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Omni 6600 PDF
Omni 6600 PDF
Omni 6600 PDF
71
System Architecture
and Installation
Basic Operation
Configuration and
Advanced Operation
Modbus Database Addresses
and Index Numbers
Technical Bulletins
Volume 5
Omni Flow Computers, Inc. is the worlds leading manufacturer and supplier of
panel-mount custody transfer flow computers and controllers. Our mission is to
continue to achieve higher levels of customer and user satisfaction by applying
the basic company values: our people, our products and productivity.
Our products have become the international flow computing standard. Omni
Flow Computers pursues a policy of product development and continuous
improvement. As a result, our flow computers are considered the brain and
cash register of liquid and gas flow metering systems.
Our staff is knowledgeable and professional. They represent the energy,
intelligence and strength of our company, adding value to our products and
services. With the customer and user in mind, we are committed to quality in
everything we do, devoting our efforts to deliver workmanship of high caliber.
Teamwork with uncompromising integrity is our lifestyle.
Phone:
281-240-6161
Fax:
281-240-6162
E-mail Addresses:
techsupport@omniflow.com
info@omniflow.com
ALL.71+ 04/98
Manual Guide
Flow
Metering
Systems
Target Audience
As a users reference guide, this manual is intended for a sophisticated audience
with knowledge of liquid and gas flow measurement technology. Different user
levels of technical know-how are considered in this manual. You need not be an
expert to operate the flow computer or use certain portions of this manual.
However, some flow computer features require a certain degree of expertise
and/or advanced knowledge of liquid and gas flow instrumentation and electronic
measurement. In general, each volume is directed towards the following users:
Volume 1. System Architecture and Installation
Installers
System/Project Managers
Engineers/Programmers
Advanced Operators
Operators
Volume 2. Basic Operation
All Users
Volume 3. Configuration and Advanced Operation
Engineers/Programmers
Advanced Operators
Volume 4. Modbus Database Addresses and Index Numbers
Engineers/Programmers
Advanced Operators
Volume 5. Technical Bulletins
Users with different levels of expertise.
ALL.71+ 04/98
Volume 5
Manual Structure
The User Manual comprises 5 volumes; each contained in separate binding for
easy manipulation. You will find a detailed table of contents at the beginning of
each volume.
This volume is application specific and is available in four separate versions (one
for each application revision). It covers the essential and routine tasks and
procedures that may be performed by the flow computer operator. Both US and
metric units are considered.
General computer-related features are described, such as:
Batching operations
Proving functions
PID control functions
Audit trail
Other application specific functions
Depending on your application, some of these topics may not be included in your
specific documentation. An index of display variables and corresponding key
press sequences that are specific to your application are listed at the end of
each version of this volume.
ALL.71+ 04/98
Application overview
Flow computer configuration data entry
User-programmable functions
Modbus Protocol implementation
Flow equations and algorithms
Manual Guide
Keys / Keypress
Sequences
Example:
[Prog] [Batch] [Meter] [n]
DESCRIPTION
Sidebar notes or InfoTips consist of concise
information of interest which is enclosed in a grayshaded box placed on the left margin of a page.
These refer to topics that are either next to them, or
on the same or facing page. It is highly
recommended that you read them.
Keys on the flow computer keypad are denoted with
brackets and bold face characters (e.g.: the up
arrow key is denoted as [ ]). The actual function of
the key as it is labeled on the keypad is what
appears between brackets. Keypress sequences
that are executed from the flow computer keypad are
expressed in a series of keys separated by a space
(as shown in the example).
Screen Displays
Example:
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Volume 5
CONVENTION USED
Headings
Example:
2. Chapter Heading
2.3. Section Heading
DESCRIPTION
Sequential heading numbering is used to categorize
topics within each volume of the User Manual. The
highest heading level is a chapter, which is divided
into sections, which are likewise subdivided into
subsections. Among other benefits, this facilitates
information organization and cross-referencing.
