User S Guide Title Pro Dialog Control 4 For Air Water Cooled Chillers Series 30 GX HXC Version 2 PDF

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COPY N

SPECIFICATION
N

ECG-UG-00-001

DATE

06/12/00

ECG CARRIER S.A.

USER'S GUIDE
TITLE: PRO-DIALOG CONTROL 4 FOR AIR & WATER COOLED
CHILLERS SERIES 30 GX & HXC VERSION 2

SYNOPTIQUE CARRIER - AIR-COOLED BI CIRCUIT - ABC PARTNERS 08/06/98

REV: original

Property of CARRIER S.A. Montluel.


Not to be disclosed to persons outside the organization without Written authorization

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ORIGINATOR
COPY #
1

ECG-UG-02-002
Rev: original

Ba-Tung PHAM

NAME
Carrier Service

COMPANY
Carrier

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

Page: /98

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: original

Page:2 /98

CONTENTS
1 - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 - About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 - Manual Structure and contents . . . . . . . . . . . . . . . . . . 4
2 - GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 - Generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 - Software Reference Number . . . . . . . . . . . . . . . . . . . .
2.3 - Abbreviations Used . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.4.7 - Service 4 configuration from Service


Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2.4.8 - Service 4 configuration from Main
Interface, runtime sub menu . . . . . . 31

4
4
7
7

4.2.5 - User Configuration . . . . . . . . . . . . . . . . . . . . . . 32

3 - HARDWARE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 - Produc Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.1 - Basic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.2 - CCN/Clock Option Board . . . . . . . . . . . . . . . . . 10
3.1.3 - Screw Compressor Protection Module . . . . . 11
3.1.3.1 - Screw Compressor Module Layout 11
3.1.3.2 - Compressor Part Number/MTA Header
Configuration . . . . . . . . . . . . . . . . . . . . 12
3.1.4 - 4 xDO Board . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4.1 - General . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4..2 - Terminal J4 Description . . . . . . . .
3.1.5 - AUX Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.5.1 - General . . . . . . . . . . . . . . . . . . . . . . . .
3.1.6 - EXV Driver Board . . . . . . . . . . . . . . . . . . . . . . . .
3.1.7 - 4 x AI - 2 x AO Board . . . . . . . . . . . . . . . . . . . .
3.1.8 - Aquasnap Basic Board . . . . . . . . . . . . . . . . . .

12
12
12
13
13
14
14
16

3.2 - Pressure Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17


3.2.1 - High Pressure Side Sensors . . . . . . . . . . . . . 17
3.2.2 - Large Band Pressure Sensors . . . . . . . . . . . 17
3.2.3 - Suction and economizer Pressure Sensors 18
3.3 - Thermistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.1 - Discharge Gas temperature . . . . . . . . . . . . . . 18
3.3.2 - 5K Resistor : Resistance vs Temperature

4.2.6 - Network Configuration . . . . . . . . . . . . . . . . . .


4.2.6.1 - General . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.2 - Configuring a Control as a
Broadcast Acknowledger . . . . . . . .
4.2.6.3 - Setting Time and Date . . . . . . . . . .
4.2.6.4 - Alarm Configuration Table . . . . . .

4.3 - Cooler Interlock Contact . . . . . . . . . . . . . . . . . . . . . . . . 36


4.4 - Cooler heater control . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.5 - Oil heater control . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.6 - Motor cooling control without plate exchanger
economizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.7 - Motor cooling control without sub cooling plate
exchanger economizer . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.7.1 - Motor cooling with TQ feedback Signal Control 37
4.8 - Capacity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.8.1 - Logic Description . . . . . . . . . . . . . . . . . . . . . . . 38
4.8.1.1 - Basic Logic . . . . . . . . . . . . . . . . . . . 38
4.8.1.2 - Z Multiplier Calculation . . . . . . . . 38
4.8.1.3 - Overrides . . . . . . . . . . . . . . . . . . . . 39
4.9 - Compressors & loaders loading sequence . . . . . . . 40
4.9.1 - General Description . . . . . . . . . . . . . . . . . . . . . 40
4.9.2 - Compressor capacity determination . . . . . . 41
4.9.3 - Staged Loading Increasing Capacity Logic 41
4.9.4 - Equal Loading Increasing Capacity Logic

4 - CONTROL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.2.4 - Service Configuration . . . . . . . . . . . . . . . . . . . 25


4.2.4.1 - Service 1 configuration from Service
Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.4.2 - Service 1 configuration from Main
Interface . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.4.3 - Service 2 configuration from Service
Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2.4.4 - Service 2 configuration from Main
Interface . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2.4.5 - Service 3 configuration from Service
Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.2.4.6 - Service 3 configuration from Main
Interface . . . . . . . . . . . . . . . . . . . . . . . . 31

32
32
33

4.2.6.5 - Master/Slave Configuration . . . . . 35

Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 - Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2.2 - Main Interface Configuration sub menu
structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2.3 - Factory Configuration . . . . . . . . . . . . . . . . . . . 21
4.2.3.1 - Factory configuration from Service
Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.3.2 - Factory configuration from Main
Interface . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.3.3 - Economizer TQ valve Feedback
Signal Wiring . . . . . . . . . . . . . . . . . . . . 24

32
32

with close control = NO . . . . . . . . . . . . . . . . . 41


4.9.5 - Equal Loading Increasing Capacity Logic
with close control = YES . . . . . . . . . . . . . . . . 42
4.9.6 - Equal Loading Decreasing Capacity Logic
with close control = YES . . . . . . . . . . . . . . . . 42
4.9.7 - Equal Loading Decreasing Capacity Logic
with close control = NO . . . . . . . . . . . . . . . . . 43
4.9.8 - Staged Loading Decreasing Capacity Logic
with close control = NO . . . . . . . . . . . . . . . . . 43
4.9.9 - Staged Loading Decreasing Capacity Logic
with close control = YES . . . . . . . . . . . . . . . . 44
4.10 - EXV Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.10.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.10.2 - Overrides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.11 - Air Cooled Condensing Pressure Control . . . . . . . 46
4.12.1 - Air Cooled Condensing Pressure Control Fan staging with AUX board . . . . . . . . . . . . . . . . . 46
4.12.2 - Air Cooled Condensing Pressure Control Fan staging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.13 - Water Cooled Condensing Pressure Control . . . . 47
4.14 - High Pressure Override . . . . . . . . . . . . . . . . . . . . . . . 48
4.15 - High Current Override . . . . . . . . . . . . . . . . . . . . . . . . . 48

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: original

CONTENTS

4.16 - Stopping Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48


4.16.1 - Stopping a compressor by capacity
unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.16.2 - Stopping the unit by manual command
(OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.16.3 - Stopping a circuit by failure . . . . . . . . . . . . . 48
4.17 - Oil pressure control . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.17.1 - Oil pressure setpoint determination . . . . . 49
4.17.2 - Oil pump control . . . . . . . . . . . . . . . . . . . . . . . 49
4.17.3 - Low oil pressure alarm determination . . . . 49
4.17.4 - Differential Oil Pressure Setpoint 1
alarm condition summary . . . . . . . . . . . . . . . 50
4.18 - Reclaim Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.18.1 - General Description . . . . . . . . . . . . . . . . . . . 51
4.18.2 - Reclaim to Air Cooled Changeover
Initiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.18.3 - Air Cooled To Reclaim Changeover
Initiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.18.4 - Reclaim Operation hr_status
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.18.5 - Reclaim Operation Using Air Cooled
Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.18.6 - Reclaim Condenser Water Valve Control 52
4.18.7 - Reclaim Condenser Heater Control . . . . . 52
4.19 - Two Units Master/Slave Control . . . . . . . . . . . . . . . . 53
4.19.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.19.2 - Abnormal Conditions . . . . . . . . . . . . . . . . . . 55
5 - CCN ALARM MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

6 - CCN COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7 - PRO_DIALOG 4 DOWNLOADER ADDENDUM
INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Appendix A - CCN DIPSLAY, SETPOINT, MAINTENANCE,
CONFIGURATION TABLE SCREENS . . . . . . . 61
Appendix B - CCN Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Appendix C - Wiring Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Appendix D - JBUS memory with GX& HX
default configuration . . . . . . . . . . . . . . . . . . . . . . . . 96
Appendix E - SAM Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Appendix F - CCN Network Example . . . . . . . . . . . . . . . . . . . . . 98

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

Page:3 /98

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: original

Page: 4/98

1 - INTRODUCTION
1.1 - ABOUT THIS MANUAL
This manual is intended to be used as an additional guide for using and configuring the Pro-Dialog control for
the 30GX & HX chillers. The use of this document does not substitute the IOM.
This manual is intended for use by Service organizations inside the Carrier corporation. It is delivered on
the express condition that it is not to be disclosed, reproduced in whole or in part, or used for
manufacture by anyone other than Carrier Corporation.

1.2 - MANUAL STRUCTURE AND CONTENTS


This manual includes the following sections:
v Introduction
v Product general description
v Hardware description
v Control description
v Appendixes
The introduction and product general description sections contain information about this manual as an overview
of the 30GX&HX Pro-Dialog Plus controls.
The hardware section provides complete information on boards, devices and connections used by the product.
The control description section is divided in several subsections. First provides a main description of hardware
configuration. This subsection provides sufficient information to runs the control in the most operating cases. For
more complete information, use the remaining sections and also IOM. Second subsection describes all the unit
configuration and the methods to modify it. The last subsections describe the unit control logics.

2 - GENERAL DESCRIPTION
2.1 - GENERALITIES
PRO-DIALOG is a system for controlling units which use screw compressors:
w Dual circuits
w Air cooled and water cooled chillers
w Non reversible heat machines
PRO-DIALOG controls compressors and loaders needed to maintain the desired leaving or entering water
control point. It automatically sets the position of the electronic expansion valve to maintain a correct refrigerant
flow in the cooler. For air cooled units it controls the operation of the fans to maintain the correct condensing
pressure in each circuit.
Safety circuits in the unit are constantly monitored by PRO-DIALOG to ensure its safe operation. PRO-DIALOG
also gives access to a Quick Test program covering all inputs and outputs excepted compressors outputs.
The control features of the 30GX&HX Pro-Dialog Plus are divided into standard features and options
(additional board needed):

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: original

Standard features:
w

Local control

Remote control (external contacts)

CCN control

Compressor & loader sequence control (up to 4 compressors - two loaders per compressor)

Cooler leaving or entering fluid temperature control

Ramp loading

Delay at startup

Circuit & Compressors loading sequence optimization

Heat machine condenser entering or leaving fluid control

Head pressure control

Cooling dual setpoints control

Temperature reset

Outdoor temperature monitoring

Demand limit control

High pressure and high current override

Cooler and Condenser pump control

Oil temperature control

Motor temperature control

Safety lock control

Quick test function

Diagnostics function

Local Interface Display with Metric units

Digital pressure gauges through the main interface

Display of all I/O and other data

CCN Network compatibility

Occupancy and dual setpoint schedules

SAM (LID 1B) compatibility

Alarm POC

System Manager compatibility

Integrated two chillers master/slave control

Available options With optional board:


w

Varifan control

Condenser water valve control

Reclaim sensors

Cooler heater control


CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

Page: 5/98

USER'S GUIDE FOR


ECG-UG-02-002
Rev: original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

FUNCTIONS

HARDWARE
OPTION

FACTORY
CONFIG

Chiller Type
Air Cooled
Water Cooled
Heat Machine

SERVICE
CONFIG

Page: 6/98

USER
CONFIG

No configuration required

Refrigerant R134
Heat Reclaim Option

Cooler Fluid Type


Water
Medium Brine
Low Temperature Brine

x
x

Economizer Select

Large Band Oil Transducer Select

Compressor Number (1 to 4) & Capacity

x
No configuration required

Loader ( 2 per compressor)


EXV
1500 steps = Mueller, unipolar, 33 steps/s

Fans
2 Separate Circuits with 1 to 8 fans per circuit

Cooler Heater Select

Economizer Motor cooling TQ valve feedback


signal

Compressor Number (1 to 4) & Capacity

Unit on/off schedule control

x**

Night head pressure control mode

x**

Night capacity limitation mode

x**

Time and OAT broadcast capability

x**

Water pump periodical quick start sequence

x**

Cooler pump #1 and # 2 control sequence

Entering Fluid Control

Condenser Pump Control Select

Loading Sequence
Equal
Staged

Demand Limit Type Select

Reset Type Select (Heat & Cool)

Setpoint Control (single or dual)

No configuration required

Ramp Loading (Heat & Cool)

Cooling and heating Capacity Adjustment


(z multiplier)

Delay at startup

Condenser Sensors

Heat Reclaim Sensors

Reclaim Condenser Water Valve

Condenser Varifan or Water Valve


0-10 Vdc
10-0 Vdc
4-20 mA
20-4 mA

x
No configuration required

Oil Transducers On all compressors


x

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

FUNCTIONS

HARDWARE
OPTION

FACTORY
CONFIG

ECG-UG-02-002
Rev: original

SERVICE
CONFIG

Maximum Condensing Temperature Override

Maximum Current Override

Close Control Select

FSM & CSM II Control

Two units Master/Slave Control

Page: 7/98

USER
CONFIG

** : require a CCN/Clock board


All Pro-Dialog controls can work either autonomously or they can be interfaced with the Carrier Comfort Network
(CCN). In the later case a communication data cable is used to connect the unit to the CCN communication bus.
When Pro-Dialog system operates autonomously it retains all of its own control capabilities but does not offer
the functionality of the CCN network.

2.2 - SOFTWARE REFERENCE NUMBER


This software is referenced under the 15 digits software reference number:
CSA-SR-208410XX
The two last digits (XX) provides the software version (e.g. 2.0).
15 digits reference number can be displayed in the CCN configuration Ctrl_ID table through the Building
Supervisor, the Network Service Tool or the 30GX&HX Downloader.
Unit Main Interface Configuration Menu allows to display the software version: item #13, user 1 menu.

2.2 - Abbreviations Used


In this manual, the refrigeration circuits are called circuit A and circuit B. The compressors in circuit A are
labeled A1, and A2. Those in circuit B are B1 and B2.

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: original

3 - HARDWARE DESCRIPTION
3.1 - PRODUCT COMPONENT
This control shall employ the following electronic modules:
Basic Board
NRCP Board
CCN and RTC Board
4 x DO Board (087)
4xAI - 2xAO Board
8 x DO Board (Auxiliary 2)
8xDO - 4xAI - 2xAO Board (Auxiliary 1)
EXV Board
Screw Compressor Protection Module
Local Interface Device 30GX dual circuits
Local Interface Device 30HX dual circuits
Local Interface Device 30GX single circuit
Local Interface Device 30HX single circuit

32 GB 500 182 EE
32 GB 500 052 EE
32 GB 500 062 EE
OP 12AS 004 EE
OP 12AS 005 EE
32 GB 500 312 EE
32 GB 500 322 EE
32 GB 500 192 EE
32 GB 500 232 EE
32 GB 500 092 EE
32 GB 500 112 EE
32 GB 500 082 EE
32 GB 500 102 EE

This control shall employ the following sensors modules:


Thermistors
Low Pressure Transducer
High Pressure Transducer
Large Band Oil transducer

HH79NZ047C (small size)


HH79NZ059C (large size)
OP12DA040 EE
OP12DA039 EE
OP12DA057 (for unit operating in low ambient)

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

Page: 8/98

USER'S GUIDE FOR


ECG-UG-02-002
Rev: original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

Page: 9/98

COMPONENT USAGE
UNIT TYPE : WATER COOLED
NUMBER OF COMPRESSORS
COMPONENTS

PD4 - BASIC BOARD

PD4 - SCPM BOARD

PD4 - EXV BOARD

2[2]

2[2]

2[2]

4 x AI-2xAO BOARD

1[1]

1[1]

1[1]

1[1]

AUX 1 BOARD

1[1]

1[1]

1[1]

1[1]

UNIT TYPE : AIR COOLED - 2 FAN STAGES PER CIRCUIT MAX


NUMBER OF COMPRESSORS
COMPONENTS

PD4 - BASIC BOARD

PD4 - SCPM BOARD

2[2]

2[2]

2[2]

2[3]

1[3]

1[3]

1[3]

PD4 - EXV BOARD


4x DO BOARD
AUX 2 BOARD (8xDO)

1[3]

1[3]

1[3]

1[3]

NRCP BASIC BOARD

1[4]

1[4]

1[4]

1[4]

4 x AI-2xAO BOARD

1[1]

1[1]

1[1]

1[1]

AUX 1 BOARD

1[1]

2[1]

2[1]

2[1]

UNIT TYPE : AIR COOLED - MORE THAN 2 FAN STAGES (if no AUX board) or MORE
THAN 4 FAN STAGES (AUX BOARD) PER CIRCUIT
NUMBER OF COMPRESSORS
COMPONENTS

PD4 - BASIC BOARD

PD4 - SCPM BOARD

PD4 - EXV BOARD

2[2]

2[2]

2[2]

4x DO BOARD

2[3]

2[3]

2[3]

2[3]

AUX 2 BOARD (8xDO)

1[3]

1[3]

1[3]

1[3]

NRCP BASIC BOARD

1[4]

1[4]

1[4]

4 x AI-2xAO BOARD

1[1]

1[1]

1[1]

1[1]

AUX 1 BOARD

1[1]

1[1]

1[1]

1[1]

1 - additional 4 x AI - 2 x AO board or 8xD0-4xAI-2xAO board required for varifan or reclaim sensors or


water valve option
2 - Second EXV board is required for motor cooling using EXV valve on economizer units
3- 4xDO board or 8xDO board is required to control fans. 4xDO is also used to control hot gas bypass
valve on units with single compressor.
4-additional NRCP board is required for reclaim option or cooler heater option.

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: original

Page: 10/98

3.2 - Basic Board


The PD4 - Basic board is 24VAC power supplied. It contains 8 Discrete Inputs (Switch type), 8 Digital Outputs (5
triacs and 3 relays), 10 Analog Inputs (five thermistors and four pressure transducers) and 1 analog input (0-10
Vdc) . See the schemes in Appendix E. The software is contained in a Flash EPROM (downloadable only with
Downloader). All the setpoints, runtime and configuration parameters are contained in an EEPROM (data
storage at power down).
TERMINAL

CHANNEL

J6

Cooling leaving water temperature

All

J6

Cooling entering water temperature

All

J6

Master/Slave common piping fluid temperature

Master/Slave

J6

Outside Temperature

Air cooled

J6

Condenser leaving water temperature

Water cooled and heat pump

J6

Condenser entering water temperature

Water cooled and heat pump

J7A

Circuit A discharge pressure

All

J7B

Circuit A suction pressure

All

J7C

Circuit B discharge pressure

All

J7D

Circuit B suction pressure

All

J8

10

0-10 VDC setpoint reset signal or demand limit signal All

J4

11

Remote Control switch status

All

J4

12

Dual setpoint switch

All

J4

13

Heat Cool switch

Heat machine

J4

13

Heat Reclaim switch

All excepted heat machine

J4

14

Demand limit switch

All

J4 & J5
J5

FUNCTION

15 a & 15 b Cooler flow switch & customer interlock (lock_1)

UNIT TYPE

All

16 a & 16 b Electrical box thermostat & network power reverse All


phase detection

J5

17

Condenser flow switch

All excepted air cooled without


reclaim option

J5

18

Cooler pump default

All

J2

19

Cooler Pump #1

All

J2

20

Cooler Pump #2

All

J2

21

Condenser Pump

All excepted air cooled without


reclaim option

J2

22

Oil Heater Circuit A

Air cooled

J2

23

Oil Heater Circuit B

Air cooled

J3

24

Alarm Circuit A

All

J3

25

Alarm Circuit B

All

J3

26

Safety Critical Signal (for Contactor Failure)

All

3.2 - CCN/Clock Option Board (factory installed)


The PD4 - Global chiller controller has a small option board that can be connected to the Basic Board via a
single 10 pin header and 4 metal standoff. This option board contains one RS-485 driver for CCN
communication, a real time clock and super cap for two weeks backup. There are two connectors for CCN. One
is a 3 pin screw connector ( 1= + signal, 2 = ground signal, 3 = - signal) and the other is a 6 pins phone jack.
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Rev: original

Page: 11/98

3.3 - Screw Compressor Protection Module


This board shall monitor compressor pressure transducer, temperature sensors, oil level, high pressure switch,
motor cooling solenoids, oil pumps, motor current, compressor wye-delta startup and compressor protection.

3.3.1 Screw Compressor Module Layout

N.B :Only Y dip switch of the 4 is used to configure start-delta startup procedure (when in ON
position), the 3 others shall remain OFF ! If not, MTA header configuration alarm will occur.

Connector AI #* Channel#
J9
1
1
J9
2
2
J10A
3
3
J10B
4
4

Type
5K thermistor
5K thermistor
0-5V pressure transducer
0-5V pressure transducer

Usual Functions
Compressor temperature
Discharge Gas Temperature
Economizer pressure
Oil pressure

Connector CT #* Channel#
J8
1
J8
2
J8
3
Connector DI #* Channel#
J7
1
5
J6
2
6

Type
Current sensor 1
Current sensor 2
Current sensor 3
Type
Dry contact
Dry contact

Usual Functions
Current Phase #1
Current Phase #2
Current Phase #3
Main Functions
High Pressure
Oil level

Connector DO #*

Channel#

J3
J3
J4
J2
J2
J2

1
2
3
4
5
6

7
8
9
12
13
14

J2
J2

7
8

10
11

Type

Load max
(Voltage,power)
Relay/Triac 115VAC, 250VA
Relay/TRiac 115VAC, 70VA,
115VAC,145VA,Triac
24VAC ,10VA
Triac
24VAC, 26 VA
Triac
24VAC, 10VA
Triac
Triac
Triac

24VAC, 10VA
24VAC, 10VA

Main Functions
Compressor output D
Compressor output Y
Oil pump
Oil solenoid
Motor cooling #1
Motor cooling #2 or economizer valve for
circuit which has 2 compressors
Loader #1
Loader #2

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ECG-UG-02-002
Rev: original

Page: 12/98

3.3.2- Compressor Part Number / MTA header configuration


Compressor phase 3 Part Number

Tons

MTA
(for 400V)

Compressor MTA Header Config


MSB(8 . . . . . . . 1) LSB

06NA2300S5E

80

298

01111100

06NA2300S5N

80

240

01011111

06NA2250S7N

66

204

01001101

06NW2300S5E

80

218

01010100

06NA2209S7N

56

170

00111100

06NA2174S7N

46

142

00101110

06NW2250S7N

66

164

00111001

06NA2146S7N

39

114

00100000

06NW2300S7N

80

198

01001010

06NW2209S7N

56

136

00101011

06NW2174S7N

46

112

00011111

06NW2146S7N

39

92

00010101

3.1.4 - 4xDO BOARD


The 4xDO board has 4 digital outputs capable of switching 24 VAC at 1 amp numbered from 1 to 4 on connector
J4. They have a common point numbered 12 on connector J4.
D0 #1 and Do # 2 shall support 1 fan
D0 #3 shall support 1 fan if circuit has less than 5 fans. It shall support 2 fans if circuit has more than 4 fans.
D0 #4 shall support 1 fan if circuit has less than 6 fans. It shall support
2 fans if circuit has 6 fans.
3 fans if circuit has 7 fans.
4 fans if circuit has 8 fans.
3.1.4.2 - Terminal J4 Description
TO CONTACTOR # 1

DO #1

TO CONTACTOR # 2

DO #2

TO CONTACTOR #3 (or and #4)

DO #3

TO OTHER CONTACTORS

DO #4

11 12 12

TERMINAL J4

24 VAC DO
POWER SUPPLY
TRIAC

pins 12 are connected together

TRIAC
TRIAC
TRIAC

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Page: 13/98

3.1.5 - AUX Boards


3.1.5.1 - General
143 mm ( 5.60 in )
l

------

J9

PD4-AUX1 32GB 500 322 EE CEPL130487-01 STATUS SIO

R S V

CH14

75 mm
(2.95
in)

J7

J2

CH13

J5

CH13

J4

J3

J8

T
P
V
T
P
V

R S V

-- G +
3 2 1

SIO

-- G +
3 2 1

J1
24VAC
12 11
CH14

CH -- CH -- CH -- CH -1
2
3
4

CH -- CH -- CH -- CH -5
6
7
8

CH
9

--

CH
10

--

CH
11

--

CH
12

--

J6
------

The AUX1 board shall allow:


w the control of 1 to 8 fan stages;
w the monitoring of 4 temperatures or 2 temperatures and 2 pressures.
w the control of 2 Varifan or two water valves
The AUX2 board shall allow:
w the control of 1 to 8 fan stages.
Discrete outputs requirements: AUX1 and AUX2
Board

Connector

J2

AUX1
&
AUX2

DO #

Channel#

Main Functions
Fan 1 - circuit A or circuit B/ Pumpdown valve A

Fan 2 - circuit A or circuit B/ Reclaim valve A

Fan 3 - circuit A or circuit B

Fan 4 - circuit A or circuit B/ Pumpdown valve B

Fan 5 - circuit A, 1 or 5 circuit B/ Reclaim valve B

Fan 6 - circuit A , 2 or 6 circuit B

Fan 7 - circuit A , 3 or 7 circuit B/Reclaim option,


condenser heater

Fan 8 - circuit A , 4 or 8 circuit B

J3

All are standard 24 VAC/10%. All 24Vac common ground must be connected together on board and to 24Vac
ground pin of J1. All DOs total consomption = 115VA

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ECG-UG-02-002
Rev: original

Page: 14/98

3.1.6 - EXV BOARD


The EXV board shall be able to control 2 EXVs and 2 thermistors.

Analog inputs requirements


Connector

AI
#*

Type

Usual Functions

J3 (TH A)

5/10 K thermistor Economizer Motor Cooling TQ Valve Feedback Signal Circuit A

J3 (TH B)

5/10 K thermistor Economizer Motor Cooling TQ Valve Feedback Signal Circuit B

Discrete output requirements


The EXV board shall be able to drive both unipolar and bipolar stepper motors via a common connector. The
default configuration shall be unipolar, 30 steps/s step rates and 1500 steps range such as to allow easy retrofit
with Pro-Dialog phase 1, 2 and 3 units fitted with Mueller Brass EXVs. It shall be able to handle 12V @ 0.5 A per
coil and maintain a step rate of at least 200 steps per second (unipolar or bipolar).
Note: board shall be able to handle a total coil load of 1 Amp for unipolar and 2 Amps for bipolar.
Connection to the EXV shall be done through two Molex, 5 pin, 3.91 pitch (one per EXV) [J2A & J2B].

