JOB SAFETY ANALYSIS

Project
Job Title
Leader
Contractor
No.

:
:
:
:

Sepanjang Early Oil Production

Pipe Sleeper & Pipe Support Installation
Sukardi ( Const Supt )
PT. Dwi Prima Sembada

WORK STEPS
-Detail working procedures

EQUIPMENT
TOOLS
MACHINES

3.1 SURVEY WORKS

- Leveling & Marking

3.2 EXCAVATION &

COMPACTION

3.3 INSTALL PRECAST

Theodolite

Incured by sharp object

Mattock

FACTOR
P

HE RF

- Personnel Injury

VL

Specific measures & prevention for each hazard

Assign someone responsible for each action

RESIDUAL
RISK
FACTORS

HE RF

L1 - Use the right tools & good

VL

L1

L2

L2

L2

M5

-Have to wear PPE standard

- Hit by Mattock

- Personnel Injury

L2 - Conduct pre use inspection / checklist

- Conduct supervision

Hit by Falling Object

- Personnel Injury

Crane & Rigging Failure

Crane &

SAFETY MEASURES & PREVENTION

- Conduct Tool Box Meeting

before Executing work
- Follow all Procedures involved
- Prepare First Aid Kit

Hand Compactor

Crane & Forklif

: April, 2006
: Sepanjang Island

RISK

Handtools

CONCRETE

3.4 INSTALL PIPE SUPPORT

- Personnel action
- Tool / Material/Object

Hazards
Effect

- Working Environment

Install
Pipe Sleeper
and
Pipe Support

HAZARDS

Date
Location

Incured by sharp object

M8 - Use the right tools & good

- Have to wear Hand gloves

- Personnel Injury

Welding Machine

M8 - Use the right tools & good

- Have to wear Hand gloves, safety shoes,
safety glass, Helmet

3.5 WELDING

Welding Machine

Fire or Explosion

- Injury/ Fatality

Electric Shock

M8 - Apply Hot Work Permit Prior Doing Hot Work

- Use the right tools & good
-Have to wear PPE standard

NOTE

P
HE

: Probability
: Hazard Effect
Page 1 of 13

RF

: Risk Factor

Page 2 of 13

JOB SAFETY ANALYSIS

Project
Job Title
Leader

: Sepanjang Early Oil Production

: Piping Installation
: Sukardi ( Const Supt )

Contractor

: PT. Dwi Prima Sembada

No.

WORK STEPS
-Detail working procedures

HOT WORKS
FABRICATE AND
4 INSTALL FOR
PIPING
4.1 WELDING

EQUIPMENT
TOOLS
MACHINES

Welding Machine

Date
Location
RISK

HAZARDS

Hazards
Effect

- Personnel action
- Tool / Material/Object
- Working Environment

- Fire /electricity

: April, 2006
: Sepanjang Island

FACTOR
P

HE RF

SAFETY MEASURES & PREVENTION

Specific measures & prevention for each hazard
Assign someone responsible for each action

RESIDUAL
RISK
FACTORS

HE

RF

M5

- Conduct Tool Box Meeting

before Executing work
- Follow all Procedures involved
- Prepare First Aid Kit
- ES-Injury/fatality H

H15 - Conduct Checklist for Welding Machine

- Grounding
- No Flammable liquid near of welding work
- Prepare Portable Fire Extinguisher/blanket
- Conduct close Supervision
- Complete PPE for Welding work
- Assure ace & oxy bottles save & good

- Smoke Radiation

- Insensible,

M M8 - Use masker / respirator

L2

M M8 - Use Welding Mask/ safety goggles

M M8 - Use ear plug/ earmuf

L2

L2

asphyxia
-

4.2 GRINDING

Grinding Machine

- Ultra Violet

- eye

- Noise

- Hearing annoyed M

- Extreme heat contac- Injury

M M8 - Use proper PPE

- New jointed & still hot marked

L2

- Electricity

M5

El.Shock - Fatality

H15 - Conduct Checklist for Grinding Machine

- No Flammable liquid near of welding work

Page 3 of 13

JOB SAFETY ANALYSIS

Project
Job Title
Leader

: Sepanjang Early Oil Production

: Piping Installation
: Sukardi ( Const Supt )

Contractor

: PT. Dwi Prima Sembada

No.