Figure Captions
Example:
Fig. 2-3. Figure No. 3 of
Chapter 2
Page Numbers
Example:
2-8
Application Revision and
Effective Publication Date
Examples:
All.71
20/24.71
21/25.71
22/26.71
23/27.71
03/98
03/98
03/98
03/98
03/98
Trademark References
The following are trademarks of Omni Flow Computers, Inc.:
Omni 3000
Omni 6000
OmniCom
Other brand, product and company names that appear in this manual are
trademarks of their respective owners.
ALL.71+ 04/98
Manual Guide
Important!
Product warranty and licenses for use of Omni Flow Computer Firmware and of
OmniCom Configuration PC Software are included in the first pages of each
Volume of this manual. We require that you read this information before using
your Omni Flow Computer and the supplied software and documentation.
If you have not done so already, please complete and return to us the product
registration form included with your flow computer. We need this information for
warranty purposes, to render you technical support and serve you in future
upgrades. Registered users will also receive important updates and information
about their flow computer and metering system.
ALL.71+ 04/98
Volume 1
Contents of Volume 1
Figures of Volume 1 ........................................................................................................ vi
1. Overview of Hardware and Software Features ....................................................... 1-1
1.1. Introduction.............................................................................................................1-1
1.2. Operators Panel.....................................................................................................1-2
1.2.1. LCD Display ........................................................................................................... 1-2
1.2.2. Electromechanical Totalizers................................................................................ 1-2
1.2.3. Diagnostic and Program LEDs ............................................................................. 1-2
1.2.4. Active Alarm LED................................................................................................... 1-2
1.2.5. Alpha Shift LED ..................................................................................................... 1-2
1.2.6. Operator Keypad ................................................................................................... 1-2
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Contents of Volume 1
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Volume 1
iii
Contents of Volume 1
6. Connecting Analog Outputs and Miscellaneous I/O Including Provers ............... 6-1
6.1. Analog Outputs....................................................................................................... 6-1
6.2. Digital Inputs/Outputs ............................................................................................ 6-2
6.2.1. Wiring a Digital Point as an Input or an Output ...................................................6-2
6.2.2. Connecting Various Digital I/O Devices................................................................6-4
iv
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Volume 1
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Contents of Volume 1
Figures of Volume 1
Fig. 1-1. Features of the Operator Front Panel ....................................................................................1-3
Fig. 1-2. Passive Backplane Motherboard Omni 3000 .........................................................................1-4
Fig. 1-3. Passive Backplane Motherboard Omni 6000 .........................................................................1-5
Fig. 1-4. Back Panel Terminations Omni 6000 and Omni 3000............................................................1-6
Fig. 1-5. Extended Back Panel - Omni 6000 (left); Omni 3000 (right) ..................................................1-7
Fig. 1-6. Central Processor Module - Jumper Settings .........................................................................1-8
Fig. 1-7. Matching the I/O Modules to the Back Panel Terminations ....................................................1-9
Fig. 1-8. Photo-optical Isolation - How It Works ................................................................................. 1-10
Fig. 1-9. Digital I/O Module Model # 6011 - Jumper Settings ............................................................. 1-11
Fig. 1-10. RS-232/485 Module #68-6205 Showing Selection Jumpers and LED Indicators................. 1-12
Fig. 1-11. Layout of Jumper Blocks Showing RS-232/485 Formats.................................................... 1-13
Fig. 1-12. Back Panel Wiring of the RS-232/485 Module #68-6205.................................................... 1-14
Fig. 1-13. Dual RS-232 Serial I/O Module Model - Jumper Settings................................................... 1-15
Fig. 1-14. Power Supply Module Model # 68-6118............................................................................. 1-18
