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    Cast - Steel Leader Valve PDF

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    Cast - Steel Leader Valve PDF

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    Cast - Steel Leader Valve PDF

    Uploaded by

    Gaurav Tripathi

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    © All Rights Reserved
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    ® ® LEADER LVL LEADER VALVES LTD. www.leadervalves.com LEADER LYE ere LEADER VALVES LTD. te Sr. Contents Pages 1. Company Profile 3 2. Quality Policy. 4 3. Certification 5 4. Interface... 6 5. Gate Valve General Description 7 6. Gate Valve Technical & Dimensional Data for CL-150, 300, 600, 1500. 8-12 7. Gate Valve Pressure Seal Bonnet CL-900, 1500, 2500... 13-15 8. Cast Steel Gate Valve Extended Range. 16-17 9. Globe Valve General Description... 18 10. Globe Valve Technical & Dimensional Data for CL-150, 300, 600, 1500 19-21 11. Globe Valve Pressure Seal Bonnet CL-900, 1500, 2501 22-24 12. Cast Steel Globe Valve Extended Range... 25 13. Globe Valve Technical & Dimensional Date for PN-40.. 26-29 14. Swing Check Valve Description... 15. Swing Check Valve Technical & Dimensional Data for CL-150, 300, 600, 1500. 31-33 16. Swing Check Valve Pressure Seal Bonnet CL-900, 1500, 2501 34-35 17. Horizontal Check Valve. 36-37 18. Ball Valve Descriptio! 38-39 19. Ball Valve Technical & Dimensional Date for CL-150, 300, 600. 40-42 20 Gland Valve General Descriptio 21. Gland less Piston Valve. 22. Lubricated Taper Plug Valve. 23. Dual Plate Check Valve General Description. 24, Wafer Type Dual Plate Check Valve PN-16 Technical & Dimensional Data... 49-54 25. Wafer Type Check Valve Description & Technical Data... .. 55-56 26. Butterfly Valve Description & Technical Data for PN-10 57-58 27. Pressure Temperature Rating. 59-61 28. Manufacturing Facilities... 62-63 44-45 46-47 LEADER LVL LEADER VALVES LTD. © Compan eee 1 RN eee totally integrated valves manufacturing neater Se acrs eee ae Leia un canc e oe ares morris Peete Rom mec om ry Pee Rea eure cameo Caer te heururicct ise Leader Ferrous & Non Ferrous foundries are Pear ese ests certified as “Well Known FOUNDRY" Under Pe coe wT ROLE — indian Boller Regulation 4C (2) of Central ROR ere nec as Boiler Board, Govt. of India Besides being DOUPO etter PED certified by M/s, LRQA & AD 2000- Jan. 1996 certified by LRQA, India. The MENG caucus mLOe Uae ecuee ROM aescraaem ©The company is managed by an Efficient (Certificate No. 6D-0346), and API 600 Pelessionals ots & well qualified (Certificate No. 600-0018) monograms. Leader High Pressure Fittings (|) Ltd. and SM CCEOR MCC MRSMQCUCLIIM Leader Exports are other two Associate Units OT ECO MELUTIE EN of Leader Valves Ltd, manufacturing high COSC MRC pressure valves and fittings. We are also SSM elctrteaeye § doing job work for some of the worlds leading Pees valves manufacturing companies. <7 QUALITY POLICY We at Leader Valves Ltd and leader Export want to achieve Customer Satisfaction. 1) By meeting the customer stated & implied requirements. 2) By meeting the applicable statutory & regulatory requirement. 3) Through Continual Improvement in a) Quality Management System. b) Manufacturing Process. 4) By adding new designs & improving existing designs for marketing the products which are Competitive , Safe and Harmless to the environment. het ve | Ge ae ER L ve LEADER LVL LEADER VALVES LTD. 0°75 gi! API 600 Gate, Globe & Check Valves Bolted Bonnet/Cover design The AP! 600 family of Leader Gate, Globe and Swing Check Vales is exceptionally sturdy, rugged and durable, with reputation for quality, integrity and long service, They are designed for tight sealing and ease of operation. The valves are available with flanged ends or butt-ends, in pressure ratings from ASME Class 150 andin a variety of materials of construction, Gate Valves are of lexible/solid wedge, outside screw- and-yoke and bolted-bonnet construction. The valves conform to API600/BS1414, Globe Valves feature a bal-type disc, outside screw- and-yoke and bolted-bonnet cofistruction. They conform to BS’ 1873 and also. meet the general requirements of API600, including wall thickness and stuffing box dimensions Check Valves are of swing-type and bolted-cover construction. They conform to BS 1868/API 6D and also meet the general requirement of AP! 600, including wall thickness. Body and Bonnet: The body and bonnetare cast with uniform section and generous radius fillets to prevent stress concentration, The castings are precision-machined for high performance & surface finish The gate valve body has a straight through port without recesses except at the seat area. This ensures ‘minimum turbulence, erosion and resistance to flow. Long integral guide ribs in the body match with guide slots in the wedge for accurate alignment and guidance, Bonnet castings are of one-piece design, where the yoke is integral with the bonnet for gate valves of sizes up to 12" (300mm). This ensures accurate alignment of stem and a smooth operation, In globe valves of larger sizes and for higher pressure classes of ASME Class 900 and above, the internal part of the body is machined to provide continuous INTERFACE guiding ofthe disc from the opentothe closed position ‘The check valve body provides a full port without pockets ‘orm inlet to the valve seat, On the downstream side, the body has generous proportions to facilitate full swing of the disc to reduce dise erosion and flow resistance Body-Bonnet Joint: ‘The body-bonnet joint for Class 150 gate valves is oval in Class 300 and for globe valves, this joint is circular in shape, In 2” (50mm) valve, the body-bonnet jointhas a square configuration Gate valves of Class 150 rating have a flat-face joint with a graphite gasket having metalic inserts. Those of Class 300 rating have a lip type joint with a spirally-wound gasket, Gate valves of Class 600 rating and above have also Ring Type Joint (RTJ) Globe and Check valve in Class 150 and 300 rating havea male-female type joint with a spirally-wound gasket. Those of class 600 rating and above have an RTJ. BackSeat: In All gate and globe valves, a precision-machined back-seat bush is threaded in the bonnet andis secured by atack-weld. Flexible Wedge/Solid Gate valve feature a one-piece cast flexible wedge that minimises stress concentration. Wedge flexibility ensures tight seating over a wide range of differential pressures and temperatures. italso adjusts to slight misalignments caused by piping detlections and thermal deformation. The stem-to -wedge as applied close to the wedge centre, This reduces lateral stem loading and