WORK STEPS

EQUIPMENT
TOOLS
MACHINES

-Detail working procedures

HAZARDS
- Personnel action
- Tool / Material/Object
- Working Environment

Date
Location

: April, 2006
: Sepanjang Island

RISK
Hazards
Effect

FACTOR
P

HE RF

SAFETY MEASURES & PREVENTION

Specific measures & prevention for each hazard
Assign someone responsible for each action

RESIDUAL
RISK
FACTORS

HE

RF

- Prepare Portable Fire Extinguisher/blanket

- Conduct close Supervision

- Incur.by a reef fract - Personnel Injury M

M M8 - Use Safety glass/ Face shield

L2

- Grinding Disc esca - Personnel Injury M

M M8 - Assure Safety Guard properly placed

L2

M5

- Disc recommended for Grinding Mach.

4.3 CUTTING

Cutting Torch

Fire / Explosive

Burnt / fatality

H15 - Conduct Checklist for Cutting Torch

- Cutting must have Flash Back Arrestor
- Assure ace & oxy bottles save & good
- No Flammable liquid near of welding work
- Prepare Portable Fire Extinguisher/blanket
- Conduct close Supervision

NOTE

P
HE
RF

: Probability
: Hazard Effect
: Risk Factor

Page 4 of 13

JOB SAFETY ANALYSIS

Project
Job Title
Leader
Contractor
No.

:
:
:
:

Sepanjang Early Oil Production

Mobilization
Sukardi ( Const Supt )
PT. Dwi Prima Sembada

WORK STEPS

EQUIPMENT
TOOLS

-Detail working procedures

MACHINES

HAZARDS
- Personnel action

Date
Location
RISK
Hazards
Effect

- Tool / Material/Object

HE RF

MOBILIZATION MATERIAL PIPE,

SAFETY MEASURES & PREVENTION

RISK
FACTORS

Specific measures & prevention for each hazard

Assign someone responsible for each action

HE RF

- Conduct Tool Box Meeting

VALVE, FITTING, STRUCTURE

before Executing work

& EQPT FROM PORT SURABAYA

- Follow all Procedures involved

TO SEPANJANG ISLAND

- Prepare First Aid Kit

Crane 45 Ton

Broken sling, fall object

FITTING, STRUCTURE & EQUIPMENT

Lifting gear

tying escaped.

TO LCT

LCT

1.1 LOADING MATERIAL PIPES, VALVE,

RESIDUAL

FACTOR
P

- Working Environment

: April, 2006
: Sepanjang Island

- Equipm.damage

M6 - All Operators must be experiences, certified

L2

L2

- Pre use Inspection Checklist must be done

before operating
- Assure all lifting gear on good condition
- Personal Injury

M6 - Don't stay under lifted object

- Have to wear Helmet
- Don't lift to exceed objects

Over draft

- Fatalilty

H15 - Available supervision

M5

- ship sink

M8 - Final loaded ( total cargo ) according to

L2

L2

document ship and signed by Harbour master

1.2 TRANSPORTATION FROM SBY
TO SEPANJANG BY LCT

LCT

Moderate sea , leaking,

LCT sink
Equip/Matl lost

M8 - Pre use inspection to LCT / SHIP

- Ship Particular must be appr.d by Syahbandar
- Port Clearance must be valid & on ship
- Captaint must be experience & certified/ skill
- Course condition control navigation
- If bad weather, ship not continue sea transport

Page 5 of 13

JOB SAFETY ANALYSIS

Project
Job Title
Leader
Contractor
No.

:
:
:
:

Sepanjang Early Oil Production

Mobilization
Sukardi ( Const Supt )
PT. Dwi Prima Sembada

WORK STEPS

EQUIPMENT
TOOLS

-Detail working procedures

MACHINES

HAZARDS
- Personnel action

Date
Location

: April, 2006
: Sepanjang Island

RISK
Hazards

FACTOR

Effect

- Tool / Material/Object

- Working Environment

RESIDUAL

HE RF

SAFETY MEASURES & PREVENTION

RISK
FACTORS

Specific measures & prevention for each hazard

Assign someone responsible for each action

HE RF

immed. look for peaceful protection closest.

- Fatality

H13 - Prepare crew list and must be acknowledged

M5

L2

L2

L2

L2

M5

by Harbour master
- Wear life jacket + ringbouy
- Prepare life craft/ resque boat
- Lasing cargo escaped

- stability change.

M8 - Assure all wires , span screw, staple remover

on good condition
- Lasing have to approved by Surveyor

- Smash-up usher ship.

- ship broken/sink

H10 - Navigation light must be on at the night

- Asuure Navigation Electro is good
- Navigator must be competence
- P2TL ( Solas 1972 ) must be followed by Nav.