Fig. 2-1. Sample Configuration Chart (Blank) - Omni 3000 ..................................................................2-4
Fig. 2-2. Sample Configuration Chart (Blank) - Omni 6000 ..................................................................2-5
Fig. 2-3. The A and B Combo I/O Module - Configuration Jumpers .....................................................2-6
Fig. 2-4. A and B Combo Module - Non-Selectable / Selectable Address.............................................2-7
Fig. 2-5. A Type Combo Module - Flow Pulse Jumper Settings (Channel 3 or Channel 4) ...................2-8
Fig. 2-6. A Type Combo Module - Analog Input Jumper Settings.........................................................2-9
Fig. 2-7. B Type Combo Module - Jumper Settings - Frequency Densitometer Setup ........................ 2-10
Fig. 2-8. E/D Type Combo Module - Jumper Settings ........................................................................ 2-11
Fig. 2-9. E Type Combo Module - Jumper Settings ........................................................................... 2-12
Fig. 2-10. H Type Combo Module - Jumper Settings ......................................................................... 2-13
Fig. 2-11. HV Type Combo Module - Jumper Settings ....................................................................... 2-15
Fig. 2-12. Omni Multivariable Interface (SV Type Combo) Module Model 68-6203 - Jumper Settings 2-16
Fig. 3-1. Panel Mounting - Omni 6000 (upper), Omni 3000 (lower) ......................................................3-1
Fig. 3-2. Input Power Terminals - Omni 3000 (upper), Omni 6000 (lower) ...........................................3-4
Fig. 3-3. Input Power Terminals - Extended Back Panel (Omni 6000 only) ..........................................3-5
Fig. 3-4. Example of Typical Back Panel Assignments (Omni 6000)....................................................3-6
Fig. 3-5. Example of Typical Back Panel Assignments (Omni 3000)....................................................3-6
Fig. 3-6. Power Supply Module Model 68-6118....................................................................................3-7
vi
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vii
Contents of Volume 1
Fig. 7-1. Connecting a Printer to Serial Port #1 of the Flow Computer .................................................7-2
Fig. 7-2. Connecting Several Flow Computers to a Shared Printer ......................................................7-3
Fig. 7-3. Direct Connect to a Personal Computer - DB25 Female Connector (Using Port #2 as an
example)................................................................................................................................7-4
Fig. 7-4. Direct Connect to a Personal Computer - DB9 Female Connector .........................................7-5
Fig. 7-5. Connecting Port #2 to a Modem ............................................................................................7-5
Fig. 7-6. Wiring of Several Flow Computers using the Peer-to-Peer Feature via RS-485
Communications in Two-wire Multi-drop Mode .......................................................................7-6
Fig. 7-7. Wiring of Several Flow Computers in the Peer-to-Peer Mode using RS-232-C
Communications. ...................................................................................................................7-7
Fig. 7-8. Wiring of Multiple Flow Computers to a PLC Device Via RS-485 Communications in
Four-wire Multi-drop Mode .....................................................................................................7-8
Fig. 7-9. Typical Wiring of Port #3 to a SCADA Device via Modem .....................................................7-9
Fig. 7-10. Wiring Serial Port #4 to Allen-Bradley
KE Communications Module................................ 7-10
Fig. 8-1. Figure Showing Calibration of RTD Input Channel.................................................................8-6
viii
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Volume 1
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Introduction
Omni 3000 and Omni 6000 Flow Computers are reliable, easy to use,
uniquely versatile measurement instruments. They are factory-programmed for
single or multiple meter run configurations to measure crude oils, refined
products, NGLs, LPGs, ethylene, propylene, natural gas, and specialty gases.
Measurement of other flowing products can also be provided.
Extensive communications capability enables the Omni 6000 to be used in a
variety of Master/Slave configurations for high-speed data transfer applications,
and as a large communication submaster. The flow computer can also be
hardware configured as a medium-size Remote Terminal Unit (RTU) with
significant digital I/O capability.
Your Omni Flow Computer connects to various sensors monitoring pipeline flow
in your transmission, petrochemical or process measurement application. It
calculates, displays and prints data that will be used for operational or billing
functions.