provides for more accurate wedge movement. Solid Wedge is also provided, BACK SEAT ® 0 LEADER LVL LEADER VALVES LTD. —— & GATE VALVE Gate Valve is one of the most common valves used in liquid piping. This valve, as a rule, is an isolation valve used to on and shut off the flow, isolating either a piece of equipment or a pipeline, as opposed to actually regulating flow. The gate valve has a gate-like disc which operates ata right angle to the flow path. As such, it has a straight through port that results in minimum turbulence erosion and resistance to flow. However, because the gate or the seating is perpendicular to the flow, gate valves are impractical for throttling service and are not used for frequent operation applications. Repeated closure of a gate valve, or rather movement toward closure of a gate valve, results in high velocity flow. This creates the threat of wire drawing and erosion of seating services. Many gate valves have wedge discs with matching tapered seats. Therefore, the refacing or repairing of the seating surfaces is not a simple operation, Gate valves should not, therefore, be used frequently to avoid increased maintenance costs. In addition, a slightly open gate valve can cause turbulent flow with vibrating and chattering ofthe disc, Agate valve usually requires multiple turns of its hand wheel manual operator in order to be opened fully. the volume of flow through the value is not in direct proportion to the number of turns of the hand wheel. OO LEADER LVL Oy LEADER VALVES LTD. CAST STEEL GATE VALVES- l API 600/BS 1414, | Bolted Bonnet i OS & Yoke Type | Rising Stem, HH Flanged/Butt r Weld Ends A Y A CLASS-150, 300, 600, 900, 1500 Brno ee EN Gruen eee OL 2 pane ons Alloy steel to ASTM Stainless steel to ASTM NO. DESCRIPTION ype Type Type © Type Type = Te = Type Type «ype Type Type wes tes REL Wes, Wes (Scere tm Cs 1 BOY AIG WCB A3S2.LCB A237 WCI A2I7 WCE A217 WCO _AZI7;CS _A2i7.C12 AI5I.CFB AISI CFEM ADSI CFI. A351 CFOM 2 Seat Ring 1s por Trim Materil Combination 3 eae {As por Tim Materiel Combination ‘ stem As per Tei Material Combination 5 asker Staines steel + Grapholl 6 BONNET AZO WCB AS52.LCB AZI7 NCI AZI7 WCB AZI7 WCB A217 C5 AZI7 C12. AISI-CF® AISI CTEM AISI.CF3. A351 CFSM 7 Back Seat Bush [As por Tim Materil Combination 8 PACKING To Sult Service conditions 9 Lantern Ring {As pe Trim Material Combination 10 GIAND —-—“ALB2 Fa ALED F204 ALG2 F6a AIG2FGD ALEDFSa ALE FSD ALG FG F206 F316 FOAL SIE 11 GLAND FLANGE A216 WeB A252 LCB A2L7 WL A217 Wes A217 WCB A217CS A2I7.C12 A3SICFH AISICFEM AQSI.CF3_ASICFIM 2 MUIS _AID42H_AID4.GrA AIDEGr4 AISA Ged ALOK Gra AIDA GEA AISE.Gr4 AISS-GeB AION GrB AIDA Gr8 A194 6:0 13 YOKE streve {Ai Bronte 1982 CC331G or Ni resist to A439 D2 16 OIL SEAL EPOM/BUNA RUBBER 15. THRUST BEARING STEEL 16 LUBRICATOR sree 17 YOKE sieeve STEEL 1s:2062 18 LockING scaeW sree. 1:2062 19 HANDWHEEL 11 AS26 60-55-06 OR MI 1S 2108 BM 290/ASTHA33@ zo, anowniee sree. 1s:2062 RETAINING NUT a STUDS _—AIS3.67AZ2OL7_ASBIG AISIBI6 A193616 A193616 AI93B16 A19368 A19369 A19359 19369 NOTE: The above data Is subject to change without notice due to our continuing product improvement program, CLASS-150, 300, 600, 900, 1500 LEADER VALVES LTD.9° 9 Py TECHNICAL & DIMENSIONAL DATA CAST STEEL GATE VALVES-API 600/BS 1414 ov : 5 a ? # ! 3 | us Bak Weide HE) 1 > a5 4 BRET LOND nor {OY eLass 150 8300 FLANGES ARE FURWISHED WITH 2mm RAISED FACE () {2} cuass 600 aaBove FLANGES ARE FURNISHED WITH Tm. RAISED FACE) hic i: ADDITIONAL 70 THE FLANGE THICKNESS () - tt Ba ei eins CIBUTT WELD ADS SPER RT: SO2S +All dimensions in mm Pama eee aren Men nts leap Trim Ne Seat Ring Face Wedge Seat Face Stem ‘Backseat Bush Lantern Ring 1 F69/239%Cr, F6a/13%Cr, F6a/AISI410 F6a/Aisiaio Fea/AIsi410 2 F304 F304 F304/ATS1304 F304/A1ST304 F304/AISI304 5 STELLITE STELLITE Fea/AIST410 F6a/AIsi4i0 F6a/AISI410, 8 STELUTE F69/13%Cr, Fea/AISI430 Feayaisiaio Fea/AIsiai0 9 MONEL MONEL MONEL MONEL MONEL 10 F316 F316 FS16/A1S1316 F316/A1S1316 FS16/A1S1316 12 S16+STELUITE 316 FSL6/AISI316 FS16/AISI316 FS16/AISI316 13 ALLOY 20 ALLOY 20 ALLOY 20 ALLOY 20 ALLOY 20 PRES) DN 40 5085 80 100 125 150 200 250 300" 350° 400" 450° 500° 550° 600" 650" 700° 750° 00" 1000" 1050 NPS 1% 2 aye Fa Bt gt Bt tor ata 16" 8" 20" 2" Are 28" 30" 36" 40" L165 178 190 203 229 254 267 202 390 356 381 407 422 457 S08 508 559 6096 6096 711 a74 O14 Li 165 216 241 202 905 381 403 419 457 S02 572 G10 660 7H 762 B19 - - = = 12 178 191 230 216 242 267 280 305 343 369 04 420 445 470 S21 5” - - - ~ - ~ 9D 125 150 180 190 230 255 280 245 405 485 535 595 635 700 748.3 815 786 836.6 984.3 1057 1057 1090 T 127 43 169 175 223 223 239 27 286 32 324 35 381 419 45 481 411 455 TAT 754 z K(POD) 98.4 1205 130-7 152.4 1905 215.9 2413 298.4 362 491.8 476.2 539.8 577.8 635 692.1 749.3 7445 7953 914.4 10087 5 n 04 04 04 06 08 08 08 0 12 2 12 16 16 2 20 2 36 40 2 44 : od 159 19 19 19 19 222 222 222 254 254 286 286 318 318 349 349 224 223 351 254 : Hides) 326 335 365 370 450 555 595 745 915 - ~~ E E - : Hiope) 366 985 430 450 550 G80 745 948 1165 E - : PaaS = = = 4810 4750 1865 1935 2166 2380 2762 2867 3056 3250 3469 3708 4120 HW 210 210 210 235 255 310 310 400 460 500 450 450 450 450 450 450 450 450 450 700 Poms 166 20 28 325 512 74 85 136 189 789 487 620 738 970 1085 1290 1513 1735 1910 2528 - — - “For Gear Operated Valves NOTE: The above data is subject to change without notice due to our continuing product improvement program. (WEIGHT GIVEN IN KGS) Flanges upto 26” as per ASME B16.5 & above 24" as per ASME 816.47 series A or B. OO LEADER LVL LEADER VALVES LTD. Part 7 CAST STEEL GATE VALVES-API 600 Bison eas DN 40-50, 6S] 300«« 125-150-200 250 300" 350" NPS 1% 2 2% 3 4 5 6 8 0 22 16 L241 292330356432 508559 660787838889 Li 241292330356 432508559 66078783889 (2 261295333 359235 511562653790 Bal 90 oD 155-365 190-210-275 330 «355-420-510 S60 —«GS T 227 254 26 318 381 445 47.7 556 635 667 69.9 K(PCD) 1143 127 149.3 168.1 216 266.7 2921 349.2 4318 489 527 n 04 0808S: tt D0 $d 222 19 22_222_ 5A HH 28H G18 349-4938 wH(Close) 350 427477537 «623.«-750:« 8909781040 - =H(Open) 390 477 S42 «G17_—«723.:«@7S_—«1080 «1178 «1290 Cr a PR 72S 00 Hw 229 229-229-254 «356 408.508 508 G10 450450 Aowxwt» 329 46 75 BD «53. 264 298.5 593677 10151321 ‘For Gear Operated Valves NOTE: The above data is subject to change without notice due to our continuing product improvement program, Flanges upto 24” as per ASME 16.5 and above 24” as per ASME 16.47 series A or B. CLASS-150, 300, 600, 900, 1500 aN on ey e) \ . | rio L| PRESSURE SEAL BONNET WITH FLOOR STAND VALVE WITH EXTENDED BONNET (LOW TEMP. SERVICE) CAN ALSO BE SUPPLIED. CLASS-900, 1500 & 2500 ® ® LEADER LVL 4. 