1
Coil 1

2
Coil 2

Connector J2A & J2B - Pins description


3
4
5
Coil 3
Coil 4
12VDC (for unipolar stepper motor)

3.1.7 - 4xAI-2xAO BOARD


This board provides 4 analog inputs (labeled AI #1, AI #2, AI #3, and AI #4 on the terminal J2) and 2 analog
outputs (labeled AO #1 and AO #2 on the terminal J1). It allows to use the following features:
w Optional reclaim thermistors when reclaim option is not used
w Remote discharge transducer on remote condenser on split units.
w Optional varifan on air cooled units or water valve on water cooled units
Each input can be independently configured with a bridge allowing to close 3 pair of pins named T,C or V.
J2
ANALOG
INPUT

BRIDGE
POSITION

FUNCTION

PINS

T,C

unused

1-R

Pressure transducer
(remote discharge
pressure circuit A)

V-1-R

T,C

unused

1-R

Pressure transducer
(remote discharge
pressure circuit B)

V-1-R

AI #1

AI #2

REMARKS

unused
V: Transducers 5 Volts power supply
1: Signal
R: -

Carrier thermistor: HH 79NZ 047, 5K@ 25C


V: Transducers 5 Volts power supply
1: Signal
R: -

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Rev: original

J2
ANALOG
INPUT

AI #3

AI #4

BRIDGE
POSITION

FUNCTION

PINS

REMARKS

Reclaim leaving
thermistor

1-R

not used

V-1-R

unused

1-R

1: +
R: -

Reclaim entering
thermistor

1-R

Carrier thermistor: HH 79NZ 047, 5K@ 25C

not used

V-1-R

unused

1-R

Carrier thermistor: HH 79NZ 047, 5K@ 25C

V: Transducers 5 Volts power supply


1: Signal
R: -

V: Transducers 5 Volts power supply


1: Signal
R: 1: +
R: -

Each output can be independently configured with a bridge allowing to close 2 pair of pins named C or V.
J1
ANALOG
OUTPUT

BRIDGE
POSITION

FUNCTION

PINS

REMARKS

0- 10 Vdc Varifan circuit


A or water valve

5-R

5: +
R: -

4 - 20 mA Varifan
circuit A or water valve

5-R

5: +
R: -

0-10 Vdc Varifan circuit


B

6-R

6: +
R: -

4 - 20 mA Varifan
circuit B

6-R

6: +
R: -

AO #1

AO #2

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Page: 15/98

USER'S GUIDE FOR


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30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: original

Page: 16/98

3.1.8 - Aquasnap Basic Board


This board is used on global chiller as slave board for air cooled units with reclaim option or cooler heater option.
It contains 8 Discrete Inputs (switch type), 10 Digital Outputs (8 triacs and 2 relays), 6 Analog Inputs (four 5K or
10K thermistors and two active pressure transducer types) and 1 analog output (0-10 Vdc).

Channel Number

I/O

01

AI_1

Type

FUNCTION

Thermistor 5K or 10K

Reclaim option leaving temperature

02

AI 2

Thermistor 5K or 10K

Reclaim option entering temperature

03, 04

AI 3

Thermistor 5K or 10K

unused

05

AI_5

Pressure transducer 0 - 5 Vdc

Reclaim option pumpdown pressure circuit A

06

AI 6

Pressure transducer 0 - 5 Vdc

Reclaim option pumpdown pressure circuit B

07

AO_1

0 - 10 Vdc

Reclaim option, condenser water valve

08 to 15

DIs

Relay input

unused

DO_13

Triac

17

DO_24

Triac

reclaim option or cooler heater option, circuit A,


refrigerant condenser entering solenoid
reclaim option or cooler heater option, circuit B,
refrigerant condenser entering solenoid

18

DO 3

Triac

unused

19

DO 4

Triac

Reclaim option, condenser heater

20

DO_5

Triac

Reclaim option, pumpdown solenoids circuit A

21

DO 6

Triac

Reclaim option, pumpdown solenoids circuit B

22

DO_7

Triac

unused

23

DO 8

Triac

Cooler heater output

24

DO_9

Relay output

Cooler heater option, condenser and cooler


refrigerant isolation solenoid circuit A

25

DO_10

Relay output

Cooler heater option, condenser and cooler


refrigerant isolation solenoid circuit B

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Page: 17/98

3.2 - Pressure sensors


They are used to measure in each circuit :
w

Discharge gas pressure

Suction pressure

Economizer pressure

and in each compressor :


w

Oil pressure

Economizer pressure on first compressor and also in the second compressor if unit is not equipped
with economizer

They are electronic sensors which linearise the output signal and deliver a 0 to 5 Vdc to either the basic board or
to an analog board. Three types of sensors are used.
3.2.1 - High pressure side sensors
They are used to measure discharge pressure and oil pressures when large band oil pressure transducer is not
selected. Carrier part: OP12DA039
5

Voltage (VDC)

50
345

100
689

150
1034

200
1379

300
250
2068
1724
Pressure

350
2414

400
2758

450
3103

500
3447

PSI
kPa

High pressure side transducer curve

3.2.2 - Large band pressure sensors


They are used to measure oil pressures for unit operating with low ambient (when large band oil pressure
transducer is selected). Carrier part: OP12DA057
5

Voltage (VDC)

-6.6
-45

50
345

100
689

155
1068

215
276
1904
1484
Pressure

327
2252

387
2670

420
2895

500
3447

PSI
kPa

Large band oil pressure transducer curve

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Page: 18/98

3.2.3 - Suction Pressure and Economizer Pressure sensors


These are in the low pressure side. Suction pressure transducer takes the place of the low pressure switches,
low pressure gauges and the low pressure safety switch (where these are usually fitted). Economizer pressure is
used to measure the intermediary pressure between low and high pressure. The oil pressure is subtracted from
this pressure to determine the oil differential pressure for oil pressure safety purpose.

Carrier part: OP12DA040

Voltage (VDC)

20

40

60

80

138

276

414

552

120
100
689
828
Pressure

140

160

965

1103

180
1241

200
1379

PSI
kPa

Low pressure transducer curve

3.3 - THERMISTORS
All thermistor, excepted the reset sensor, have similar characteristics (see next page).
They have Carrier Part No. HH 79 NZ 047
3.3.1 - Discharge gas temperature
This is installed on the discharge pipe of each compressor. It is used to control the discharge superheat. The
discharge gas temperature (lowest discharge compressor temperature or average discharge temperature of both
compressors) is subtracted to the saturated condensing temperature to determine the discharge superheat.

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Page: 19/98

5K Resistor: Resistance vs Temperature Curve


Temp.
(C)
-32,0
-31,5
-31,0
-30,5
-30,0
-29,5
-29,0
-28,5
-28,0
-27,5
-27,0
-26,5
-26,0
-25,5
-25,0
-24,5
-24,0
-23,5
-23,0
-22,5
-22,0
-21,5
-21,0
-20,5
-20,0
-19,5
-19,0
-18,5
-18,0
-17,5
-17,0
-16,5
-16,0
-15,5
-15,0
-14,5
-14,0
-13,5
-13,0
-12,5
-12,0
-11,5
-11,0
-10,5
-10,0
-9,5
-9,0
-8,5
-8,0
-7,5
-7,0
-6,5
-6,0
-5,5
-5,0
-4,5
-4,0

Resistanc
e
(OHMS)
100 049,0
97 006,4
94 060,8
91 209,3
88 449,0
85 777,0
83 190,7
80 687,1
78 263,9
75 918,3
73 648,0
71 450,6
69 323,7
67 265,0
65 272,4
63 343,7
61 476,9
59 670,0
57 920,9
56 227,9
54 589,1
53 002,7
51 467,0
49 980,4
48 541,1
47 147,7
45 798,6
44 492,4
43 227,6
42 002,9
40 816,9
39 668,3
38 555,9
37 478,4
36 434,7
35 423,7
34 444,2
33 495,2
32 575,6
31 684,6
30 821,0
29 984,0
29 172,7
28 386,3
27 623,8
26 884,4
26 167,5
25 472,2
24 797,8
24 143,6
23 509,0
22 893,2
22 295,6
21 715,7
21 152,6
20 606,4
20 075,9

Temp.
(C)
-3,5
-3,5
-3,0
-2,5
-2,0
-1,5
-1,0
-0,5
0,0
0,5
1,0
1.5
2,0
2.5
3.0
3,5
4,0
4.5
5,0
5,5
6,0
6.5
7.0
7,5
8,0
8,5
9.0
9.5
10,0
10,5
11,0
11,5
12,0
12,5
13,0
13,5
14,0
14,5
15,0
15,5
16,0
16,5
17,0
17,5
18,0
18,5
19,0
19,5
20,0
20,5
21,0
21,5
22,0
22,5
23,0
23,5
24,0

Resistanc
e
(OHMS)
20 075,9
19 560,8
19 060,6
18 574,8
18 102,9
17 644,5
17 199,1
16 766,3
16 345,7
15 936,9
15 539,5
15 153,1
14 777,5
14 412,2
14 056,9
13 711,4
13 375,3
13 048,3
12 730,1
12 420,5
12 119,2
11 826,0
11 540,5
11 262,7
10 992,1
10 728,8
10 472,3
10 222,6
9979.3
9742.5
9 511,7
9287.0
9068.0
8854.7
8 469,9
8 444,5
8 247,2
8 055,0
7 867,7
7 685,1
7 507,2
7 333,9
7164.9
7 000,3
6 839,8
6 683,4
6 530,9
6 382,3
6 237,5
6 096,3
5 958,7
5 824,6
5 693,9
5 566,4
5 442,2
5 321,2
5 203,2

Temp.
(C)
24,0
24,5
25,0
25,5
26,0
26,5
27,0
27,5
28,0
28,5
29,0
29,5
30,0
30,5
31,0
31,5
32,0
32,5
33,0
33,5
34,0
34,5
35,0
35,5
36,0
36,5
37,0
37,5
38,0
38,5
39,0
39,5
40,0
40,5
41,0
41,5
42,0
42,5
43,0
43,5
44,0
44,5
45,0
45,5
46,0
46,5
47,0
47,5
48,0
48,5
49,0
49,5
50,0
50,5
51,0
51,5
52,0

Resistanc
e
(OHMS)
5 203,2
5 088,1
4 976,0
4 866,8
4 760,2
4 656,4
4 555,2
4 456,6
4 630,4
4 266,7
4 175,4
4 086,3
3 999,6
3 915,0
3 832,5
3 752,1
3 673,7
3 597,3
3 522,9
3 450,2
3 379,4
3 310,4
3 243,1
3 177,5
3 113,4
3 051,0
2 990,1
2 930,7
2 872,8
2 816,2
2 761,1
2 707,2
2 654,7
2 603,4
2 553,3
2 504,4
2 456,6
2 410,0
2 364,4
2 319,9
2 276,3
2 233,8
2 192,2
2 151,5
2 111,7
2 072,8
2 034,7
1 997,4
1 960,9
1 925,1
1 890,1
1 855,7
1 822,1
1 789,1
1 756,8
1 725,1
1 694,0

Temp.
(C)
52,0
52,5
53,0
53,5
54,0
54,5
55,0
55,5
56,0
56,5
57,0
57,5
58,0
58,5
59,0
59,5
60,0
60,5
61,0
61,5
62,0
62,5
63,0
63,5
64,0
64,5
65,0
65,5
66,0
66,5
67,0
67,5
68,0
68,5
69,0
69,5
70,0
70,5
71,0
71,5
72,0
72,5
73,0
73,5
74,0
74,5
75,0
75,5
76,0
76,5
77,0
77,5
78,0
78,5
79,0
79,5
80,0

Resistanc
e
(OHMS)
1 694,0
1 663,5
1 633,5
1 604,1
1 575,2
1 546,9
1 519,0
1 491,6
1 464,7
1 438,3
1 412,3
1 386,8
1 361,6
1 336,9
1 312,6
1 288,7
1 265,2
1 242,1
1 219,3
1 196,9
1 174,8
1 153,2
1 131,8
1 110,9
1 090,2
1 069,9
1 050,0
1 030,3
1 011,0
992,1
973,4
955,1
937,1
919,4
902,1
885,1
868,4
952,0
836,0
820,2
804,8
789,8
775,0
760,6
746,5
732,6
719,2
706,1
693,3
680,8
668,6
656,8
645,2
634,0
623,2
612,6
602,4

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Temp.
(C)
80,0
80,5
81,0
81,5
82,0
82,5
83,0
83,5
84,0
84,5
85,0
85,5
86,0
86,5
87,0
87,5
88,0
88,5
89,0
89,5
90,0
90,5
91,0
91,5
92,0
92,5
93,0
93,5
94,0
94,5
95,0
95,5
96,0
96,5
97,0
97,5
98,0
98,5
99,0
99,5
100,0
100,5
101,0
101,5
102,0
102,5
103,0
103,5
104,0
104,5
105,0
105,5
106,0
106,5
107,0

Resistanc
e
(OHMS)
602,4
592,4
582,8
573,4
564,4
555,7
547,2
539,1
531,2
523,6
516,2
509,2
502,3
495,7
489,4
483,2
477,4
571,6
466,1
460,8
455,6
450,6
445,7
440,9
436,3
431,8
427,4
423,0
418,8
414,5
410,3
406,0
401,8
397,6
393,3
389,0
384,7
380,3
375,8
371,1
366,5
361,6
356,7
351,5
346,3
341,1
335,3
329,7
323,8
317,9
311,6
305,3
298,6
292,1
285,2

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG - UG - 02 - 02
Rev: Original

Page: 20 /98

4.2 - CONFIGURATION
4.2.1 - General
Four types of configuration are available:
w The factory configuration. It describes the "hardware" structure of the unit (e.g. the number of compressors,
valve...). This configuration is accessible through the Main Interface Factory menu Menus or the Network
Service Tool and can be done by Carrier factory or service only.
w The Service configuration. It allows to modify operating parameters. This configuration is accessible
through the Main Interface Service Menus or the Network Service Tool and can be done by Carrier
factory or service only.
w The User configuration. It allows to modify a limited number of simple parameters (i.e. loading sequence,
start-up delay, cooler pumps control, reset select...). This configuration can be done through the Main
Interface or through the Network Service Tool. This configuration can be modified by the customer.
w The network configuration. It allows to modify parameters used by network functions (i.e. Alarm POC,
Broadcast ...). This is accessible through the Building Supervisor or the Network Service Tool.
4.2.2 -Main interface configuration sub menu tree structure
CONFIGURATION SUB MENUS
USER

I
T
E
M
S

SERVICE

FACTORY

USEr MEnu

SErViCE MEnu

"FACtorY MEnu"

USEr 1

SErViCE 1

"FACtorY 1 MEnu"

USEr 2

SErViCE 2

"FACtorY 2 MEnu"

dAtE

SErViCE 3

SCHEduLE 1

MAStEr SLAvE

SCHEduLE 2

HoLidAY

broAdCASt

MAIN INTERFACE FACTORY CONFIGURATION SUB MENU TREE STRUCTURE


FACTORY CONFIGURATION SUB-SUB MENUS
FACTORY 1
0

I
T
E
M
S

"FACtorY1 MEnu"

unit_typ (idem version 1.x)

nb fan a (idem version 1.x)

nb fan b (idem version 1.x)

hd selec (idem version 1.x)

econ sel (idem version 1.x)

oil_sel (idem version 1.x)

cpa1_mta (idem version 1.x)

cpa2 mta (idem version 1.x)

cpb1 mta (idem version 1.x)

10

cpb2 mta (idem version 1.x)

11

hr temp (idem version 1.x)

12

recl_opt (idem version 1.x)

13

evap_pas (idem version 1.x)

14

cira lwt (idem version 1.x)

15

heat sel (idem version 1.x)

16

exva max (1500)

17

exvb max (1500)

18

pd4_aux (aux board select)

19

TQ_r_fbk (TQ valve feeddback)

FACTORY 2
"FACtorY2 MEnu"
fac_pass

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG - UG - 02 - 02
Rev: Original

Page: 21 /98

4.2.3 - Factory configuration


4.2.3.1 - Factory configuration from Service Tool
The Network Service tool allows to view and modify the factory configuration (table FACTORY in 'Modify
Controller').
TABLE NAME: FACTORY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PIC TABLE TYPE : 10H, instance 1

DESCRIPTION

STATUS

DEFAULT UNITS

POINT

Chiller Type
Circuit A Fan Stages Num
Circuit B Fan Stages Num
Varifan or W. Valves Sel
Economizer Select
Large Bd Oil Transducers
Comp A1 Must Trip Amps
Comp A2 Must Trip Amps
Comp B1 Must Trip Amps
Comp B2 Must Trip Amps
Reclaim Sensor Select
Air Cooled Reclaim Sel
Evaporator Number Pass
Cooler LWT On Circuit A
Cooler Heater Select
Factory Password
EXV A Maximum Steps Numb
EXV B Maximum Steps Numb
Motor Cool. TQ Feedback
PD4 Aux Boards Select

1,2,31
0 to 82
0 to 82
0/1/2/3/4
Yes/No3
Yes/No4
0 to 5605
0 to 5605
0 to 5605
0 to 5605
Yes/No6
Yes/No7
1 to 38
Yes/No9
Yes/No10
0 to 15011
1500/1500012
1500/1500012
Yes/No13
Yes/No14

1
0
0
0
No
No
0
0
0
0
No
No
3
Yes
No
113
1500
1500
No
No

unit_typ
nb_fan_a
nb_fan_b
hd_selec
econ_sel
oil_sel
mta_cpa1
mta_cpa2
mta_cpb1
mta_cpb2
hr_tmp
recl_opt
evap_pas
cira_lwt
heat_sel
fac_pass
exva_max
exvb_max
TQ_r_fbk
pd4_aux

Parameters from 1 to 16 in version 1.x are the same than those in the new version 2.X.

For Retrofit from verson 1.x to the new 2.x, it is better to write down in a paper, configuration items
from 1 to 16. Use Service Tool to upload all the configuration from version 1 (example address 1).
Then use address search function to change the address to 2 before downloading the new software
version 2.x. Use Service Tool to add a new controller with a different addresse (example address 1 for
version 1 and address 2 for version 2). Once Upload configuration is done, fill factory configuration in
FACTORY table and then download this.

1.
2.

1 = air cooled. 2 = water cooled . 3 = heat machine


0 = no fan
< 4 = each DO output of the 4xDO board support 1 fan .
> 5 = DO # 1 and DO # 2 support 1 fan each.
DO # 3 support 2 fans
DO # 4 support 1 fan if circuit has 5 fans max
DO # 4 support 2 fans if circuit has 6 fans max
DO # 4 support 3 fans if circuit has 7 fans max
DO # 4 support 4 fans if circuit has 8 fans max
nb : these fans are not controlled by a varifan.
For pro_dialog 4 Auxiliary board select, each DO output of the Auxiliary board support 1 fan
CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG - UG - 02 - 02
Rev: Original

Page: 22 /98

13.

Yes = Use Pro_dialog 4 auxiliary boards instead of old 4xAO-2xAO board and 4xDO board
No = Use old 4xAO-2xAO board & 4x DO board (shall be set to no for version 1 retrofit)

3.

When this item is selected, both compressor use the common economizer transducer in the economizer.
Otherwise, each compressor uses it own economizer transducer, located in the refrigerant injection pipe
line, near the motor cooling valve. Economizer pressure represents the intermediary pressure between
high pressure and low pressure. It is used to determine the oil differential pressure (oil pressure economizer pressure).

4.

The use of large band oil pressure transducer is required for low ambient application and is only applied on
oil pressure transducers since high pressure range transducer can not read pressure lower than 2.4 bars,
Calibration is automatically determined each time the control is in OFF mode and both suction and
discharge pressures are equalized. Differences between oil pressures and suction pressure are then
stored as offset (if less than 0.4 bar).

5.

MTA configuration is required for capacity calculation, motor current measurement and protection. This
value shall match the one read from MTA header configuration on screw compressor board, if not an alarm
will be generated.

6.

If only reclaim sensor is selected and reclaim option is not, an 4xAI-2xAO board is required, and reclaim
temperature sensor are used for information only.
Reclaim option requires an Aquasnap Basic board for reclaim entering and leaving temperatures,
solenoids, an analogue output to control the reclaim condenser water valve, 2 transducers for reclaim
pumpdown injection pressure.
This items indicates the number of pass the cooler fluid goes through the cooler. For example, if cooler
enters from circuit A and goes out by circuit A and only 1 time, then a number of 2 shall be entered. This
item is used for exv control when caculating cooler pinch.
This items indicates if cooler leaving temperature sensor is in the circuit A or not. If cooler leaving pipe line
is on side A, then Yes shall be entered, otherwise, no shall be required. This item is used for exv control
when caculating cooler pinch.
Cooler heater option requires an Aquasnap Basic board for refrigerant isolation solenoids and heater
output.
Factory password is required when accessing the main interface factory menu. Factory password can be
used to access to service and user configuration sub menus.

7.

8.

9.

10.
11.

12.

1500 = For Muller valve, Unipolar, 1500 steps, 33 steps/s (1500 steps shall be kept !!!)
15000 = For Muller valve phase 3, Bipolar, 15300 steps, 300 steps/s (for future use,)

Note: schemes are described in appendix C.

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


ECG - UG - 02 - 02
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

Page: 23 /98

4.2.3.2- Factory configuration from main interface


ITEM #

VARIABLE

FORMAT

UNITS

COMMENTS

"FACTORY
MEnu"

When selected this item shall allow to return to the Configuration


main menu.

unit typ

1/2,3,4

Chiller type select

2[1]

nb fan a

0 to 8

Number of fans on circuit A not controlled by a varifan

3[1]

nb fan b

0 to 8

Number of fans on circuit B not controlled by a varifan

hd_selec

0,1,2,3,4

Varifan or Water valve select

econ_sel

yes/no

Economizer select

oil sel

yes/no

Large Band Oil transducer select

cpa1 mta

0 to 560

amps Compressor A1 Must Trip Amps

8[1]

cpa2 mta

0 to 560

amps Compressor A2 Must Trip Amps.

9[1]

cpb1 mta

0 to 560

amps Compressor B1 Must Trip Amps.

10[1]

cpb2_mta

0 to 560

amps Compressor B2 Must Trip Amps.

11[1]

hr_temp

yes/no

Reclaim sensors select

12[1]

recl opt

yes/no

Heat reclaim option select

13

evap pas

1 to 3

Cooler number of pass select

14

cira lwt

yes/no

Cooler leaving sensor on circuit A select

15[1]

heat sel

yes/no

Cooler heater select displayed on air cooled chiller only

16

exva_max

1500 to 15000

EXV A Maximum Steps Number (Shall be left 1500)

17

exva_max

1500 to 15000

EXV A Maximum Steps Number (Shall be left 1500)

18

pd4 aux

yes/no

Pro dialog 4 Aux boards select

19

tq r fbk

yes/no

Economizer units with TQ feedback signal sensor

ITEM #

VARIABLE

FORMAT

UNITS

COMMENTS

"FACTORY 2
MEnu"

When selected this item shall allow to return to the Configuration


main menu.

fac_pass

0 to 150

Factory password

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG - UG - 02 - 02
Rev: Original

Page: 24 /98

Economizer Tq valve Feedback Signal Control Wiring

SCPM A1
TQ output (done)

THA

Connexion to be done (tq_r_fbk = yes)


THB

EXV BOARD

TQ output (done)

SCPM B1

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG - UG - 02 - 02
Rev: Original

Page: 25 /98

4.2.4 - Service configuration


4.2.4.1 - Service1 configuration table from Service Tool
The Network Service tool allows to view and modify the service configuration table SERVICE1. Unit shall be
stopped and under CCN Operating Type control.
TABLE NAME: SERVICE1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PIC TABLE TYPE : 13H, instance 1

DESCRIPTION

STATUS

DEFAULT

Cooler Fluid Type


Head Pressure Diff Timer
Head Pressure Diff
Prop PID Gain Varifan/Wv
Int PID Gain Varifan/Wv
Deri PID Gain Varifan/Wv
Cir A Superheat Setpoint
Cir B Superheat Setpoint
Cir A Cooler Pinch Setpt
Cir B Cooler Pinch Setpt
Maximum Condensing Temp
Max Condensing Temp Diff
Maximum Current Setpoint
Maximum Current Diff
Close Capacity Ctrl Sel
Auto Z Multiplier Setpt
Maximum Z Multiplier
Entering Fluid Control

1/2/31
10 to 1202
3.8 to 223
-20.0 to 20.04
-5.0 to 5.04
-20.0 to 20.04
8.3 to 225
8.3 to 225
0.5 to 2.66
0.5 to 2.66
48.8 to 71.17
5.5 to 117
50 to 858
5 to 208
Dsable/Enable9
4 to 610
1.0 to 6.011
Yes/No12

1
90
5
1.0
1.0
1.0
11
11
1.0
1.0
68
6.7
80
10
Dsable
6
6.0
No

UNITS
sec
^C
^C
^C
^C
^C
C
^C
%
%
-

POINT
flui_typ
head_tim
head_dif
hd_pg
hd_ig
hd_dg
dsh_sp_a
dsh_sp_b
pinc_p_a
pinc_p_b
mct_sp
mct_diff
curr_max
curr_dif
cls_ctrl
zm_spt
hc_zm
ewt_opt

Note: this table canl be downloadable at any time. However, modified value shall not be used by tasks until the
unit is in off state . This shall not apply to the Varifan/water valves gains that shall be modified at any time and
used immediately by the head pressure control tasks even if the unit is in operation.

1. >

1 = Water
2 = Brine
3 = Low Brine

Warning: This decision affects the freeze protection threshold.


w water: 1.1C
w brine & low brine: coldest setpoint - 4.4C
2.

Used to set fan cycling. Decreasing this value will increase fan cycling. This timer can be reduced since the
unit is fitted with an important number of fan stages, as to increase the condensing control accuracy. But in
certain cases, notably on units with few fan stages, at too small value can causes superheat hunting
problems.

3.

Used to set fan cycling. Default value is 5 ^C, 11.1^C or higher value are recommanded if unit has varifan.
This value can be increased on units with few fan stages to avoid superheat hunting problems.

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2
4.

ECG - UG - 02 - 02
Rev: Original

Page: 26 /98

This configuration applies to varifan or water valve upon unit type. It is used to adjust the head pressure
control PID loop. Normally this decision has not to be modified for Varifan. For water valve it can be
adjusted upon water valve type and installation.

PDI GAINS

Recommanded for air


cooled

Proportional PID Gain:

hd_sp_pg

2.7

Integral PID Gain:

hd_sp_ig

0.4

Derivative PID Gain:

hd_sp_dg

0.4

PDI GAINS

Recommanded for
water cooled

Proportional PID Gain:

hd_sp_pg

2.0

Integral PID Gain:

hd_sp_ig

0.2

Derivative PID Gain:

hd_sp_dg

2.0

5.

Upon the operating capacity, the discharge superheat is adjusted as follows :


discharge superheat control point = setpoint + 3.8^C (7^F) if no loader ON.
discharge superheat control point =setpoint + 1.7^C (3^F) if one loader ON.
discharge superheat control point =setpoint if both loaders ON.

6.

This setpoint is used by the EXV control in order to maintain an optimal cooIer exchange delta temperature
between leaving temperature and saturated suction temperature. This is done in compensation with
discharge superheat temperature which has higher priority.

7.

This decision allows to set the high pressure override threshold:


w If the saturated condensing temperature is greater than [the maximum condensing temperature override
threshold minus the maximum condensing temperature override differential] but less than the [maximum
condensing temperature threshold] then the capacity increase shall be inhibited.
w If the saturated condensing temperature is greater than the [maximum condensing temperature override
threshold] then one stage capacity of the corresponding circuit shall be removed (doesn't apply to the last
stage).

8.

This decision allows to set the high current override threshold:


w If the compressor current is greater than [the maximum current setpoint threshold minus the maximum
current override differential] but less than the [the maximum current setpoint threshold] then the capacity
increase shall be inhibited.
w If the compressor current is greater than [the maximum current setpoint threshold] then a loader of the
circuit or the compressor will be stopped.
w curr_max and curr_dif are in percent of MTA (Must Trip Amps). curr_max shall not exceed 85% as the
screw compressor board shall stop the compressor for alarm when current reaches 85% of MTA.

9.

The Global chillers use compressors which have better performance at full load than at part load.
Therefore the loading sequence strategy will be different from the one for flotronic II or pro-dialog 30 G & H
control. When compressor is on, it will try to avoid the compressor operate at low capacity (no loader ON).
If this item is enable, the control will use any stage of capacity in order to keep the exchanger leaving
temperature as closed at possible to the control point what ever the compressor performance. When the
circuit is in capacity override (compressor status LEDs in the synopsis are blinking), the control will force
the close control capacity variable to enable until the circuit is no more in override.

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG - UG - 02 - 02
Rev: Original

Page: 27 /98

10.

This decision allows to set the setpoint which is used for auto Z Multiplier calculation. The Z Multiplier
calculation tries to maintain, for each compressor, a maximum number of starts per hour equal to [zm_spt].
Thus, decreasing the setpoint shall increase the reactivity of the auto Z Multiplier to compressors cycling.