The computer is configured to match your piping system requirements. Its nonrestrictive bus design permits any combination of inputs and outputs to meet
most metering, flow and valve control, and communication requirements.
Plug-in modules furnish the input and output channels as needed and provide
an assurance of maximum product life by higher accuracy measurement
technologies such as meter pulse fidelity checking, and Rosemount and
Honeywell digital transmitter interface modules. Up to 4 serial ports in some
models are available for printing reports and other communications tasks. All
I/O modules are quality tested and temperature trimmed to optimize the 14-bit
analog resolution, and burned-in before shipment for field installation.
1-1
1.2.
BASIC FEATURES (Continued)
q Data archive and report
storage
q Modbus peer-to-peer
communications to
38.4kbps for PLC/DCS
q Real-time dial-up for
diagnostics
q International testing
q Includes OmniCom
configuration software
q Three year warranty
Operators Panel
The operators panel shown (Fig. 1-1) is standard for all applications and is
used to display and enter all data. All data can also be accessed via any of the
serial ports.
1.2.1.
LCD Display
1.2.2.
Electromechanical Totalizers
1.2.3.
These dual-color LEDs indicate when the user is in the Diagnostic Mode
calibrating the I/O modules, or when in the Program Mode changing the
configuration of the computer. The LEDs change from green to red after a valid
password is requested and entered. The computer is in the normal Display
Mode when neither of these LEDs are on.
1.2.4.
New unacknowledged alarms cause this LED to glow red. This changes to
green as soon as the alarm is acknowledged by pressing the [Cancel/Ack] key
on the keypad.
1.2.5.
INFO - Pressing the [Alpha
Shift] key twice will put the
shift lock on. The shift lock is
canceled by pressing one
more time or automatically
after the [Display/Enter] key
is pressed.
Help System - These
computers are equipped with
a powerful context-sensitive
help system. Press the
[Help] key (bottom right)
twice to activate the help
displays. Cancel the help
screens by pressing the
[Prog] key.
1-2
This LED glows green to show that the next key only will be shifted. A red LED
indicates that the shift lock is on.
1.2.6.
Operator Keypad
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DIAGNOSTIC LED
Glows green when in the
Diagnostic Mode. Glows
red when a valid
password is entered.
LCD DISPLAY
Is 4 lines by 20
characters. Backlight and
viewing angle are
adjustable via the keypad.
Flowrate
FT-101
Cumulative
FT-101
PROGRAM LED
Glows green when in the
Program Mode. Glows red
when a valid password is
entered.
BBL/Hr
1550.5
BBLS
234510
Total A
Total B
Total C
000682
009456
023975
DIAG/PROG KEY
Used to access
Diagnostic and Program
Modes.
Diagnostic
Alpha Shift
Diag
Prog
OPERATOR KEYPAD
Has 34 keys, domed
membrane with tactile
and audio feedback.
Alpha
Shift
Net
Gross
Press
Time
Counts
SPACE/CLEAR /
CANCEL/ACK KEY
Used to clear data and
insert spaces in the
Program Mode. It is also
used to cancel key press
sequences and, in the
Display Mode,
acknowledge alarms.
Fig. 1-1.
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Prove
,
Cancel / Ack
Space
Clear
Status
0
Input
Setup
THREE-FUNCTION KEYS
These activate process
variable or alpha-numeric
character functions.
Product
Output
Analysis
Alarms
Batch
Meter
Preset
F
/
Orifice
Factor
Control
D.P.
Density
SG/API
Energy
Temp
Mass
B
%
&
Active Alarm
Program
ARROW KEYS
Used to move the cursor
and scroll displays. Also
used as software zero
and as span control
during calibration.
THREE 6-DIGIT,
ELECTROMECHANICAL
COUNTERS
These non-resetable
counters are assigned via
the keypad.