4 Brno EN LEADER VALVES LTD. = 7 Pal CAST STEEL ; GATE VALVES | ASME B 16.34 PRESSURE SEAL i BONNET OS & YOKE TYPE RISING STEM, fi | | BUTT WELD/ FLANGED ENDS @ Bruun Lech Alloy steel to ASTM Stainless steel to ASTM . va st NO. DESCRIPTION 1 Type Ne 1 Type Type “Type 32 “Type 16 6% % M 0 8 © & @ & BS 1 Boor 2G WB A352 LCB_A2S7 WCE A2L7 WCS A217 WCD A2I7_CS ADL7.CL2_AB5L.CFO_ASS1CFOM A351 CF9_A951 CFM 2 weoce [sper Tin Material Combination 3 SeATRING As per im tera Combination 4 sre 1s peri Material Combination 5 BONNET RIG WCB ANSILCH ADIT WCt A237 WES ADI7_WCO ADI7CS ADI7-CI2. AISI CFR AISI CFM AISI C2 ADSI CM 6 PRESSURESEAL erphol 7. pressure Sel Ring ALS2 Fn AL82F304 Ai82F60 A182 60 Ai82F60 AIG2F60 AIG? Fa F304 F316 FOAL FaNOL 8. Sengmented Ring ADIGWCB AB52LCB A217 WEI ADI7.WCE ADL7 WS A2L7 CS A2i7/C12_ ADSI CFR A354 CFOM AISI CF3_AD51 CFOM © geyBONNET ye ADIE WCB AISDLC ADI7WCL A217 WES ADI7WCO ADI7CS ALL7CI2 AISLE AISICFEM AISI CB_AISICESM ra CLAMP AQXG WCE. A2SOLCB ADT WCL A237 WO6 ADI7WCO ADI7.CS AQL7Ci2_ ABSA CFR A3SH CFOM AISI C2 ASA CIM 1 GLANDFLANGE 2:6 WCB ABSDLCR AD17 WEI ADI7.WCE ADIT WS ADIT CS A237-CI2 ABSI-CFB. ABSICFOM A3SI-CFB. ABSICTIN 12 SRIDANUTS —AI9424 AIB4GK4 AID4Gk AIDEGHA AIDA.Gr4 AIDAGrA AIDE.Gc4 AIDA G = 2 aw 300 300 400 450 450 450 450 ‘Aprox.wt. + 105.2 162 218 603 930 1360 1960 oN 50 65 80 100° 150* 2008 250* 300* NPS 2 2% 3 4 6 8 10 2 L 368 419 470 546 705 932 991 1130 u 368 419 470 545 705 832 991 1130 BR 371 422 473 549 mt 342 1001 1146 0 215 145 265 310 365 485 585 670 T 38.1 a3 477 54 82.6 ez 108 123.9 K(pc) 165.41 203.2 203.2 2413 3175 3937 4326 S715 8 08 o8 08 os 12 2 2 16 od 254 318 318 35 38.1 445; 50.8 538 mH(Closey( HI) 610 660 970 1140 1700 1690 1800 2200 ~H(Open) 624 678 5 5 5 5 5 E onW 300 350 450 450 450 450 700 700 Aprox.ute + a2 3 148.2 1785 si7 1245 3068.3 17014 NOTE: The above data is subject to change without natice due to our continuing product improvement program. (AWEIGHT GIVEN IN KGS) *For Gear Operated Valve - Flanges upto 24” as per ASME B16.5. Butt Weld Ends as per ANSI B 16.25. Hl for goar operated valves. ‘SEAT TEST CLASS SHELL TEST (HYDROSTATIC) HYDROSTATIC! PNEUMATIC 150 30 Bar 435 psig 22.Bar 319 Ps g 6.9 bar 100 Psi o 300 77 Bar 1102 Psi g 57 Bar 780 Psi g 6.9 bar 100 Psi g 600 154 Bar 2175 Psi g 113 Bar 1595 Psi 6.9 bar 100 Psig 900 230 Bar 3350 Psi g 169 Bar 2451 Psi 6.9 bar 100 Psi 9 1500 384 Bar 5568 Psi g 282 Bar 4075 Psi g 6.9 bar 100 Psi g - CLASS-900, 1500, 2500 Mi 1 Leaber VALves LTD. GC Se UN CAST STEEL GLOBE VALVES PRESSURE SEAL BONNET OS & YOKE TYPE RISING STEM BUTT WELD/FLANGED ENDS ASME B16.34 EU ELEE nee Oe Carbon steel to ‘Alloy steel to ASTM ‘Stainless steel to ASTM P. PART NAME No Type Type = Type = Type = Type «= Type = Type = Type == Type © Type =p wes cB. Wet wS we CSC CFB CEM CRB CFM 1 BODY —_AZLE WCB A352 LCB A217 WC1 A217 WOs AI7WC9 A2I7C5 AZI7 C12 AI51cF8 OFS MBS} ARES cram “CRS CS 2 BODY SEAT RING ‘As per Trim Material Combination 3. THRUST PLATE HARDENED STEEL 4 vise {As per Trim Material Combination 9276 «A182 LG? 5 DISCNUT A182 F6a F304 A182 Fea A162 Fa AIS2FGa A162 Fa A1s2F6a AZZ AISZ ASPB 6 sTeM ‘As per Trim Material Combination 7 BONNET A216 WCB A352 LCB A217 WC1 A217 WC6 A217 WC9A217. C5 AZI7 C12 ABSICFB GFE EBSA, PRESSURE © SEAL GASKET SS PREING A216 WCB A352 LCB AZL7WC1AZI7WC6 A217 We9 AZI7C5 AZI7CIZASICFa CARA RSS 10 SEGMENTED 4216 WCB A352.LCB AZI7WC1 AZI7WC6 A217 WCD A217 C5 A217 C1ZAIS1 CHB APE, “GAT 11 rewaIWING PuATe A216 WCB A352 LCB A2I7WC1 A2I7WOS A2IT7WC9 A217.C5 A217 C12 AZIScrE Pan GT OPS 12, PREVI Blackened Stee! WASHER 3 BODY BONNET 19357 432017 A193 B7 A193 B16 A193 B16 A193 B16 Al93.616 A19368 A193B8 Ai9388 A193 88 STUDSAAUTS A1942H “Rigad (A1942H “Al944” Alo44 /AlS44. A1d44. Al948 AIS4EM Ai948 A194 SM CLASS-900,1500, 2500 TECHNICAL & DIMENSIONAL DATA Cast Steel Globe Valves Pressure Seal Bonnet OS & Yoke Type Rising Stem Butt Weld/Flanged Ends ASME B16.34 14 GLAND PACKING FLEXIBLE GRAPHITE 18 GLAND STUDS A193 57 A320.L7. A193 87 A193 B16 A193 B16 15 CLAMP. A216 WCB A352 LCB A217 WCI A2I7WC5 A2I7WC9 A217C5 AZI7.C12 AISI.CFB FEM CFS. CF3M. 2 7 zi 7 7 A27S AIS? AL82 AB? 16 GLAND FOLLOWER A182 Fé= Ai82 Fea AiS2 Fea A182 Féa A182 F6a A182 F6a A182 Fa A276 AISZALG2 AB? 17 GLAND FLANGE A216 WCB A352 LCB A217 WCL A2I7WC6 A217WC9 A217 C5 A2I7.C12 ASSLCFB FEM © CFS. «CFM. A193 B16 A193. B16 A193.B8 19369 Ai9368 A193 88 NUTS A424 A194.Gr4 A1942H A194 Gr.4 A194 Gr4 A194 Gr4 Ai94 Gr4 A194Gr8 A194.Gr8 A194 Gr8 A194 Gr8 19 YOKE A216 WCB A352 \CB A217 WCL A217WC5 A217WC9 A217 C5 AZI7.C12 ABSLCFB FEM = CF3.—CF3M. 29 YOKESTUD 193.87 A320 L7_ A193 B7 A193 B16 A193 B16 A193 B16 A193B16 A19388 A193 BB A193.B8 A193 88 NUT A194.2H A194 Gra A194 2H A194 Grd A194 Gr4 AlS4 Grd A194 Gr4 A194Gr8 A194 Gr8 A194 Gr8 A194 Gr8 22 YOKE SLEEVE Al, Bronze BS 1982 CC331G or Ni-resist to A439002 23 YOKE A216 WCB A352 LCB A217 WCL A217WC5 AZ17WC9 A217 C5 AI7.C12 ABSLCFB FEM «CFS. «CSM. 27 WASHER STEEL 29 PIPE (CARBON STEEL 30 CAP CARBON STEEL NOTE: The above data is subject to change without notice due to our continuing product improvement program. PRIM EC ON a ‘Trim No, Seat Ring Face Wedge Seat Face ster Backseat Bush Lantern Ring 1 F69/13%Cr, F6a/139%Cr, F6a/aisi¢io Fea/aisiaio Fea/aisi4i0 2 F304 F306 F304/AIS1304 F304/a1st304 F304/AIS1304 5 ‘STELLITE STELLITE F6a/aisi¢io Foa/aisiaio Fea/aisi4i0 8 ‘STELLITE F69/139%Cr F6a/aisi¢io Foa/Aisi4io Fea/Aisi4i0 ° MONEL MONEL MONEL MONEL MONEL 10 F316 F316 FS16/AIS1316 F316/A1S1316 FS16/AIS1316 2 S16 4STELLITE 316 FS16/AISI316 F316/A1S1316 FS16/AISI316 13 ALLOY 20 ALLOY 20 ALLOY 20 ALLOY 20 ALLOY 20 NOTE: Other Trim Combination of API 600 Can Be Provided on Request. Lantern Ring Can Be Provided If Required Except For CI-150. *All dimenslons in mm DIMENSIONAL DATA CLASS-900 DN 50 80 100) 150° 200 250" 300! Nps 2 3 4 6 8 10 12 L 368 381 457.5 610 736.6 838. 965 u 368, 281 457.5 610 736.6 838 965 B 371 384 461 613 740 841 968 @ ais 240 290 380 470 545, s10 T 38.1 38.1 44.5 55.6 63.5 69.9 79.4 K(pco) 165.1 190.5 234.5 375 393.7 469.9 533.4 ® 08 08 os 12 2 16 20 od 25.4 25.4 318 318 38.4 38. 38.1 ~H(Close)(H1) 620 690 840 1145 1145 1300 1400 ‘~H(Open) 633 810 865, e E e e nw 300 300 400 450 450 450 480 Aproxwt. © 105.2 162 218. 