11.

The Z Multiplier parameter allows to adjust the on/off time delay between compressors staging. It doesn't
affect loaders staging. Increasing this value shall increase the on/off time delay but shall reduce the
accuracy on the leaving temperature control.
w Tthe current Z Multiplier is the result of calculation based on the number of starts of compressors.
However, the maximum Z multiplier calculation will be limited to the value entered in this decision.

12.

This item allows the entering fluid control. Default is leaving fluid control. Entering fluid control can be used
for small charge.

4.2.4.2 - Service1 configuration table from main interface


The main interface allows to view and modify the service configuration table SERVICE1. Unit shall be stopped
and service password or factory password are required.
ITEM #

VARIABLE

COMMENTS

flui_typ

2 [2]

head_tim

Fan control - head pressure differential timer.

3[2]

head_dif

Fan control - head pressure differential

4 [2]

hd_sp_pg

Setpoint head pressure control - Proportional gain for Varifan or water valve control. Masked if

When selected this item shall allow to return to main menu.


Fluid type select.

the Varifan or the water valve is not selected (hd_selec = 0).


5 [2]

hd_sp_ig

Setpoint head pressure control - Integral gain for Varifan or water valve control. Masked if the
Varifan or the water valve is not selected (hd_selec = 0).

6 [2]

hd_sp_dg

Setpoint head pressure control - Derivative gain for Varifan or water valve control. Masked if the
Varifan or the water valve is not selected (hd_selec = 0).

dsh_sp_a

Discharge superheat setpoint circuit A.

8 [2]

dsh_sp_b

Discharge superheat setpoint circuit B (displayed only if cap_b1 > 0).

pinc_p_a

Cooler pinch setpoint Circuit A (lwt - sst setpoint)

10 [2]

pinc_p_b

Cooler pinch T setpoint Circuit B (lwt - sst setpoint displayed only if cap_b1 > 0).

11

mct_sp

Maximum Condensing Temperature setpoint

12

mct diff

Maximum Condensing Temperature differential.

13

curr max

14

curr dif

Maximum Current setpoint in percent of MTA


Maximum Current differential in percent of MTA.

15

cls ctrl

Close capacity control select

16

zm_spt

Auto z multiplier setpoint.

17

hc_zm

Cooling and Heating Z multiplier.

18

ewt opt

Entering fluid temperature control select

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG - UG - 02 - 02
Rev: Original

Page: 28 /98

4.2.4.3 - Service 2 configuration table from Service Tool


The Network Service tool allows to view and modify the service configuration table SERVICE2. Unit shall be
stopped and under CCN Operating Type control.

TABLE NAME: SERVICE2

1
2
3
4
5
6
7
8
9
10
11
12
10
11
12
13
14
15
16

PIC TABLE TYPE : 13H, instance 2

DESCRIPTION

STATUS

DEFAULT

Condenser Pump Ctrl Type


Condenser Fluid Type
Cooler Lowest Setpoint
Cooler Heater Delta Spt
CCN/Clock Functions
Auto Start When SM Lost

0/1/21
1/2/32
- 20 to 1013
0.6 to 3.34
Enable/Disable5
Enable/Disable6

RECLAIM PARAMETERS
Reclaim to Reclaim Delay
Heat Reclaim Deadband
Recl Valve Min Position
Recl Valve Max Position
Cir A SCT Ctrl Pt Coef a
Cir B SCT Ctrl Pt Coef a
Cir A SCT Ctrl Pt Offs b
Cir B SCT Ctrl Pt Offs b

5 to 207
2.7 to 11.18
0 to 509
20 to 10010
1.1 to 11.111
1.1 to 11.111
0 .0to 5.512
0.0 to 5.512

User Password
Service Password

0 to 15013
0 to 15013

1
14
1.1
Enable
Disable

UNITS

11
88

cond_ctr
cond_typ
low_setp
heatersp
ccnclock
auto_sm

mn
^F
%%
^C
^C
^C
^C

recl_del
recl_db
min_3w
max_3w
rsp_a_a
rsp_a_b
rsp_b_a
rsp_b_b

^F
^C
-

15
4.4
20
100
4.4
4.4
1.7
1.7
-

POINT

use_pass
ser_pass

1.

This decision is only used for the water cooled chillers.


w 0 - no control
w 1 - condenser pump is based on the unit on/off status.
w 2 - condenser pump is ON when unit is ON (compressors are ON )

2.

This decision is only used for the water cooled chillers.


w 1 = water, 2 = medium brine, 3 = low brine
w If condenser fluid type is brine, condenser pump will not be turned on for condenser freeze protection
function

3.

This decision allows to limit the setpoint of the customer (control point shall be higher than this value). It is
mostly used for brine application, as freezing condition depends on ratio on glycol and water.

4.

Used for cooler heater operation, this item is applied to outside temperature to determine the freeze
conditions (see cooler heater operation section).

5.

This item allows to use capabilities and functions based on CCN and clock..

6.

If enable, when chiller looses communication with the System Manager, it shall force the its CHIL_S_S
variable to enable and auto all other variables. Chiller restarts in stand alone mode with default setpoint .

7.

This decision allows to enter the entering temperature dead band for reclaim operation mode. See reclaim
operation description.

8.

This decision allows to enter the delay between two air cooled to reclaim injection sessions. See reclaim
operation description.

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG - UG - 02 - 02
Rev: Original

Page: 29 /98

9.

This decision allows to set the minimum position in percent of the reclaim condenser water valve. See
reclaim operation description.

10.

This decision allows to set the maximum position in percent of the reclaim condenser water valve. See
reclaim operation. See reclaim operation description.

11.

coefficient A in delta F / percent for circuit. This decision allows to set the coefficient A of the saturated
condensing temperature control point determination (rsp_a, for circuit A or rsp_b for circuit B) for each
circuit when reclaim operation is active. See the items description below and reclaim operation description.

12.

offset B in delta F. This decision allows to set the offset B of the saturated condensing temperature control
point determination (rsp_a, for circuit A or rsp_b for circuit B) for each circuit when reclaim operation is
active.

Thus each circuit will have its control point as follows :


rsp_x = (hr_ewt + hr_lwt )/ 2 + rsp_x_a * cap_t_x / 100 + rsp_x_b:
cap_t_x = current capacity in percent of the circuit
x = circuit A or circuit B
13.

User and service passwords used on main interface.

4.2.4.4 - Service 2 configuration table from main interface


The main interface allows to view and modify the service configuration table SERVICE2. Unit shall be stopped
and service password or factory password are required.

ITEM #

VARIABLE

UNITS

cond_ctr

COMMENTS
When selected this item shall allow to return to main menu.
Condenser control type.

cond typ

5[1]

heatersp

^C

Cooler heater delta setpoint.

Condenser fluid type.

4[1]

low setp

Cooler lowest setpoint

5[1]

ccnclock

Clock capabilities select. Not displayed if the control is not fitted with the optional
CCN/clock board (RTC_CHIP_PRESENT = no). Always displayed when ccnclock =
yes.

6[1]

auto_sm

Auto restart when loss of communication with SM. Not dislayed if the control is not
fitted with the optional CCN/clock board (ccnclock = yes).

use_pass

User password.
Service password.

ser pass

9[2]

hr deadb

^C

10[2]

recl_del

minute

11[2]

min_3w

reclaim water valve minimum position

12[2]

max_3w

reclaim water valve maximum position

reclaim entering temperature deadband


reclaim to reclaim delay

13[2]

rsp_a_a

^C%

reclaim SCT control point determination, coef A , circuit A

14[2]

rsp a b

^C%

reclaim SCT control point determination, coef A , circuit B

15[2]

rsp b a

^C

reclaim SCT control point determination, offset B, circuit A

16[2]

rsp b b

^C

reclaim SCT control point determination, offset B, circuit B

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ECG - UG - 02 - 02
Rev: Original

Page: 30 /98

4.2.4.5 - Service 3 configuration table from Service Tool


The Network Service tool allows to view and modify the service configuration table MAINCFG. Unit should be
stopped and under CCN Operating Type control.
TABLE NAME: MAINTCFG

PIC TABLE TYPE : 13H, instance 4

DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

STATUS

DEFAULT

UNITS

POINT

Servicing Alert

Enable/Disable

Disable

s_alert

Refrigerant Charge Ctrl


Water Loop Control
Air Exchanger Control

Enable/Disable
Enable/Disable
Enable/Disable

Disable
Disable
Disable

charge_c
wloop_c
aexch_c

MAINTENANCE CONFIG

CPump 1 Ctl Delay (days)


CPump 2 Ctl Delay (days)
HPump Ctrl Delay (days)
Water Filter Ctrl (days)
A1 Oil Filter Ctl (days)
A2 Oil Filter Ctl (days)
B1 Oil Filter Ctl (days)
B2 Oil Filter Ctl (days)

0 to 1000
0 to 1000
0 to 1000
0 to 1000
0 to 1000
0 to 1000
0 to 1000
0 to 1000

0
0
0
0
0
0
0
0

cpump1_c
cpump2_c
hpump_c
wfilte_c
ofila1_c
ofila2_c
ofilb1_c
ofilb2_c

4.2.4.6 - Service 3 configuration table from main interface


The main interface allows to view and modify the service configuration table MAINCFG. Unit should be stopped
and service password or factory password are required.
ITEM #

VARIABLE

UNITS

COMMENTS

When selected this item shall allow to return to the main menu.

s reset

Reset maintenance select.

2[1]

charge m

Refrigerant charge control select

3[1]

wloop m

Water loop size control select

4[1]

aexch m

Air exchanger control select

5[1]

cpump1_m

Cooler water pump #1 next service in days (displayed only if pump_seq > 0)

6[1]

cpump2_m

Cooler water pump #2 next service in days (displayed only if pump_seq > 1)

7[1]

hpump_m

Condenser water pump next service in days, (displayed only if recl_opt = yes or
unit typ = 2 or 3 and cond tr > 0)

8[1]

wfilte m

Water filter next service in days.

9[1]

ofila1 m

Oil filer a1 next service in days.

10[1]

ofila2_m

Oil filer a2 next service in days (displayed only cap_a2 > 0)

11[1]

ofilb1_m

Oil filer b1 next service in days (displayed only cap_b1> 0)

12[1]

ofilb2 m

Oil filer b2 next service in days (displayed only cap b2 > 0)

This table is used for service maintenance alert and not available today.

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4.2.4.7 - Service 4 configuration table from Service Tool


The Network Service tool allows to view and modify the service configuration table UPDTHOUR. Unit should be
stopped and under CCN Operating Type control.
TABLE NAME: UPDTHOUR

PIC TABLE TYPE : 13H, instance 3

DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

STATUS

UNITS

POINT

TABLE TO BE USED FOR RUN


TIMES & STARTS UPDATE IN
CASE OF CONTROL RETROFIT
Machine Operating Hours
Machine Starts
Compressor A1 Hours
Compressor A2 Hours
Compressor A1 Starts
Compressor A2 Starts
Compressor B1 Hours
Compressor B2 Hours
Compressor B1 Starts
Compressor B2 Starts
Cooler Pump #1 Hours
Cooler Pump #2 Hours
Condenser Pump Hours

nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn

hours
hours
hours
hours
hours
hours
hours
hours

hr_mach
st_mach
hr_cp_a1
hr_cp_a2
st_cp_a1
st_cp_a2
hr_cp_b1
hr_cp_b2
st_cp_b1
st_cp_b2
hr_cpum1
hr_cpum2
hr_hpump

Note: this table shall be used for purposes of transplanting the devices on time or starts number in the event of a
module hardware failure or software upgrade via downloading. It shall be usable only if all items are still nul.
Afterwards, its access shall be denied.
4.2.4.8 - Service 4 configuration table from main interface, runtime sub menu
The main interface allows to view and modify the service configuration table UPDTHOUR. Unit shalld be stopped
and service password or factory password are required.
ITEM #

VARIABLE

UNITS

COMMENTS

When selected this item shall allow to return to the main


menu.

hr mach

hrs/10 or 100

Machine operating hours

hr cp a1

hrs/10 or 100

Compressor A1 operating hours

3 [1]

hr_cp_a2

hrs/10 or 100

Compressor A2 operating hours (only if cap_a2 > 0)

4 [1]

hr_cp_b1

hrs/10 or 100

Compressor B1 operating hours (only if cap_b1 > 0)

5 [1]

hr cp b2

hrs/10 or 100

Compressor B2 operating hours (only if cap b2 > 0)

st mach

-/10 or 100

Machine starts

st cp a1

-/10 or 100

Compressor A1 starts

8 [1]

st cp a2

-/10 or 100

Compressor A2 starts (only if cap a2 > 0)

9 [1]

st_cp_b1

-/10 or 100

Compressor B1 starts (only if cap_b1 > 0)

10 [1]

st_cp_b2

-/10 or 100

Compressor B2 starts (only if cap_b2 > 0)

11

st cp mx

Maximum number of compressors starts during last hour

12

st_cp_av

Average of Maximum number of compressors starts/hour


during last 24 hours

13 [1]

hr cpum1

hrs/10 or 100

14 [1]

hr_cpum2

hrs/10 or 100

Cooler Pump #2 operating hours. Only if pump_seq > 1.

15 [1]

hr_hpump

hrs/10 or 100

Condenser Pump operating hours. Not displayed if cond_ctr =


0 or recl opt =0 and uni typ =1 or 4

Cooler Pump #1 operating hours. Only if pump seq > 0.

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ECG - UG - 02 - 02
Rev: Original

Page: 32 /98

4.2.5 - User configuration


This configuration is accessible by the customer. Parameters can be modified either through the unit main
interface (see iom manual), the Network Service Tool (see appendix).

4.2.6 - Network configuration


4.2.6.1 - General
This configuration is used to set network functions. It can be done through the Building Supervisor or the Network
Service Tool.
Two network configurations can be implemented on Pro-Dialog control:
w Setting controller time and date
w Configuring alarm configuration table
w Configuring the master/slave function
4.2.6.2 - Configuring a control as a broadcast acknowledger
In order for CCN functions to operate properly, one and only one Broadcast Acknowledger is required per bus.
w Verify that no other controller on the bus is configured as a broadcast acknowledger.
w To configure an element as a Broadcast Acknowledger:
Use function (8) of the NETWORK SERVICE TOOL: Address Search
Establish connection with the module chosen to be the Broadcast Acknowledger.
Position the cursor on driver type and Enter 3.
Press F2 to transmit the configuration. This element is now the bus broadcast aknowledger

4.2.6.3 - Setting time and date


The modification of the time and date of a Pro-dialog controller can be done through the network. Setting the
correct date and time is necessary for units connected on a network which collects alarms.
Two methods are available:
w Through the Network Service Tool in Carrier Control:
Select Building-Time. This allows to send time of day, date, day of week to all controllers
connected to the network.
When Building-Time is selected, the Service Tool clock is displayed:
Press F2 to transmit this data to the network. If the displayed time is incorrect, modify your PC
time or set the correct time and date on screen.
Note: If no broadcast aknowledger has been configured on the bus, a communication error will be
displayed. However, controller connected on the network will be set to the date displayed on
screen.
w Through the Network Service Tool in Carrier Control/Select:
Use the Select function to select a controller.
Once selected choose Ctrl-Time function
Controller-time allows you to view and set the clock functions in the selected device. The clock of
the selected device is read and displayed as shown in the following screen:
Type over any incorrect data and press F2 to send the information to the controller.

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4.2.6.4 - Pro-Dialog alarm configuration table


The Pro-Dialog control has an alarm configuration table associated with it: ALARMDEF. This table can be
accessed through the Modify Controller menu of the Network Service Tool. This table needs to be configured
only if the unit is network connected to a Building Supervisor, an Autodial Gateway or a Dataport 2, and only if
these options are configured to receive network alarms.
The parameters which are configured in this table determine the handling of alarms.
TABLE NAME: ALARMDEF

1
2
3
4
5

PIC TABLE TYPE : 14H, instance 4

DESCRIPTION

STATUS

DEFAULT

POINT

Alarm Routing Control


Alarm Equipment Priority
Comm Failure Retry Time
Realarm Time
Alarm System Name

0-11111111
0-7
1 - 240 min
1 - 255 min
8 chars

00000000
4
10
30
PD4_GXHX

ALRM_CNT
EQP_TYP
RETRY_TM
RE_ALARM
ALRM_NAM

ALARMDEF Decisions description:


ALARM ROUTING CONTROL
This decision determines which CCN system elements will receive and process alarms sent by the
Pro-Dialog. Input for the decision consists of eight digits, each of which can be set to either 0 or 1. Setting a
digit to 1 specifies that alarm will be sent to the system element that correspond to that digit. Setting all digits
to 0 disables alarm processing. Digits in this decision correspond to CCN elements in the following manners:

Dataport 2
Autodial Gateway(s)
Local Building
Supervisor(s)

00000000
Note: If the CCN network does not contain a Building Supervisor, Autodial Gateway, or Dataport 2 to
serve as an alarm acknowledger, all digits in this decision shall be set to 0 in order to prevent
unnecessary activity on the CCN communication bus.
Allowable Entries

0 = Disabled
1 = Enabled

Default

00000000

ALARM EQUIPMENT PRIORITY


A Building Supervisor uses the value in this decision when sorting alarms by level. Within any group of
alarms that all have the same level, the Building Supervisor sorts alarms according to Alarm Equipment
Priority.
Allowable Entries

0 to 7 (priority numbers)

Default

COMM FAILURE RETRY TIME

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This decision specifies the amount of time that will be allowed to elapse between alarm retries. Retries occur
when an alarm is not acknowledged by a network alarm acknowledger, which may be either a Building
Supervisor, an Autodial Gateway, or a Dataport 2. If the acknowledgement is not received, the alarm will be
retransmitted after the number of minutes specified in this decision.
Allowable Entries

1 to 240 minutes

Default

10 minutes

REALARM TIME
This decision specifies the amount of time that will be allowed to elapse between re-alarms. A re-alarm
occurs when the condition that caused the initial alarm continues to persist for the number of minutes
specified in this decision. Re-alarming will continue to occur at the specified interval until the condition
causing the alarm is corrected.
Allowable Entries

1 to 254 minutes

Default

30 minutes

ALARM SYSTEM NAME


This decision specifies the system element name that will appear in alarms generated by the Pro-Dialog
control.
Allowable Entries

Up to 8 alphanumeric characters

Default

PRO_30GX

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4.2.6.5 - Master/Slave configuration table


The MST_SLV table can be accessed through the Modify Controller menu of the Network Service Tool or the
main interface. This table needs to be configured if the master/slave function is used. Master/slave function
allows the Pro-Dialog unit to operate as master or a slave in a two chillers plant. See section 4.20.

TABLE NAME: MST_SLV

PIC TABLE TYPE : 10H, instance 3

DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

STATUS

DEFAULT

UNITS

POINT

0/1/21

ms_sel

1/2/3

ms_ctrl

1 to 236
2 to 302
Yes/No3
40 to 4004
0/1

1
10
No
168
0

0 to 605

MASTER/SLAVE CONTROL
Master/Slave Select:
0 = Disable
1 = Master
2 = Slave
Master Control Type:
1 = Local Control
2 = Remote Control
3 = CCN Control
Slave Address
Lag Start Timer
Lead/Lag Balance
Lead/Lag Balance Delta
Lag Unit Pump Control
0 = Stop if Unit Stops
1 = Run if Unit Stops
Lead Pulldown Time

min
hours
minutes

slv_addr
lstr_tim
ll_bal
ll_bal_d
lag_pump
lead_pul

Decisions description:
1.

This decision allows the unit to operate as master or a slave in a two chillers master/slave. The master
chiller monitors all external commands as start/stop, demand limiting, setpoint select or reset via CCN bus.
Control of the slave chiller is done through commands (start/stop, demand limit, setpoint, heat cool)
emitted by the master chiller. The slave will not be allowed to operate as a slave if its CHIL_S_S,
CTRL_PNT or DEM_LIM, HC_SEL variables has a force priority higher than a control force.

2.

This timer is started when all conditions to start the lag chiller are satisfied. Lag chiller shall not be started
until this timer is elapsed. To be set in the master unit table only.

3.

This decision allows to activate two chillers lead/lag balance function. It is used for master/slave chiller
running time equalization. When this function is active, once per day or each time the master chiller is
switched from the off to the on state the control determines the lead chiller based on both chillers run hours
delta. When the run hours delta is greater than the configured lead/lag balance delta then a changeover
will occur and the unit with the smallest operating hours value will become the lead. This function cannot
operate if the master chiller demand limit is less than 100%. In that case, the master chiller will always be
the lead. To be set in the master unit table only.

4.

This function allows to set the lead/lag balance delta used for master/slave chiller running time
equalization. Lead/lag changeover occurs when the lead/lag operating time delta overlaps the configured
balance value and provided that master unit is not under demand limit control.

5.

This decision allows to set the lead chiller pull down duration before the lag chiller starts.

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4.3 - Cooler Interlock contact


A contact to check the status of a safety loop is provided (cooler flow switch and customer interlock are wired
internally in series). Its function is to prevent the unit from starting if the contact is open while the delay at startup has
expired. The contact must also stay closed as long as the unit is not stopped through Local, Remote or CCN control.
If the cooler pump is controlled by the pro-dialog and if the cooler contact is closed after 2 minutes the cooler pump
is turned OFF provided that the contact is failed CLOSED, the alarm 75 shall be active and the unit can't no more
start until manual reset.

4.4 - Cooler heater control


This function is applied only for air cooled units and is related to the cooler pump function when the unit state is OFF
or when unit operates as a lag chiller in master/slave operation and in standby mode. This is provided on outdoor
unit as a safeguard against the cooler freezing. The cooler heater is associated with refrigerant isolation solenoids,
one output per circuit whose goal is to prevent the refrigerant from migrating into the condenser when chiller is
stopped.
The following logic shall be used:
w If the outdoor air temperature is below the cooler heater trip point and if either the saturated suction temperature
of circuit A or saturated suction temperature of circuit B are lower than the cooler heater trip point plus 3.3 ^C,
the cooler heater shall be activated.
w Normally the isolation valves shall prevent refrigerant in the cooler from migrating into the condenser. For this
case, cooler heater can ensure cooler protection efficiently without the need of using cooler pump.
w If it is not the case (SST remain low), the pump shall be turned on every 7 minutes to check freezing conditions
and additional heat to the cooler : cooler fluid temp (< 3 - [SSTa + SSTb]/2). Pump shall be turned of if cooler
fluid temp > (8C - [SSTa + SSTb]/2).
w If both saturated suction temperatures of circuit A and circuit B are greater than the cooler heater trip point plus
5.5 ^C, the cooler heater shall be turned off. The pump shall be allowed to stop.
heater trip point = freeze + heat_spt (heat_sp from SERVICE2 table)
freeze = 1.1 for water, coldest setpoint - 4.4^C for brine

4.5 - Oil heater control


Each circuit has its own oil separator fitted with an oil heater. Both circuit oil heater are controlled independently .
Since there is no oil temperature sensor, the oil heater will be controlled based on the saturated condensing
temperature as follows :
wOil heater ON when outside temperature is below 17C.
wOil heater OFF when outside temperature is above 25C
wOil heater OFF when circuit is in operation or oil level is low (oil_sw is OPEN).
4.6 - Motor Cooling Control without plate exchanger economizer
The screw compressor motors used in the Global Chiller control are refrigerant cooled. The control strategy for motor
cooling relies on vapor at light loads, and supplementary liquid refrigerant at high loads. Each compressor will have
its own cooling solenoid. An additional motor cooling solenoid is required when operating in high condensing
temperature. It is automatically controlled by pro-dialog even if it is not mounted in the units. The motor cooling
solenoids shall be cycled to allow liquid to cool the motor. The main motor cooling solenoid control is based on the
motor temperature and its setpoint (83C) using a quasi-fuzzy logic. The additional motor cooling solenoid control is
just based on the discharge gas temperature.

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4.7 - Motor Cooling Control with sub cooling plate exchanger


The sub cooling plate exchanger replaces the old economizer for simple maintenance and cost reduction. Thus the
screw compressor motors are cooled by refrigerant from the plate exchanger, located between condenser and exv
(see scheme below). The refrigerant flow through this exchanger for motor cooling purpose is controlled by a
thermal expansion valve. The opening of this valve is done by heating its internal resistor via 24 vac ouput signal
from the screw compressor board, channel 13. For circuit which has 2 compressors, an additional solenoid (see
scheme below, x=a for circuit A, x=b for circuit B) shall be controlled to balance motor temperatures. These solenoid
output are located at channel 14 of the screw compressor board.

plate exchanger
Condenser

compressor 1
cpx1_mc2

compressor 2

sub-cooling
cpx2_mc2

Evaporator
EXV

motor cooling valve

4.7.1 Motor Cooling Control with TQ feedback Signal Control

(refer to factory configuration and wiring for retrofit, pages, 21, 23 and 24)

Tq valve opening position depends on the heat (resistor is the image) on the TQ valve and also the equalisation pressure located at plate exchanger (in our application, quite the same than economiser pressure).
With the same economiser pressure, the higher heating signal is commanded (CPA1_PUL, or
CPB1_PUL), the lower is the resistor and the more the valve is opened.
With same heating signal value, if the economiser pressure increases, the valve will tend to close. And
vice versa
Based on this relation, if the feedback signal is enabled, the control will check all the time the relation TQ
position = F (economiser pressure/TQ resistor) and shall make a kind of override (absolutely required at
the start-up, resistor is very high)
When a value of 200 is sent on CPA1_PUL or CPB1_PUL (hardware SIO variable) some time, that means
resistor value is a little above the minimum position, preheat is sent.
This value is sent also when loading capacity.
When the economiser pressure is steady, and TQ resistor is near to the pre-opening position, regular
control (PID) is used.
TQ resistor sensor is connected to the EXV board. The value read is in K Ohms MTQ_RESA (for circuit
A), MTQ_RESB (for circuit B). During regular operation, value read shall be from 0.7 k Ohm to 4 k
Ohms.

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4.8 - CAPACITY CONTROL


This function adjusts the number of active compressors and loaders to keep the leaving water temperature at the
setpoint. The precision with which this is achieved depends upon the capacity of the water loop, the water flow
rate, the load and the number of capacity control steps available. The control continuously takes account of the
temperature error with respect to the control point, the rate of change of the leaving fluid temperature and the delta
of temperatures between the entering and leaving fluid in order to determine the optimum time to add or subtract
steps of capacity.
Note: a too important number of starts of a particular compressor will automatically cause a limitation of the
compressors starts. This will affect the precision of the water loop temperature control.

4.8.1 - Logic description


4.8.1.1 - Basic logic
To operate the capacity control task uses the following inputs:
w EWT
Entering water temperature
w LWT
Leaving water temperature
w CTRL_PNT
Control point
w Cooling z_multiplier Z Multiplier (range: 1.0 to 6.0)
w Heating z_multiplier Z Multiplier (range: 1.0 to 6.0)

The control calculates the SMZ: load/unload factor. It is compared to the z_multiplier to determine when to add or
remove stage:
w If (sum/z) > +z_multiplier -> stage = +1 (add a compressor)
w If (sum/z) > +0.6 and if a loader is available (loader is OFF) -> stage = +1 (add a loader)
w If (sum/z) < - z_multiplier -> stage = -1 (remove one compressor)
w If sum/z) < -0.6 and loader is avaialble (loader is ON) -> stage = -1 (turn off one loader)
Note: z_multiplier doesn't apply to loaders.