X
+
Help
Display
Enter
DISPLAY/ENTER / HELP
KEY
Used to enter a key press
sequence and to access
the Help System.
1-3
1.3.
INFO - Passive backplane
simply means that no active
circuitry is contained on it.
The active circuitry is
contained on the modules
that plug into it.
Mounted on the passive backplane are DIN standard connectors which are
bussed in two sections. The front section is a high performance, 16-bit bus
which accepts the Central Processor Module. The Omni 6000 computer has 3
other connectors available in this section to accept memory expansion and
future product enhancements.
The rear 8-bit I/O bus section comprises 10 connectors on the Omni 6000 and 4
on the Omni 3000, which can accept any type of optically isolated I/O module
manufactured by Omni. The rearmost connector on both computers accepts the
system AC/DC power supply module. Dual ribbon cable assemblies (Omni
6000) and a single ribbon cable (Omni 3000) connect the I/O connectors on the
backplane to the back panel terminals. (See Fig. 1-2 below and Fig. 1-3 on
facing page.)
CAUTION!
Fig. 1-2.
1-4
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CAUTION!
Fig. 1-3.
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1-5
1.4.
The AC receptacle of the Omni 6000 and Omni 3000 back panel is a power line
filter with a separate AC fuse holder. The AC power is contained on a separate
four-conductor cable which plugs into the power supply. The power supply used
with this version is a Model 68-6118; no physical fuses (see 1.7. Operating
Power).
1.4.1.
The Omni 6000 terminal blocks are identified TB1 through TB10 with terminals
marked 1 through 12 for each block. These provide 120 circuit paths to the
passive backplane. The DC terminals are on TB11.
The Omni 3000 terminal blocks are identified as TB1 through TB4, with
terminals marked 1 through 12 for each block. These provide 48 circuit paths to
the passive backplane. The DC terminal is on TB5.
Fig. 1-4.
1-6
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1.4.2.
Several flow computer mounting options are available with the extended back
panel. Screw type terminals are provided for AC and DC power. Extended 64conductor ribbon cables and the AC cables are provided with a standard length
of 5 feet.
For the Omni 6000 (dimensions: 3 x 18), this panel incorporates all the
terminal blocks TB1 through TB10, with terminals marked 1 through 12. In
addition to the terminal blocks, extra DC (fused), return and shield terminals are
provided for TB1 through TB8.
The Omni 3000 extended back panel (dimensions: 3 x 8) also incorporates
all the terminal blocks TB1 through TB4, with terminals marked 1 through 12. In
addition to the terminal blocks, extra DC (fused), return and shield terminals are
provided for TB1 and TB2.
Fig. 1-5.
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1-7
1.5.
CAUTION!
Math
Processor
Program
EPROM
Program
RAM
Archive
RAM
Backup
Batttery
J1
J2
EPROM Size
1 OR 4 Meg Bit
Select 4 Meg
As Shown
J3
Fig. 1-6.
1-8
Central
Processor
System Watchdog
J3 In = Enabled
J3 Out = Disabled
(Always Enabled)
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1.6.
Omni flow computers utilize an I/O bus system. All I/O is modular and plug-in
for easy field maintenance and replacement. I/O circuitry is also photo-optically
isolated from all field wiring which makes it relatively immune to electrical noise
and prevents damage to the electronics.
Your Omni Flow Computer has a combination of 3 types of I/O modules:
o Digital I/O Modules
o Serial I/O Modules
o Process I/O Combo Modules
A and B Type Combo Modules
E and E/D Type Combo Modules
H Type Combo Modules
Almost any combination of I/O mix can be accommodated in the flow computer.
The only limitations are the number of I/O connectors (4 on Omni 3000, 10 on
Omni 6000) and the number of wires connecting them to the back panel field
wiring terminals (48 for Omni 3000, 120 for Omni 6000).
Your Omni Flow Computer has a standard order in which the modules are
plugged-in (Fig. 1-7; also see Fig. 1-2 and Fig. 1-3). This provides a standard
termination layout.
