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Japanese Architectural Standard Specification JASS 6 (1996) Structural Steelwork Specification For Building Construction
Japanese Architectural Standard Specification JASS 6 (1996) Structural Steelwork Specification For Building Construction
Japanese Architectural Standard Specification JASS 6 (1996) Structural Steelwork Specification For Building Construction
Architectural
Standard
Specification
JASS 6 (1996)
Structural Steelwork
Specification
for
Building Construction
OUTLINES OF IMPORTANT CHANGES
FROM PREVIOUS EDITION
The English version of JASS 6 now available in a book format is the translation of
JASS 6, Fifth Edition published in 1993. As JASS 6, Sixth Edition in Japanese was
published in 1996, it would have been ideal to publish the English version as before
corresponding to the new edition. This booklet however only presents outlines of the
important changes in the Sixth Edition of JASS 6. The readers are thus required to
prepare the English version of JASS 6, Fifth Edition to follow the description of this
booklet.
Moreover a detailed description of the content of the revisions would be complex and
difficult to read, this booklet has been prepared to present the gist of important
changes. It is recommended that the Japanese original shall be referred to for details
of the revisions. The Sixth Edition includes small changes to the Appendix of the
Fifth Edition, but these are not discussed in this booklet. As the enactment of
regulations concerning SN Steel (rolled steel for building structural use, JIS G 3136)
now permits its use, the newly included Appendix 7 concerning this material has
been included along with tables comparing the SN material with the SS and SM
Steels that are already in use. In this list of revisions, in cases where a passage can be
compared with a part of the Fifth Edition, the passage is followed by its section
number in parentheses.
Katsuro Kamimura
Yasukazu Takahashi
(Omitted)
Fumiki Tomozawa
Sunao Nakane
Tatsuo Yamashita
Takeshi Azuma
Mamoru Kimura
Takashi Makishi
Moriyuki Matsuoka
Masanori Mori
Masayuki Okamatsu
Masaaki Suko
Saburo Terakado
Kiyoshi Uruno
Kimio Hamano
Teruo Kondo
Shinji Matsushita
Hirohiko Matsuzaki
Koji Morita
Masaaki Oshima
Yoshiaki Tagoku
Hiroshi Terunuma
Yoshitaka Yabe
Atsuhide Hashimoto
Kazuhiko Moriya
Hirofumi Aoki
Mitsuru Izumi
Kazunori Koshida
Tetsuro Matsubara
Tomoaki Miyano
Tadao Nakagome
Toyokazu Shimizu
Atsuo Tanaka
Iwao Tsuyama
Working Group for Compiling the Outline of Important Changes in JASS 6, 6th Edition
Chairman
Secretaries
Members
Atsuhide Hashimoto
Masayoshi Endo
Takashi Aihara
Tomihiro Hori
Shinji Matsushita
Atsuo Tanaka
Masaaki Suko
Yohichi Fukuda
Masayoshi Kawada
Akihiro Nakao
Takao Tsujikawa
Shohkichi Hiraoka
Shigeo Kurashima
Masaaki Oshima
Taketomi Yamada
Preface
JASS 6 was prepared by carrying out revisions in line with the following policies.
1.
JASS 6 and the Technical Recommendations for Steel Construction for Buildings
have been revised simultaneously to harmonize their content. New editions of the
Recommendations for Quality Criteria and Inspection Standards of Steel Structures
and the Standards for the Ultrasonic Inspection of Weld Defects in Steel Structures
have been published.
2.
3.
The commentaries in JASS 6 and information of special note are all summarized as
technical guidelines. The volume concerning Factory Fabrication is, as a technical
explanation, expected to serve as criteria for the provision of an autonomous
fabrication control system with the background, reasons etc. included in the JASS 6
provisions. Reference information and supervision guidelines specially mentioned for
the benefit of customers (constructors) are also provided. The Construction Site Work
volume is focused on items which must be implemented by construction work
superintendents supervising structural steel work.