1.3 DISCHARGING PIPES, VALVE,

FITTING STRUCTURE, EQUIPT
FROM LCT

Crane 25 Ton

Broken sling, fall object

Lifting gear

tying escaped.

- Equipm.damage

M6 - All Operators must be experiences, certified

- Conduct Pre use Inspection Checklist

LCT

- Assure all lifting gear on good condition

- Personal Injury

M6 - Don't stay under lifted object

- Have to wear Helmet
- Don't lift to exceed objects

- Fatalilty

Page 6 of 13

H15 - Available supervision

JOB SAFETY ANALYSIS

Project
Job Title
Leader
Contractor
No.

:
:
:
:

Sepanjang Early Oil Production

Mobilization
Sukardi ( Const Supt )
PT. Dwi Prima Sembada

WORK STEPS
-Detail working procedures

HAZARDS

EQUIPMENT
TOOLS
MACHINES

- Personnel action

Date
Location
RISK
Hazards
Effect

- Tool / Material/Object

Plate Bed Trailer - Bump to other equip

RESIDUAL

SAFETY MEASURES & PREVENTION

FACTOR
P

- Working Environment
1.4 TRANSPORT.PIPES, VALVE,

: April, 2006
: Sepanjang Island

HE RF

RISK
FACTORS

Specific measures & prevention for each hazard

Assign someone responsible for each action

HE RF

- Equip. Damage

M8 - All Operators must be experiences, certified

L2

- Injury/ Fatality

H15 - Max. speed 50km/ hr only

M5

L2

FITTING, STRUCTURE, EQUIPT

TO SITE LOCATION

- Bump to people

- Max speed 20km/hr passing solid area

resident / traffic busy
- Pipes & Fitting falling

- Traffic annoyed

M6 - assure good tying / not difuse.

down

NOTE

P
HE
RF

: Probability
: Hazard Effect
: Risk Factor

Prepared by :

Acknowledged by :

JONNI SIREGAR

Y. SUPRATIKNO

PT. DWI PRIMA SEMBADA

Approved by :

PT. DWI PRIMA SEMBADA

)
EMP - KANGEAN LTD.

Page 7 of 13

JOB SAFETY ANALYSIS

Project
Job Title
Leader
Contractor

:
:
:
:

Sepanjang Early Oil Production

Emergency Action MT. Concord (FSO) Re Position.
Bambang PH ( Project Manager )
PT. Arah Prana

No.

WORK STEPS

EQUIPMENT

-Detail working procedures

TOOLS
MACHINES

Date
Location

HAZARDS

Hazards
Effect

- Personnel action
- Tool / Material/Object

18-Oct-07
Sepanjang Island

RISK
FACTOR
P HE RF

- Working Environment

:
:

SAFETY MEASURES & PREVENTION

Specific measures & prevention for each hazard
Assign someone responsible for each action

RESIDUAL
RISK
FACTORS

P HE RF

2 Construction Works
- Conduct Tool Box Meeting
before Executing work
- Follow all Procedures involved
- Prepare First Aid Kit
- Prepare Safety Reports

- Install Marker Buoy &

- DepthReading
- Tensioning of chain

2.1 Visual Inspection of all

Zodiac

Man over board

Mooring chain position.

Serious Injure or

H10

Fatality.

- Wear life jacket + ringbouy

M4

- Prepare life craft/resque boat/Zodiac

- Wearing PPE

2.2 Marker Buoy & Depth Reading

Zodiac

H10

Man Over Board

Damage,

Boat Leak

Serious Injure or

- Prepare life craft/resque boat/Zodiac

Danger from

Fatality

- Communication

Marine Life

2.3 - Tentioning Chain no.8

- Wear life jacket + ringbouy

- Wearing PPE & Life line.

H15

AHTS Garuda

Man Over Board

Damage,

Zodiac

Boat leak

Serious Injure or

- Prepare life craft/resque boat/Zodiac

Rigging Tools

Danger from

Fatality

- Communication

Marine Life

House Keeping

- Wearing PPE

Hit by/Struck by

Slip

- Wear life jacket + ringbouy

-House Keeping

Winch wire broken

- Riggers Skill & Close Supervising

Slipery

- Proper Tool & Equipment.

Weather

M4

Wind speed = max 15

Wave = 1.5 meters

Page 8 of 13

- Weather forecast
- Quick release on Garuda should be ready.