TB6
TB7
TB8
TB9
TB10
24
TB2
TB3
TB4
24
Fig. 1-7.
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TB1
Combo I/O # 2
Combo I/O # 6
Combo I/O # 1
TB5
Combo I/O # 5
TB4
Combo I/O # 4
TB3
Combo I/O # 3
TB2
Combo I/O # 2
12
13
Digital I/O 1 - 12
TB1
Omni 3000
Serial I/O 1 & 2
Omni 6000
Combo I/O # 1
1-9
1.6.1.
Photo-Optical Isolation Transducer signals are
converted by the LED into
high frequency pulses of
light. These are sensed by
the photo-transistor which
passes the signal to the flow
computer.
Note that no electrical
connection exists between
the transducers and the
computer circuits.
Photo-Optical Isolation
The microprocessor circuitry is isolated via photo-optical devices from all field
wiring to prevent accidental damage to the electronics, including that caused by
static electricity. Photo-optical isolation also inhibits electrical noise from
inducing measurement errors. Independent isolation of each process input
provides high common-mode rejection, allowing the user greater freedom when
wiring transmitter loops. Furthermore, it minimizes ground loop effects and
isolates and protects your flow computer from pipeline EMI and transients.
Pipeline
Transducer
Signals That
May Pass On
Damaging
Transient
Noise
Fig. 1-8.
1-10
Opto Coupler IC
LED
Photo
Transistor
Isolated
Transducer
Signals
Passed On
To Sensitive
Computer
Circuits
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1.6.2.
INFO - Only 1 digital I/O
module can be used on the
Omni 3000 and a maximum
of 2 on the Omni 6000.
Inputs and outputs are provided for control of prover functions, remote
totalizing, sampler operation, tube control or injection pump control. A digital I/O
module is used, providing a total of 12 digital I/O points. Each point can be
configured independently as an input or output. It is individually fused and
includes LEDs indicating that the point is active or if the fuse is blown.
Sequence and control is provided by assigning outputs to user programmable
Boolean variables using simple logic statements involving internal and external
events, including delay-on timers and delay-off timers. The digital I/O module
normally occupies I/O Slots 1 and 2 on the Omni 6000 backplane, and I/O Slot
1 on Omni 3000.
Module Address
Jumper
Interrupt Request
Select Jumpers for
Pipe Prover Detector
Select D1
JP1
JP2
JP3
JP4
A5
Select D2
A5
F3
F1
F6
F5
F4
F9
F8
F7
F12
F11
F10
I/O Point
#01
JP1 In = Dig. 1 Rising Edge Trigger
JP2 In = Dig. 1 Falling Edge Trigger
JP3 In = Dig. 2 Rising Edge Trigger
JP4 In = Dig. 2 Falling Edge Trigger
NOTE: If D2 remove all jumpers
Individual Fuses
for Each I/O Point
Fig. 1-9.
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F2
1-11
1.6.3.
Multivariable Transmitting
Devices - In addition to the
Serial I/O Module # 68-6205,
the flow computer must also
have an SV Module to
communicate with
multivariable transmitters.
This serial module is
jumpered to IRQ 3 when
used in combination with an
SV Module. Without an SV
Module, the jumper is placed
at IRQ 2. The SV Module
can only be used with this
serial module (68-6205) and
is not compatible with the
Serial I/O Module # 68-6005.
For more information, see
Technical Bulletin # TB980303.