4.8.1.2 - Z Multiplier calculation


The z_multiplier factor allows to indirectly increase the compressor on/off time delay. In consequence, it can be
adjusted (increased) to avoid compressors short cycling. This function requires the following Service configuration:
vAuto Z Multiplier sepoint (zm_spt). Default to 6.
vCooling and heating Z Multiplier max value (hc_zm). default to 6.0.
This function adapts the z_multiplier to the unit compressor cycles number (the cycle number shall be based on
the compressor which has been the most started during an hour). The significant period for compressors cycling
shall be of one hour.
If the cycle counter exceeds the setpoint (zm_spt), then the z_multiplier value shall be increased based on the
cycle number (PID loop). The function shall not take care of the loaders cycling.
The calculated value of the z_multiplier shall not exceed the configured hc_zm.
If the unit returns to normal operating condition with a cycles counter going down then the calculated z_multiplier
shall progressively return to its normal value (zm = 1.0). The rate at which the calculated z_multiplier returns to
normal shall be lower than the rate at which it is increased.
The setpoint value shall allow to adapt the auto z multiplier calculation to the installation. The setpoint ranges
from 4 to 6.
During normal operation, each modification of the unit capacity is followed by a dead time when no capacity
modification is possible. The duration of this dead time is 90 seconds.

4.8.1.3 - Overrides

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sum/z ratio will be overridden if any one of the following conditions is satisfied.
1
2,3
4
5,6
7, 8
9
10
11
12
13
14
15
16, 17
18,19
20, 21
22,23,24,25
28
26, 27
29,30
31,32
33,34
35

Cooler freeze protection


Very Low saturated suction temperature
Low source temperature protection
Low discharge superheat temperature
Low temperature Cooling/High temperature heating
Demand limit
Cooler Lock
Slow change override
Ramp loading
Minimum ON/OFF delay
High temperature cooling and low temperature heating
System Manager control
High pressure
High current
Low saturated suction temperature
High condensing temperature
Compressor startup with loader 1 on due to low condensing temperature
Low Oil Level when circuit is OFF
Stopping circuit due to low oil level (allowed thrice within 2 hours) before going to alarm
High motor temperature on economizer units (T > 93C)
Stopping compressor due high motor temperature (T > 110C, allowed thrice within 2 hours)
before going to alarm
Chiller current limit

Note : When overrides 2,3 , 5, 6, 16, 17, 18, 19, 20, 21 are active, the variable close control (cls_ctrl) shall be
enabled whatever the configuration to allow unloading the last loader in the circuit.

Chiller Current Override (override #35)


This function allows customer to limit the total current (it does not include current of fans, valves, heaters, oil pumps
...) of all the compressors during operation. The chiller current limit can be modified through USER configuration
(USER table or User configuration by main interface). This function is similar to demand limit function.
wIf the chiller current is greater than the chiller current limit , then a stage of capacity will be removed.
wIf chiller current plus the added current of selected compressor is greater than the chiller current limit, the
increase of capacity will not be allowed. If the compressors is OFF, its added current is 80% of its MTA. If the
selected compressor is on but deos not reach 100% capacity, an added stage on the same compressor will add
40% of its current.

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USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 40/98

4.9 - COMPRESSORS & LOADERS LOADING SEQUENCE


4.9.1 - General Description
The Global chillers uses compressors which have better performance at full load than at part load. Therefore, the
loading sequence strategy will be different than for the flotronic II or for the Pro-dialog 30 G & H. The following list
applies only to capacity control. For High Ambient Unloading, it can be overridden.
1.

A compressor will not be started until all other running compressors are 100% loaded.

2.

On units with 3 compressors, both circuits cannot have their loaders off at the same time once 3 or
more of the compressors in the unit are on. Where possible, the circuit which is starting a
compressor will be the one which is to be unloaded.

3.

Any time a lag compressor in a circuit is starting, the loaders in the circuit shall be turned off
(unloading all compressors in the circuit). This shall be done 15 seconds prior to starting the new
compressor. 15 seconds after the new compressor has started, the loaders shall be set to their
desired state. When a lead compressor is starting, all loaders shall be turned off when the
compressor relay is turned on (+/- 2 seconds), and shall be set to their desired state 15 seconds
after the compressor has been started.

4.

There shall be a configuration decision for "close control", which (when selected) will cause the
control to utilize all of the loading devices to achieve better leaving water temperature control.

5.

Whenever any compressor in a circuit is going to be stopped normally, the circuit shall be fully
unloaded for 15 seconds prior to shutting down the compressor. This shall not apply when the
reason for a shutdown is due to an alarm condition.

7.

For any shutdown, all compressors and loaders will be shut down at the same time.

For more than 2 compressors, two types of sequencing are available and configurable by the user through either the
Main Interface or through the CCN network:
w Equal circuit loading: The control shall attempt to maintain equal capacity between the circuits as the machine
loads and unloads.
w Staged circuit loading: The control shall load the lead circuit completely before the lag circuit is started. When
the load is decreasing the lag circuit shall be unloaded first.
Circuit compressors sequence select shall try to equalize the compressor starts number. That means any
compressor in the circuit can become the lead compressor if it has the lowest starts number, however, this shall be
balanced with the operating hours.
Loaders in the same circuit are commanded simultaneously. Thus one loader variable is displayed.
When a circuit is overridden (compressor status are blinking in the synopsis) because of low suction
temperature, low or high discharge temperature or high condensing temperature (high pressure), or high
current then no capacity increase shall be allowed on the affected circuit. This circuit is selected to unload
capacity first when unloading capacity condition is required.

4.9.2- Compressor capacity determination


Each compressor has three stages capacity. Simulation had been done to determine the average capacity
corresponding to those stages as following :
No loader ON -> 40%
Only loader_1 -> 70%
Both loaders ON -> = 100%

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Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

4.9.3- Staged Loading Increasing Capacity Logic

LEAD CIRCUIT

LAG CIRCUIT

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

ON

ON

OFF

OFF

ON

OFF

OFF

OFF

ON

ON

OFF

OFF

ON

ON

ON

OFF

ON

ON

ON

ON

ON

ON

ON

OFF

ON

ON

ON

ON

4.9.4- Equal Loading Increasing Capacity Logic with close_control = NO


LEAD CIRCUIT

LAG CIRCUIT

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

ON

ON

OFF

OFF

ON

OFF

ON

OFF

ON

ON

ON

OFF

ON

ON

ON

ON

ON

OFF

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

ON

ON

ON

ON

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USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

4.9.5- Equal Loading Increasing Capacity Logic with close_control = YES

LEAD CIRCUIT

LAG CIRCUIT

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

ON

ON

OFF

OFF

ON

OFF

OFF

OFF

ON

ON

OFF

OFF

ON

ON

ON

OFF

ON

ON

ON

ON

ON

OFF

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

ON

ON

ON

ON

4.9.6- Equal Loading Decreasing Capacity Logic with close_control = YES


LEAD CIRCUIT

LAG CIRCUIT

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

ON

ON

ON

ON

ON

ON

ON

OFF

ON

OFF

ON

OFF

ON

ON

ON

OFF

ON

OFF

ON

OFF

ON

OFF

OFF

OFF

ON

ON

ON

OFF

ON

OFF

ON

OFF

ON

OFF

OFF

OFF

ON

ON

OFF

OFF

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

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USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2
4.9.7 - Equal Loading Decreasing Capacity Logic

with close_control = NO

LEAD CIRCUIT

LAG CIRCUIT

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

ON

ON

ON

ON

ON

ON

ON

OFF

ON

ON

ON

ON

ON

ON

ON

OFF

ON

ON

ON

ON

ON

ON

ON

OFF

ON

OFF

ON

OFF

ON

ON

OFF

OFF

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

4.9.8 - Staged Loading Decreasing Capacity Logic with close_control = NO


LEAD CIRCUIT

LAG CIRCUIT

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

ON

ON

ON

ON

ON

ON

ON

OFF

ON

ON

ON

ON

ON

ON

ON

OFF

ON

ON

OFF

OFF

ON

OFF

OFF

OFF

ON

ON

OFF

OFF

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

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USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

4.9.9 - Staged Loading Decreasing Capacity Logic with close_control = YES

LEAD CIRCUIT

LAG CIRCUIT

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

NUMBER OF
COMPRESSORS

LOADER
1

LOADER
2

ON

ON

ON

ON

ON

ON

ON

OFF

ON

ON

ON

ON

ON

ON

ON

OFF

ON

ON

OFF

OFF

ON

OFF

OFF

OFF

ON

OFF

OFF

OFF

ON

ON

OFF

OFF

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

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USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 45/98

4.10 - EXV CONTROL


4.10.1 - General
The EXV is controlled to maintain minimum pinch for insuring the cooler exchange performance through the delta
temperature between the cooler fluid and the saturated suction temperature. EXV opening movement will normally
decrease the cooler pinch and thus increase the cooler exchange performance. But it shall not open too much
provided a drop in discharge superheat , low oil pressure and refrigerant flow.
The EXV control shall deal with two goals : Smaller Cooler Pinch and Discharge Superheat Protection.
Additional protection against excessive EXV opening is applied to ensure the condenser heat transfer (sub cooling).
It may happen when operating in high condensing temperature and indirectly high discharge superheat, exv would
tend to open continuously to get the lower pinch due to the setpoint and unfortunately in certain conditions, this value
has reached the limit, though it is higher than the setpoint. Therefore, EXV position limit shall be set when there is
no more variation in cooler pinch for a variation of EXV position of 4 percent.
EXV position shall also be limited to avoid hunting problem due to low discharge superheat protection. It may occur
when operating in a low condensing temperature, the discharge superheat protection can switch from enable to
disable in few scans and so on.
This control uses a kind of auto adaptive method whose goal is to find out the optimal position of EXV for insuring an
optimal pinch with a correct discharge superheat and sub cooling.

4.10.2 - Overrides
over_exv

Override Description with and priority precedence.

1
2
3
4
5
6
7
8
9
10,11
12,13, 14
15
16,17
18, 20
19
21,26

Low ambient startup


Low Saturated Suction Temperature
Very Low Saturated Suction Temperature
Very Low Discharge Superheat
Mop control (Closing EXV)
Cooler pinch regular control
Reclaim injection override
High Saturated Suction Temperature (no movement)
Low Saturated Suction with High Saturated Condensing Temperature
Capacity increase
Capacity decrease
Reclaim pumpdown session
Discharge Superheat lower than control point
Safeguard Discharge Superheat
Exv position limitation active
Safeguard optimal cooler pinch due high Discharge Superheat or lower exv
position
Closing EXV due to good pinch and high motor temperature for economizer unit
Exv position limitation active, and go back to previous position
EXV limitation is reinitialized

22
23
24, 25

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USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 46/98

4.11 - Air Cooled Condensing Pressure Control


Head pressure differential value and head pressure differential timer can be adjusted in the Service menu.
Decreasing these values will increase fan cycling. This differential value and timer can be reduced since the unit is
fitted with an important number of fan stages, as to increase the condensing control accuracy. But in certain cases,
notably on units with few fan stages, at too small value can causes superheat hunting problems.
Varifan PID gains can be modified in the Service menu (not recommended). See section 4.2.3.
SCT control point without varifan
To avoid fan cycles and also to ensure a minimum expected SCT for oil pressure, SCT control shall be
adjusted based on OAT, the same for SCT differential as

55C (13F1)
SC
T

+ 1 fan
co
nt
ro
lp
oin
t

SCT Diff
40C (104F)

35C (95F)
35C (95F)
- 1 fan

0c

20c
68F

32F

OAT

4.12.1 - Air Cooled Condensing Pressure Control - Fan staging with Aux board
Each DO shall support only one fan. The first DO is not used if varifan is present to standardize the way
of making connection and to avoid wiring mistake.
4.12.2 - Air Cooled Condensing Pressure Control - Fan staging
The combination described here below is for 4 fans configured maximum, each DO commands 1 fan
stage

DO_1

DO_2

DO_3

DO_4

0
1
2
3
4

off
on
on
on
on

off
off
on
on
on

off
off
off
on
on

off
off
off
off
on

fans controlled
0
fan_1
fan_1 + fan_2
fan_1 + fan_2+ fan_3
fan_1 + fan_2 + fan_3 + fan_4

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total
fans
0
1
2
3
4

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 47/98

The following combinations are used for a circuit with more than 4 fans configured
stage

DO_1

DO_2

DO_3

DO_4

0
1
2
3
4
5

off
on
on
on
on
on

off
off
on
off
on
on

off
off
off
on
on
on

off
off
off
off
off
on

stage

DO_1

DO_2

DO_3

DO_4

0
1
2
3
4
5
6

off
on
on
on
on
on
on

off
off
on
off
on
off
on

off
off
off
on
on
on
on

off
off
off
off
off
on
on

stage

DO_1

DO_2

DO_3

DO_4

0
1
2
3
4
5
6
7

off
on
on
on
on
on
on
on

off
off
on
off
on
on
off
on

off
off
off
on
on
off
on
on

off
off
off
off
off
on
on
on

stage

DO_1

DO_2

DO_3

DO_4

0
1
2
3
4
5
6
7
8

off
on
on
on
on
on
on
on
on

off
off
on
off
on
off
on
off
on

off
off
off
on
on
off
off
on
on

off
off
off
off
off
on
on
on
on

fans controlled
0
fan_1
fan_1 + fan_2
fan_1 + + fan_3 + fan_4
fan_1 + fan_2 + fan_3 + fan_4
fan_1 + fan_2 + fan_3 + fan_4 + fan_5

fans controlled
fan_1
fan_1+ fan_2
fan_1+ + fan_3 + fan_4
fan_1+ fan_2 + fan_3 + fan_4
fan_1+ - + fan_3 + fan_4+ fan_5 + fan_6
fan_1+ fan_2 + fan_3 + fan_4 + fan_5 + fan_6

fans controlled
fan_1
fan_1 + fan_2
fan_1 + + fan_3 + fan_4
fan_1 + fan_2 + fan_3 + fan_4
fan_1 + fan_2 + - + - + fan_5 + fan_6 + fan_7
fan_1 + - + fan_3 + fan_4 + fan_5 + fan_6 + fan_7
fan_1 + fan_2 + fan_3 + fan_4 + fan_5 + fan_6 + fan_7

fans controlled
fan_1
fan_1 + fan_2
fan_1 + + fan_3 + fan_4
fan_1 + fan_2 + fan_3 + fan_4
fan_1 + + - + - + fan_5 + fan_6 + fan_7 + fan_8
fan_1 + fan_2 + - + - + fan_5 + fan_6 + fan_7 + fan_8
fan_1 + - + fan_3 + fan_4 + fan_5 + fan_6 + fan_7 + fan_8
fan_1 + fan_2 + fan_3 + fan_4 + fan_5 + fan_6 + fan_7 + fan_8

total
fans
0
1
2
3
4
5

total
fans
0
1
2
3
4
5
6

total
fans
0
1
2
3
4
5
6
7

total
fans
0
1
2
3
4
5
6
7
8

4.13 - Water Cooled Condensing Pressure Control


The control of a common water valve for both circuits is required. The water valve control will be based on the
highest saturated condensing temperature of both circuit or based on the operating circuit if the other is OFF.
Water valve PID gains can be modified in the Service menu (when unit is OFF). See section 4.2.3. They are
accessible though the table SERVICE1 and can be modified during operation.

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USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 48/98

4.14 - High Pressure (Maximum Condensing Temperature) Override


This function shall be used to avoid circuit high pressure trip while the condensing pressure reaches a configurable
override threshold (Service 1 Configuration).
wIf the saturated condensing temperature is greater than the maximum condensing temperature (mct_sp) minus
the maximum condensing temperature override differential (mct_diff) but less than the maximum condensing
temperature (mct_sp) then the circuit capacity increase shall be inhibited.
wIf the saturated condensing temperature is greater than the maximum condensing temperature (mct_sp) then the
circuit capacity shall be reduced. The first capacity stage shall never be turned off even if that causes a circuit
high pressure trip.
wIf the circuit capacity has been reduced due to high condensing temperature override then the circuit capacity
increase will not be allowed for 5 minutes even if the saturated condensing temperature is below the maximum
condensing temperature (mct_sp) minus the maximum condensing temperature override differential. This shall
avoid compressor cycling.

4.15 - High Current Override


This function shall be used to avoid circuit high current trip while the motor current reaches a configurable override
threshold (Service 1 Configuration).
wIf the current is greater than the maximum current threshold (curr_max) minus the maximum current override
differential (curr_diff) but less than the maximum current threshold (curr_max) then the circuit capacity increase
shall be inhibited.
wIf the current is greater than the maximum current threshold (curr_max) then the circuit capacity shall be reduced
by removing a loader or the affected compressor.
wIf the circuit capacity has been reduced due to current override then the circuit capacity increase will not be
allowed for 5 minutes what ever current measured. This shall avoid compressor cycling.

4.16 - Stopping Function


4.16.1- Stopping a compressor by capacity unloading
If the selected compressor is operating with at least one loader ON, then all the loaders in the same circuit shall be
de-energized for 15 seconds before stopping the compressor.
4.16.2- Stopping the unit by manual command (OFF)
Both circuit shall decrease its capacity progressively every 15 seconds. One loader is immediately de-energized. The
last loader will be de-energized in 15 seconds later. Then all compressors, oil solenoids and oil pump will be
de-energized in 15 seconds after the last loader is turned OFF.
Here is an example of the stopping function with time indicator for a circuit with both loaders ON before receiving a
STOP command.
t = t0 loader_2 = OFF
t = t0 + 15s loader_1 = OFF,
t = t0 + 30s All the compressors, oil solenoids and oil pumps shall be de-energized
The exv shall be closed in one minute after the last compressor is de-energized or after the difference between
discharge and suction pressure is lower than 58 psi
note : Both circuits can be stopped in different timing depending on the status of their loaders when the
STOP command is received. Maximum duration for stopping the unit is 30 seconds. A circuit can be stopped
immediately if no loader is ON before going to stopping procedure.
4.16.3- Stopping a circuit by failure
If the circuit or the hole unit are failed by alarms freeze, low sst, cooler flow, all the compressors are shut off
immediately. Otherwise, it shall respect procedure above.

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USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

Page: 49/98

4.17- Oil pressure control


4.17.1- Oil pressure Setpoint determination
The following algorithm applies to all unit types:

Suction pressure (kpa)

< 240

240 < AND <350

> 350

Oil setpoint 1(kpa)

70

86

104

Oil Setpoint2 is calculated as follows:

DP - SP (kpa)

< 861

861 < AND < 1137

Oil setpoint 2(kpa)

0.235* (DP - SP) + 4

2* (DP - SP) - 1516

> 1137
0.63645* (DP - SP) + 35

* DP = Discharge Pressure
* SP = Suction pressure

4.17.2- Oil pump control


The oil pump is generally used to provide pre-lubrification of the compressor. Moreover, it is controlled to insure a
correct oil pressure during capacity transition or during operation with low condensing temperature that cause a drop
of oil pressure to avoid tripping in alarm.
Thus the oil pump is turned ON when the Differential Oil Pressure is lower than Oil Setpoint 1 plus 13 kpa.
and remained ON until Differential Oil Pressure is greater than Oil Setpoint 1 plus 35 kpa AND difference between
discharge and economizer pressure is greater than Oil Setpoint 1 plus 150 kpa to avoid oil pump cycles.

4.17.3- Low Oil pressure alarm determination


ALARM 68 for Compressor A1, ALARM 69 for Compressor A2, ALARM 70 for Compressor B1, ALARM 71 for
Compressor B2.
Criteria For Trip

Tested only when the compressor is ON.

DOP: Differential Oil Pressure for the appropriate compressor. DOP = Oil pressure - Economizer pressure.
Economizer pressure is the common (econ_sel = YES) Economizer Pressure transducer reading for the
circuit involved or the appropriate economizer pressure transducer (econ_sel = NO) associated to the
compressor.
A. Compressor has started with Normal Ambient (oat > 10 C) or or condenser temperature (temp > 18C)
1.

If the compressor has been running for less than 5 seconds then ignore the alarm.

2.

If the compressor has been running for more than 5 seconds but less than 30 seconds and
DOP < (Oil Setpoint1/30)*(Comp. Running Time [in seconds])
for 3 continuous readings, then the alarm shall be tripped.

3.

If the compressor has been running for 30 seconds or more, then if:
a). DOP < Oil pressure setpoint1 for 15 continuous seconds,

OR
b). (Poil - Psuction) < Oil pressure setpoint2 for 15 continuous seconds,
then the alarm shall be tripped
B. Compressor has started with Low Ambient (oat < 10 C) or low condenser temperature (temp < 18C)
1.

If the compressor has been running for less than 90 seconds then ignore the alarm.
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2.

If the compressor has been running for more than 90 seconds but less than 180 seconds and
DOP < (Oil Setpoint1/90)*(Comp. Running Time [in seconds] - 90)
for 3 continuous readings, then the alarm shall be tripped.

3.

If the compressor has been running for 180 seconds or more, then if:
a). DOP < Oil pressure setpoint1 for 15 continuous seconds,

OR
b). (Poil - Psuction) < Oil pressure setpoint2 for 15 continuous seconds,
then the alarm shall be tripped.
Action To Be Taken
1.

If the alarm is tripped then the affected compressor shall be stopped. The other compressors shall
continue to run.

4.17.4- Differential Oil Pressure Setpoint 1 alarm condition summary.

Oil pressure trip with low ambient or


low condensing temperature

Differential Oil pressure required

oil pressure trip

oil setpoint1

15 s delay
15 s delay
3 continued
reading values

3 continued
reading values

0
5s

30s

180s

90s

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time from start

USER'S GUIDE FOR


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30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 51/98

4.18 - Reclaim Operation


4.18.1 - General Description
This function shall control the air cooled to reclaim or the reclaim to air cooled changeover process.
Reclaim changeover shall be caused either by:
w A manual reclaim select change due to a local, remote or CCN command on the unit
w A heat reclaim temperature change while reclaim has been selected. This algorithm monitors the entering
reclaim sensor temperature and compares it with the reclaim setpoint to determine if the reclaim can be active
or not.
If the reclaim function has been selected, the reclaim shall become active when the entering reclaim temperature
comes below the reclaim setpoint minus the reclaim deadband and delay between the last air cooled to reclaim
session is elapsed. It shall become inactive when the entering reclaim temperature comes over the reclaim setpoint
plus the reclaim deadband.
Non-reclaim to reclaim Changeover shall follow this procedure:
w Turn on the reclaim condenser pump
w Verify the condenser flow is established, if not after 1 minute delay has elapsed, reclaim operation shall be
aborted and an alarm shall be displayed.
w Wait for 3 minutes after condenser pump is ON and until the saturated condensing temperature reaches (30
deg C) and superheat is greater than 8.6 ^C
w If saturated condensing temperature is greater than reclaim setpoint + 3.3^F, go to reclaim operation directly (it
is not necessary to make an pumpdown) otherwise, go through pumpdown (see below)
w Start the pumpdown sequence : reclaim discharge valve shall be closed and reclaim pumpdown injection valve
shall be open.
w Close EXV 6.67 or 3.33% upon the number of compressors on circuit every 10 seconds while pumpdown
pressure is greater than 300 kpa (44 psi), during first minute if EXV is less than 15 % opened.
w After a 10 minutes duration or as soon as pumpdown pressure is lower than 300 kpa (44 psi), reclaim injection
valve shall be closed, reclaim operation is effective. Open EXV 13.33% as avoid low saturated suction alarm.
w When reclaim operation is active, each circuit fan staging has its own saturated condensing control point
determined as follows:
sct_ctrl_x = (hr_ewt + hr_lwt)/ 2 + rsp_x_a * capacity_x + rsp_x_b (x for circuit), rsp_x_a and rsp_x_b are
service parameters in table SERVICE2.
w Pumpdown shall not be necessary if saturated condensing temperature is greater than reclaim setpoint + 6 ^C
Reclaim to non-reclaim Changeover shall follow this procedure:
w Turn off the condenser pump.
w Close the reclaim pumpdown valve.
w Open the reclaim discharge valve if at least a compressor is ON. Otherwise, Close it.
During reclaim operation, if the pumpdown pressure is greater than 400 kpa (59 psi), the pumpdown procedure in
non_reclaim to reclaim session shall be initiated. When the number of these abnormal sessions exceeds 2 times,
the reclaim operation shall be aborted, the circuit shall return to air cooled mode and an alarm shall be displayed.
At power up or after reset or after the unit capacity goes down to 0%, the function shall return to air cooled mode.
4.18.2 - Reclaim To Air Cooled Changeover Initiation
This shall determine whether the unit shall return to air cooled mode. This can be caused by the following:
Cause #1: Reclaim operation active and reclaim select is no more active
Cause #2: Reclaim mode is active and the entering reclaim temperature is above the range of the reclaim
setpoint + the reclaim dead band divided by 2 : HR_EWT >rsp + hr_deadb/2
Cause #3: Number of consecutive reclaim pumpdown sessions exceeds 2 times
Cause #4: entering reclaim temperature sensor failure

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 52/98

4.18.3 - Air Cooled To Reclaim Changeover Initiation


A non-reclaim to reclaim injection session has been required and at least one compressor is on and the unit is not
failed and the entering reclaim temperature is not failed and this one is below the reclaim setpoint - half of configured
reclaim deadband and delay between the last reclaim injection has elapsed.
4.18.4 - Reclaim Operation status hr_status Description
Information on reclaim operation is available on table RECLAIM (hrstatus) or on INFORMATION menu (hr_status).
hr_status parameter shall contain reclaim operation indicator of both circuit in two digits, one digit per circuit (left digit
for circuit A, the other for circuit B) with the following description :

reclaim operation
indicator

Status description

Air cooled operation

Reclaim mode request

Reclaim pumpdown mode

Reclaim operation active

Reclaim pumpdown failed

Reclaim failed due to flow switch

*note : in case of reclaim operation failure (alarm # 83 for circuit A, alarm # 84 for circuit B), hr_status will not be
initialized until the manual reset on main interface is done.

4.18.5 - Reclaim Operation Using Air Cooled Exchanger


To avoid high pressure problem, the remained condenser (hr_val_x) can be turned ON if SCT is above reclaim
setpoint + 8.3 deg C and all fans are ON provided that fans staging is not enough to avoid the risk of exceeding high
pressure override threshold. When turning ON, the remained condenser (hr_val_a) is kept to ON for at least 3
minutes to let fans staging to be stabilized. This condenser can be turned OFF if it has been ON for more than 3
minutes and if saturated condensing temperature is below the reclaim setpoint (rsp) to ensure the reclaim operation
performance.

4.18.6 - Reclaim Condenser Water Valve Control


if unit is not in reclaim operation, then the reclaim condenser water valve remains in minimum position.
In reclaim operation :
wIf reclaim entering temperature is below 20 deg C, then reclaim condenser valve is at minimum position.
wIf reclaim entering temperature is above 40 deg C, then reclaim condenser valve is at maximum position.
wIf entering temperature is within the range 20 degC and 40 deg C, then reclaim condenser water valve position
will be an interpolation between minimum and maximum position.

4.18.7 - Reclaim Condenser Heater Control


Reclaim condenser heater is ON when entering or leaving fluid are lower than 3.0 deg C( 37.4 degF). It is turned
OFF when both temperatures are above 4.4 deg C (40.0 deg F).