4.
JASS 6 presents standard quality levels for buildings of normal size and form
constructed in Japan, basically describes widely used construction methods and
technologies, and further clarifies noteworthy items.
5.
6.
Concerning content for which an implementation system has not been provided, it
shall be harmonized with social trends so that it can be completed and added when
legal changes and the establishment of qualification systems have provided the
necessary conditions.
7.
The SN Steel Material Identification Codes has been added to the Appendix.
-1 -
2.
3.
4.
Quality Assurance
Quality control is performed to provide quality assurance of structural steel products.
In other words, quality assurance is achieved by performing sufficient quality control
to keep the fabrication process in the control state. In this sense, the item, quality
assurance, is shifted to Section 2 Quality Control.
Section 2
1.
Quality Assurance has been moved to this section from Section 1 General
Provisions . Scope of Application and General have been eliminated.
2.
Quality Control has been divided into Quality Control by the General Contractor
and Quality Control by the Structural Steel Fabricator.
In Quality Control by the General Contractor, two requirements, Quality control
of factory fabrication and construction site work shall be performed in accordance
with the construction plan. and It shall be possible to certify that the quality control
is being conducted appropriately to the supervisor whenever necessary. Records
needed for this certification shall be retained. are added as supplementary
requirements. (2.2 Quality Control by the General Contractor).
In Quality Control by the Structural Steel Fabricator, the new supplementary
requirements, Function of presenting quality control policies and Function of
keeping records needed for certification of quality are added. (2.3 a. Quality Control
-2 -
Organization) .
Section 3
Materials
1.
Structural steel products now include not only JIS standard products, but also
products equivalent to JIS standard products and products approved by the Minister
of Construction (3.1 a. Structural Steel Products)
2.
SN steel (JIS G 3136, rolled steel for building structures) is added to Table 3.1 as a
Japan Industrial Standard for Structural Steel Products, and the SS material (JIS G
3101, rolled steels for general structures) and SM material (JIS G 3106, rolled steels
for welded structures) have been removed. Centrifugally cast pipes for welded
structures (JIS G 5201) are also removed because they are a product approved by the
Minister of Construction; not a JIS standard product.
3.
Steel whose yield ratio, carbon equivalent and cracking parameter comply with the
special notes are stipulated for SN steel itself (3.1 a Structural steel products).
4.
Deck plate (JIS G 3352) is added to Table 3.2. (3.1 b Standards for shapes and sizes
of structural steel products).
5.
Anchor bolts (previously, SS400) are categorized as structural use anchor bolts
(SN400B or SN490B) and as assembly use anchor bolts (unless specially noted,
material is not limited to structural use anchor bolts). (3.2 High strength bolts, bolts,
studs, and turnbuckles).
6.
Flux core wire for CO2 gas shielded arc welding of atmospheric corrosion resisting
steel (JIS Z 3320), a JIS product for welding material, has been added to Table 3.4.
(3.3. Welding materials).
7.
Standards for material tests and weldability tests have been simplified, and can be
omitted if the welding material is accompanied by a product certificate or an
equivalent quality test certificate. (3.4 Material test and weldability test).
8.
At the time that material is received, if it is SN material and its material identification
is displayed, it may be confirmed using a goods certificate instead of the original of
the standard quality certificate (or an original equivalent standard quality certificate).
(3.5 Purchase, receiving, and storage of materials).
Section 4
Fabrication
1.
The provision for shop drawings has been clarified with the statement that the general
contractor shall, "have the structural steel fabricator prepare the shop drawings, and
after the adequacy of construction sequence and structural details have been
confirmed, shall obtain approval from the supervisor." (4.1 a Shop drawing).
2.
The identification of the steel products after cutting shall conform with Appendix 7
SN Steel Material Identification Codes, and Appendix 7 is added. (4.4
Identification of steel material after cutting).
-3 -
3.