603, 930 1360 1960 CLASS-2500 MM Leaver vALves LD. 9 9) TECHNICAL & DIMENSIONAL DATA Cast Steel Globe Valves Pressure Seal Bonnet 0S & Yoke Type Rising Stem Butt Weld/Flanged Ends ASME B16.34 4, amensions inmm oN 50 65 80" 100* 150* 200" 250" 300" NPs 2 2% 3 4 6 8 10 2 L 368, a9 470 546 705 832 991 1130 u 368 a9 470 546 705 832 991 1130 2 a7 42 473 549 mat 342 1001 1146 @ 215 145 265 310 345 485 585 670 ii 381 413 477 54 26 24 108 123.9 K(PeD) 165.1 203.2 203.2 2a13 317.5 393.7 482.6 S78 A 08 08 08 08 n 2 2 16 od 25.4 31.8 318 35 38.1 445 50.8 53.8 ~H(Open)(H1) 610 660 970 1140 1700 1690 1800 2200 ~H(Close) 624 678 - - : - - : onW 300 350 450 450 450 450 700 700 Aprox.vts 42 98 148.2 174.5 517 1245 3068.3 1701.4 DN 50 65 Bo 100° 150" 200" NPS 2 2% 3 4 6 8 L 451 508 578 673 ona 1022 u 451 508 578 673 ot 1022 2 454 si sat 67 918 1027 ro) 235 265 305 355 485 550 T 50.9 572 66.7 76.2 108 165.1 K(PCD) as 196.6 228.6 273 368.3 438.2 n 08 08 08 08 08 2 28.5 318 35.1 412 539 539 ~H(Close)(H1) 610 650 750 850 1100 1300 ~#(Open) 625 666 5 5 5 E nw 350 350 450 450 700 700 Aprox.nt, 116 178.5 2a 665 1025 1499.5 NOTE: The above data is subject to change without netice due to our continuing product improvement pragram. (WEIGHT GIVEN IN KGS) ‘For Gear Operated Valves. - Flanges as per ASME 816.5. Butt Wold Ends as par ANSI B 16.25. Hi for gear operated valves. oes ‘SEAT TEST CLASS — SHELL TEST (HYDROSTATIC) HYDROSTATIC PNEUMATIC 900 230 Bar 3350 Psi g 169 Bar 2451 Psi g 6.9 ber 200 Psi g 1500 384 Bar 5568 Psi g 282 Bar 4075 Psi g 6.9 bar 300 Psi g 2500 639 Bar 9372 Psi 469 Bar 6785 Psi g 6.9 bar 200 Psi g CLASS-150, 300, 600, 900, 1500, 2500 TECHNICAL & DIMENSIONAL DATA Adapted to Special Service Extended bonnets with sufficient gas column length, are supplied forall valves to keep stem packing at sufficient distance away from the cold fluid to remain functional. Disc with Stellite seating faces for cryogenic service. Cleaning: All cryogenic valves are thoroughly degreased and cleaned and pipe ends are sealed to prevent contamination. Oo e LEADER LVL 4, LEADER VALVES LTD. 9: 7= PN 40 TECHNICAL & DIMENSIONAL DATA CAST STEEL GLOBE VALVES BS: 5160/DIN: 2401 SPECIFICATIONS BOLTED BONNET, RISING STEM, S.S. TRIM, FLANGES AS PER DIN STD 2545 : PN 40 (RF) ouW~ STANDARD MATERIAL COMBINATION P.NO. 45, 16. 17 18, DESCRIPTION Booy BODY SEAT RING (HB-250 Min) DISC (HB-300 Min) THRUST PLATE LOCKING WASHER DISC NUT (#8-250 Min) STEM (HB-200 Min) BACK SEAT BUSH (HB-250 Min) asker BONNET STUDS & NUTS: PACKING GLAND STUDS & NUTS: Yoke BUSH HAND WHEEL WASHER NUT FOR HANDWHEEL MATERIALS ‘SPECIFICATIONS ces. ASTM A216 Gr WCB 13% Cr. STEEL ASTM 1 182:01 Gr F62 ccs. [ASTM A216 GrWCB 13% Cr, WELD DEPOSIT HARDENED STEEL : ss. [ANY GRADE 13% Cr STEEL. [ASTM A276 TYPE410/ASTM A 182 Gr. Fa 13% Cr STEEL [ASTM A276 TYPE410/ASTM A 182 Gr. Féa 13% Cr. STEEL [ASTM A276 TYPE410/ASTM A 182 Gr. Fa ‘SPRIAL WOUND 5.5.304 WITH GRAPHITE FILLER ccs. ASTM A216 GrWCB ALLOY STECL/HTSTEEL ASTM A193 GR. B7/ ASTM A 194 Gr2H FLEXIBLE GRAPHITE ccs. ASTM A216 GrWCB, ALLOY STEEY/H.TSTEEL ASTM A193 Gr.B7/ ASTM A 194 Gr2H AL, BRONZE BSEN 1982 Gr, CC3336 Du. [ASTM A536 Gr. 80-55-06 CARBON STEEL Is 2062 Gr CARBON STEEL Bs 916-53 NOTE: The above data is subject to change without notice due to our continuing product improvement program, PN 40 GI wes ely Oo ® LEADER LVL WS A ceaber vALves L1D. SPECIFICATIONS BOLTED BONNET, RISING STEM, S.S. TRIM, FLANGES AS PER DIN STD 2545 : PN 40 (RF) ; axed n=Noft hoes Sdat hele tae +All dimensions in mm EWA MAX, PERMISSIBLE GAUGE WORKING PRESSURE ‘C NoMINA PRessue oro 10¢ ©=—= 200 =e = 002 sco atc mao saber ober 3tbar aba aver zahor ar oN «15202532 A]_SO. GSD 00«125—«150-200 «250300 wes aay nave aan aaa ee eee io ae cnw~ 125 125«160-«160«200«200«50-«250«300«300«300 «350 «400400 L 43150, x€0.t80 200 250 290 31050400480 600730850 mw «B]C100«25_—«ASO.— «200-250 300 oo 95 «1051S 40150165185 2003527 37S ASSIS ~HChoee) 190396 225=«235 MLSS BOSSA Hope) 394 20k 231248 atk 7 aH 006089 ck 45588788 ttk—saz2—s88— tenes sss tO K-75 a5 1000s 4560190220 50a 8S 50 a OO OO Oo eM 8 ewww Aprox, Wt.4 3.23 4.85 6.35 17 1420.3 -32.8 42.5 66.5 105.7 169.3268 419 660 Eisen NOMINAL PRESSURE RATING ‘SHELL TEST (HYDROSTATIC) SEAT TEST (HYDROSTATIC & 6:9 BAR (AIR) PN 40. 60 bar 40 bar NOTE: The above data is subject to change without notice due to our continuing product improvement program. P.NO. 13, 14 15. 16, a. 418, 19. 20, DESCRIPTION Boby MO A eave vatves LD. 9 9 CAST STEEL GLOBE VALVES BS: 5160/DIN: 2401 SPECIFICATIONS BOLTED BONNET, O/S & YOKE TYPE, RISING STEM, S.S. TRIM, FLANGES AS PER DIN STD 2545 PN 40 (R.F) MATERIALS cs. BODY SEAT RING (HB 250 MIN) 13% Cr. STEEL. DISC (HB 300MIN.) LOCKING WASHER ‘STEM NUT (H8 250mm) BACK SEAT BUSH GaskeT BONNET GLAND GLAND FLANGE ‘STEM (HB 200mm) YOKE BUSH GRUB SCREW. WASHER HANOWHEEL, WASHER INDICATOR GLAND PACKING STUDS & NUTS NUT FOR HANDWHEEL '5.S.(UP TO SIZE 50mm) PN 40 TECHNICAL & DIMENSIONAL DATA BUT GU Muar eA SPECIFICATIONS ASTM A216 Gr. WCB ASTM A182 Gr. F6a OR its Ea, ASTMA 182 GrF6a ASTMA 216 G:WCB ES. (For Sze 65mm & ABOVE) 13% Cr Weld deposit Ss. 13% Cr. STEEL 13% Cr, STEEL ASTMA 182 GrF6a or its Eq ASTMA 182 Gr.F6a or its Eq, ‘SPIRAL WOUND STAINLESS STEEL. (TYPE 304) GRAPHITE FILLER cs. 13% Cr. STEEL cs. 13% Cr STEEL ‘AL, BRONZE/NODULAR 1 STEEL STEEL C.S/SG IRON Mu. 13% Cr STEEL (GUN METAL ASTMA 216 GrWCB |ASTMA 182 Gr. F6a or its Eq ASTM A226 Gr. WCB |ASTMA 182 GrF6a / ASTMA 276 TYPE410 or Its Eq RON BS 1400-85 AB 2 C/BS 2874-84 CA 104/ ASTMA 439-83 GrD2 ASTMA 216 Gr. WCB/BS 2789 Gr.32/7/1S 2108-77 Ge. BM 290 ASTMA 182 Gr.F6a or its Eq Bs 1400 G:LG2e BRAIDED GRAPHOIL CONTAINING CORROSION INHABITOR SUITABLE FOR MAX, DESIGN TEMP, 538°C ALLOY STEEL &H.T:STEEL ASTM A193 Gr.B7 & ASTMA 194 Gr. 2H STEEL NOTE: The above data is subject to change without notice due to our continuing product improvement program. MM 1 eaber VALVES LTD. pg # PCD OL CAST STEEL GLOBE VALVES BS: 5160/DIN: 2401 ‘SPECIFICATIONS BOLTED BONNET, O/S & YOKE TYPE, RISING STEM, S.S. TRIM, FLANGES as per DIN STD 2545 PN 40 (R.F) EA a eS MAX. PERMISSIBLE GAUGE WORKING PRESSURE °C NOMINAL PRESSURE 10 To 120°C 200'¢ 250°C 300°C 350°C 400 °c a2s-c PN 40 40 bar 40bar 38bar 33bar 28bar 23bar 20bar DIMENSIONAL DATA DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300 NPS) 4/2) 3/a" 4" At/a" 2-1/2" 2" 2-4/2" 3" a" Sg ao" 42" L 90 95 100 1051525845155 175200225275 325375, mi(Close) 145 145145175 190-225-250 280-330 365412418575 590 ~H(Open) 149 150151183 «200-238-266 «300-355 396450468) 638685 Awe 120° 120««:120=«120= «40.40 180 180-235 260-320-400» «400-400 oa 95 105 115 140 «150165185 200-235-270 300375450815 T 16 18) «818 2D 2k 28 HHH ea 45 58 68 «78 «= 8_«S02s«122s«138—Ss«G2SstBS eS 28S 34510 f 20202 2 3 30303 3 4 k 65 75 8 100 110 125 145 +160 «190-220-250 320 385450 A a4 4 4 4 4 4 8 8 8 8 8 2 2 16 ao 4 14 4 atk HD. Aprox WtA 5.6 72-875 1215.2 179 29.35 40.9 59.35 927 1395 225 321403 aor NOMINAL PRESSURE RATING SHELL TEST (HYDROSTATIC) SEAT TEST (HYDROSTATIC & 6:9 BAR (AIR) Pw 40 60 bar 40 