V Lithium, Axial lead (DEI)
2255005
Cable Assembly., Torque Reel GP-19 50 ft
3110500
Bearing, Torque Cable Guide
3180021
Sprocket, ANSI 25-32 Tooth
3180030
3180045
3180050
3250060
Spring, Torque Reel Main, GP-5
3930225
Pulley, Nylatron, 3.5ID 3/8 Bore
59
60
Part Number
Description
4500630
Encoder. Optical Shaft 40 Pulse
4600100
Encoder, Optical Shaft 5 Pulse
4600110
Encoder, Optical Shaft 400 Pulse
4600500
Reel, Spring Torque W/50 ft Steel Cable
4650100
Link, ANSI 25, Master, SS
4650130
Link, ANSI 40, Master, SS
0150-021-003
Manual, DEI
3700-030-001
Switch, Adj. Air Pressure, NP 12-150 psi
3700-031-001
Switch, Adj. Air Pressure, HP 20-300 psi
3700-032-001
Switch, Adj. Air Pressure, XHP 40-450 psi
3700-033-001
Switch, Adj. Air Pressure, UHP 60-650 psi
4000-074-001
IC, Programmed Eprom, DEI
4105-006-001
Chain, 5 ft ANSI 25 W/Master link, SS
4105-006-002
Chain, 5 ft ANSI 40 W/Master link, SS
6000-706-001
Adapter, Encoder Shaft, SS
6000-738-001
Washer, Nylatron
6000-831-001
Sprocket, MOD 40A48 5.50" ID Split
6000-831-002
Sprocket, MOD 40A48 6.50" ID Split
6000-850-001
Sprocket, MOD 25A96, 6.00" ID w/Hub
6040-259-002
Plate, DEI Front Panel W/LED Separators
6041-018-001
Kit, Encoder MTG, Indirect Drive
6041-018-002
Kit, Encoder MTG, Direct Drive
6041-019-002
Kit, System Mounting, Plate & Hardware
6080-151-002
Bracket, Small Encoder Mounting
6080-152-002
Bracket, Large Encoder Mounting
6201-005-001
Overlay, DEI Faceplate
6320-196-001
Gasket, DEI Housing
6522-652-002
Assembly, DEI Housing w/Dataport
6522-865-002
Assembly, Power Converter - 115VAC/16VDC 3A
6522-689-002
Assembly, DEI Digital Display W/Bracket
6522-766-002
Assembly, DC Power Conditioner 18-32VDC
7060-189-005
Cable Assembly, DEI/Air Switch 5 ft
7060-189-025
Cable Assembly, DEI/Air Switch 25 ft
7060-190-015
Cable Assembly, DEI/Encoder 15 ft
7060-190-020
7060-190-025
7060-190-030
Appendix A Parts List
Part Number
Description
7060-190-040
7060-190-060
7060-190-080
7060-190-120
7060-191-005
Cable Assembly, DC Power 5 ft
7060-191-007
7060-191-008
7060-191-010
Cable Assembly, Power 10 ft
7060-191-020
7060-192-010
7060-195-015
Cable Assembly, Encoder Extension
7060-489-015
Cable Assembly, OEM DEI/Air Switch 15ft
7060-490-054
Cable Assembly, OEM DEI/Encoder 54ft
7060-865-010
Cable Assembly, VAC to Power Converter
7330-308-001
PCB Assy., DEI Display w/LCD's
7330-310-002
PCB Assy., DEI CPU w/uP and EPROM
9001-097-001
Kit, ANSI 25, Sprocket Drive
9001-097-002
Kit, ANSI 40, Sprocket Drive
9001-105-001
Kit, DEI Bracket W/Mounting Hardware
9001-117-001
Kit, ANSI 40,5.50"ID, Split Sprocket Drive
9001-117-002
9001-117-003
9001-117-004
9001-117-005
9001-117-00X
Kit, ANSI 40, Split Sprocket Drive - Special
9001-118-001
Kit, ANSI 25, 6"ID w/.125" Hub, Sprocket Drive
9001-119-002
Kit, Torque Reel, Encoder Drive 50ft
61
Appendix B
Cable Pinouts
7060-189-xxx
Cable Assembly
DEI to Air Pressure
Switch
7060-190-xxx
Cable Assembly
DEI to Optical Shaft
Encoder
7060-191-xxx
Cable Assembly
DC Power from
Source
7060-192-xxx
Cable Assembly
DC Power to DEI
7060-865-xxx
Cable Assembly,
AC Power from
Source
63
Appendix C
Mounting Templates
This appendix contains templates you can copy and use for drilling holes when
you mount the:
Digital display modules bracket

Power converter
Power conditioner
Air pressure switch
Each template includes the measurements of the holes and between holes. And
each template is drawn to scale.
65
Figure 29. Mounting Template Digital Display Module
66

Figure 30.
Mounting
Template
Power
Converter
67
Figure 31. Mounting Template Power Conditioner
69
Figure 32. Mounting Template Air Pressure Switch
70

Thunderbird Mining Systems - Drilling Efficiency Indicator (DEI)

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Drilling Efficiency

The information in this manual is subject to change without notice and

DRILLING EFFICIENCY INDICATOR, DEI, , STRATALOGGER, STRATALOGGER, and

1997 Thunderbird Mining Systems

Complete this System Configuration Information Now

Manufacturers Serial Number

Digital display module

Air pressure switch

Optical shaft encoder

Encoder mounting kit

Encoder drive kit (optional)

Air switch signal

Chapter 1 Introducing the Drilling Efficiency Indicator

A Stand-Alone Information Display

A Bridge to Even More Information

Components of the DEI System

Chapter 2 Installing the DEI

Laying Out and Tracking the Components

Installing the Digital Display Module

Installing the Power Converter or Power Conditioner

Installing the Air Pressure Switch

Installing the Optical Shaft Encoder

Connecting to the Stratalogger or Stratalogger Plus

Verifying the Installation

Calibrating the DEI

Chapter 3 Operating the DEI

Turning the DEI On and Off

Reading the Rate Of Penetration

Reading and Zeroing the Hole Depth

Reading and Resetting the Accumulated Depth

Reading the Distance From the Bottom of the Hole

DEI Installation and Operations Guide

DEI Verification Procedure

Prerequisite Troubleshooting Information

Initial Troubleshooting Procedure

Power Circuit Tests

Air Circuit Tests

Encoder Circuit Tests

Appendix A Parts List

Appendix B Cable Pinouts

Appendix C Mounting Templates

Electronic Module Box (EMB)

Digital Display Module (Front)

Digital Display Module (Rear)

Air Pressure Switch

Optical Shaft Encoder

Figure 1. DEI System and Connections

Figure 2. Ceiling Mount Digital Display Module

Figure 3. Wall Mount Digital Display Module

Figure 4. Installing the Power Converter

Figure 5. Connecting for Temporary DC Input

Figure 6. Connecting the Power Conditioner to the Digital Display

Figure 7. Air Pressure Switch Connections

Figure 8. Installing the Encoder Direct Sprocket Drive Method

Figure 9. Installing the Encoder Indirect Sprocket Drive Method

Figure 10. Installing the Split Sprocket

Figure 11. Installing the Torque Reel (a)

Figure 12. Installing the Torque Reel (b)

Figure 13. Increasing and Decreasing Cable Tension

Figure 14. DEI Connected to Stratalogger or STRATALOGGER PLUS

Figure 15. DEI Calibration

Figure 16. DEI Power Button

DEI Installation and Operations Guide

Figure 17. Rate of Penetration Display