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 53/98

4.19 - Two Units Master/Slave Control


4.19.1 - General
This function allows to perform master/slave plant control between two chillers linked by the CCN network. Master
and slave chiller need to operate on the same bus. Master/slave operations shall operate in cooling or heating mode.
To operate properly, the master and the slave chillers must have an additional CHWS sensor located on the
common chilled leaving piping when the water control is done on the outlet side. This CHWS sensor shall be
connected on each chiller basic board. When the water system control is done on the inlet side no additional CHWS
sensor is required.
Parallel chiller control with dedicated pumps is recommended. Chiller must start and stop its own water pump
located on its own piping. If pumps are not dedicated for each chiller pimping, chiller isolation valves are required:
each chiller must open and close its own isolation valve through the control (valve shall be connected to the pump
outputs).
Water system control with no individual chiller pump control is feasible. It is not recommended when the system load
is low or if the control point is close from the freeze water tripping point (because of system instability that can be
caused by the freeze protection override). System flow is constant even if the master or the slave chiller is stopped.
In that case, the system pump shall be controlled by the master chiller.
Series chillers with dedicated primary pumping and constant flow shall be feasible but not recommended. Pump
start/stop must be controlled externally. Each series chiller must control its own isolation and bypass valves: stopped
chiller must be isolated from water flow (chiller pump command shall be used for valves control. Each chiller must
open and close its own chilled isolation valve).
The master chiller shall monitor all external commands as start/stop, demand limiting or setpoint select. It needs to
be started in Master operating type. The slave chiller must operate in CCN mode. If the master chiller is turned off
while the master/slave function is active then, the slave chiller shall be stopped.
The master/slave linkage shall not be allowed to operate if any one of the slave chiller CTRL_PNT, DEM_LIM,
LAG_LIM, CTRL_PNT HC_SEL or LCW_STPT variables has a force priority higher than a control force. In that case,
the master slave operations shall not be allowed or shall be disabled.
The control of the slave chiller shall be done through commands emitted by the master chiller. The slave chiller has
no action in the master/slave operations: it shall only verify that CCN communication with its master is correct.
The master function shall provide the ability to select a lead chiller among the master and the slave. Selection shall
be based on the delta between the master and the slave run hours and shall try to optimize the runtime hours. If this
function is unused then, the lead chiller shall always the master. Lead/lag changeover between the master and the
slave due to hour balance shall occur during chiller operations odd days at 12:00 a.m. or at startup.
The lead chiller shall always be started first and the lag chiller shall be maintained at zero percent capacity through
master forcing the lag demand limit value (LAG_LIM) to 0%. The lag water pump shall be maintained off. When the
lead chiller cannot be loaded anymore (because it is loaded at its full available capacity or at the master demand
limit value) then the lag start timer is started. When the lag start timer is elapsed, if the error on the master controlled
setpoint is greater than 3^F and if the pulldown time is elapsed then, the lag chiller water pump shall be turned on (if
required by configuration) and the lag chiller shall be allowed to start through master forcing the lag chiller demand
limit value (LAG_LIM) to its own demand limit value. To ensure that the lag chiller will be unloaded first in case of
water load decrease then, the lead chiller setpoint error shall be reset of upwards 4^F provided that the lag capacity
is not zero.

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 54/98

The lead pulldown time tells how long after starting the lead chiller (one time after the master chiller status has been
manually started) before checking whether to start an additional chiller. This time delay gives the lead chiller a
chance to pull down the loop temperature before starting another chiller.
If a communication failure is detected between the master and the slave then, all master/slave functions shall be
disabled and chillers shall return to standalone operations until communication is reestablished.
Note: to ensure that no compressor is started before the flow rate is correctly established then, the water flow control
is absolutely required on the lag chiller for master slave operations.
The figures below illustrate master/slave application for the most common plant layouts. Those figures are not
exhaustive.

COOL_LWT

CHWS temp sensors

MASTER

SLAVE

COOL_LWT

COOL_EWT

LOAD

COOL_EWT
MASTER PUMP

SLAVE PUMP

Typical parallel Master/slave chillers, dedicated primary pumping, variable flow


Leaving water control

COOL_LWT

CHWS temp sensors

COOL_EWT

MASTER

SLAVE

COOL_LWT

LOAD

COOL_EWT

COMMON PRIMARY PUMP

Typical parallel Master/slave chillers, common primary pumping, constant flow


Leaving water control

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USER'S GUIDE FOR


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Page: 55/98

COOL_LWT

MASTER

SLAVE

COOL_LWT

COOL_EWT

LOAD

COOL_EWT
MASTER PUMP

SLAVE PUMP

Typical parallel Master/slave chillers, dedicated primary pumping, variable flow


Entering water control
COOL_LWT

MASTER

SLAVE

COOL_LWT

COOL_EWT

LOAD

COOL_EWT

COMMON PRIMARY PUMP

Typical parallel Master/slave chillers, common primary pumping, variable flow


Entering water control

ISOLATION (controlled by chillers)


VALVES
COOL_EWT

COOL_LWT

CHWS temp sensors

COOL_LWT

COOL_EWT

MASTER

SLAVE

LOAD
BYPASS (controlled by chillers)
VALVES
PUMP (not controlled by chillers)

Typical series Master/slave chillers, dedicated primary pumping, constant flow


Leaving water control option

4.19.2 - Abnormal conditions


If a communication failure is detected between the master and the slave then all master/slave functions shall be
disabled and chillers shall return to standalone operations until communication is reestablished.
If any chiller is stopped due to failure then the other chiller will be allowed to start with no delay.
If master/slave configuration error occurs, master/slave shall be disable.
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NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


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ECG-UG-02-002
Rev: Original

Page: 56/98

Master/Slave Error
The following error shall be updated in the M_MSTSLV Maintenance table (priority order):
Master/Slave alarm code
Error
code
0
1

Master

2
3
4
5

x
x
x
x

9
10
11

x
x
x

x
x

12
13

x
x

x
x

Slave
x
x

Description
Normal
The master or slave water pump is not configured while the control of the lag unit pump is
required (lag_pump = 1)
Master and slave units have the same network address.
There is no slave configured at the slave address
Slave pump_seq incorrect configuration
There is a conflict between the master and the slave lwt option: the master is configured for
ewt control while the slave is configured for lwt control.
There is a conflict between the master and the slave lwt option: the master is configured for
lwt control while the slave is configured for ewt control.
There is a conflict between the master and the slave pump option: the master is configured
for lag pump control while the slave is not configured for lag pump control.
There is a conflict between the master and the slave pump option: the master is not
configured for lag pump control while the slave is configured for lag pump control.
The slave chiller is in local or remote control (chilstat = 3)
The slave chiller is down due to fault (chilstat = 5)
The master chiller operating type is not Master: master_oper_typ master
No communication with slave.
master and slave heatcool status are not the same.

Note

Master/slave sequence can be controlled through the Network Service Tool or PCDCT tools (see appendix,
M_MSTSLV Maintenance Table)

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NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


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30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 57/98

5 - CCN ALARM MESSAGES


The Building Supervisor displays current alarms messages and their return to normal provided that the CCN table
ALARMDEF has been correctly configured.
The Network Service Tool Diagnostic Menu allows to display 5 current alarms messages (even if the ALARDEF table
is not configured).
The following gives the messages that shall be displayed by the Building Supervisor or from main interface.
Alarm 1
Alarm 2
Alarm 3
Alarm 4
Alarm 5
Alarm 6
Alarm 7
Alarm 8
Alarm 9
Alarm 10
Alarm 11
Alarm 12

Cooler Entering Thermistor


Cooler Leaving Thermistor
Condenser Entering Thermistor
Condenser Leaving Thermistor
Reclaim Condenser Entering Thermistor
Reclaim Condenser Leaving Thermistor
OAT Thermistor
MASTER/Slave Common Fluid Thermistor
Compressor A1 Discharge Gas Temperature Thermistor
Compressor A2 Discharge Gas Temperature Thermistor
Compressor B1 Discharge Gas Temperature Thermistor
Compressor B2 Discharge Gas Temperature Thermistor

Alarm 13

0-10V Reset/Limit Input

Alarm 14
Alarm 15
Alarm 16
Alarm 17
Alarm 18
Alarm 19
Alarm 20
Alarm 21
Alarm 22
Alarm 23
Alarm 24
Alarm 25
Alarm 26
Alarm 26
Alarm 27

Circuit A Discharge Transducer


Circuit B Discharge Transducer
Circuit A Suction Transducer
Circuit B Suction Transducer
Compressor A1 Oil Transducer
Compressor A2 Oil Transducer
Compressor B1 Oil Transducer
Compressor B2 Oil Transducer
Compressor A1 Economizer Transducer
Compressor A2 Economizer Transducer
Compressor B1 Economizer Transducer
Compressor B2 Economizer Transducer
Circuit A Remote Discharge Pressure Transducer
Circuit A Reclaim Pumpdown Pressure Transducer
Circuit B Reclaim Pumpdown Pressure Transducer

Alarm 28
Alarm 29

Circuit A Motor Cooling TQ feedback Sensor Failure


Circuit B Motor Cooling TQ feedback Sensor Failure

Alarm 30
Alarm 31
Alarm 32
Alarm 33
Alarm 34
Alarm 35
Alarm 36
Alarm 37
Alarm 38
Alarm 39

Loss of communication with Screw Compressor Board 1


Loss of communication with Screw Compressor Board 2
Loss of communication with Screw Compressor Board 3
Loss of communication with Screw Compressor Board 4
Loss of communication with EXV Board 1
Loss of communication with Fans Board 1
Loss of communication with Fans Board 2
Loss of communication with 4xAI_2xAO or Aux Type 1 Board
Loss of communication with Reclaim or Cooler Heater Board
Loss of communication with CCN / Clock Board

Alarm 40
Alarm 41
Alarm 42
Alarm 43

Electrical Box Thermostat or reverse phase detection Failure


Unit is in CCN emergency stop
Initial factory configuration required
Illegal configuration

Alarm 44
Alarm 45
Alarm 46

Circuit A High Pressure


Circuit B High Pressure
Compressor A1 Oil Solenoid Failure
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30GX&HX PRO_DIALOG 4 V.2
Alarm 47
Alarm 48
Alarm 49
Alarm 50
Alarm 51
Alarm 52
Alarm 53
Alarm 54
Alarm 55
Alarm 56
Alarm 57
Alarm 58
Alarm 59
Alarm 60
Alarm 61
Alarm 62
Alarm 63
Alarm 64
Alarm 65
Alarm 66
Alarm 67
Alarm 68
Alarm 69
Alarm 70
Alarm 71
Alarm 72
Alarm 73
Alarm 74
Alarm 75
Alarm 76
Alarm 77
Alarm 78
Alarm 79
Alarm 80
Alarm 81
Alarm 82
Alarm 83
Alarm 84
Alarm 85
Alarm 86
Alarm 87

ECG-UG-02-002
Rev: Original

Compressor A2 Oil Solenoid Failure


Compressor B1 Oil Solenoid Failure
Compressor B2 Oil Solenoid Failure
Compressor A1 Prestart Low Oil Pressure
Compressor A2 Prestart Low Oil Pressure
Compressor B1 Prestart Low Oil Pressure
Compressor B2 Prestart Low Oil Pressure
Circuit A Low Oil Level
Circuit B Low Oil Level
Circuit A Low Suction Temperature
Circuit B Low Suction Temperature
Circuit A High Suction Temperature
Circuit B High Suction Temperature
Circuit A Low Discharge Superheat
Circuit B Low Discharge Superheat
Compressor A1 Maximum Delta Pressure Check Oil Line
Compressor A2 Maximum Delta Pressure Check Oil Line
Compressor B1 Maximum Delta Pressure Check Oil Line
Compressor B2 Maximum Delta Pressure Check Oil Line
Loss of communication with System Manager
Master/Slave communication Failure
Compressor A1 Low Oil Pressure
Compressor A2 Low Oil Pressure
Compressor B1 Low Oil Pressure
Compressor B2 Low Oil Pressure
Cooler Freeze Protection
Circuit A Condenser Freeze
Circuit B Condenser Freeze
Cooler Interlock Failure
Condenser Lock Failure
Compressor A1 High Current
Compressor A2 High Current
Compressor B1 High Current
Compressor B2 High Current
Cooler Pump 1 Default
Cooler Pump 2 Default
Circuit A Reclaim Pumpdown Failure
Circuit B Reclaim Pumpdown Failure
Reclaim Operation Failed by Condenser Flow Switch
Master chiller configuration error
Service maintenance alert

Alarms compressor
Alarm 101
Compressor
Alarm 102
Compressor
Alarm 103
Compressor
Alarm 104
Compressor
Alarm 105
Compressor
Alarm 106
Compressor
Alarm 107
Compressor
Alarm 108
Compressor
Alarm 109
Compressor
Alarm 110
Compressor
Alarm 111
Compressor
Alarm 112
Compressor
Alarm 113
Compressor
Alarm 114
Compressor
Alarm 115
Compressor
Alarm 116
Compressor
Alarm 117
Compressor

A1 Motor Temperature Too High


A1 Motor Temperaure Out of Range
A1 High Pressure Switch
A1 Over Current
A1 Lock Rotor
A1 Ground Fault
A1 Phase Loss L1
A1 Phase Loss L2
A1 Phase Loss L3
A1 Unbalance > 14 %
A1 Unbalance > 18 %
A1 No Motor Current
A1 Star Delta Starter Failure
A1 Contactor Failure
A1 Unable To Stop
A1 Phase Reversal
A1 MTA Configuration Header Fault

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USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2
Alarm 201
Alarm 202
Alarm 203
Alarm 204
Alarm 205
Alarm 206
Alarm 207
Alarm 208
Alarm 209
Alarm 210
Alarm 211
Alarm 212
Alarm 213
Alarm 214
Alarm 215
Alarm 216
Alarm 217

Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor

A2 Motor Temperature Too High


A2 Motor Temperature Out of Range
A2 High Pressure Switch
A2 Over Current
A2 Lock Rotor
A2 Ground Fault
A2 Phase Loss L1
A2 Phase Loss L2
A2 Phase Loss L3
A2 Unbalance > 14 %
A2 Unbalance > 18 %
A2 No Motor Current
A2 Star Delta Starter Failure
A2 Contactor Failure
A2 Unable To Stop
A2 Phase Reversal
A2 MTA Configuration Header Fault

Alarm 301
Alarm 302
Alarm 303
Alarm 304
Alarm 305
Alarm 306
Alarm 307
Alarm 308
Alarm 309
Alarm 310
Alarm 311
Alarm 312
Alarm 313
Alarm 314
Alarm 315
Alarm 316
Alarm 317

Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor

B1 Motor Temperature Too High


B1 Motor Temperature Out of Range
B1 High Pressure Switch
B1 Over Current
B1 Lock Rotor
B1 Ground Fault
B1 Phase Loss L1
B1 Phase Loss L2
B1 Phase Loss L3
B1 Unbalance > 14 %
B1 Unbalance > 18 %
B1 No Motor Current
B1 Star Delta Starter Failure
B1 Contactor Failure
B1 Unable To Stop
B1 Phase Reversal
B1 MTA Configuration Header Fault

Alarm 401
Alarm 402
Alarm 403
Alarm 404
Alarm 405
Alarm 406
Alarm 407
Alarm 408
Alarm 409
Alarm 410
Alarm 411
Alarm 412
Alarm 413
Alarm 414
Alarm 415
Alarm 416
Alarm 417

Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor

B2 Motor Temperature Too High


B2 Motor Temperature Out of Range
B2 High Pressure Switch
B2 Over Current
B2 Lock Rotor
B2 Ground Fault
B2 Phase Loss L1
B2 Phase Loss L2
B2 Phase Loss L3
B2 Unbalance > 14 %
B2 Unbalance > 18 %
B2 No Motor Current
B2 Star Delta Starter Failure
B2 Contactor Failure
B2 Unable To Stop
B2 Phase Reversal
B2 MTA Configuration Header Fault

ECG-UG-02-002
Rev: Original

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USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 60/98

6 - CCN COMPATIBILITY
30GX&HX Pro-Dialog 4 Control is compatible with:
wThe Building Supervisor
wThe Network Service Tool
30GX&HX Pro-Dialog 4 Control is compatible with the following POCs:
wAlarm POC II
wAutodial Gateway II
wData Transfer/Collection History
wDataport 1
wDataport 2
wSAM
wNDS
wCCN/JBUS Gateway
wFlotronic System Manager
wChiller SYstem Manager III

7 - PRO_DIALOG 4 DOWNLOADER ADDENDUM INFORMATION


The pro_dialog 4 control software shall be downloaded using the downloader version 3.0 or later. Here is the
example of the downloader list (download.lis) which contains only pro_dialog 4 controls :
CESR208410-22
CESR208400-22
CESRNRCP53-10
CESRSCPM10-60

PD4 Global chiller GX & HXC SR 2.2


(1)
PD4 Recip chiller 30 GK & 30HZ V2 SR 2.2 (1)
NRCP PD4 SLAVE ADDRESS 53 version 1.0 (2)
PD4 SCPM board download SR 1.06
(2)

1. Software can be downloaded through CCN bus or through SIO bus


2. Software shall only be downloaded through SIO bus.
Before downloading the software, use the reset command to erase the old software. Once F2 key is pressed, turn
off and on quickly the power supply of the board, the message Hard restart command successful !.
Then go to the downloader , Select download, software and then press F2 to download the software as usual.
The CESRNRCP53-10 shal be used for Aquasnap basic board download when cooler heater and reclaim option
are selected.

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Rev: Original

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30GX&HX PRO_DIALOG 4 V.2

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APPENDIX A - CCN DISPLAY, SETPOINT, MAINTENANCE TABLE SCREENS ...

DISPLAY SCREEN
TABLE NAME: GENUNIT

PIC TABLE TYPE : 11H, instance 1

DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

STATUS

UNITS

POINTS FORCEABLE

GENERAL PARAMETERS
Control Type
Run Status
CCN Chiller Start/Stop
Chiller Occupied?
Minutes Left for Start
Heat/Cool Select
Heat Reclaim Select

Local/CCN/Remote1
running/Off/Stopping/Delay2
Enable/Dsable3
Yes/No4
0-15
Heat/Cool5
Yes/No10

Alarm State
Current Alarm 1
Current Alarm 2
Current Alarm 3
Current Alarm 4
Current Alarm 5

Normal6
nnn
nnn
nnn
nnn
nnn

Percent Total Capacity


Active Demand Limit Val
Lag Capacity Limit Value
Current Setpoint
Setpoint Occupied?
Control Point
Controlled Water Temp
External Temperature

nnn
nnn7
nnn
nnn.n
Yes/No4
nnn.n8
nnn.n
nnn.n

%
%
%
F
F
F
F

Emergency Stop

Enable/Emstop9

min
-

ctr_type
status
CHIL_S_S
CHIL_OCC
MIN_LEFT
HC_SEL
RECL_SEL

N
N
Y
Y
N
Y
Y

ALM
alarm_1
alarm_2
alarm_3
alarm_4
alarm_5

N
N
N
N
N
N

CAP_T
DEM_LIM
LAG_LIM
SP
SP_OCC
CTRL_PNT
CTRL_WT
OAT

N
Y
N
N
Y
Y
N
N

EMSTOP

1 : Unit control type in effect as described in section 4.4.1.


2 : Unit current status as described in section 4.5.
wRunning means that the unit is started or allowed to start
wOff means that the unit is stopped with all its outputs off
wStopping means that the unit is required to stop but all its outputs (compressors) are not yet stopped.
wDelay means that the unit is allowed to start but the delay at startup is not yet elapsed.
3 : Allows to Start/Stop the chiller only when unit under CCN control type. Forced value is displayed but unused
when the unit is not under CCN control.
4 : Occupied state. This item can be forced. If the unit is in CCN mode, the forced value shall be used instead of the
real occupancy state. If the unit is not in CCN mode the forced value shall be unused and the regular time
schedule shall be used. Forced value and force code shall appear in the GENUNIT Points Display table only if the
unit is under CCN control.
5: Heat/cool select. This item can be forced. If the unit is in CCN mode, the forced value shall be used whatever the
status of the remote heat/cool contacts. If the unit is not in CCN mode the forced value shall be unused. Forced
value and force code shall appear in the GENUNIT Points Display table only if the unit is under CCN control.

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Page: 62/98

6 : Alarm status
wNormal (no alarm)
wPartial (alarm but unit is not down)
wShutdown (unit is down)
7: Active Demand Limit Value. This item can be forced. If the unit is in CCN mode, the forced value shall be used
whatever the status of the external limit switch contact and whatever the value of the demand limit switch setpoint.
If the unit is not in CCN mode the forced value shall be unused. Forced value and force code shall appear in the
GENUNIT Points Display table only if the unit is under CCN control.
8: Control Point. This item can be forced. If the unit is in CCN mode, the forced value shall be used instead of the
real control point calculation. If the unit is not in CCN mode the forced value shall be unused. Forced value and
force code shall appear in the GENUNIT Points Display table only if the unit is under CCN control.
9 : Active all the time even if the unit is not in CCN control type.
10: Heat Reclaim Select. This item can be forced. If the unit is in CCN mode, the forced value shall be used
whatever the status of the remote reclaim switch. Forced value and force code shall appear in the GENUNIT
Points Display table only if the unit is under CCN control.

DISPLAY SCREEN
TABLE NAME: CIRCA_AN

PIC TABLE TYPE : 11H, instance 2

DESCRIPTION
1
2.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

STATUS

UNITS

POINTS

0 - 100
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
0 - 100
0 - 100
n.n
nn.n
nnn

%
psi
psi
psi
psi
psi
psi
psi
psi
F
F
F
F
F
F
F
AMPS
AMPS
%
%
^F

CAPA_T
DP_A
SP_A
CPA1_OP
CPA2_OP
DOP_A1
DOP_A2
CPA1_ECP
CPA2_ECP
SCT_A
SST_A
CPA1_DGT
CPA2_DGT
dt_a
CPA1_TMP
CPA2_TMP
CPA1_CUR
CPA2_CUR
EXV_A
hd_pos_a
PINCH_A
MTQ_RESA
CPA1_PUL

FORCEABLE

CIRCUIT A ANALOG VALUES


Percent Total Capacity
Discharge Pressure
Suction Pressure
Oil Pressure Cp1
Oil Pressure Cp2
Oil Press Difference Cp1
Oil Press Difference Cp2
Economizer Pressure Cp1
Economizer Pressure Cp2
Saturated Condensing Tmp
Saturated Suction Temp
Discharge Gas Temp Cp 1
Discharge Gas Temp Cp 2
Average Discharge Gas Tp
Motor Temperature Comp 1
Motor Temperature Comp 2
Motor Current Comp 1
Motor Current Comp 2
EXV Position
Head Press Actuator Pos
Cooler Exchange Delta T
Motor Cool TQ in Kohms
Motor Cooling Puls Cycle

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

Page: 63/98

DISPLAY SCREEN
TABLE NAME: CIRCA_D

PIC TABLE TYPE : 11H, instance 3

DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

STATUS

UNITS

POINTS

FORCIBLE

Compressor 1 Output
Cp1 Mtr Cool Solenoid 1
Cp1 Mtr Cool Solenoid 2
Cp1, Oil Solenoid Out
Compressor 2 Output
Cp2 Mtr Cool Solenoid 1
Cp2 Mtr Cool Solenoid 2
Cp2, Oil Solenoid Out
Cir A, Loader 1 Output
Cir A, Loader 2 Output
Cir A, Oil Heater Output
Cir A, Oil Level Input
Cir A, Oil Pump Output
Cir A Refrig Isolate Out

On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
Low/High
On/Off
On/Off

CP_A1
cpa1_mc1
cpa1_mc2
cpa1_ols
CP_A2
cpa2_mc1
cpa2_mc2
cpa2_ols
ldr_1_a
ldr_2_a
oil_h_a
oil_l_a
oilpmp_a
refa_iso

N
N
N
N
N
N
N
N
N
N
N
N
N
N

FANS OUTPUT
Fan Output DO # 1
Fan Output DO # 2
Fan Output DO # 3
Fan Output DO # 4
Fan Output DO # 5
Fan Output DO # 6
Fan Output DO # 7
Fan Output DO # 8
Fan Staging Number

On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
0-8

fan_a1
fan_a2
fan_a3
fan_a4
fan_a5
fan_a6
fan_a7
fan_a8
FAN_ST_A

N
N
N
N
N
N
N
N
N

STATUS

UNITS

POINTS

0 - 100
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n

%
psi
psi
psi
psi
psi
psi
psi
psi
F
F

CAPB_T
DP_B
SP_B
CPB1_OP
CPB2_OP
DOP_B1
DOP_B2
CPB1_ECP
CPB2_ECP
SCT_B
SST_B

CIRCUIT A DISCRETE

DISPLAY SCREEN
TABLE NAME: CIRCB_AN

PIC TABLE TYPE : 11H, instance 4

DESCRIPTION

1
2.
3
4
5
6
7
8
9
10
11
12
13

FORCEABLE

CIRCUIT B ANALOG VALUES


Percent Total Capacity
Discharge Pressure
Suction Pressure
Oil Pressure Cp1
Oil Pressure Cp2
Oil Press Difference Cp1
Oil Press Difference Cp2
Economizer Pressure Cp1
Economizer Pressure Cp2
Saturated Condensing Tmp
Saturated Suction Temp

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

N
N
N
N
N
N
N
N
N
N
N

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

Page: 64/98

F
F
F
F
F
AMPS
AMPS
%
%
^F

CPB1_DGT
CPB2_DGT
dt_b
CPB1_TMP
CPB2_TMP
CPB1_CUR
CPB2_CUR
EXV_B
hd_pos_b
PINCH_B
MTQ_RESB
CPB1_PUL

N
N
N
N
N
N
N
N
N
N
N
N

STATUS

UNITS

POINTS

Compressor 1 Output
Cp1 Mtr Cool Solenoid 1
Cp1 Mtr Cool Solenoid 2
Cp1, Oil Solenoid Out
Compressor 2 Output
Cp2 Mtr Cool Solenoid 1
Cp2 Mtr Cool Solenoid 2
Cp2, Oil Solenoid Out
Cir B, Loader 1 Output
Cir B, Loader 2 Output
Cir B, Oil Heater Output
Cir B, Oil Level Input
Cir B, Oil Pump Output
Cir B Refrig Isolate Out

On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
Low/High
On/Off
On/Off

CP_B1
cpb1_mc1
cpb1_mc2
cpb1_ols
CP_B2
cpb2_mc1
cpb2_mc2
cpb2_ols
ldr_1_b
ldr_2_b
oil_h_b
oil_l_b
oilpmp_b
refb_iso

N
N
N
N
N
N
N
N
N
N
N
N
N
N

FANS OUTPUT
Fan Output DO # 1
Fan Output DO # 2
Fan Output DO # 3
Fan Output DO # 4
Fan Output DO # 5
Fan Output DO # 6
Fan Output DO # 7
Fan Output DO # 8
Fan Staging Number

On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
0-8

fan_b1
fan_b2
fan_b3
fan_b4
fan_b5
fan_b6
fan_b7
fan_b8
FAN_ST_B

N
N
N
N
N
N
N
N
N

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2
14
15
16
17
18
19
20
21
22
23
24
25

Discharge Gas Temp Cp 1


Discharge Gas Temp Cp 2
Average Discharge Gas Tp
Motor Temperature Comp 1
Motor Temperature Comp 2
Motor Current Comp 1
Motor Current Comp 2
EXV Position
Head Press Actuator Pos
Cooler Exchange Delta T
Motor Cool TQ in Kohms
Motor Cooling Puls Cycle

nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
0 - 100
0 - 100
n.n
nn.n
nnn

DISPLAY SCREEN
TABLE NAME: CIRCB_D

PIC TABLE TYPE : 11H, instance 5

DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

FORCEABLE

CIRCUIT B DISCRETE

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

Page: 65/98

DISPLAY SCREEN
TABLE NAME: OPTIONS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

PIC TABLE TYPE : 11H, instance 6

DESCRIPTION

STATUS

UNITS

POINTS

UNIT DISCRETE IN
Remote On/Off Switch
Remote Heat/Cool Switch
Remote Reclaim Switch
Remote Setpoint Switch
Limit Switch Status
Interlock Status
Pump Run status
Condenser Flow Status
Electrical Box Thermostat

Open/Close
Open/Close
Open/Close
Open/Close
Open/Close
Open/Close
On/Off
Open/Close
Open/Close4

onoff_sw
hc_sw
recl_sw
setp_sw
limit_sw
lock_1
pump_def
condflow
elec_box

N
N
N
N
N
N
N
N
N

UNIT DISCRETE OUT


Cooler Pump #1 Command
Cooler Pump #2 Command
Rotate Pumps Now?
Condenser Pump Command
Cooler Heater Command
Critical Alarm Signal