bar NOTE: The above data is subject to change without notice due to our continuing product improvement program, Oo ® LEADER LVL LEADER VALVES LTD. CAST STEEL CHECK VALVE Cyheck valves are self-actualed. These valves are ‘opened, and sustained in the open position, by the force of the liquid velocity pressure. They are closed by the force of gravity or backflow. The seating load and tightness is dependent upon the amount of back pressure. Typical check valves include swing check, tilting disc check, lift check, and stop check. Other check valve types are available, however. Swing check valves are used to prevent flow reversal in horizontal or vertical upward pipelines (verticle pipes or pipes in any angle from horizontal to vertical with upward flow only). Swing check valves have discs that swing open and closed. ‘The discs are typically designed to close on their own weight, and may be ina state of constant movement if velocity pressure is not sufficient to hold the valve in a wide open position. Premature wear or noisy operation of the swing check valves can be avoided by selecting the correct size on the basis of flow conditions. CLASS-150, 300, 600, 900 & 1500 TECHNICAL & DIMENSIONAL DATA O, ‘] go Ecker aves 10.5 A Ge lo. of holes @d=Dia. of holes Beurur eee > vant a Alloy steel to ASTM Stainless steel to ASTM NO esttos oe" oe oe Toe we Te Te em Teme % G6 Ewe ¢ & & we SR 1 or Aen ASERLCR 0:7 WER HOI7 NCS ADT WHAT CS fO:7 2A CRA] BH ICH. ASCH 2 ose as eR nwa coostuioN ¢MMG «AD. ASD LER ANT ex AKT Wee Az17 WED 4217¢5 A27C12_ABSLCTO ALC AGEL CFD 961 OM & oiser Sti St + pt + suoawr N28 AU MRE ARE ABLE ARE ARES ANU ASR ARES ANDES ‘0 orsewr See el sa snes sua rl 18 umvcHooe cations NOTE: The above data Is subject to change without notice due to our continuing product improvement program, Stns e tm a Cnn mt ap Trim No. Seat Ring Face Wedge Seat Face Stem Backseat Bush Lantern Ring 1 F6a/13%Cr, F62/13%Cr, Feayaisiaio Foa/alsi4io Feaasiai0 2 F308 F308 F304/AISI304 F304/AISI304 F304/AISI304 5 STELLITE STELLITE Feayaisiaio Foa/alsi4io Feayaisiai0 8 STELLITE F6a/13%Cr, Feayaisiaio Feayalsiaio Fea/aisiai0 2 MONEL MONEL MONEL MONEL MONEL 10 F316 F316 F316/AIS1316 F316/AIS1316 F316/aIS1316 12 316+STELLITE 316 F316/AISI316 F16/AISI316 FS16/AISI316 13 ALLOY 20 ALLOY 20 ALLOY 20 ALLOY 20 ALLOY 20 NOTE: The above data is subject to change without notice due to our continuing product improvement program. CLASS-150, 300, 600, 900 & 1500 TECHNICAL & DIMENSIONAL DATA Oo go kote vatves 10.5 A CAST STEEL SWING CHECK VALVES- BS 1868, API-6D Lz. RING TYPE JOINT (RTJ) Note: (2) CLASS 150.8 300 FLANGES ARE FURNISHED WITH 2mm RAISED Face (0.CLASS 600 & ABOVE FLANGES ARE FURNISHED WITH 7mm 17 RAISED FACE (F) WHICH IS ADDITIONAL TO THE FLANGE THICKNESS (7) BUTT WELDED ENDS (8WE) ON 4050S CBD NPS 1% 2 2% 3 L165 20321624 Lo 165 20321624 2 178 216 229254 D 125-150, 180 190, T 27 43 169 75 K(pCD) 98.4 1217 139.7. 1524 n 04 © 04 = 04 d 159 19 «1919 H 130 140,165 168. a 38 Sl 6476 AproxWts 12 1727345 DN 4050658 NPS 1% 2 2% 3 L241 .267 292318 1 241 267 292318 12 254-283 308334 D155 16519020 T 191 207 239 27 (pCO) 114.3 127 149.2 168.3 n 04 080808 @ 222 1922.2 22.2 Ho 145170182200 o> 38 St ot 76 AproxWtA 22.3 29 SI 545 NOTE: Flanges as per ASME B16.5, ‘The above data is subject to change without notice due to our continuing product improvement program, All dimensions in mm Butt Weld Ends as per ANSI B 16.25. (WEIGHT GIVEN IN Kes) BOS Cee or) CLASS-150, 300, 600, 900 & 1500 WN ceaber VALVES LTD. ? TECHNICAL & DIMENSIONAL DATA CAST STEEL SWING CHECK VALVES- BS 1868, API-6D All dimensions in mm PSC DN 40 50 65 80 100 125 150 200 250 300 350 400 450 © 500600 NPS 1% 200 2% 3 4 5 6 8 1 12 14 16 18 20 24 L 241 292-330 «356 432:«S08 559 «650787 838_«BBD_«991«1092 «1194 1397 L241 292330356432 S08 559680787838 BBD 9911092 1194 1397 12 241-295 333-359 435511562 663.«-790 «841-892-994 1095 1200 1419 gD «156165 190210273330. «356.419 SOB S59 G03 SB 743 8128 940 T «2,325.4 286 HB 3H1 44.4 47.6 | 55.6 63.5 66.7 69.9 76,2 82.6 88.9 101.6 K(PCD) 114.3 127 149.2 168.3 215.9 266.7 2921 349.2 4318 489 527 603.3 654 724 8382 A [es $4 222, 19-222 22.2254 286 28H HB 349 49 BBL 412 «44S 44S SOB H 145170 «182««200:«216.- «320275332385 45S HBO «G7 750-820-1109 o 38 5164.78 ~—«102—=«127,—=«52_—-20024B8_««298_-««327««375 41946402 Aproxwts 33.85 42 62.55 65 157-2335 274 -472—«692_— «87S «1270 «1346 ©2080-2746 4275 PS Cher DN. 40) 50 80 100 150 200 250 300 350 400 Nps 1% 2 3 4 6 8 10 12 14 16 L 305 368.3 381 457.2 «609.6 ©7366 ~=— 838.2 965,2 1029-1130 uw 305 3683-381 457.2 © 609.6 © 736.6 «= 838.2 965.2 1029-1130 B 305 672 384 460 613, 740 aa 968 10391140 °D 178 26 24.3 -292:1 381 470 545.1 609.6 641.4 704.9 T 318 38.1 381 44.5 556 63.5 69.9 79.4 88.9 88.9 K(pco) 124 165.1 190.5 235 317.8 393.7 469.9 533.4 558.8 616 f 4 08 08 08 12 12 16 20 20 20 od 28.6 25.4 234 318 318 38.1 38.4 sea 4 44.4 H 188 257 302 340 419 430 550 645, eat 780 o 38 47.5 73 98.3 146 190.5238 283 Bil 356 Aproxwts 47.7 944512828, 388,5 AS 1431 17902464 3080 oN 50 80 100 150 200 250 300 350 NPS, 2 3 4 6 8 10 2 14 L 368.3 470 546 708 832 990.6 1130.3 1257.3 u 368.3 470 546, 708 832 990.6 1130.3 1257.3, LB 371 473 549 7 842 1001 1147 3277 cy 216 266.7 ua 393.7 482.6 584.2 673.4 749.3 T 38.1 47.7 54 82.6 92.4 108 123.9 133.4 (pcp) 165.1 203.2 2413 3175 393.7 482.6 sms 635. a 08 08 08 2 2 16 16 oa 25.4 318 35 38.1 445 53.8 60.4 4 300 450 500 600 700 950 1020 ob 48 70 92 137 264 289) Aproxwt.* R 104.8 128.6 330.8 NOTE: The above data is subject to change without notice due to our continuing product improvement program. (WEIGHT GIVEN IN KGS) Flanges as per ASME 616.5, Butt Weld Ends as per ANSI B 16.25. ose ‘SEAT TEST CLASS — SHELL TEST (HYDROSTATIC) AYDROSTAIG 150 30 Bar 435 Psig 2 Bar 319 Psi g 300 77 Bar 1102 Psi g 57 Bar 780 Psi g 600 154 Bar 2175 Psig 413 Bar 1595 Psi 900 230 Bar 3350 Psi g 169 Bar 2451 Psi g 1500 384 Bar 5568 Psi g 282 Bar 4075 Psi g CLASS-900, 1500 & 2500 oe LL Oo ®& LEADER LVL Mi 1 LeabER VALves LTD. CAST STEEL SWING CHECK VALVES PRESSURE SEAL COVER ASME B16.34 oS PRESSURE SEAL BONNET DESIGN EEN ° parr oer geet © Alloy steel to ASTM Stainless steel to ASTM No. DESCRIPTION Type Type Type Type ‘Type Type Type Type Type Type Type te WRENS 1 BODY A216 WCB AIS2LCB A217 WCI ADIT WCE A217 C9 AZI7-CS _ADI7-CL2._ABS1.CFB AISI CEOM A351 CFB_A951 CEM 2 DISC ARIG WCB A352 LCB_ADI7 WC A217 WES AZI7_WeO AZI7.CS A2L7 C12. ANSI CFR A351 CFOM ANSI C9 ASI CFM 4 MING A246 Wes A2S2LCB A237 WCL ADE? WCE A217 Wicd _A2i7 CS _A2S7-CL2_ABEL-CFB ARS CFBM A351 CF2_ A251 C53 5 FoR ARIS WCR_A3S2LCB A2S7WC1 ADI7 WES A2I7 CS A2i7-CS ARI7.CL2_ ABSI_CFH ABSH CFHM