H11

JOB SAFETY ANALYSIS

Project
Job Title
Leader
Contractor

:
:
:
:

Sepanjang Early Oil Production

Emergency Action MT. Concord (FSO) Re Position.
Bambang PH ( Project Manager )
PT. Arah Prana

No.

WORK STEPS

EQUIPMENT

-Detail working procedures

TOOLS
MACHINES

2.4 - Securing the anchor chain

P
HE
RF

HAZARDS

Hazards
Effect

- Personnel action
- Tool / Material/Object

Rigging Tools

Struck by/Hit by

Bruised, Injury

Winch wire, slipery

Slip

:
:

18-Oct-07
Sepanjang Island

RISK
FACTOR
P HE RF

- Working Environment

after tensioning

NOTE

Date
Location

L2

SAFETY MEASURES & PREVENTION

Specific measures & prevention for each hazard
Assign someone responsible for each action

RESIDUAL
RISK
FACTORS

P HE RF
L1

- Wearing PPE
-House Keeping

Sugestion: - After Tensioning suceed, we have to follow up with Survey position of Anchors and Sinkers
to make sure that all of the Anchors and Sinkers not dragging and need BKI Inspector to

: Probability

ferform tension test.

: Hazard Effect

- Temporary Smit Breaker wire stopper need to be replace with the proper chain stopper ASAP.

: Risk Factor

- Additional anchor wire need to change with proper chain ASAP.

- Need extending chain No. 4 & no. 5 then tension no. 8 & no. 1. (Need torelease cantler shackle)

Prepared by :

BAMBANG PURNOMO HARRI

PT. ARAH PRANA

Acknowledged by :

MAX POLLA
PT. ARAH PRANA

Page 9 of 13

Approved by :

ROBERT PORSIANA
KANGEAN ENERGY INDONESIA

Risk Factor Matrix

HIGH

MEDIUM

LOW

> 1 in 10 highly likely

1 in 10 - 1 in 1000 sometime

< 1 in 1000 extremely unlikely

H15

H14

H11

H13

H12

H10

Permanent disability / DAWC

Moderate Damage
$ 100,000 - $ 500,000
Environmental Reportable
15 - 100 bbls

H9

M8

M4

Single or multiple minor injuries

Minor Facility Damage $ 100,000
Environment Minor Loss 1 - 15 bbls

M7

M6

L2

Single First Aid

Minor Facility Damage < $ 10,000
Environment Slight Loss < 1 bbls

M5

L3

L1

Probability
Hazard Effect
Very High (VH)
- Multiple Fatality
- Major Facility Damage > $ 5,000,000
- Environment Major Spill
1,000 - 10,000 bbls
High (H)
-

Single Fatality
Significant Facility Damage
$ 5,000,000 - $ 5,000,000
Environment Significant
Spill > 100 bbls

Medium (M)
-

Low (L)
Very Low (VL)
-

HAZARD CHECK LIST

Energy Source

Electricity
Gas or Oil
Radiation
Falling objects
Temperature extremes
Noise
Steam
Compressed Air
Explosive
Fire
Wave / Storm
Wind
Sea Current

Product Escape

Leak
Spill
Overflow
Wrong mix

Mechanical

Crushing
Shearing
Cutting
Caught in machinery
Impact
Stabbing
Friction
Vibration
Flying object
Moving object
Unpredicted ship movement

Material / Chemical
Exposure

Inhalation
Absorption
Swallow
Eye contact
Skin contact

The Work Site

Trip hazards
Fall from height
Confined space
Lighting & Rain
Other people, above, below,
adjacent behind
Blind corners
Waste material generated
Escape routes blocked
Wild Animal ( Shark, Snake etc )

Manual Handling

Pushing
Pulling
Lifting
Repetitive movements
Over exertion

Communication

Communication

Evaluation and Prioritization of Risk

Risk
Factor
15
14
13
12
11
10

Control Action
Immediate action, task must not proceed, serious loss potential. The task
should be re-defined or, further control measures put in place to reduce risk,
these controls again must be subject to a full assessment and accepted before
the task may commence.
Task may only proceed following direct authorization from OIM/Site Manager
following consultation with any specialist personnel and full assessment team.
Wherever possible the task should be re-defined to take account of the hazards
involved or the risk s

9
8
7

The task may proceed, however only under strict supervision and monitoring.
The team must revisit all areas of the assessment to see if risks may be reduced
further before the task is allowed to proceed.

6
5
4
3

Acceptable measures, however review to see if risk can be reduced still

further

2
1

Acceptable levels of risk no need to consider further measures.