On/Off1
On/Off1
Yes/No1
On/Off3
On/Off
On/Off5

CLPUMP_1
CLPUMP_2
ROT_PUMP
COND_PMP
coolheat
SAFE_ALM

Y
Y
Y
Y
N
N

UNIT ANALOG
Cooler Entering Fluid
Cooler Leaving Fluid
Condenser Entering Fluid
Condenser Leaving Fluid
CHWS Temperature
External 0-10Vdc Signal
Current Cond Setpoint
Chiller Total Current

nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nn.n
nnn.n2
nnn.n

F
F
F
F
F
Volts
F
amps

COOL_EWT
COOL_LWT
COND_EWT
COND_LWT
CHWSTEMP
EXT_VDC
COND_SP
tot_curr

N
N
N
N
N
N
Y
N

FORCEABLE

1: Cooler pump control. This item can be forced On or Off if the unit is in CCN mode and if the CHIL_S_S is
disabled. If the unit is not in CCN mode the forced value shall be unused and the regular calculation shall be
used. Forced value and force code shall appear in the OPTIONS Points Display table only if the unit is under CCN
control and if CHIL_S_S is disabled.
If PUMP#1 is forced, no force shall be allowed on PUMP_2 and vice versa.
2: Condensing Setpoint. This item can be forced. If the unit is in CCN mode, the forced value shall be used instead
of the real control point calculation. If the unit is not in CCN mode the forced value shall be unused and the
regular calculation shall be used. Forced value and force code shall appear in the OPTIONS Points Display table
only if the unit is under CCN control.
3: Condenser pumpcontrol. This item can be forced On but not Off. If the unit is in CCN mode, the forced value shall
be used instead of regular pump control point. If the unit is not in CCN mode the forced value shall be unused and
the regular calculation shall be used. Forced value and force code shall appear in the OPTIONS Points Display
table only if the unit is under CCN control.
4: Electrical box Thermostat. This item indicates the electrical box thermostat and network power reverse phase
detection status (wired internally in series 16a and 16b on PD4-BASIC BOARD). These contacts, when opened
will prevent the unit from starting.
5: This output is energized when a contact failure is reported by any SCPM board

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

Page: 66/98

DISPLAY SCREEN
TABLE NAME: RECLAIM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PIC TABLE TYPE : 11H, instance 7

DESCRIPTION

STATUS

UNITS

POINTS

RECLAIM ANALOG PARAM


Reclaim Entering Fluid
Reclaim Leaving Fluid
Reclaim Fluid Setpoint
Cir A SCT Control Point
Cir B SCT Control Point
Cir A Pumpdown Pressure
Cir B Pumpdown Pressure
A Saturated Pumpdown Tmp
B Saturated Pumpdown Tmp
HR Cond Valve Position

nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n

F
F
F
F
F
psi
psi
F
F
%

HR_EWT
HR_LWT
hr_sp
sct_a_sp
sct_b_sp
pmpd_p_a
pmpd_p_b
pd_sat_a
pd_sat_b
hr_v_pos

N
N
N
N
N
N
N
N
N
N

RECLAIM DISCRETE PARAM


Heat Reclaim Select
Condenser Flow Status
Cir A Reclaim Valve Stat
Cir B Reclaim Valve Stat
A Pumpdown Valve Status
B Pumpdown Valve Status
Circuit A Reclaim Status
Circuit B Reclaim Status
Reclaim Condenser Heater

Yes/No
Open/Close
On/Off
On/Off
On/Off
On/Off
n
n
On/Off

RECL_SEL
condflow
hr_val_a
hr_val_b
pd_val_a
pd_val_b
hrstat_a
hrstat_b
cond_htr

N
N
N
N
N
N
N
N
N
N

No
-

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

FORCEABLE

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

TABLE NAME: MODES

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Page: 67/98

PIC TABLE TYPE : 11H, instance 8

DESCRIPTION

STATUS

OPERATING MODES
Startup Delay in Effect
Second Setpoint in Use
Reset in Effect
Demand Limit Active
Ramp Loading Active
Low Source Protection
Low Cooler Suction Cir A
Low Cooler Suction Cir B
Low Dis Superheat Cir A
Low Dis Superheat Cir B
High Pres Override Cir A
High Pres Override Cir B
High Current Over Cir A
High Current Over Cir B
Reclaim Active?
Cooler Heater Active?
Cooler Pumps Rotation?
Pump Periodic Start?
Night Capacity Active?
System Manager Active?
Master Slave Active?

Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No

UNITS
-

POINTS
Mode[07]
Mode[08]
Mode[09]
Mode[10]
Mode[11]
Mode[12]
Mode[13]
Mode[14]
Mode[15]
Mode[16]
Mode[17]
Mode[18]
Mode[19]
Mode[20]
Mode[21]
Mode[22]
Mode[23]
Mode[24]
Mode[25]
Mode[26]
Mode[27]

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

FORCEABLE
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 68/98

CONFIGURATION SCREEN
TABLE NAME: USER

PIC TABLE TYPE : 10H, instance 2

DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

STATUS

DEFAULT

0/1/2

UNITS

POINT

USER CONFIGURATION
Circuit Loading Sequence
0 = Auto
1 = Circuit A First
2 = Circuit B First
Loading Sequence

0/1

Ramp Loading Select

Yes/No

No

Unit Off to On Delay

1 to 15

Cooler Pumps Sequence


0 = No Pump
1 = One Pump Only
2 = Two Pumps Auto
3 = Pump#1 Manual
4 = Pump#2 Manual
Pump Auto Rotation Delay
Periodic Pumps Start

lead_cir

seq_typ

ramp_sel

min

off_on_d

0/1/2/3/4

pump_seq

24 to 3000
Yes/No

48
No

hours
-

pump_del
pump_per

Reset Type Select


0 = None
1 = Voltage Control
2 = Delta T Control
3 = OAT Control

0 to 3

res_sel

Demand Limit Type Select


0 = None
1 = Switch Control
2 = 0-10vdc Control
Vdc For 100% Demand Lim
Vdc For 0% Demand Limit

0 to 2

lim_sel

0
10

volts
volts

lim_mx
lim_ze

0 to 10
0 to 10

Night Control
Start Hour
End Hour
Capacity Limit
Capacity Limit

00:00 to 24:00
00:00 to 24:00
0 to 100
0 to 100

00:00
00:00
100
100

%
%

Chiller Comp Current Limit


Menu Description Select
Pass For All User Config

90 to 15001
Yes/No
Yes/No

1500
Yes
No

amps
-

1. Refer to control capacity override #35, chiller current limit description

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

nh_start
nh_end
nh_limit
nh_limit
curr_lim
menu_des
all_pass

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

TABLE NAME: BRODEFS

ECG-UG-02-002
Rev: Original

Page: 69/98

PIC TABLE TYPE : 14H, instance 1

DESCRIPTION

STATUS

DEFAULT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Activate

Yes/No

No

ccnbroad

OAT Broadcast
Bus #
Element #

0 to 239
0 to 239

0
0

oatbusnm
oatlocad

DAYLIGHT SAVINGS START


Month
Day
Time
Minutes to Add

1 to 12
1 to 31
00:00 to 24:00
0 to 1440

4
15
02:00
60

startmon
startday
starttim
min_add

DAYLIGHT SAVINGS STOP


Month
Day
Time
Minutes to Subtract

1 to 12
1 to 31
00:00 to 24:00
0 to 1440

10
15
02:00
60

stopmon
stopday
stoptim
min_sub

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

UNITS

POINT

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 70/98

CONFIGURATION SCREEN
TABLE NAME: OCCDEFCS / OCCPC01S and OCCPC02S

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

PIC TABLE TYPE : 14H, instance 2

DESCRIPTION

STATUS

DEFAULT

Timed Override Hours


Period 1 DOW (MTWTFSSH)
Occupied From
Occupied To
Period 2 DOW (MTWTFSSH)
Occupied From
Occupied To
Period 3 DOW (MTWTFSSH)
Occupied From
Occupied To
Period 4 DOW (MTWTFSSH)
Occupied From
Occupied To
Period 5 DOW (MTWTFSSH)
Occupied From
Occupied To
Period 6 DOW (MTWTFSSH)
Occupied From
Occupied To
Period 7 DOW (MTWTFSSH)
Occupied From
Occupied To
Period 8 DOW (MTWTFSSH)
Occupied From
Occupied To

0-4
0/1
0:00-24:00
0:00-24:00
0/1
0:00-24:00
0:00-24:00
0/1
0:00-24:00
0:00-24:00
0/1
0:00-24:00
0:00-24:00
0/1
0:00-24:00
0:00-24:00
0/1
0:00-24:00
0:00-24:00
0/1
0:00-24:00
0:00-24:00
0/1
0:00-24:00
0:00-24:00

0
11111111
0:00
24:00
00000000
0:00
24:00
00000000
0:00
24:00
00000000
0:00
24:00
00000000
0:00
24:00
00000000
0:00
24:00
00000000
0:00
24:00
00000000
0:00
24:00

TABLE NAME: HOLIDAY / HOLDY01S to HOLDY016S

UNITS
-

POINT
ovr_ext
dow1
occtod1
unoctod1
dow2
occtod2
unoctod2
dow3
occtod3
unoctod3
dow4
occtod4
unoctod4
dow5
occtod5
unoctod5
dow6
occtod6
unoctod6
dow7
occtod7
unoctod7
dow8
occtod8
unoctod8

PIC TABLE TYPE : 14H, instance 3

DESCRIPTION

STATUS

DEFAULT

Holiday Start Month


Start Day
Duration (days)

0-12
0-31
0-99

0
0
0

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

UNITS
-

POINT
HOL_MON
HOL_DAY
HOL_LEN

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 71/98

SETPOINT SCREEN

TABLE NAME: SETPOINT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

PIC TABLE TYPE : 17H, instance 1

DESCRIPTION

STATUS

COOLING
Cooling Setpoint 1
Cooling Setpoint 2
Voltage No Reset Value
Voltage Full Reset Value
Delta T No Reset Value
Delta T Full Reset Value
OAT No Reset Value
OAT Full Reset Value
Cooling Reset Deg. Value
Cooling Ramp Loading

- 20 to 101
- 20 to 101
0 to 10
0 to 10
0 to 25
0 to 25
14 to 125
14 to 125
-30 to 30
0.2 to 2.0

HEATING
Heating Setpoint
Voltage No Reset Value
Voltage Full Reset Value
Delta T No Reset Value
Delta T Full Reset Value
Heating Reset Deg. Value
Heating Ramp Loading

DEFAULT

UNITS

POINT

44.0
44.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.0

F
F
volts
volts
^F
^F
F
F
^F
^F

csp1
csp2
v_cr_no
v_cr_fu
dt_cr_no
dt_cr_fu
oatcr_no
oatcr_fu
cr_deg
cramp_sp

80 to 153
0 to 10
0 to 10
0 to 25
0 to 25
-30 to 30
0.2 to 2.0

100.0
0.0
0.0
0.0
0.0
0.0
1.0

F
volts
volts
^F
^F
^F
^F

hsp
v_hr_no
v_hr_fu
dt_hr_no
dt_hr_fu
hr_deg
hramp_sp

HEAD PRESSURE
Sat Cond Temp Setpoint
Reclaim Setpoint

95 to 1401
95 to 140

104.0
122.0

F
F

headsp
rsp

DEMAND LIMIT
Switch Demand Limit Setp

0 to 100

100

lim_sp

1 : For water cooled, headsp low limit is 80F (26.7 degC)

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

Page: 72/98

MAINTENANCE SCREEN
TABLE NAME: LOADFACT
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

POINT

CAPACITY CONTROL
Average Ctrl Water Temp
Differential Water Temp
Water Delta T
Control Point
Reset Amount
Controlled Temp Error
Actual Capacity
Actual Capacity Limit
Current Z Multiplier Val
Load/Unload Factor
Active Capacity Override

nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn
nnn
n.n
nnn.n
nn

CIRCUIT A EXV CONTROL


EXV Position
EXV Position Limit
Cooler Exchange Delta T
Discharge Superheat
Economizer pinch offset
EXV Override

nnn.n
nnn.n
n.n
n.n
n.n
nn

%
%
^F
F
^F
-

EXV_A
exvlim_a
PINCH_A
DSH_A
offset_a
ov_exv_a

CIRCUIT B EXV CONTROL


EXV Position
EXV Position Limit
Cooler Exchange Delta T
Discharge Superheat
Economizer pinch offset
EXV Override

nnn.n
nnn.n
n.n
n.n
n.n
nn

%
%
^F
F
^F
-

EXV_B
exvlim_b
PINCH_B
DSH_B
offset_b
ov_exv_b

TABLE NAME: LAST_POR


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PIC TABLE TYPE : 12H, instance 1


STATUS
UNITS

F
F
^F
F
^F
^F
%
%

ctrl_avg
diff_wt
delta_t
CTRL_PNT
reset
tp_error
cap_t
cap_lim
zm
smz
over_cap

PIC TABLE TYPE : 12H, instance 6

PowerDown 1:day-mon-year
PowerDown 1:hour-minute
Power On 2: day-mon-year
Power On 2: hour-minute
PowerDown 2:day-mon-year
PowerDown 2:hour-minute
Power On 2: day-mon-year
Power On 2: hour-minute
PowerDown 3:day-mon-year
PowerDown 3:hour-minute
Power On 3: day-mon-year
Power On 3: hour-minute
PowerDown 4:day-mon-year
PowerDown 4:hour-minute
Power On 4: day-mon-year
Power On 4: hour-minute
PowerDown 5:day-mon-year
PowerDown 5:hour-minute
Power On 5: day-mon-year
Power On 5: hour-minute

nnnnnn
nnnn
nnnnnn
nnnn
nnnnnn
nnnn
nnnnnn
nnnn
nnnnnn
nnnn
nnnnnn
nnnn
nnnnnn
nnnn
nnnnnn
nnnn
nnnnnn
nnnn
nnnnnn
nnnn

ddmmyy
hhmm
ddmmyy
hhmm
ddmmyy
hhmm
ddmmyy
hhmm
ddmmyy
hhmm
ddmmyy
hhmm
ddmmyy
hhmm
ddmmyy
hhmm
ddmmyy
hhmm
ddmmyy
hhmm

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

date_of1
time_of1
date_on1
time_on1
date_of2
time_of2
date_on2
time_on2
date_of3
time_of3
date_on3
time_on3
date_of4
time_of4
date_on4
time_on4
date_of5
time_of5
date_on5
time_on5

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

Page: 73/98

MAINTENANCE SCREEN
TABLE NAME: M_MSTSLV

1
2
3
4
5
6
7
8
9
10
11
12
13

PIC TABLE TYPE : 12H, instance 3

DESCRIPTION

STATUS

UNITS

POINT

MASTER/SLAVE CONTROL
Unit is Master or Slave
Master Control Type
Master/Slave Ctrl Active
Lead Unit is the:
Slave Chiller State
Slave Chiller Total Cap
Lag Start Delay
Lead/Lag Hours Delta
Lead/Lag Changeover?
Lead Pulldown?
Master/Slave Error
Max Available Capacity ?

Disable/Master/Slave
Local/Remote/CCN3
True/False
Master/Slave
0/1/2/3/4/51
0-100
1 to 302
nnnnn3
Yes/No4
Yes/No4
nn
True/False5

%
minutes
hours
-

mstslv
ms_ctrl
ms_activ
lead_sel
slv_stat
slv_capt
l_strt_d
ll_hr_d
ll_chang
ll_pull
ms_error
cap_max

1: Slave chiller chilstat value


2: This decision is consistent for Master chiller only. It shall be set by default to 0 for the slave chiller.
3: Always CCN for the slave chiller.
4: This decision is consistent for Master chiller only. It shall be set by default to 'No' for the slave chiller.
5: This item is true when chiller has loaded its total unbroken capacity tonnage.

TABLE NAME: SERMAINT

1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19

PIC TABLE TYPE : 12H, instance 5

DESCRIPTION

STATUS

Reset Maintenance Alert


1 - 11: reset individually
12 : reset all

nn

UNITS

POINT

FORCEABLE

S_RESET

OPERATION WARNINGS
1 - Refrigerant Charge
2 - Water Loop Size
3 - Air Exchanger

Normal/Low
Normal/Low
Normal/Dirty

charge_m
wloop_m
aexch_m

N
N
N

GENERAL SERVICING DELAYS


4 - CPump 1 (days)
5 - CPump 2 (days)
6 - HPump (days)
7 - Water Filter (days)
8 - A1 Oil Filter (days)
9 - A2 Oil Filter (days)
10- B1 Oil Filter (day)
11- B2 Oil Filter (days)

0 to 1000/Alert
0 to 1000/Alert
0 to 1000/Alert
0 to 1000/Alert
0 to 1000/Alert
0 to 1000/Alert
0 to 1000/Alert
0 to 1000/Alert

cpump1_m
cpump2_m
hpump_m
wfilte_m
ofila1_m
ofila2_m
ofilb1_m
ofilb2_m

N
N
N
N
N
N
N
N

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

Page: 74/98

MAINTENANCE SCREEN
TABLE NAME: STRTHOUR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PIC TABLE TYPE : 12, instance 3

DESCRIPTION

STATUS

MACHINE
Total Operating Hours
Starts Number
Compressor A1 Hours
Compressor A2 Hours
Compressor A1 Starts
Compressor A2 Starts
Compressor B1 Hours
Compressor B2 Hours
Compressor B1 Starts
Compressor B2 Starts
Starts Max During 1 Hour
Starts/hr From Last 24 h
Cooler Pump #1 Hours
Cooler Pump #2 Hours
Condenser Pump Hours

nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nn
nn
nnnnn
nnnnn
nnnnn

UNITS

hours
hours
hours
hours
hours
hours
hours
hours

POINT

HR_MACH
st_mach
HR_CP_A1
HR_CP_A2
st_cp_a1
st_cp_a2
HR_CP_B1
HR_CP_B2
st_cp_b1
st_cp_b2
st_cp_mx
st_cp_av
hr_cpum1
hr_cpum2
hr_hpump

Note: Table for display only.

TABLE NAME: MTA_SCHM

1
2
3
4
5
6
7
8
9
10

PIC TABLE TYPE : 12H, instance 4

DESCRIPTION

STATUS

DEFAULTUNITS

POINT

SCPM A1 MTA Header Read


SCPM A2 MTA Header Read
SCPM B1 MTA Header Read
SCPM B2 MTA Header Read

0 to 560
0 to 560
0 to 560
0 to 560

0
0
0
0

Amps
Amps
Amps
Amps

cpa1_mta
cpa2_mta
cpb1_mta
cpb2_mta

Scheme Number
SCPM A1 Software Version
SCPM A2 Software Version
SCPM B1 Software Version
SCPM B2 Software Version

0 to 5
nnn.nn
nnn.nn
nnn.nn
nnn.nn

3
0
0
0
0

scheme
cpa1_ver
cpa2_ver
cpb1_ver
cpb2_ver

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

TABLE NAME: OCCMAINT

1
2
3
4
5
6
7
8
9
10
11
12

Page: 75/98

PIC TABLE TYPE : 15,

DESCRIPTION

STATUS

Current Mode (1=occup.)


Current Occup Period #
Timed -Override in Effect
Timed-Override Duration
Current Occupied Time
Current Unoccupied Time
Next Occupied Day
Next Occupied Time
Next Unocupied Day
Next Unoccupied Time
Prev Unocupied Day
Prev Unoccupied Time

0/1
1 to 8
Yes/No
0 to 4
00:00 to 23:59
00:00 to 23:59
Mon to Sun
00:00 to 23:59
Mon to Sun
00:00 to 23:59
Mon to Sun
00:00 to 23:59

UNITS
hours
-

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

POINT
MODE
PER_NO
OVERLAST
OVR_HRS
STRTTIME
ENDTIME
NXTOCDAY
NXTOCTIM
NXTUNDAY
NXTUNTIM
PRVUNDAY
PRVUNTIM

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

Page: 76/98

APPENDIX B
CCN Variables
The following variables can be used for trace functions (Network Service Tool-Trace, Data Collection).

CCN Variables: Hardware SIO Points


POINT
NAMES

DESCRIPTIONS

UNITS

TYPE

CONFIGURATION

ALARM_A

Circuit A Alarm Relay, Command

H-DO

all

ALARM_B

Circuit B Alarm Relay, Command

H-DO

cpb1_mta > 0

CHWSTEMP Chiller Water System for Master / Slave Control

H-AI

All

COND_EWT Condenser entering water temperature

H-AI

unit_typ = 2 or 3

COND_LWT

Condenser leaving water temperature

H-AI

unit_typ = 2 or 3

COOL_EWT

Cooler entering water temperature

H-AI

all

COOL_LWT

Cooler leaving water temperature

H-AI

all

CPUMP_1

Cooler Water Pump # 1, Command

H-DO

pump_seq > 0

CPUMP_2

Cooler Water Pump # 2, Command

H-DO

pump_seq > 1

H-DO

All

CONDPUMP Condenser Water Pump , Command


CP_A1

Compressor A1, Command

H-DO

all

CPA1_MUX

Compressor A1, multiplexed DO's


b5b4b3b2b1b0
b0:
cpa1_mc1 Motor cooling 1
b1:
cpa1_mc2 Motor cooling 2 or
economizer valve
b2:
cpa1_ols Oil solenoid
b3:
cpa1_ld1 Loader 1 output
b4:
cpa1_ld2 Loader 2 output
b5:
oilpmp_a Oil pump output circuit A

H-DO

All

CPA1_PUL

Circuit A Motor cooling thermal valve output

H-AO

econ_sel = 1

CPA1_CUR

Compressor A1, Current

Amps

H-AI

all

CPA1_OP

Compressor A1, Oil Pressure

psi

H-AI

all

CPA1_ECP

Compressor A1, Economizer Pressure

psi

H-AI

all

CPA1_DGT

Compressor A1, Discharge Gas Temperature

H-AI

all

CPA1_TMP

Compressor A1, Motor Temperature

H-AI

all

CPA1_STA

Compressor A1, status and MTA reading

H-AI

all

CP_A2

Compressor A2, Command

H-DO

cpa2 _mta> 0

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

POINT
NAMES

DESCRIPTIONS

Page: 77/98

UNITS

TYPE

CONFIGURATION

H-DO

cpa2_mta > 0

Amps

H-AI

cpa2_mta > 0

CPA2_MUX

Compressor A2, multiplexed DO's


b5b4b3b2b1b0
b0:
cpa2_mc1 Motor cooling 1
b1:
cpa2_mc2 Motor cooling 2 or
economizer valve
b2:
cpa2_ols Oil solenoid
b3:
cpa2_ld1 Loader 1 output
b4:
cpa2_ld2 Loader 2 output
b5:
not used

CPA2_CUR

Compressor A2, Current

CPA2_OP

Compressor A2, Oil Pressure

psi

H-AI

cpa2_mta> 0

CPA2_ECP

Compressor A2, Economizer Pressure

psi

H-AI

cpa2_mta > 0 and


econ_sel = 0

CPA2_DGT

Compressor A2, Discharge Gas Temperature

H-AI

cpa2_mta> 0

CPA2_TMP

Compressor A2, Motor Temperature

H-AI

cpa2_mta> 0

CPA2_STA

Compressor A2, status and MTA reading

H-AI

cpa2_mta> 0

CP_B1

Compressor B1, Command

H-DO

cpb1_mta> 0

CPB1_MUX

Compressor B1, multiplexed DO's


b5b4b3b2b1b0
b0:
cpb1_mc1 Motor cooling 1
b1:
cpb1_mc2 Motor cooling 2 or
economizer valve
b2:
cpb1_ols Oil solenoid
b3:
cpb1_ld1 Loader 1 output
b4:
cpb1_ld2 Loader 2 output
b5:
oilpmp_b Oil pump output circuit B

H-DO

cpb1_mta > 0

CPB1_PUL

Circuit B Motor cooling thermal valve output

H-AO

cpb1_mta> 0 and
econ_sel = 1

CPB1_CUR

Compressor B1, Current

Amps

H-AI

cpb1_mta > 0

CPB1_OP

Compressor B1, Oil Pressure

psi

H-AI

cpb1_mta > 0

CPB1_ECP

Compressor B1, Economizer Pressure

psi

H-AI

cpb1_mta > 0

CPB1_DGT

Compressor B1, Discharge Gas Temperature

H-AI

cpb1_mta> 0

CPB1_TMP

Compressor B1, Motor Temperature

H-AI

cpb1_mta > 0

CPB1_STAT Compressor B1, status and MTA reading

H-AI

cpb1_mta> 0

CP_B2

Compressor B2, Command

H-DO

cpb2_mta> 0

CPB2_MUX

Compressor B2, multiplexed DO's


b5b4b3b2b1b0
b0:
cpb2_mc1 Motor cooling 1
b1:
cpb2_mc2 Motor cooling 2 or
economizer valve
b2:
cpb2_ols Oil solenoid
b3:
cpb2_ld1 Loader 1 output
b4:
cpb2_ld2 Loader 2 output
b5:
not used

H-DO

cb2_mta > 0

CPB2_CUR

Compressor B2, Current

Amps

H-AI

cb2_mta> 0

CPB2_OP

Compressor B2, Oil Pressure

psi

H-AI

cb2_mta> 0

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

POINT
NAMES

DESCRIPTIONS

Page: 78/98

UNITS

TYPE

CONFIGURATION

CPB2_ECP

Compressor B2, Economizer Pressure

psi

H-AI

cb2_mta > 0 and


econ_sel = 0

CPB2_DGT

Compressor B2, Discharge Gas Temperature

H-AI

cb2_mta> 0

CPB2_TMP

Compressor B2, Motor Temperature

H-AI

cb2_mta> 0

CPB2_STA

Compressor B2, status and MTA reading

H-AI

cb2_mta> 0

EXV_ST_A

EXV Movement Circuit A

H-AO

all

EXV_ST_B

EXV Movement Circuit B

H-AO

cb2_mta > 0

EXT_VDC

External 0 - 10 Vdc input sensor

volts

H-AI

all

DP_A

Discharge Pressure Circuit A

psi

H-AI

all

DP_B

Discharge Pressure Circuit B

psi

H-AI

cb2_mta> 0

HD_A

Varifan or Water Valve Circuit A

4 - 20
mA
010Vdc

H-AO

hd_selec > 0

HD_B

Varifan or Water Valve Circuit B

4 - 20
mA
010Vdc

H-AO

hd_selec > 0

HR_EWT

Reclaim Entering Water Temperature

H-AI

hr_tmp = 1

HR_LWT

Reclaim Entering Water Temperature

H-AI

hr_tmp = 1

HR_WTRVL

Reclaim Condenser Water Valve

010Vdc

H-AO

recl_opt = 1

MTQ_RESA

Motor Cooling Feedback Signal circuit A

H-AI

econ_sel and tq_r_fbk=


YES

MTQ_RESB

Motor Cooling Feedback Signal circuit B

H-AI

econ_sel and tq_r_fbk=


YES

MUX_DI

Basic board multilexed DI's:


b7b6b5b4b3b2b1b0
b0:
onoff_sw
Remote on/off switch
b1:
spt_sw
Remote dual setpoint sw
b2:
hc_sw
Remote heat/cool switch
b2:
recl_sw
Remote reclaim swutch
b3:
limit_sw
demand limit switch
b4:
lock_1
Cooler interlock
b5:
elec_box
Electrical Box Thermostat
b6:
condflow
Condenser flow switch
b7:
pump_def
Pump default

H-DIM

all

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

(all)
(all)
(unit_typ = 3)
(unit_typ = 1 or 4)
(all)
(all)
(all)
(all)
(uni_typ = 1 or 4)