AISI.CF9_A351.CF3M 6 SONNET A216 WCB ARSDLCB A237 WC A2S7 WCE ALL7 WCO ARL7 CS ADLT.CL2_ABS4 CFB ABSA CFM A251 CFB. 25% CFM 7 | theese, Granni ® COVER A236 WCB A352 LCB_A237 VIC A2S7.WCE ARL7WCO_A2I7.CS ADL7 C12 A’S4 CFB. A254 CFBN A251 CFB_A35i CFIM 9 wasHeR Caron see ra NUTS A194 24 AIB4-Gra AzB4.Gré AID4-Gc4 AIO4.Gr4 AIBA Gr4_AIO4.Gr4_AI94 GrB A104 GxB AIDA-GrB_ALD6 Gro 11 PRESSURERING | AP16 WCB ASS2LCB_AD17 WEL API7WCE ADIT ICO _ARL7 CS _ADIT.CL2_ABSI CFB ADSI CFBM ASI CFI_A35I CFSH 12 Forkwur Stainless Steel ening Pin Stales Stet 1s oiscnur Stainless Sto! 16 cocaine ets staiiess Steet 7 waswen Stainless Stel NOTE: The above data is subject to change without notice due to our continuing product improvement program, CLASS-900, 1500, 2500 WH ceaber VALVES LTD. TECHNICAL & DIMENSIONAL DATA CAST STEEL SWING CHECK VALVES PRESSURE SEAL COVER ASME B16.34 PCT “All imensions in mm DN 40 50 80 100 150 200 250 300350 400 NPs 1% 2 3 4 6 8 10 12 4 16 L 305 368.3 381 457.2 «609.6 736.6 «= 838.2 965.2 10291130 u 305 368.3 381.457.2606 7366 «= «838.2 © 965.2 10291130 2 305 672 384 460 613 740 eat 968 10391140 D 178 216 244.3 2921381 470 “SAGA 608.614 708,9 T 318 38.1 Bai 445 55.6 63S 69.9 79.4 88.9 88.9 K(PCD) 124 165.1 190.5 «235 317.53837 469.9 533.4 558.8 S16 n 4 08 08 08 2 2 16 20 20 20 od 28.6 25.4 254 318 318381 38.1 sai at 44. 4 188 257 302 340 419 430 550 645 6a 780 o 38 475 73 98.3 146 190.5238 283 ai 356 Aproxmt.s 47.7 94,45 128 214,538.55 143117902464 3080 oN. 50 80 100 150 200 250 300 350 NPS 2 3 4 6 8 10 12 14 L 368.3 470 546 708 832 990.6 1130.3, 12573 u 368.3 470 546 705 832 990.6 1130.3 12573 2 a7t 473 549 71 842 1001 1147 1277 0 216 266.7 sia 393.7 482.6 584.2 673.4 749.3 T 38.1 477 54 826 92.4 108 123.9 133.4 K(PeD) 165.1 203.2 241.3 317.5 393.7 482.6 ss 635 a 08 08 08 2 2 2 16 16 oe 25.4 318 35 38.1 445 50.8 538 60.4 H 300 450 500 600 700 800 950 1020 cy 48 70 2 137 178 22 264 289 Aprox.wt. A 2 104.8 128.6 330.8 = = POEL ON, 50 80 100 150 200 250 300 NPS 2 3 4 6 8 10 12 L 450 578 673 one 1022 1270 1422 u 453 584 683 927 1038 1292 1444 ed 235 304.8 355.6 4826 552.5 673.1 762 T 50.9 66.7 76.2 108 127 165.1 184.2 K(PeD) 171.5 228.6 273 368.3 438.1 539.8 619.2 n os 08 08 08 12 12 12 oa 28.4 35 aut 53.8 53.8 66.5 Ba H 357 500 530 670 730 810 970 ob 38 57 73 at 146 184 219 Aprox.nt 4 45 78 120 298 480 865 1075 NOTE: The above data Is subject to change without notice due to our continuing product improvement program, (WEIGHT GIVEN IN KGS) NOTE: Flanges as per ASME 86.5. Butt Weld Ends as per ANSI 8 16.25, oe ‘SEAT TEST CLASS SHELL TEST (HYDROSTATIC) Se 900 230 Bar 3350 Psig 169 Bar 2451 Psi g 1500 364 Bar 5568 Psig 282 Bar 4075 Psi g 2500 639 Bar 9372 Psig 469 Bar 6785 Psi NOTE: The above data Is subject to change without notice due to our continuing product improvement program. other trim combination can be given PN 40 Dire a el OE Oo e LEADER LVL « Mi 1 LeabeR VALves LTD. SPECIFICATIONS BOLTED COVER, FLANGES ENDS AS PER DIN STD 2545 : PN 40 (RF) SUP CU is ema eel y P.NO. DESCRIPTION MATERIALS SPECIFICATIONS 1 Boy cs. ASTMA 216 Gr. WCB 2 BODY SEAT RING (HB 250 Min.) 1396 Cr. STEEL. ASTMA 182 Gr. F6a or its Ea. 3 Disc cs. ASTMA 216 Gr. WCB 4 susH 13% Cr, STEEL |ASTMA 182 Gr. F6a oF its Ea, 5, asker 'S.S. (TYPE-304) SPIRAL WOUND GRAPHIOL FILLED. 6. cover cs. ASTMA 216 Gr WCB 2 nurs. Hut STEEL ASTMA 194 Gr2H 8 stubs ALLOY STEEL ASTMA 193 Gr87 NOTE: The above data is subject to change without notice due to our continuing product improvement program. PN 40 So LLL Oo ® LEADER LVL ¢ Mi 1 LeabER VALves LTD. CAST STEEL HORIZONTAL CHECK VALVES BS: 5160 / DIN: 2401 SPECIFICATIONS BOLTED BONNET, FLANGES ENDS AS PER DIN STD 2545 : PN 40 (RF) *All dimensions in mn ee mea ue Re oe i Sse oe OT PRESSURE 10 TO 120°C 200°C 250°C 300°C 350°C 400°C 425°C DIMENSIONAL DATA = oo ee Ee es SESE) mE os fa NOTE: The above data is subject to change without notice due to our continuing praduct improvement program. (4WEIGHT GIVEN IN KGS.) Oo @ LEADER LVL LEADER VALVES LTD. BALL VALVE Ball valves with standard materials are low cost, compact, lightweight, easy to install, and easy to operate. They offer full flow with minimum turbulence and can balance or throttle fluids. ‘Typically, ball valves move from closed to full open in a quarter of a turn of the shaft and are, therefore, referred to as quarter turn ball valves. Low torque requirements can permit ball valves to be used in quick manual or automatic operation, and these valves have | long reliable service life. Ball valves can be fll ball. Full ball valves employ a complete sphere as the flow controlling member. They are of rotary shaft design and include a flow passage. There are many varieties of the full ball valves, witha single piece ball and shaft to reduce torque requirements and lost motion. my A eaver vatves Lr. p4 LEADER LVL CLASS 150, 300 & 600 CAST STEEL FIRE SAFE BALL VALVE + FULL BORE : PROVIDE EXTREME LOW PRESSURE LOSS + SPLIT BODY CONSTRUCTION : EASY MAINTENANCE + SIDE ENTRY DESIGN + BLOW OUT PROOF STEM : PROVIDES BEST POSSIBLE STEM SEALING ARRANGEMENT + FLOATING BALL DESIGN : ENSURES HIGH SEALING EFFICIENCY AT DIFFERENT WORKING PRESSURE + ANTISTATIC DEVICE IVES ELECTRIC CONTINUITY BETWEEN BODY & BALL THROUGH STEM + PRESSURE RELIEVING HOLE : TO AVOID OVER PRESSURE IN THE CAVITY BETWEEN THE BALL & BODY + ASBESTOS FREE + FIRE SAFE CERTIFIED + SECONDARY METAL SEALING : REDUCES LEAKAGE THROUGH THE JOINTS DURING FIRE + ENDURANCE TEST : WITNESSED & CERTIFIED FOR 1,00,000 CYCLE OPERATION BY LLOYD'S REGISTER QUALITY ASSURANCE. - | DESIGN, STANDARDS: VALVES DESIGN API GD/ANSI B16.34/BSEN 17292 FLANGES ASME B16.5 RAISED FACE FACE TO FACE ASME B16.10/API6D PRESSURE TESTING API 598/BSEN-12266-1 FIRE SAFE TEST API 607 ACTUATOR MOUNTING FLANGE ISO 5210 CLASS 150, 300 & 600 TECHNICAL & DIMENSIONAL DATA O y,° LEADERLVL <3, i ALeADER vaLves L1D. 9 F¥ CAST STEEL FIRE SAFE-BALL VALVES BSEN ISO-17292, API-6D SPECIFICATIONS ‘TWO PIECE DESIGN, © G @ FULL BORE, SPLIT @ + BODY, SIDEENTRY, & BLOW OUT PROOF = @ STEM & FLOATING © ; BALL DESIGN F o—_ o———_ o——_] o——— — Ur ee OLE P. MATERIALS SPECIFICATION PART DESCRIPTION No) wcsB crs cF8M 1 Bopy [ASTM A216 Gr. WCB. [ASTM A351 Gr CFB [ASTM A351 Gr CF8M 2 sear VIRIGIN UNFILLED OIL FREE PTFE 3 BALL ASTM A351 CFB ASTM A351 Gr. CFB. ASTM A351 Gr. CFBM 4 ANTISTATIC BALL 55. 316 Ss. 316 5.5. 