The paragraph on grooving has been expanded and the grooving shape and scallop
processing are to conform with special notes. In cases where it is not spelled out in
the special notes, a scallop may be either provided or not provided. Respective shapes
are shown below, and concerning the curve of the arc of the scallop in particular, it is
stipulated that, it shall be processed so that it smoothly contacts the flange. (4.7
Grooving).
4.
The range of treatment of friction surfaces when rust is spontaneously generated has
been changed from an extent of more than twice the outside diameter of the washer
to the entire surface of the splice plate. (4.9 a. Treatment of friction surfaces).
5.
-4 -
6.
Standards for the temperature used to straighten distortion by heating have been
partially revised. The straightening temperature when the material is water cooled
after air cooling shall be changed from 800 o C to 900 o C to 850 o C to 900 o C, and
the temperature at the start of water cooling has been changed from 500 o C to 650
o
C. (4.10 Straightening of distortion).
7.
The inside radius of bending of plates that must provide plastic deformation
capabilities, such as columns and the haunch of beams and brace ends for example,
has been required to set at more than 4 times the plate thickness. (4.11 Bending).
8.
A new provision has been added concerning backing strips, and stipulates that a plate
thickness is to be equal to or greater than 9 mm, and in case where no scallop is
formed, a two-piece type be used to fit to the shape of the corner of the fillet.
9.
A new provision has been added that stipulates that the leg length of the bead of tack
welding shall be a minimum of 4 mm and that at the corners of cold formed square
steel pipe and other locations subject to cold plastic processing, tack welding shall be
avoided.
Section 5
Welding
1.
A new provision stipulates that even where a qualification test for welders is
specially noted, a welder who has already been approved based on an equivalent
qualification test may be exempted from the test with the authorization of the
supervisor. (5.4 d Welder qualification test).
2.
A new provision clearly stipulates that when a run-off plate is attached to a column beam joint, it shall be attached to a backing strip and that it shall not be assembly
welded directly to the base metal. A run-off plate need not be removed after the
welding, and in case where it is needed to be removed, its method shall conform to
the special notes. (5.7 f. Run-off plates).
-5 -
3.
Provisions concerning backing strips are added. (5.7 General conditions for welding
work)
(1) Tack welding of a backing strip on a beam - column joint using backing strips shall,
as shown in Figure 5.2 a, not be performed in a range of 5 to 10 mm from both ends
of the beam flange, nor within 5 to 10 mm of the startup point of the web fillet arc
or the end of the fillet weld toe.
(2) A fillet weld used to assemble a backing strip shall be between 4 mm and 6 mm of
single pass, and shall be between 40 mm and 60 mm long.
-6 -
Tack welding
(a)
Welding is to be avoided.
(a) Section
Figure 5.2 b. Case of Backing Strip Attached to the Outside of a Beam Flange
(3) As shown in Figure 5.2 b, when a backing strip is attached to the outside of a beam
flange by on-site welding, it shall not be directly tack welded to the base metal such
as beam flange or column flange.
4.
The need for a scallop for column - beam joints where a complete penetration weld is
performed on the beam flanges of the beam end welds shall be spelled out in the
special notes. When there is no mention of it in the special note, it shall conform with
4.7 Grooving a (2). When a scallop is needed for fabrication, the authorization of the
supervisor shall be obtained. (5.7 h. Scallop).
5.
The ambient temperature when welding is carried out has been changed to read,
"When the temperature is below - 5 C, welding shall not be performed. At a
temperature between - 5 C and 5 C, welding may be done if the base metal in a
range of 100 mm from the weld is appropriately heated. (5.7 g. Temperature, weather,
others).
6.
The case where the effective throat of a partial penetration weld need not be
decreased by 3 mm from the depth of groove has been newly stipulated to read, the
effective throat may be taken as equal to the groove depth in the case of SMAW or
GMAW with joint configuration of a single or double U or J, or single or double
bevel or V with groove angle of 60 or more, and in the case of SAW. (5.10 c
Effective throat).
7.
Section 6
1.