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

POINT
NAMES
MUX_FAN1

DESCRIPTIONS
Fan 4xDO board #1, multiplexed DO's
b4b3b2b1b0
b0:
fan_a1
Fan output 1, circuit A
b1:
fan_a2
Fan output 2, circuit A
b2:
fan_b1
Fan output 1, circuit B
b3:
fan_b2
Fan output 2, circuit B
b0:
b1:
b2:
b3:

fan_a1
fan_a2
fan_a3
fan_a4

UNITS

TYPE

CONFIGURATION

H-DO

unit_typ = 1

nbfan_a < 3 and nbfan_b


>3
nbfan_a > 2 and
nbfan_b > 2

Fan output 1, circuit A


Fan output 2, circuit A
Fan output 3, circuit A
Fan output 4, circuit A

Fan Aux board , multiplexed DO's


b7b6b5b4b3b2b1b0
b0:
fan_a1
Fan output 1, circuit A
b1:
fan_a2
Fan output 2, circuit A
b2:
fan_a3
Fan output 3, circuit A
b3:
fan_a4
Fan output 4, circuit A

MUX_FAN2

Page: 79/98

H-DO

unit_typ = 1

nb_fan_a> 0

b4:
b5:
b6:
b7:

fan_a5
fan_a6
fan_a7
fan_a8

Fan output 5, circuit A


Fan output 6, circuit A
Fan output 7, circuit A
Fan output 8, circuit A

nb_fan_a > 0 and


nb_fantotal comp > 6

b4
b5
b6
b7

fan_b1
fan_b2
fan_b3
fan_b4

Fan output 1, circuit B


Fan output 2, circuit B
Fan output 3, circuit B
Fan output 4, circuit B

Total comp < 7

Fan 4xDO board #2, multiplexed DO's


b4b3b2b1b0
b0:
fan_b1
Fan output 1, circuit B
b1:
fan_b2
Fan output 2, circuit B
b2:
fan_b3
Fan output 3, circuit B
b3:
fan_b4
Fan output 4, circuit B
Fan Aux board , multiplexed DO's
b7b6b5b4b3b2b1b0
b0:
fan_b1
Fan output 1, circuit B
b1:
fan_b2
Fan output 2, circuit B
b2:
fan_b3
Fan output 3, circuit B
b3:
fan_b4
Fan output 4, circuit B
b4:
fan_b5
Fan output 5, circuit B
b5:
fan_b6
Fan output 6, circuit B
b6:
fan_b7
Fan output 7, circuit B
b7:
fan_b8
Fan output 8, circuit B

H-DO

nbfan_a > 2 and


nbfan_b> 2

H-DO

unit_typ = 1

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

nb_fan_b> 0

total comp > 6

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

POINT
NAMES

DESCRIPTIONS

MUX_HRDO NRCP (AQUASNAP) Basic board multilexed DO's,


or AUX 1 Basic board multilexed DO's:
b9b8b7b6b5b4b3b2b1b0
b0:
hr_val_a
reclaim valve circuit A
b1:
hr_val_b
reclaim valve circuit B
b2:
unused
b3:
cond_htr
reclaim condenser heater
b4:
pd_val_a
pumpdown valve circuit A
b5:
pd_val_b
pumpdown valve circuit B
b6:
unused
b7:
cool_htr
cooler heater
b8:
refa_iso
refriegerant solenoid A
b9:
refb_iso
refriegerant solenoid B
OAT

Outside Air Temperature

OIL_HTRA

Page: 80/98

UNITS

TYPE

CONFIGURATION

H-DOM

heat_sel = yes or
recl_opt = yes
recl_opt = yes
recl_opt = yes
recl_opt = yes
recl_opt = yes
recl_opt = yes
(heat_sel = yes)
(heat_sel = yes)
(heat_sel = yes)

H-AI

unit_typ = 1 or 4

Oil Heater Circuit A

H-DO

unit_typ = 1 or 4

OIL_HTRB

Oil Heater Circuit B

H-DO

unit_typ = 1 or 4 and
cpb1_mta > 0

PD_P_A

Reclaim Pumpdown Pressure circuit A

PSI

H-AI

recl_opt = yes

PD_P_B

Reclaim Pumpdown Pressure circuit B

PSI

H-AI

recl_opt = yes and


cpb1_mta > 0

SP_A

Suction pressure, circuit A

PSI

H-AI

all

SP_B

Suction pressure, circuit B

PSI

H-AI

all

SAFE_ALM

Critical Alarm Signal, Command

H-DO

alll

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 81/98

CCN Variables: Software SIO Points

POINT NAMES

DESCRIPTIONS

UNITS

TYPE

S-AI

ALM

Alarm Status (0=no alarm 1=partial alarm 2=total alarm)

CAPA_T

Circuit A Percent Capacity

Percent

S-A

CAPB_T

Circuit B Percent Capacity

Percent

S-A

CAP_T

Machine Percent Capacity

Percent

S-A

CAP_T_AV

Chiller Available Percent Capacity (running or not)

Percent

S-A

CHILSTAT

CCN Chiller status (for SM & Master/Slave operation )

S-D

CHIL_OCC

CCN Chiller Occupancy Flag

S-D

CHIL_S_S

CCN Enable/Disable the start/Stop Chiller Flag

S-D

CL_PUMP1

Cooler pump # 1 status

S-D

CL_PUMP2

Cooler pump # 2 status

S-D

COND_PMP

Condenser pump status

S-D

COND_SP

Consensing Setpoint

S-A

COOLHEAT

Cooler heater output

S-D

CTRL_PNT

Chille Control Point

S-A

CTRL_WT

Chiller Control Water

S-A

DEM_LIM

Active Demand Limit Value

Percent

S-A

DSH_A

Discharge Superheat Circuit A

^F

S-A

DSH_B

Discharge Superheat Circuit B

^F

S-A

DOP_A1

Compressor A1, Oil Differential Pressure

psi

S-A

DOP_A2

Compressor A2, Oil Differential Pressure

psi

S-A

DOP_B1

Compressor B1, Oil Differential Pressure

psi

S-A

DOP_B2

Compressor B2, Oil Differential Pressure

psi

S-A

EMSTOP

Emergency Stop Enable/Disable via CCN flag

S-D

EWT

Entering Water Temperature

S-A

EXV_A

EXV Position Circuit A

S-A

EXV_B

EXV Position Circuit B

S-A

FAN_ST_A

Fan stages Circuit A

S-A

FAN_ST_B

Fan stages Circuit B

S-A

HC_SEL

Heat/Cool Select ( 0=Cool 1= Heat )

HR_MACH

S-A

Chiller Run time Operation

Hours

S-A

HR_CP_A1

Compressor A1 Run time Operation

Hours

S-A

HR_CP_A2

Compressor A2 Run time Operation

Hours

S-A

HR_CP_B1

Compressor B1 Run time Operation

Hours

S-A

HR_CP_B2

Compressor B2 Run time Operation

Hours

S-A

LAG_LIM

Master Slave Lag limit

S-A

LCW_STPT

CCN Leaving Chiller Water Setpoint

S-A

LWT

Leaving Water Temperature

S-A

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

POINT NAMES

ECG-UG-02-002
Rev: Original

DESCRIPTIONS

Page: 82/98

UNITS

TYPE

MIN_LEFT

Minutes left for start

min

S-A

PINCH_A

Cooler Exchange Deltat T circuit A

^F

S-A

PINCH_B

Cooler Exchange Deltat T circuit B

^F

S-A

RECL_SEL

Reclaim Select

S-D

S-D

ROT PUMP

Rotate pumps now

S RESET
SCT_A

Servicing alert Reset


Saturated Condensing Temperature, Circuit A

S-D
S-A

SCT_B

Saturated Condensing Temperature, Circuit B

S-A

SMZ

Sum/Z Value for capacity PID Loop Control

S-A

SP_OCC

Setpoint occupancy status

S-D

SST_A

Saturated Suction Temperature, Circuit A

S-A

SST_B

Saturated Suction Temperature, Circuit B

S-A

STATE

Unit state information (int value):

S-A

S-A

1 = local operating type, off mode


2 = local operating type, on mode
3 = remote operating type, off mode
4 = remote operating type, on mode
5 = ccn operating type, off mode
6 = ccn operating type, on mode
7 = ccn operating type, off mode, system manager control
8 = ccn operating type, on mode, system manager control
9 = Master operating type, off mode
10 = Master operating type, on mode
11 = Master operating type, Master Slave Control, off mode
12 = Master operating type, Master Slave Control, on mode
off mode = unit is commended to OFF or totally failed
on mode = unit is commended to ON (status could also be
delay)
TOT_OIL

Circuit A & B Oil level indicator :


3 = Circuit A & Circuit B oil level are both high
2 = Circuit A oil level is high, circuit B oil level is low
1 = Circuit A oil level is low, circuit B oil level is high
0 = Circuit A & Circuit B oil level are both low

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 1 : Water Cooled Chillers


BASIC BOARD
Address = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Channel 26

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

COOL LWT
COOL EWT
CHWSTEMP
COND LWT
COND EWT
DP A
SP A

EXT VDC
MUX DI 1
onoff sw
spt sw
hc sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2
CONDPUMP
ALARM A

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

SAFE ALM

EXV BOARD #1
Address = 29
Channel 29
Channel 33
Channel 37
Channel 38

AI
AI

Page: 83 / 98

1 compressor, Aux Board

SCPM BOARD #1
Address =84
Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Channel 93
Channel 94

ECG-UG-02-002
Rev: Original

EXV ST A
-MTQ RESA
-

Channel 27-28: virtual

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

AUXILIARY BOARD # 1
Address = 49
Channel 49
Ch 49 bit-0
Ch 49 bit-1
Ch 49 bit-2
Ch 49 bit-3
Ch 49 bit-4
Ch 49 bit-5
Ch 49 bit-6
Ch 49 bit-7
Channel 50
Channel 51
Channel 52
Channel 53
Channel 54
Channel 55

DO
DO
DO
DO
DO
DO
DO
DO
AO
AO
AI
AI
AI
AI

HD A
-

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 3 : Water Cooled Chillers


BASIC BOARD
Address = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Channel 26

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

EXV BOARD # 1
Address = 29
Channel 29
Channel 33
Channel 37
Channel 38

AI
AI

EXV
EXV
MTQ
MTQ

ST A
ST B
RESA
RESB

Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Channel 93
Channel 94

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

SCPM BOARD #2
Address = 95
Channel 95
Channel 96
96 - bit 0
96 - bit 1
96 - bit 2
96 - bit 3
96 - bit 4
96 - bit 5
Channel 97
Channel 98
Channel 99
Channel 100
Channel 101
Channel 102
Channel 103
Channel 104
Channel 105

Page: 84 / 98

2 to 4 compressors, Aux board

SCPM BOARD #1
Address =84

COOL LWT
COOL EWT
CHWSTEMP
COND LWT
COND EWT
DP A
SP A
DP B
SP B
EXT VDC
MUX DI 1
onoff sw
spt sw
hc sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2
CONDPUMP
ALARM A
ALARM B
SAFE ALM

ECG-UG-02-002
Rev: Original

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

Channel 27-28: virtual

CP A2
CPA2 MUX
cpa2 mc1
cpa2 mc2
cpa2 ols
a2 ldr 1
a2 ldr 2
CPA2 CUR
CPA2 OP
CPA2 ECP
CPA2 DGT
CPA2 TMP
CPA2 STA
-

SCPM BOARD #3
Address =106
Channel 106
Channel 107
107 - bit 0
107 - bit 1
107 - bit 2
107 - bit 3
107 - bit 4
107 - bit 5
Channel 108
Channel 109
Channel 110
Channel 111
Channel 112
Channel 113
Channel 114
Channel 115
Channel 116

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B1
CPB1 MUX
cpb1 mc1
cpb1 mc2
cpb1 ols
b1 ldr 1
b1 ldr 2
oilpmp b
CPB1 PUL
CPB1 CUR
CPB1 OP
CPB1 ECP
CPB1 DGT
CPB1 TMP
CPB1 STA
-

SCPM BOARD #4
Address = 117
Channel 117
Channel 118
118 - bit 0
118 - bit 1
118 - bit 2
118 - bit 3
118 - bit 4
118 - bit 5
Channel 119
Channel 120
Channel 121
Channel 122
Channel 123
Channel 124
Channel 125
Channel 126
Channel 127

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B2
CPB2 MUX
cpb2 mc1
cpb2 mc2
cpb2 ols
b2 ldr 1
b2 ldr 2
CPB2 CUR
CPB2 OP
CPB2 ECP
CPB2 DGT
CPB2 TMP
CPB2 STA
-

AUXILIARY BOARD # 1
Address = 49
Channel 49
Ch 49 bit-0
Ch 49 bit-1
Ch 49 bit-2
Ch 49 bit-3
Ch 49 bit-4
Ch 49 bit-5
Ch 49 bit-6
Ch 49 bit-7
Channel 50
Channel 51
Channel 52
Channel 53
Channel 54
Channel 55

DO
DO
DO
DO
DO
DO
DO
DO
AO
AO
AI
AI
AI
AI

HD A
HD B
-

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 4 : Water Cooled Chillers


BASIC BOARD
Address = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Channel 26

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

EXV BOARD # 1
Address = 29
Channel 29
Channel 33
Channel 37
Channel 38

AI
AI

EXV
EXV
MTQ
MTQ

ST A
ST B
RESA
RESB

4xAI - 2xAO BOARD


Address = 47
Channel
Channel
Channel
Channel
Channel
Channel

47
48
49
50
51
52

AI
AI
AI
AI
AO
AO

2 to 4 Compressors, no Aux Board

SCPM BOARD
Address = 84

COOL LWT
COOL EWT
CHWSTEMP
COND LWT
COND EWT
DP A
SP A
DP B
SP B
EXT VDC
MUX DI 1
onoff sw
spt sw
hc sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2
CONDPUMP
ALARM A
ALARM B
SAFE ALM

HD A
HD B

Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Chan 93-94

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

SCPM BOARD
Address = 40
Channel 95
Channel 96
96 - bit 0
96 - bit 1
96 - bit 2
96 - bit 3
96 - bit 4
96 - bit 5
Channel 97
Channel 98
Channel 99
Channel 100
Channel 101
Channel 102
Channel 103
Chan104-105

ECG-UG-02-002
Rev: Original

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI

Channel 27-28: virtual

CP A2
CPA2 MUX
cpa2 mc1
cpa2 mc2
cpa2 ols
a2 ldr 1
a2 ldr 2
CPA2 CUR
CPA2 OP
CPA2 ECP
CPA2 DGT
CPA2 TMP
CPA2 STA
-

SCPM BOARD
Address = 106
Channel 106
Channel 107
107 - bit 0
107 - bit 1
107 - bit 2
107 - bit 3
107 - bit 4
107 - bit 5
Channel 108
Channel 109
Channel 110
Channel 111
Channel 112
Channel 113
Channel 114
Chan 115-16

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI

CP B1
CPB1 MUX
cpb1 mc1
cpb1 mc2
cpb1 ols
b1 ldr 1
b1 ldr 2
oilpmp b
CPB1 PUL
CPB1 CUR
CPB1 OP
CPB1 ECP
CPB1 DGT
CPB1 TMP
CPB1 STA
-

SCPM BOARD
Address = 117
Channel 117
Channel 118
118 - bit 0
118 - bit 1
118 - bit 2
118 - bit 3
118 - bit 4
118 - bit 5
Channel 119
Channel 120
Channel 121
Channel 122
Channel 123
Channel 124
Channel 125
Chan126-127

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI

CP B2
CPB2 MUX
cpb2 mc1
cpb2 mc2
cpb2 ols
b2 ldr 1
b2 ldr 2
CPB2 CUR
CPB2 OP
CPB2 ECP
CPB2 DGT
CPB2 TMP
CPB2 STA
-

Page: 85 / 98

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 5 : Air Cooled Chillers


BASIC BOARD
Address = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Channel 26

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

COOL LWT
COOL EWT
CHWSTEMP
OAT
DP A
SP A

EXT VDC
MUX DI 1
onoff sw
spt sw
hc sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2

Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Channel 93
Channel 94

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

OIL HTRA
COOL HTR
ALARM A
REFA ISO
SAFE ALM

EXV ST A
AI
AI

Page: 86 / 98

1 compressor, Aux Board, Varifan


SCPM BOARD #1
Address =84

EXV BOARD
Address = 29
Channel 29
Channel 33
Channel 37
Channel 38

ECG-UG-02-002
Rev: Original

MTQ RESA
-

Channel 27-28: virtual

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

AUXILIARY BOARD # 1
Address = 49
Channel 49
Ch 49 bit-0
Ch 49 bit-1
Ch 49 bit-2
Ch 49 bit-3
Ch 49 bit-4
Ch 49 bit-5
Ch 49 bit-6
Ch 49 bit-7
Channel 50
Channel 51
Channel 52
Channel 53
Channel 54
Channel 55

MUX FAN1
DO
DO
DO
DO
DO
DO
DO
DO
AO
AO
AI
AI
AI
AI

fan
fan
fan
fan
HD
-

a1
a2
a3
a4

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 6 : Air Cooled Chillers


BASIC BOARD
Address = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Channel 26

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

COOL LWT
COOL EWT
CHWSTEMP
OAT
DP A
SP A

EXT VDC
MUX DI 1
onoff sw
spt sw
hc sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2

Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Channel 93
Channel 94

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

OIL HTRA
COOL HTR
ALARM A
REFA ISO
SAFE ALM

EXV ST A
AI
AI

Page: 87 / 98

1 compressor, Aux Board, No Varifan


SCPM BOARD #1
Address =84

EXV BOARD
Address = 29
Channel 29
Channel 33
Channel 37
Channel 38

ECG-UG-02-002
Rev: Original

MTQ RESA
-

Channel 27-28: virtual

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

AUXILIARY BOARD # 1
Address = 49
Channel 49
Ch 49 bit-0
Ch 49 bit-1
Ch 49 bit-2
Ch 49 bit-3
Ch 49 bit-4
Ch 49 bit-5
Ch 49 bit-6
Ch 49 bit-7

DO
DO
DO
DO
DO
DO
DO
DO

MUX FAN1
fan a1
fan a2
fan a3
fan a4
-

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 8 : Air Cooled Chillers


< 3 separate fan stages
Cooler heater = NO, Reclaim option = no
BASIC BOARD
Address = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Channel 26

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

SCPM BOARD #1
Address =84

COOL LWT
COOL EWT
CHWSTEMP
OAT
DP A
SP A
DP B
SP B
EXT VDC
MUX DI 1
onoff sw
spt sw
recl sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2
OIL HTRA
OIL HTRB
ALARM A
ALARM B
SAFE ALM

EXV BOARD
Address = 29
Channel 29
Channel 33
Channel 37
Channel 38

AI
AI

EXV
EXV
MTQ
MTQ

ST A
ST B
RESA
RESB

4xAI - 2xAO BOARD


Address = 47
Channel
Channel
Channel
Channel
Channel
Channel

47
48
49
50
51
52

AI
AI
AI
AI
AO
AO

HR LWT
HR EWT
HD A
HD_B

Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Channel 93
Channel 94

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

SCPM BOARD #2
Address = 95
Channel 95
Channel 96
96 - bit 0
96 - bit 1
96 - bit 2
96 - bit 3
96 - bit 4
96 - bit 5
Channel 97
Channel 98
Channel 99
Channel 100
Channel 101
Channel 102
Channel 103
Channel 104
Channel 105

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

Channel 27-28: virtual

CP A2
CPA2 MUX
cpa2 mc1
cpa2 mc2
cpa2 ols
a2 ldr 1
a2 ldr 2
CPA2 CUR
CPA2 OP
CPA2 ECP
CPA2 DGT
CPA2 TMP
CPA2 STA
-

ECG-UG-02-002
Rev: Original

Page: 88 / 98

2 to 4 compressors,
No Aux Board
SCPM BOARD #3
Address =106

Channel 106
Channel 107
107 - bit 0
107 - bit 1
107 - bit 2
107 - bit 3
107 - bit 4
107 - bit 5
Channel 108
Channel 109
Channel 110
Channel 111
Channel 112
Channel 113
Channel 114
Channel 115
Channel 116

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B1
CPB1 MUX
cpb1 mc1
cpb1 mc2
cpb1 ols
b1 ldr 1
b1 ldr 2
oilpmp b
CPB1 PUL
CPB1 CUR
CPB1 OP
CPB1 ECP
CPB1 DGT
CPB1 TMP
CPB1 STA
-

SCPM BOARD #4
Address = 117
Channel 117
Channel 118
118 - bit 0
118 - bit 1
118 - bit 2
118 - bit 3
118 - bit 4
118 - bit 5
Channel 119
Channel 120
Channel 121
Channel 122
Channel 123
Channel 124
Channel 125
Channel 126
Channel 127

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B2
CPB2 MUX
cpb2 mc1
cpb2 mc2
cpb2 ols
b2 ldr 1
b2 ldr 2
CPB2 CUR
CPB2 OP
CPB2 ECP
CPB2 DGT
CPB2 TMP
CPB2 STA
-

4xDO BOARD #1Address = 39

Channel 39
39 - bit 0
39 - bit 1
39 - bit 2
39 - bit 3

MUX FAN1
fan a1
fan a2
fan b1
fan b2

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 9 : Air Cooled < 5 separate fan stages


BASIC BOARD
Address = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Channel 26

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

SCPM BOARD #1
Address =84

COOL LWT
COOL EWT
CHWSTEMP
OAT
DP A
SP A
DP B
SP B
EXT VDC
MUX DI 1
onoff sw
spt sw
recl sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2
CONDPUMP
OIL HTRA
OIL HTRB
ALARM A
ALARM B
SAFE ALM

EXV BOARD
Address = 29
Channel 29
Channel 33
Channel 37
Channel 38

AI
AI

EXV
EXV
MTQ
MTQ

ST A
ST B
RESA
RESB

Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Channel 93
Channel 94

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

SCPM BOARD #2
Address = 95
Channel 95
Channel 96
96 - bit 0
96 - bit 1
96 - bit 2
96 - bit 3
96 - bit 4
96 - bit 5
Channel 97
Channel 98
Channel 99
Channel 100
Channel 101
Channel 102
Channel 103
Channel 104
Channel 105

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

Channel 27-28: virtual

CP A2
CPA2 MUX
cpa2 mc1
cpa2 mc2
cpa2 ols
a2 ldr 1
a2 ldr 2
CPA2 CUR
CPA2 OP
CPA2 ECP
CPA2 DGT
CPA2 TMP
CPA2 STA
-

ECG-UG-02-002
Rev: Original

Page: 89 / 98

2 to 4 compressors, Aux Board, no varifan


SCPM BOARD #3
Address =106
Channel 106
Channel 107
107 - bit 0
107 - bit 1
107 - bit 2
107 - bit 3
107 - bit 4
107 - bit 5
Channel 108
Channel 109
Channel 110
Channel 111
Channel 112
Channel 113
Channel 114
Channel 115
Channel 116

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B1
CPB1 MUX
cpb1 mc1
cpb1 mc2
cpb1 ols
b1 ldr 1
b1 ldr 2
oilpmp b
CPB1 PUL
CPB1 CUR
CPB1 OP
CPB1 ECP
CPB1 DGT
CPB1 TMP
CPB1 STA
-

AUXILIARY BOARD # 1 Address = 49

Channel 49
Ch 49 bit-0
Ch 49 bit-1
Ch 49 bit-2
Ch 49 bit-3
Ch 49 bit-4
Ch 49 bit-5
Ch 49 bit-6
Ch 49 bit-7

DO
DO
DO
DO
DO
DO
DO
DO

MUX FAN1
fan a1
fan a2
fan a3
fan a4
fan b1
fan b2
fan b3
fan b4

SCPM BOARD #4
Address = 117
Channel 117
Channel 118
118 - bit 0
118 - bit 1
118 - bit 2
118 - bit 3
118 - bit 4
118 - bit 5
Channel 119
Channel 120
Channel 121
Channel 122
Channel 123
Channel 124
Channel 125
Channel 126
Channel 127

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B2
CPB2 MUX
cpb2 mc1
cpb2 mc2
cpb2 ols
b2 ldr 1
b2 ldr 2
CPB2 CUR
CPB2 OP
CPB2 ECP
CPB2 DGT
CPB2 TMP
CPB2 STA
-

AUXILIARY BOARD # 3 Address = 63


Channel 63
Ch 63 bit-0
Ch 63 bit-1
Ch 63 bit-2
Ch 63 bit-3
Ch 63 bit-4
Ch 63 bit-5
Ch 63 bit-6
Ch 63 bit-7
Channel 64
Channel 65
Channel 66
Channel 67
Channel 68
Channel 69

DO
DO
DO
DO
DO
DO
DO
DO
AO
AO
AI
AI
AI
AI

MUX HRDO
pd val a
hr val a
refa iso
pd val b
hr val b
refb iso
cond htr
cool htr
HR LWT
HR EWT

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 10 : Air Cooled > 4 separate fan stages


BASIC BOARD
Address = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI

SCPM BOARD #1
Address =84

DI
DI
DI

COOL LWT
COOL EWT
CHWSTEMP
OAT
DP A
SP A
DP B
SP B
EXT VDC
MUX DI 1
onoff sw
spt sw
recl_sw

Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91

11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23

DI
DI
DI
DI
DI
DO
DO
DO
DO
DO

lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2
CONDPUMP
OIL HTRA
OIL_HTRB

Channel 92
Channel 93
Channel 94

Channel 24
Channel 25
Channel 26

DO
DO
DO

ALARM A
ALARM B
SAFE ALM

EXV BOARD
Address = 29
Channel 29
Channel 33
Channel 37
Channel 38

AI
AI

EXV ST A
EXV ST B
-

DO

ECG-UG-02-002
Rev: Original

2 to 4 compressors, Aux Board, no varifan


SCPM BOARD #3
Address =106

DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1_TMP

Channel 106
Channel 107
107 - bit 0
107 - bit 1
107 - bit 2
107 - bit 3
107 - bit 4
107 - bit 5
Channel 108
Channel 109
Channel 110
Channel 111
Channel 112
Channel 113

DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI

CP B1
CPB1 MUX
cpb1 mc1
cpb1 mc2
cpb1 ols
b1 ldr 1
b1 ldr 2
oilpmp b
CPB1 PUL
CPB1 CUR
CPB1 OP
CPB1 ECP
CPB1 DGT
CPB1_TMP

AI
AI
AI

CPA1 STA
-

Channel 114
Channel 115
Channel 116

AI
AI
AI

CPB1 STA
-

SCPM BOARD #2
Address = 95
Channel 95
Channel 96
96 - bit 0

DO

96 - bit 1
96 - bit 2
96 - bit 3
96 - bit 4
96 - bit 5
Channel 97
Channel 98
Channel 99
Channel 100
Channel 101
Channel 102
Channel 103
Channel 104
Channel 105

DO

SCPM BOARD #4
Address = 117
Channel 117
Channel 118
118 - bit 0

DO

DO

CP A2
CPA2 MUX
cpa2_mc1

DO

CP B2
CPB2 MUX
cpb2_mc1

DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

cpa2 mc2
cpa2 ols
a2 ldr 1
a2 ldr 2
CPA2 CUR
CPA2 OP
CPA2 ECP
CPA2 DGT
CPA2 TMP
CPA2 STA
-

118 - bit 1
118 - bit 2
118 - bit 3
118 - bit 4
118 - bit 5
Channel 119
Channel 120
Channel 121
Channel 122
Channel 123
Channel 124
Channel 125
Channel 126
Channel 127

DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

cpb2 mc2
cpb2 ols
b2 ldr 1
b2 ldr 2
CPB2 CUR
CPB2 OP
CPB2 ECP
CPB2 DGT
CPB2 TMP
CPB2 STA
-