316 5 SPRING BS 2056 EN SBA BS 2056 EN SBA BS 2056 EN 58A 6 STEM SEAL VIRIGIN UNFILLED OIL FREE PTFE (GRAPH OIL FOR FIRE SAFE) 7 GLAND PACKING VIRIGIN UNFILLED OIL FREE PTFE (GRAPH OTL FOR FIRE SAFE) 8 GLAND ASTM A276TYPE 410 ASTM.A276 TYPE 304 ASTM A276 TYPE 316 9 DISC SPRING (BLACKENED) 18S 970 EN 42) 10 STOPPER PLATE (Zn. Plated) 15 2062 Gr8 1S 2062 Gr. B 15 2082 GrB 11 STEM NUT (2n. Plated) ASTM A194 Gr. 2H 5.5304 55316 12 LEVER HOLDER ASTM A2I6 Gr WCB/ ASTM AZI6.Gr WCB/ ASTM A216 Gr WCB/ (Bi, Plated) 15 2108 Gr. BM 290 15 2108 Gr. BM 290, 15 2108 Gr. 8M 290 13, LOCKING WASHER 8.8 304 S304 S316 14 LEVER NUT (Zn, Plated) s.5410 5.5 304 S316 15 STEM [ASTM A276 TYPE41O [ASTM A276 TYPE308 ASTM A276 TYPESi6 16 PIN ‘CARBON STEEL CARBON STEEL CARBON STEEL 17 LEVER PIPE ASTMA 106 Gr ASTMA 106 Gr ASTMA 106 Gr 8 18 GASKET SPIRAL WOUND SS-306 WITH GRAPHOIL FILLED 19 BODY CONNECTOR ASTM A216 Gr WCB ASTM A35iGr. CFB ASTM A351 GcCF8M 20 CAP wore Lope Lope 21 STUDS ANUTS. ASTM A193 Gr. B78 ASTM A193 Gr BB & ASTM A193 Gr. 88 & ASTM A194 Gr. 2H ASTM A196 Gr. 8 ‘ASTM A194 Gr 8 NOTE: The above data Is subject to change without notice due to our continuing product improvement program. Other MOC & Tim Combination can be provided on request LEADER LVL LEADER VALVES LTD. oe CLASS 150, 300 & 600 TECHNICAL & DIMENSIONAL DATA CAST STEEL FIRE SAFE-BALL VALVES BSEN ISO-17292, APIS6D SPECIFICATIONS:- TWO PIECE DESING, FULL BORE, SPLIT BODY, SIDE ENTRY, BLOW OUT PROOF STEM & FLOATING BALL DESIGN. FACE TO FACE: ASME B 16.10 / API 6D FLANGE STANDARD : 16.5 RAISED FACE g ff ine us Butt Welded (BWE) NOTE: ACTUATOR & GEAR OPERATED VALVES CAN ALSO BE SUPPLIED ON DEMAND. “All éimensions in mm TSC eae et ON 15 20 25 32 40 50 65 80 100-150 NPS tA" 3/4 1 11/4 1% 2 2% 3 4 6 Léa 108 117 127 140165178 190 203 229° 394 oD 90 100 110 115125150 180 190 230 © 280 T 14.20 14.2 11.20 12.7143 15.9 17.5 19 23.8 25.4 K(PCD) 60.3 69.9 79.4 889 98.4 120.7 139.7 152.4 190.5 241.3 n 04 04 04 04 04 04 04 04 08 os od 15.7 15.7 15.7) 15.7 15.7 19.1 191 191 9 19.1 22.2 Le. 125 175 17S 2250225225 400 400 «460775 Aprox.wt.4 3.400 4.5 5.400 8.400 9.000 12.000 18.000 23.5 50 102 NOTE: The above data is subject to change without notice cue to aur continuing product improvement progrem. («WEIGHT GIVEN IN KGS) = a LEADER LVL yy CLASS 150, 300 & 600 LEADER VALVES LTD. TECHNICAL & DIMENSIONAL DATA e CAST STEEL FIRE SAFE-BALL VALVES BSEN ISO-17292, API-6D NPS va" 3/4 1 11/4 1’ 2 2 3 4 6 L/lt 140 152, 165 178 190 216 241 282 305, 403 oD 95 115, 125 135 155, 165 190 210 255 320 T 14.2 15.8 17.5 19.1 20.6 22.2 25.4 28.6 31.8 36.5 K(PCD) 66.7 82.6 88.9 98.4 114.3 127, 149.2 168.3 200 269.9 od 15.9 19.1 19.1 19.1 22.3 19.1 22.3 22.3 22.3 22.3 ut 125 175, 175 225 (225 225 400 400 460 775 Aprox.wt. 4 3.525 4,900 7.9 9.8 12 19.5 24.7 39 67 132, DN 1s 20 25 32 40 50 65 80 100, 150 NPS Ye" 3/4 1 11/4 1” 2 2% 3 4 6 wut 165 190 216 229 241 292 330 356 432 559 oD 95 115 125 135 155, 165 190 210 275 355 K (PCD) 66.7 82.6 88.9 98.4 114.3 127 149.2 168.3 216.9 292.1 n 04 04 04 04 04 08 08 08 08 12 od 15.9 19.1 19.1 19.1 22.3 19.1 22.3 22.3 25.4 28.6 LL 125 175 175 225 (225 225 400 400 460 775 ‘Aprox.wt, + — - 12 1s 19 23.5 34.5, 43 101 130 NOTE: The above data is subject to change without natice due to our continuing praduct Improvement program, (WEIGHT GIVEN IN KGS) eon ad ‘SEAT TEST CLASS SHELL TEST (HYDROSTATIC) HY DROSTATXG! — 150 30 Bar 435 Psi 22 Bar 319 Psig 6.9 bar 100 Psi g 300 77 Bar 1102 Psi g 57 Bar 780 Psi 9 6.9 bar 100 Psig 600 154 Bar 2175 Psig 77 Bar 1080 Psi g 6.9 bar 100 Psi g ——— LEADER LVL PN 40 LEADER VALVES LTD. — CAST STEEL GLANDLESS PISTON VALVE WORKING PRINCIPLE:- The piston Valve comprises stainless steel piston, two resilient valve rings, a valve bush and belleville washer to take care of pressure and temperature fluctuations automatically. The sealing is achieved by the contact between the outer surface of the piston and the inner surfaces of the sealing rings. The belleville washers, however maintain constant pressure on the resilient valve rings and automatically compensate for any thermal expansions that may occur. SALIENT FEATURES OF PISTON VALVE:- *TIGHT SHUT-OFF: *NO JAMMING: *GLAND LESS VALVE: *HIGH CYCLE SERVICE: *MAINTENANCE FREE: *LOWTORQUE: *BELLEVILLE WASHERS: *OPEN SHUT INDICATOR: The valveis tight shut off at both low high differential pressure. Scalings and solids do not cause valve jamming. No gland packing, does not contaminate with environment. Piston is Unexposed to media, foreign matters are swept away by descending piston, so the valve tightness remains even when the valve is operated continuously over along period Replacement of rings makes the valve as new one Lapping/grinding maintenance can be carried out without removing the valve from the pipe line. Because the sealing is effected by resilient valve rings. Lowertorque means smaller actuators-and savings in both cost and space. Designs incorporates Belleville washers below bonnet bolting so that the Valve remains Pressure tight during thermal expansion. To identify the position (close or open) of valve. To have predetermined controlled flow with externally visible indicator. LEADER LVL mg A Leaver vatves Lr. »$ CAST STEEL GLANDLESS PISTON VALVE PN 40 TECHNICAL & DIMENSIONAL DATA ‘SPECIFICATIONS CERTIFICATE ‘STRAIGHT PATTERN, BOLTED BONNET RISING STEM, FLANGED ITEMS CAN BE SUPPLIED WITH CERTIFICATE ENDS AS PER DIN 2533 OR DIN 2545-AS APPLICABLE OF MANUFACTURERS & TEST ON FORM III C. AS PER REGULATION 269 OF IBR SUPORTE LEO P.NO. DESCRIPTION MATERIALSSPECIFICATIONS 1 Nut ‘CARBON STEEL BS. 916:53 2 WASHER ‘CARBON STEEL, 15 2062:92 Gr A 3 HANOWHEEL cs. [ASTM A216:93 Gr. WCB 4 LOCKING SCREW ‘CARBON STEEL. Bs. 916:53, 5 ‘YOKE BUSH [AL BRONZE/NODULAR TRON BS 2874:86 CA104/ASTM A439:83 GrD2 6 STUDS & NUTS. ALLOY STEEL H-T. STEEL ASTM A193:99 Gr. 87 ASTM A194:98 Gr2H 7. BONNET cs. ASTM A216:93 Gr. WCB 8 RING 13% CrSTEEL, ASTM A182:99 Gr. Féa 8 RING MOULDED GRAPHOIL ‘SUITABLE FOR Max. DESIGN TEMP, 475°C 10. VALVE SEAT 13% Cr, STEEL ASTM A182:99 Gr. Fa 4, RING MOULDED GRAPHOIL ‘SUITABLE FOR Max. DESIGN TEMP, 475°C 12, PISTON 13% Cr, STEEL ASTM A182:99 Gr. Fa 3. Bopy cs. ASTM A226:93 Gr. WCB 14, STEM 13% Cr, STEEL ASTM A182:99 Gr FGa/ASTM A276:98 TYPE 410 15, BELLEVILLE WASHER, STEEL = NOTE: The above data is subject to change without notice due to our continuing product improvement program. PN 40 TECHNICAL & DIMENSIONAL DATA LEADER LVL ¢. LEADER VALVES LTD. _ CAST STEEL GLANDLESS PISTON VALVE SPECIFICATIONS BOLTED BONNET, INSIDE SCREW, RISING STEM, FLANGES |AS PER DIN 2545 “All dimensions in mm ee era eae Od MAX, PERMISSIBLE GAUGE WORKING PRESSURE ‘C NOMINAL PRESSURE RATING PN 40 ‘SHELL TEST (HYDROSTATIC) 60 bar Nownat PRESSURE 10 TO 120°C 150°C 180°C = 200°C 220°C 250°C 300°C 350°C 400°C 425°C puso sobor——_sabar—sobar bor == bor s3bar_—2tbar_ bar 20bar oy Saws mes ae aye naan nays aaa \ 1050s] : 6s BB rs 2 we ' 2 2 2 2 3 3 3 3 3 2 Bw 6S te i uss kSSawSStg] sts ww a7 ats 00 2028s 00 ok 5m wm oss aos testes a0 ats x 6 5 5 Sato A 4 4 4 ‘ 4 ‘ 8 5 a 2s “uo ne 8 Bs 8 2 foo WAS sees ew Seas ed SEAT TEST (HYDROSTATIC & 6:9 BAR (AIR) 40 bar NOTE: The above data is subject to change without notice due to our continuing product improvement program. (WEIGHT GIVEN IN KGS) LEADER LVL <. mg 1 LeabER vALves LID. p$ CLASS 150, 300 TECHNICAL & DIMENSIONAL DATA ee CAST STEEL LUBRICATED TAPER PLUG VALVES SPECIFICATIONS C.S. LUBRICATED TAPER PLUG VALVES, SHORT PATTERN, FLANGED ENDS. ‘s'sa. fit ‘onKPC. 