The size of the bolts that can be used has been expanded to also include M27 and
M30 for both high strength bolts and Torshear type high strength bolts. (6.1 High
strength bolts).
-7 -
2.
The definitions of the bolt groups in tightening work have been revised from the
previous Figure 6.2 to the following figure. (6.4 Tightening of high strength bolts).
Section 7
Section 8
Anticorrosive Paint
1.
The relative humidity at which painting work shall be suspended is changed from
over 80% to over 85%. (8.2 b Painting) .
2.
In Table 8.3, JASS18 M-101, specification for two-component type epoxy resin
primer for metallic substrate , has, in response to the enactment of a JIS standard, been
changed to JIS K5551. Similarly, JASS18 M-103, specification for zinc rich primer,
has been changed to JIS K 5552. The item concerning two-component type thick
membrane epoxy resin primer for metallic substrate has been removed. (8.2 b
Painting).
-8 -
Section 9
1.
Interim inspections, which are inspections performed by the receiving side, have been
introduced and product inspections are categorized as in-house inspections and as
receiving / interim inspections. Because it is extremely difficult to uniformly perform
interim inspections, the items inspected, methods, quantities, acceptance/rejection
criteria, performance timings, etc. shall be spelled out in the special notes.
Section 10
1.
The Scope of Application has been expanded to include "work related to quality and
precision of structural steel frameworks, and later incidental work." (10.1 Scope of
Application).
2.
Section 11
1.
Fireproofing
In the Table 11.1 Fireproofing Methods and Materials, the membrane method and
composite construction are removed, light weight cement mortar that is a method
with ministerial approval has been added to spraying methods, and glass fiber mat
laminated material has been added to winding methods. (11.2 b Types of
fireproofing).
2.
The inspection of galvanized members shall satisfy the requirements in 9.1 Product
Inspections. (12.4 b Inspection).
The important revisions in the table that list the items to be spelled out in the special
notes are explained in the following.
-9 -
a.
b.
8.3
9.1 c
10.7
12.4 b. (3) Test of coating weight has been moved from the items that
must always be spelled out to this category.
c.
Items , if not spelled out, shall comply with this JASS 6 specification
5.7 h.
10.7
-10 -
50 Kgf grade
40 Kgf Grade
SN 400A
SN 400B
SN 400C
Others (Specially
approved material)
SN 490B
SN 490C
Others (Specially
approved material)
Others
Remarks
Case where specification No. material grades are marked by label and/or stencil on every piece of product . (marking is a mill's option)
plate and flat
Rolled shapes (H, other shapes, flat)
All plates
shapes
Full-length dot-line method *1
Color coding on
Full surface stamp method
Full-length letter method
end * 2
JIS-rolled H
Out-to-out
Others
constant rolled H
(FR steel etc.)
"SN400A"
(Not stipulated at this time)
(Not stipulated at this time) *Note
One green line
to be displayed
Two widely
Two continuous
Two
"SN400B"
Two green
separated dots
dots
discontinuous dots
to be displayed
lines
A combination of the
"SN400C"
Three green
company logo and a
Same as 400B for now
to be displayed
lines
Distinguished identification
Company logo
to be displayed
One widely
One continuous
One discontinuous
"SN490B"
Two yellow
Combination of the company
separated dot
dot
dot
to be displayed
lines
logo and a
"SN490C"
Three yellow
Same as 490B for now.
to be displayed
lines
Distinguished identification
Company logo
to be displayed
Distinguished identification
Company logo
to be displayed
- Stamped with a gauge at a * Note: If necessary, the dot intervals will be surveyed in the Essential Items
pitch of approx. 350 mm.
future.
AName of steel type
- When it is a company logo
- Dot specifications
(SN400A, etc.)
BShape Category Code
and symbol, arrange
Widely separated dots
JIS-H: No code
alternately.