Channel 27-28: virtual

Page: 90 / 98

AUXILIARY BOARD # 1 Address = 49

Channel 49
Ch 49 bit-0
Ch 49 bit-1
Ch 49 bit-2
Ch 49 bit-3
Ch 49 bit-4
Ch 49 bit-5
Ch 49 bit-6
Ch 49 bit-7

DO
DO
DO
DO
DO
DO
DO
DO

MUX FAN1
fan a1
fan a2
fan a3
fan a4
fan a5
fan a6
fan a7
fan a8

AUXILIARY BOARD # 2 Address = 56


Channel 56
Ch 56 bit-0
Ch 56 bit-1
Ch 56 bit-2
Ch 56 bit-3
Ch 56 bit-4
Ch 56 bit-5
Ch 56 bit-6
Ch 56 bit-7

DO
DO
DO
DO
DO
DO
DO
DO

MUX FAN2
fan b1
fan b2
fan b3
fan b4
fan b5
fan b6
fan b7
fan b8

AUXILIARY BOARD # 3 Address = 63


Channel 63
Ch 63 bit-0
Ch 63 bit-1
Ch 63 bit-2
Ch 63 bit-3
Ch 63 bit-4
Ch 63 bit-5
Ch 63 bit-6
Ch 63 bit-7
Channel 64
Channel 65
Channel 66
Channel 67
Channel 68
Channel 69

DO
DO
DO
DO
DO
DO
DO
DO
AO
AO
AI
AI
AI
AI

MUX HRDO
pd val a
hr val a
refa iso
pd val b
hr val b
refb iso
cond htr
cool htr
HR LWT
HR EWT

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 11: Air Cooled < 5 separate fan stages


BASIC BOARDAddress = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Channel 26

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

COOL LWT
COOL EWT
CHWSTEMP
OAT
DP A
SP A
DP B
SP B
EXT VDC
MUX DI 1
onoff sw
spt sw
recl sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2
CONDPUMP
OIL HTRA
OIL HTRB
ALARM A
ALARM B
SAFE ALM

EXV BOARD Address = 29


Channel 29
Channel 33
Channel 37
Channel 38

AI
AI

EXV
EXV
MTQ
MTQ

ST B
ST B
RESARESB

SCPM BOARD #1 Address =84


Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Channel 93
Channel 94

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

SCPM BOARD #2 Address = 95


Channel 95
Channel 96
96 - bit 0
96 - bit 1
96 - bit 2
96 - bit 3
96 - bit 4
96 - bit 5
Channel 97
Channel 98
Channel 99
Channel 100
Channel 101
Channel 102
Channel 103
Channel 104
Channel 105

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

Channel 27-28: virtual

CP A2
CPA2 MUX
cpa2 mc1
cpa2 mc2
cpa2 ols
a2 ldr 1
a2 ldr 2
CPA2 CUR
CPA2 OP
CPA2 ECP
CPA2 DGT
CPA2 TMP
CPA2 STA
-

ECG-UG-02-002
Rev: Original

2 to 4 compressors
SCPM BOARD #3 Address =106
Channel 106
Channel 107
107 - bit 0
107 - bit 1
107 - bit 2
107 - bit 3
107 - bit 4
107 - bit 5
Channel 108
Channel 109
Channel 110
Channel 111
Channel 112
Channel 113
Channel 114
Channel 115
Channel 116

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B1
CPB1 MUX
cpb1 mc1
cpb1 mc2
cpb1 ols
b1 ldr 1
b1 ldr 2
oilpmp b
CPB1 PUL
CPB1 CUR
CPB1 OP
CPB1 ECP
CPB1 DGT
CPB1 TMP
CPB1 STA
-

Page: 91 / 98

Aux Board, varifan


AUXILIARY BOARD # 1 Address = 49
Channel 49
Ch 49 bit-0
Ch 49 bit-1
Ch 49 bit-2
Ch 49 bit-3
Ch 49 bit-4
Ch 49 bit-5
Ch 49 bit-6
Ch 49 bit-7
Channel 50
Channel 51
Chan 52-54

DO
DO
DO
DO
DO
DO
DO
DO
AO
AO
AI

MUX FAN1
fan a1
fan a2
fan a3
fan b1
fan b2
fan b3
HD A
HD B
-

SCPM BOARD #4 Address = 117


Channel 117
Channel 118
118 - bit 0
118 - bit 1
118 - bit 2
118 - bit 3
118 - bit 4
118 - bit 5
Channel 119
Channel 120
Channel 121
Channel 122
Channel 123
Channel 124
Channel 125
Channel 126
Channel 127

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B2
CPB2 MUX
cpb2 mc1
cpb2 mc2
cpb2 ols
b2 ldr 1
b2 ldr 2
CPB2 CUR
CPB2 OP
CPB2 ECP
CPB2 DGT
CPB2 TMP
CPB2 STA
-

AUXILIARY BOARD # 3 Address = 63


Channel 63
Ch 63 bit-0
Ch 63 bit-1
Ch 63 bit-2
Ch 63 bit-3
Ch 63 bit-4
Ch 63 bit-5
Ch 63 bit-6
Ch 63 bit-7
Channel 64
Channel 65
Channel 66
Channel 67
Channel 68
Channel 69

DO
DO
DO
DO
DO
DO
DO
DO
AO
AO
AI
AI
AI
AI

MUX HRDO
pd val a
hr val a
refa iso
pd val b
hr val b
refb iso
cond htr
cool htr
HR WTRVL
HR LWT
HR EWT
PD P A
PD_P_B

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 12 : Air Cooled > 4 separate fan stages


BASIC BOARDAddress = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Channel 26

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

COOL LWT
COOL EWT
CHWSTEMP
OAT
DP A
SP A
DP B
SP B
EXT VDC
MUX DI 1
onoff sw
spt sw
recl sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2
CONDPUMP
OIL HTRA
OIL HTRB
ALARM A
ALARM B
SAFE ALM

EXV BOARD#1 Address = 29


Channel 29
Channel 33
Channel 37
Channel 38

AI
AI

EXV
EXV
MTQ
MTQ

ST B
ST B
RESA
RESB

SCPM BOARD #1 Address =84


Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Channel 93
Channel 94

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

SCPM BOARD #2 Address = 95


Channel 95
Channel 96
96 - bit 0
96 - bit 1
96 - bit 2
96 - bit 3
96 - bit 4
96 - bit 5
Channel 97
Channel 98
Channel 99
Channel 100
Channel 101
Channel 102
Channel 103
Channel 104
Channel 105

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

Channel 27-28: virtual

CP A2
CPA2 MUX
cpa2 mc1
cpa2 mc2
cpa2 ols
a2 ldr 1
a2 ldr 2
CPA2 CUR
CPA2 OP
CPA2 ECP
CPA2 DGT
CPA2 TMP
CPA2 STA
-

ECG-UG-02-002
Rev: Original

2 to 4 Compressors
SCPM BOARD #3 Address =106
Channel 106
Channel 107
107 - bit 0
107 - bit 1
107 - bit 2
107 - bit 3
107 - bit 4
107 - bit 5
Channel 108
Channel 109
Channel 110
Channel 111
Channel 112
Channel 113
Channel 114
Channel 115
Channel 116

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B1
CPB1 MUX
cpb1 mc1
cpb1 mc2
cpb1 ols
b1 ldr 1
b1 ldr 2
oilpmp b
CPB1 PUL
CPB1 CUR
CPB1 OP
CPB1 ECP
CPB1 DGT
CPB1 TMP
CPB1 STA
-

SCPM BOARD #4 Address = 117


Channel 117
Channel 118
118 - bit 0
118 - bit 1
118 - bit 2
118 - bit 3
118 - bit 4
118 - bit 5
Channel 119
Channel 120
Channel 121
Channel 122
Channel 123
Channel 124
Channel 125
Channel 126
Channel 127

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B2
CPB2 MUX
cpb2 mc1
cpb2 mc2
cpb2 ols
b2 ldr 1
b2 ldr 2
CPB2 CUR
CPB2 OP
CPB2 ECP
CPB2 DGT
CPB2 TMP
CPB2 STA
-

Page: 92 / 98

Aux Board, varifan


AUXILIARY BOARD # 1 Address = 49
Channel 49
Ch 49 bit-0
Ch 49 bit-1
Ch 49 bit-2
Ch 49 bit-3
Ch 49 bit-4
Ch 49 bit-5
Ch 49 bit-6
Ch 49 bit-7
Channel 50
Channel 51
Chan 52-54

DO
DO
DO
DO
DO
DO
DO
DO
AO
AO
AI

MUX FAN1
ffan a1
fan a2
fan a3
fan a4
fan a5
fan a6
fan a7
HD A
-

AUXILIARY BOARD # 2 Address = 56


Channel 56
Ch 56 bit-0
Ch 56 bit-1
Ch 56 bit-2
Ch 56 bit-3
Ch 56 bit-4
Ch 56 bit-5
Ch 56 bit-6
Ch 56 bit-7
Channel 57
Channel 58
Chan 59-62

DO
DO
DO
DO
DO
DO
DO
DO
AO
AO
AI

MUX FAN1
fan b1
fan b2
fan b3
fan b4
fan b5
fan b6
fan b7
HD B
-

AUXILIARY BOARD # 3 Address = 63


Channel 63
Ch 63 bit-0
Ch 63 bit-1
Ch 63 bit-2
Ch 63 bit-3
Ch 63 bit-4
Ch 63 bit-5
Ch 63 bit-6
Ch 63 bit-7
Channel 64
Channel 65
Channel 66
Channel 67
Channel 68
Channel 69

DO
DO
DO
DO
DO
DO
DO
DO
AO
AO
AI
AI
AI
AI

MUX HRDO
pd val a
hr val a
refa iso
pd val b
hr val b
refb iso
cond htr
cool htr
HR WTRVL
HR LWT
HR EWT
PD P A
PD_P_B

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 13 : Air Cooled Chillers


No Aux Board
BASIC BOARD
Address = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Ch 26-28

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

OIL HTRA
OIL HTRB
ALARM A
ALARM B
unused

EXV BOARD
Address = 29
Channel 29
Channel 33
Channel 37
Channel 38

AI
AI

EXV
EXV
MTQ
MTQ

ST A
ST B
RESA
RESB

4xAI - 2xAO BOARD


Address = 47
Channel
Channel
Channel
Channel
Channel
Channel

47
48
49
50
51
52

AI
AI
AI
AI
AO
AO

HR
HR
HD
HD

LWT
EWT
A
B

Page: 93 / 98

>2 separate fan stages, 2 to 4 Compressors, Cooler heater = NO, Reclaim option = no,
SCPM BOARD #1
Address =84

COOL LWT
COOL EWT
CHWSTEMP
OAT
DP A
SP A
DP B
SP B
EXT VDC
MUX DI 1
onoff sw
spt sw
recl sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2

ECG-UG-02-002
Rev: Original

Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Channel 93
Channel 94

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

SCPM BOARD #2
Address = 95
Channel 95
Channel 96
96 - bit 0
96 - bit 1
96 - bit 2
96 - bit 3
96 - bit 4
96 - bit 5
Channel 97
Channel 98
Channel 99
Channel 100
Channel 101
Channel 102
Channel 103
Channel 104
Channel 105

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP A2
CPA2 MUX
cpa2 mc1
cpa2 mc2
cpa2 ols
a2 ldr 1
a2 ldr 2
CPA2 CUR
CPA2 OP
CPA2 ECP
CPA2 DGT
CPA2 TMP
CPA2 STA
-

Channel 26 : DO unused
Channel 27-28: virtual
Channel 80 - 83 : free

SCPM BOARD #3
Address =106
Channel 106
Channel 107
107 - bit 0
107 - bit 1
107 - bit 2
107 - bit 3
107 - bit 4
107 - bit 5
Channel 108
Channel 109
Channel 110
Channel 111
Channel 112
Channel 113
Channel 114
Channel 115
Channel 116

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B1
CPB1 MUX
cpb1 mc1
cpb1 mc2
cpb1 ols
b1 ldr 1
b1 ldr 2
oilpmp b
CPB1 PUL
CPB1 CUR
CPB1 OP
CPB1 ECP
CPB1 DGT
CPB1 TMP
CPB1 STA
-

SCPM BOARD #4
Address = 117
Channel 117
Channel 118
118 - bit 0
118 - bit 1
118 - bit 2
118 - bit 3
118 - bit 4
118 - bit 5
Channel 119
Channel 120
Channel 121
Channel 122
Channel 123
Channel 124
Channel 125
Channel 126
Channel 127

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B2
CPB2 MUX
cpb2 mc1
cpb2 mc2
cpb2 ols
b2 ldr 1
b2 ldr 2
CPB2 CUR
CPB2 OP
CPB2 ECP
CPB2 DGT
CPB2 TMP
CPB2 STA
-

4xDO BOARD #1
Address = 39
Channel 39
39 - bit 0
39 - bit 1
39 - bit 2
39 - bit 3

MUX FAN1
fan a1
fan a2
fan a3
fan a4

4xDO BOARD #2
Address = 43
Channel 43
43 - bit 0
43 - bit 1
43 - bit 2
43 - bit 3

MUX FAN2
fan b1
fan b2
fan b3
fan b4

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 14 : Air Cooled Chillers


= YES, No Aux Board
BASIC BOARD
Address = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Ch 26-28

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

SCPM BOARD #1
Address =84

COOL LWT
COOL EWT
CHWSTEMP
OAT
DP A
SP A
DP B
SP B
EXT VDC
MUX DI 1
onoff sw
spt sw
recl sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2
HPUMP
OIL HTRA
OIL HTRB
ALARM A
ALARM B
unused

EXV BOARD
Address = 29
Channel 29
Channel 33
Channel 37
Channel 38

AI
AI

EXV
EXV
MTQ
MTQ

ST A
ST B
RESA
RESB

4xAI - 2xAO BOARD


Address = 47
Channel
Channel
Channel
Channel
Channel
Channel

47
48
49
50
51
52

AI
AI
AI
AI
AO
AO

< 3 separate fan stages

HD A
HD B

Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Channel 93
Channel 94

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

SCPM BOARD #2
Address = 95
Channel 95
Channel 96
96 - bit 0
96 - bit 1
96 - bit 2
96 - bit 3
96 - bit 4
96 - bit 5
Channel 97
Channel 98
Channel 99
Channel 100
Channel 101
Channel 102
Channel 103
Channel 104
Channel 105

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP A2
CPA2 MUX
cpa2 mc1
cpa2 mc2
cpa2 ols
a2 ldr 1
a2 ldr 2
CPA2 CUR
CPA2 OP
CPA2 ECP
CPA2 DGT
CPA2 TMP
CPA2 STA
-

Channel 26 : DO unused
Channel 27-28: virtual
Channel 80 - 83 : free

ECG-UG-02-002
Rev: Original

Page: 94 / 98

2 to 4 Compressors, Cooler heater = YES or Reclaim option


SCPM BOARD #3
Address =106

Channel 106
Channel 107
107 - bit 0
107 - bit 1
107 - bit 2
107 - bit 3
107 - bit 4
107 - bit 5
Channel 108
Channel 109
Channel 110
Channel 111
Channel 112
Channel 113
Channel 114
Channel 115
Channel 116

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B1
CPB1 MUX
cpb1 mc1
cpb1 mc2
cpb1 ols
b1 ldr 1
b1 ldr 2
oilpmp b
CPB1 PUL
CPB1 CUR
CPB1 OP
CPB1 ECP
CPB1 DGT
CPB1 TMP
CPB1 STA
-

SCPM BOARD #4
Address = 117
Channel 117
Channel 118
118 - bit 0
118 - bit 1
118 - bit 2
118 - bit 3
118 - bit 4
118 - bit 5
Channel 119
Channel 120
Channel 121
Channel 122
Channel 123
Channel 124
Channel 125
Channel 126
Channel 127

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B2
CPB2 MUX
cpb2 mc1
cpb2 mc2
cpb2 ols
b2 ldr 1
b2 ldr 2
CPB2 CUR
CPB2 OP
CPB2 ECP
CPB2 DGT
CPB2 TMP
CPB2 STA
-

NRCP BASIC BOARD


Address = 53
Channel 53
Channel 54
Channel 55
Channel 56
Channel 57
Channel 58
Channel 59
Channel 60
Channel 61
Channel 62
Channel 63
Channel 64
Channel 65
Channel 66
Channel 67
Channel 68
68 bit 0
68 bit 1
68 bit 2
68 bit 3
68 bit 4
68 bit 5
68 bit 6
68 bit 7
68 bit 8
68 bit 9
Ch 78- 79

AI
AI
AI
AI
AI
AI
AO
DI
DI
DI
DI
DI
DI
DI
DI
MUX
DO
DO
DO
DO
DO
DO
DO
DO
DO
DO
DO

HR LWT
HR EWT
PD P A
PD P B
HR WTRVL
MUX NRCP
hr val a
hr val b
cond htr
pd val a
pd val b
cool htr
refa iso
refb iso
virtual-unused

4xDO BOARD #1
Address = 39
Channel 39
39 - bit 0
39 - bit 1
39 - bit 2
39 - bit 3

MUX FAN1
fan a1
fan a2
fan b1
fan b2

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

SCHEME 15 : Air Cooled Chillers


= YES, No Aux Board
BASIC BOARD
Address = 1
Channel 01
Channel 02
Channel 03
Channel 04
Channel 05
Channel 06
Channel 07
Channel 08
Channel 09
Channel 10
Channel 11
11- bit 0
11 - bit 1
11 - bit 2
11 - bit 3
11 - bit 4
11 - bit 5
11 - bit 6
11 - bit 7
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Channel 24
Channel 25
Ch 26-28

AI
AI
AI
AI
AI
AI
AI
AI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO

SCPM BOARD #1
Address =84

COOL LWT
COOL EWT
CHWSTEMP
OAT
DP A
SP A
DP B
SP B
EXT VDC
MUX DI 1
onoff sw
spt sw
recl sw
lim sw
lock 1
elec box
cond_flow
pump_def
CPUMP 1
CPUMP 2
CONDPUMP
OIL HTRA
OIL HTRB
ALARM A
ALARM B
unused

EXV BOARD
Address = 29
Channel 29
Channel 33
Channel 37
Channel 38

AI
AI

EXV
EXV
MTQ
MTQ

ST A
ST B
RESA
RESB

4xAI - 2xAO BOARD


Address = 47
Channel
Channel
Channel
Channel
Channel
Channel

47
48
49
50
51
52

AI
AI
AI
AI
AO
AO

> 2 separate fan stages

HD A
HD B

Channel 84
Channel 85
85 - bit 0
85 - bit 1
85 - bit 2
85 - bit 3
85 - bit 4
85 - bit 5
Channel 86
Channel 87
Channel 88
Channel 89
Channel 90
Channel 91
Channel 92
Channel 93
Channel 94

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP A1
CPA1 MUX
cpa1 mc1
cpa1 mc2
cpa1 ols
a1 ldr 1
a1 ldr 2
oilpmp a
CPA1 PUL
CPA1 CUR
CPA1 OP
CPA1 ECP
CPA1 DGT
CPA1 TMP
CPA1 STA
-

SCPM BOARD #2
Address = 95
Channel 95
Channel 96
96 - bit 0
96 - bit 1
96 - bit 2
96 - bit 3
96 - bit 4
96 - bit 5
Channel 97
Channel 98
Channel 99
Channel 100
Channel 101
Channel 102
Channel 103
Channel 104
Channel 105

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP A2
CPA2 MUX
cpa2 mc1
cpa2 mc2
cpa2 ols
a2 ldr 1
a2 ldr 2
CPA2 CUR
CPA2 OP
CPA2 ECP
CPA2 DGT
CPA2 TMP
CPA2 STA
-

Channel 26 : DO unused
Channel 27-28: virtual
Channel 80 - 83 : free

ECG-UG-02-002
Rev: Original

Page: 95 / 98

2 to 4 Compressors, Cooler heater = YES or Reclaim option


SCPM BOARD #3
Address =106

Channel 106
Channel 107
107 - bit 0
107 - bit 1
107 - bit 2
107 - bit 3
107 - bit 4
107 - bit 5
Channel 108
Channel 109
Channel 110
Channel 111
Channel 112
Channel 113
Channel 114
Channel 115
Channel 116

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B1
CPB1 MUX
cpb1 mc1
cpb1 mc2
cpb1 ols
b1 ldr 1
b1 ldr 2
oilpmp b
CPB1 PUL
CPB1 CUR
CPB1 OP
CPB1 ECP
CPB1 DGT
CPB1 TMP
CPB1 STA
-

SCPM BOARD #4
Address = 117
Channel 117
Channel 118
118 - bit 0
118 - bit 1
118 - bit 2
118 - bit 3
118 - bit 4
118 - bit 5
Channel 119
Channel 120
Channel 121
Channel 122
Channel 123
Channel 124
Channel 125
Channel 126
Channel 127

DO
DO
DO
DO
DO
DO
DO
DO
AI
AI
AI
AI
AI
AI
AI
AI

CP B2
CPB2 MUX
cpb2 mc1
cpb2 mc2
cpb2 ols
b2 ldr 1
b2 ldr 2
CPB2 CUR
CPB2 OP
CPB2 ECP
CPB2 DGT
CPB2 TMP
CPB2 STA
-

NRCP BASIC BOARD


Address = 53
Channel 53
Channel 54
Channel 55
Channel 56
Channel 57
Channel 58
Channel 59
Channel 60
Channel 61
Channel 62
Channel 63
Channel 64
Channel 65
Channel 66
Channel 67
Channel 68
68 bit 0
68 bit 1
68 bit 2
68 bit 3
68 bit 4
68 bit 5
68 bit 6
68 bit 7
68 bit 8
68 bit 9
Ch 78- 79

AI
AI
AI
AI
AI
AI
AO
DI
DI
DI
DI
DI
DI
DI
DI
MUX
DO
DO
DO
DO
DO
DO
DO
DO
DO
DO
DO

HR LWT
HR EWT
PD P A
PD P B
HR WTRVL
MUX NRCP
hr val a
hr val b
cond htr
pd val a
pd val b
cool htr
refa iso
refb iso
virtual-unused

4xDO BOARD #1
Address = 39
Channel 39
39 - bit 0
39 - bit 1
39 - bit 2
39 - bit 3

MUX FAN1
fan a1
fan a2
fan a3
fan a4

4xDO BOARD #2
Address = 43
Channel 43
43 - bit 0
43 - bit 1
43 - bit 2
43 - bit 3

MUX FAN2
fan b1
fan b2
fan b3
fan b4

CARRIER SA

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

ECG-UG-02-002
Rev: Original

Page: 96 / 98

USERS GUIDE FOR


30GX&HX PRO_DIALOG 4 V.2

CARRIER SA

ECG-UG-02-002
Rev : Original

Page: 96 / 98

APPENDIX E- JBUS MEMORY MAPPING - 30GX&HX V2.X DEFAULT CONFIGURATION


REGISTER
ADDRESS

JBUS
ACCESS

CONTENT

TYPE**

0 [h00]

Entering Fluid Temperature

Read value must be divided by 10

1 [h01]

Leaving Fluid Temperature

Read value must be divided by 10

2 [h02]

Circuit A Discharge Pressure

Read value must be divided by 10

3 [h03]

Circuit B Discharge Pressure

Read value must be divided by 10

4 [h04]

Control Point

Read value must be divided by 10

5 [h05]

Unit Percent Active Capacity

6 [h06]

Demand Limit

7 [h07]

Chiller State

8 [h08]

Alarm State

9 [h09]

Heat Cool Select

INT

REMARK**

FLOAT

0 = Off, 1 = On, 6=delay, 24=running


0 = Normal, 16 = Partial, 25 = Shutdown

0 = cool, 1 = heat

10 [h0A]

Cooler Pump # 1 status

11 [h0B]

Condenser Pump status

12 [h0C]

Machine Operating Hours

13 [h0D]

Compressor A1 Hours

14 [h0E]

Compressor A2 Hours

15 [h0F]

Compressor B1 Hours

16 [h10]

Compressor B2 Hours

---

40 [h28]

Total Number of active alarms

41 [h29]

Active alarm 1*

42 [h2A]

Active alarm 2*

43 [h2B]

Active alarm 3*

44 [h2C]

Active alarm 4*

45 [h2D]

Active alarm 5*

61 [h3D]

Gateway current alarm code

66 [h42]

JBUS alarm code

97 [h61]

R/W

Cooling Setpoint 1

Write value must be multiplied by 10

98 [h62]

R/W

Cooling Setpoint 2

Write value must be multiplied by 10

99 [h62]

R/W

Heating Setpoint

Write value must be multiplied by 10

107 [6Bh]

R/W

Chiller Start/Stop ***

108 [h6C]

R/W

Control Point

109 [h6D]

R/W

Demand Limit Value

112 [70h]

R/W

JBUS baud rate

Default = 9600

113 [71h]

R/W

JBUS address

Default = 1

114 [72h]

R/W

JBUS parity and stop bit

Default = 0, no parity and 1 stop bit

X
X
Provide the code of up to 5 active alarms. These
are stored in arrival order.
Alarms read from CCN/JBUS are alarm index but
not alarms codes as follows
from iom, alarm codes 101 to 117 , index = 88
(code 101) to 104 ( code 117)
from iom, alarm codes 201 to 217 , index = 105
(code 201) to 121 (code 217)
-------from iom, alarm codes 401 to 417 , index = 139
(code 401) to 155 (code 417)
2 = CCN communication failure

0 = Off 1 = On

X
X

Write value must be multiplied by 10

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

PRO-DIALOG 30GX & HX

PRO-DIALOG 30DQ

PRO-DIALOG 30GH

CCN/JBUS
GATEWAY

J-BUS/RS-485

TO
BMS

ASCII/RS-232

TO
BMS

ASCII/RS-232

TO
BMS

DATAPORT II

DATAPORT I

Page:97 / 98

COMFORT
NETWORK

FLOTRONIC II
BUILDING

AUTODIAL
GATEWAY

SUPERVISOR

FSM
REPEATER
MODEM
39 L
LOCAL BUILDING SUPERVISOR

FLOTRONIC I
GW
TSM

NETW
ORK
S E RV
ICE
TOOL

TSM SECONDARY BUS

19XL

39 L
SER

WSM

39 L

CSM

AIR TERMINAL
35

DATA COLLECTION
DATA TRANSFERT

VIC

EW

IND

OW
2

MODEM

AIR TERMINAL
37

SAM
NDS BRIDGE

AUTODIAL
GATEWAY

SECONDARY
BUS

BUILDING
SUPERVISOR

3200 MP
GW

REPEATER

FLOTRONIC I
GW
PRIMARY CCN BUS
RS-485

REMOTE BUILDING SUPERVISOR

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR


ECG-UG-02-002
Rev: Original

CARRIER SA
30GX&HX PRO_DIALOG 4 V.2

Page:98 / 98

APPENDIX F SAM SCREEN FOR 30GX&HX PRO-DIALOG PLUS


OFF
OFF - COOLER HEATER ACTIVE
READY TO START IN XX MIN
ON - COOLING
ON - COOL-RECLAIM
ON - COOL-RESET ACTIVE
ON - COOL- RECL-RESET
ON - HEATING
ON - HEAT - RESET ACTIVE
ON - MASTER AND LEAD UNIT
ON - MASTER AND LAG UNIT
ON - SLAVE AND LEAD UNIT
ON - SLAVE AND LAG UNIT
ON - UNDER SM CONTROL

CARRIER

NORMAL
PARTIAL: ALARM XX
SHUTDOWN: ALARM XX

CONFORT
NETWORK

ON - COOLING
NORMAL
ENTERING

05-20-94
15:00
255 hours
LEAVING

OUTDOOR

12.5

6.7

12

CAPACITY

HEATCOOL

PUMP

50

CTRL PNT

CTRL WT

LIMIT

6.0

6.7

100

CCN

LOCAL
LOCAL

REMOTE

CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

MENU

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