20. wf STANDARD MATERIAL COMBINATION P.NO. DESCRIPTION MATERIALS ‘SPECIFICATIONS 1 BoDy cs. ASTMA2I6 GrWCB 2 Pus cs. ASTMA2I6 GeWCB 3. GASKET CAF/GRAFOIL Bs 1832 4 SHIM ss, TPE 304 cover cs. ASTMA 216 GeWCB 6. PACKING To SUIT SERVICE CONDITIONS 2. CHECK VALVE ‘CARBON STEEL 8 GLAND cs. ASTMA 216 GeWCB 9. LBRICANT To SUIT THE SERVICE CONDITIONS 40 LUBRICANT SCREW ‘CARBON STEEL a STUDS & NUTS FOR BODY & COVER ALLOY STEEL & H.T. STEEL ASTMA 193 Gr. 87 & ASTMA 194 Gr. 2H 22. STUDS & NUTS ALLOY STEEL & H.T, STEEL ASTMA 193 Gr.B7 & ASTMA 194 Gr.2H NOTE: The above data is subject to change without notice due to our continuing product improvement program. ‘The purchases should state in the enquiry or order if the valves is required to be filled with lubricant/sealant to meat particular by service conditions, Otherwise the manufacturer will supply valves filled with the normal assembly grade lubricant, LEADER LVL <, MN 1 LEADER VALVES LTD. pi CAST STEEL LUBRICATED TAPER PLUG VALVES CLASS 150, 300 TECHNICAL & DIMENSIONAL DATA DN 25 40 50 65 80 100 150 200 NPS. ” 14/2" By 24/2" By an o 8” L 140) 165, 178 190 203 29.0 267 292 H 123 155 153 173 208 268 319 398, c 25 38 51 635 76 101.5 150 203, s 2 27 2 32 38 47 50.8 58.7 20 108 27 152.5 178 190.5 29 2795 343, a 11.2 14,2 15.8 175 194 24 25.4 28.5 R 50.8 73.2 2 104.6 127 157.2 216 269.7 K 79.2 98.5 120.7 139.7 152.4 190.5 2413 298.5 ® 4 4 4 4 4 a 8 a oe 15.7 15.7 19.1 194 sot 19.4 223 23 ‘Aprox. Wt 10.5 14.1 21.6 29 36 58.8 15.8 154 DSTI Cay we oe) DN 25 40 50 65, 0 100 150 200 NPS. ” 14/2 & 24/2" & an o 8 t 158.8 190.5 216 2413 202.6 304.8 403.2 aig 4 120 155 176 195 230 250 285 5 © 25.4 38 50.8 64 76.2 102 152.4 203.2 s 2.2 2 Ere 36.5 413 476 50.8 5 2 124 155.5 165, 190.5 209.5 254 317.5 381 2b 17.5 205 23 25.4 28.4 318 36.8 a2 R 50.8 B 92 104.6 27 157.2 216 269.7 kK 89 114.3 127 149.3 168 200 269.7 330.2 P 4 4 8 8 8 a 2 2 2a 19 228 19 223 23 23 223 254 Aprox. Wi E 16.2 342 42 545 3.9 135 160.7 NOTE: The above data is subject to change without netice due to eur cantinuing product improvement program. (A WEIGHT GIVEN IN KGS) Flanges as per ASME B16.5. Butt Weld Ends as per ANSI 6 16.25, prasad CLASS — SHELL TEST (HYDROSTATIC) Te 150 30 Bar 435 Psi g 22 Bar 319 Psi 300 77 Bar 1102 Psi g 57 Bar 780 Psi g LEADER LVL LEADER VALVES LTD. oe Cast Steel Dual Plate Check Valve Technical characters and selection of The concept of the dual plate check valves means a lot of advantages compared with the other conventional check valves. Themostimportant are: + Notable reduction of the valves weight + Reduced water-hammer effect due to action of the spring force + Low stress (fatigue) of the plates because during closure the plates do not produce force on the shaft. ‘The mechanism of the dual plate check valves is very simple and reliable for functionality. Since the valve is build with 2 half plates, the weight o these plates does not react on the fluid nor creates friction on the hinge pin because the plates are placed in vertical position. The spring forces creating an anti water hammer effect by helping to close the plates before the flow return, One of the most important reasons of a check valves is to avoid the negative effects that are created by the reverse flow on the pumps and other elements of the installations. During a short space of time, after the stopping the impulsive energy, the water column keeps on flowing unt the kinetic energy of the fluid disperse due to the internal Difference between Dual Plate Check Valve & S EC Te CL dual Plate Check Valves friction and gravity, causing the reverse of the flow. A conventional check valve (swing check valve) possesses long inertia that allows creating a high velocity of the flow reverse, The weight of the plate in this type of valve is very elevated The weight combined with the high reverse flow willcreate a very high and strong over pressure (water hammerat moment of closure, The dual plate check valves have the following advantages on the above mentioned effects. Half plates with reduced weight and short inertia for closing have a reduced slamming (shocking) ofthe plates on the seat One or more springs assure the closing ofthe plates before the flow reverses. Theoricaly ifthe reverse flow is avoided, the effect of over pressure during return wil disappear. ‘The water-hammer is reduced approximate 20% compared with swing check (considering a standard torque spring). The water-hammer can be reduced by adjusting to higher torque springs (quicker closure). However always considering that the pressure drop created by the springs. does not have negative influence on the instalation. wing Check Valve Swing Check Valve - Light Weight thus easier handling and self supporting, - More compact & structurally sound design. + Only Check Valve which can be installed for flow upside down dueto spring assisted closure. ‘Low Pressure Drop and reduced Energy Loss Irrespective of Pressure Ratings. ~ Streamlined flow way. - Efficient and positive sealing under most flow and pressure Conditions. Valve closes before flow reversalat zero velocity. -Inherently Non-Slamming. No external devices / attachments required. - Water Hammer almost non-existent, -Long life and trouble-free operation. + Buky & voluminous thus cumbersome handling & heavier supporting system. « Large & difficult to analyze from stress concentration points in critical applications due to intricate body shape Suitable primarlly for horizontal applications. - Not possible. + Significant Pressure Loss and Energy Loss, which is stl higher at higher Pressure ratings. - Swingrestricted flow path ~ Always require reverse flow for closure and back pressure foreftective sealing External attachment required to counteract slamming. Water hammer tendency persists. - Seat & Hinge Pin require regular maintenance due to impact loads and wear by rubbing CLASS 150 & 300 TECHNICAL & DIMENSIONAL DATA CAST STEEL DUAL PLATE CHECK VALVE (WAFER TYPE ) (RETAINERLESS DESIGN) PRODUCT SPECIFICATIONS : AP! 594 LEADER LVL 3 my A Leaver vatves Lr. »$ @ ® | Apt yi Lo ———|

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