Company
logo
Continuous dots
Discontinuous dots
(End)
Dot diameter
- To be marked on rolled H with a web height of 100 mm or
more
- Indicated at two locations equidistant from the center
of the web (see Note 1)
- 11 -
JIS-rolled H
Continuous dots
Discontinuous dots
Green
Flat Steel
Can be at either
edge.
Green
Channel steel
Center
of web
Center
of web
Center
of web
Center of
width
Green
Angle steel
Integrated on either
the left or right
flange and near the
center of the flange
Yellow
H or I steel
Near the
center of the
web
Center
of web
Center
of web
Center
of web
Center of
width
- 12 -
Yellow
Type
of steel
Number of dots
JIS
JIS G 3101
Standard
SM 400
JIS G 3106
SM 400A
SM 400B
SM 400C
Uses
Buildings, bridges, ships,
cars, and other structures .
Buildings, bridges, ships,
cars, oil tanks, vessels, and
other structures.
JIS G 3136
(SN Steel)
Standard
SM 400
SM 400A
SM 400B
SM 400C
SN 400A
SN 400B
SN 400C
490 N/mm2
JIS G 3101
SS490
JIS G 3106
SM 490A
SM 490B
SM 490C
SM490YA
SM490YB
SS490
SM 490A
SM 490B
SM 490C
SM490YA
SM490YB
JIS G 3136
(SN Steel)
SN 490C
- 13 -
For aseismic
members.
For welded
structure .
For through the
thickness strength
in addition to
Table 2-1 Comparison of the Properties of Rolled Steel for Building Structural Use (SN Steel)
With those of SS Steel and SM Steel - Chemical CompositionStrength
Category
400
N/mm2
JIS
Standard
JIS G 3101
SS400
JIS G 3106
SM400A
SM400B
JIS G 3136
(SN Steel)
490
N/mm2
Si
Mn
P*
50
t 50
50 < t 200
23
25
2.5C
35
20
22
18
35
35
60
140
140
35
SM400C
t 50
50 < t 200
t 100
SN400A
6 t 100
SN400B
6 t 50
50 < t 1 0 0
35
1 6 t 50
50 < t 1 0 0
60
140
60
140
50
30
SN400C
24
20
22
20
22
35
35
20
50
JIS G 3101
SS490
JIS G 3106
SM490A
t 50
50 < t 200
20
22
55
160
35
SM490B
t 50
50 < t 200
t 100
18
20
18
55
160
35
55
160
35
SN490B
6 t 50
50 < t 1 0 0
55
160
30
SN490C
1 6 t 50
50 < t 1 0 0
18
20
18
20
55
160
20
SM490C
JIS G 3136
(SN Steel)
Notes :
Thickness
Category
35
35
35
50
15
50
35
35
35
15
- 14 -
Those in (
Ceq
36
PCM
26
36
26
44
( 4 6 )
44
( 4 6 )
29
29
38,
PCM .
PCM . 26
24
Table 2-2 Comparison of the Properties of Rolled Steel for Building Structural Use (SN Steel)
With those of SS Steel and SM Steel -Mechanical PropertiesMechanical Properties
Strength
Category
JIS
400N/mm 2
JIS G 3101
(SS Steel)
JIS G 3106
(SM Steel)
Standard
SM400A
SM400C
SN400B
6
50 <
16
50 <
490N/mm 2
JIS G 3101
(SS Steel)
JIS G 3106
(SM Steel)
SM490A
SM490C
SN490B
SN490C
Notes:
235 215
245
235 215
400510
16
235
215
t 50
50 < t 200
t 50
50 < t 200
t 100
t 50
t 100
t 50
t 100
325
325
400510
275 275
490610
235355
315 295
325445
325445
295
415
295
415
Elongation
Yield
Steel Thickness Specimen
Ratio YR
mm
%
t 5
No. 5
5 < t 16
No. 1A
No. 1A
16 < t 50
40 < t
No. 4
215
335
215
335
235355
285
6
50 <
16
50 <
235
SS490
SM490B
JIS G 3136
(SN Steel)
t 100
t 50
t 100
t 50
t 100
245
Tensile
Strength
N/mm 2
400510
6 or greater, 12 or greater,
less than 12 less than 16
t 50
50 < t 200
t 50
50 < t 200
t 100
SN400A
SN400C
SS400
SM400B
JIS G 3136
(SN Steel)
Thickness
Category
490610
490610
80
80
21
17
24
23
No. 5
No. 1A
No. 1A
No. 4
No. 1A
No. 1A
No. 4
21
18
22
23
17
21
23
6 < t 16
16 < t 50
40 < t
t 5
6 < t 16
16 < t 50
40 < t
No. 1A
No. 1A
No. 4
No. 5
No. 1A
No. 1A
No. 4
18
22
24
19
15
19
21
5
16
50
No. 5
No. 1A
No. 1A
No. 4
No. 1A
No. 1A
No. 4
22
17
21
23
17
21
23
5 <
16 <
40 <
6 <
16 <
40 <
5 <
16 <
40 <
6 <
16 <
40 <
t
t
t
t
t
t
t
t
t
t
t
t
t
t
5
16
50
100
16
50
16
50
100
- 15 -
Contraction of
area Z
Average value of
three points
(Each test value)
Ultrasonic
Defect
Inspection
Optional in a
13 t case
27
25
(15 )
Optional in a
13 t case
JIS G 0901
grade
Charpy
vE0
J
27
47
27
Optional in a
13 t case
47
27
25
(15 )
Optional in a
13 t case
JIS G 0901
grade
H
100
125
150
175
200
250
300
11
1.0
1.5
+2.3
1.7
- 0.7
2.0
450
400
350
11
12
11
13
12
13
16
13
16
18
14
18
20
20
400
16
22
450
18
24
500
20
26
22
28
22
550
650
700
Unit: mm
JIS G 3136
(SN steel)
300
10
350
+ 1.7
- 0.3
250
10
600
JIS G 3192
200
175
150
125
100
90
Unit: mm
(Revision to JIS G 3192)
75
Unit:mm
Width
Less than
1,600 or more,
2,000 or more,
1,600
less than 2,000
less than 2,500
Standard
JIS G
JIS G
JIS G
JIS G
JIS G
JIS G
3193
3136
3193
3136
3193
3136
Thickness
(SN steel)
(SN steel)
(SN steel)
6.00 or more,
+0.70
+0.90
+0.90
0.50
0.60
0.60
less than 6.30
-0.30
-0.30
-0.30
6.30 or more,
+0.80
+1.00
+1.00
0.55
0.65
0.65
less than 10.0
-0.30
-0.30
-0.30
10.0 or more,
+0.80
+1.00
+1.00
0.55
0.65
0.65
less than 16.0
-0.30
-0.30
-0.30
16.0 or more,
+1.00
+1.20
+1.20
0.65
0.75
0.75
less than 25.0
-0.30
-0.30
-0.30
25.0 or more,
+1.10
+1.30
+1.30
0.70
0.80
0.80
less than 40.0
-0.30
-0.30
-0.30
40.0 or more,
0.80
+1.30
0.95
+1.60
0.95
+1.60
less than 63.0
-0.30
-0.30
-0.30
63.0 or more,
+1.50
+1.90
+1.90
0.90
1.10
1.10
less than 100
-0.30
-0.30
-0.30
100
+2.30
+2.70
+2.70
1.30
1.50
1.50
-0.30
-0.30
-0.30
Note) Those with width of 2,500 or more and less than 3,150, with width of 3,150 or more
and less than 4,000, and with width of 4,000 or more and less than 5,000 are omitted.
28
750
800
28
850
900
28
Notes: 1. Figures in the table are corner R dimensions in the current JIS G 3192
standard.
2. New corner R dimensions as given below depend upon the area of
different shading.
+ 2.5
8R
- 1.5
13 R
18 R
3. H - 400 X 400 X 22 are the existing corner R for civil engineering use.
- 16 -