Address Selection
Jumpers
Address S1
Selected
Address S2
Selected
LED Indicators
IRQ 2 Selected
Port #2
Jumpers
Port #1
Jumpers
1-12
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RS-232
JB1 or JB4
JB2 or JB5
RS-485
RS-485 2-WIRE
JB3 or JB6
RS-485
TERMINATED
JB1 or JB4
JB2 or JB5
JB3 or JB6
JB1 or JB4
JB2 or JB5
JB3 or JB6
RS-232/485
NON-TERMINATED
RS-232
RS-232/485 4-WIRE
RS-232
JB2 or JB5
RS-232/485 4-WIRE
RS-485
TERMINATED
JB3 or JB6
JB1 or JB4
RS-232/485
RS-485 2-WIRE NON-TERMINATED
RS-232
JB2 or JB5
JB3 or JB6
RS-485 2-WIRE
RS-232
RS-485
TERMINATED
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1-13
Omni 6000
(Omni 3000)
Terminal
TB3 (TB2)
First
Serial
Port
Second
Serial
Port
RS-232-C
RS-485
2-Wire
RS-485
4-Wire
TX
TX-B
TERM
RX
RX-A
GND
GND
GND
RTS
TX-A
RDY
RX-B
TX
TX-B
TERM
RX
RX-A
10
GND
GND
GND
11
RTS
TX-A
12
RDY
RX-B
1-14
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INFO - Up to 12 flow
computers can be multidropped to one RS-232C
serial device. Typically, one
serial I/O module is used on
the Omni 3000, providing two
ports. A maximum of two
serial modules can be
installed in the Omni 6000,
providing four ports.
Dual channel serial communication modules can be installed providing two RS232-C ports. Each serial communication port is individually optically isolated for
maximum common-mode and noise rejection. Although providing RS-232C
signal levels, the tristate output design allows multiple flow computers to share
one RS-232 device. Communication parameters such as baud rate, stop bits
and parity settings are software selectable.
S1
S0
RTS Out
TX Out
Chan. B
RTS Out
TX Out
Chan. A
LED Indicators
RX In
RDY In
RX In
Chan. A
Chan. B
RDY In
Fig. 1-13. Dual RS-232 Serial I/O Module Model - Jumper Settings
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1-15
1.6.4.
Meter runs utilize plug-in modules which include all necessary analog/digital
(A/D) converters and control circuitry. User selection of process I/O is available
with combo cards that can be a mix of meter pulse, frequency densitometer,
4-20 mA, 4-wire 100 ohm RTD inputs, and 4-20 mA outputs.
All process measurements such as temperature, pressure, density, and flow are
input via these process I/O combo modules. Each module will handle 4 inputs
of a variety of signal types and provides one or two 4-20 mA analog outputs
(except the SV Module which has six 4-20 mA outputs).
Seven types of combo I/O modules are available: A, B, E, E/D, H, HV and SV.
All modules accept analog and pulse frequency type inputs, except for the H
and HV Modules which interface digitally with Honeywell Smart Transmitters,
and the SV Module which interfaces serially with RS-485 compatible
multivariable transmitters.
The A and B Types use identical I/O boards. Likewise, the E and E/D Modules
are also identical, except for the position of a configuration jumper which
selects the type and address of each module.
INFO - The flow computer
allocates the physical I/O
point numbers according to
the module IDs, not the
position occupied on the
backplane.
Each of the combo modules installed must have a different identity i.e., you
cannot have two or more modules of the same type and address. Valid IDs are:
A1 through A6, B1 through B6, E/D-1 through E/D-6, E1 through E6, H1 through
H6, and SV1 through SV2. Only one HV Module can be installed.
Modules are plugged into DIN type connectors on the passive backplane. Each
backplane connector has 12 circuits which connect to the back panel terminal
strips via ribbon cables. Combo I/O modules are plugged into the backplane
starting at I/O Position #5 (Omni 6000) or I/O Position #3 (Omni 3000) and
working towards Position #10 (Omni 6000) or Position #4 (Omni 3000). The
preferred order is lowest number A Type to highest number H Type, them SV
and HV Modules.
The following chapter deals in more detail with process I/O combo modules and
includes illustrations and jumper settings. (See Chapter 2 Process I/O Combo
Module Setup.)
1-16
ALL.71+ w 04/98
Volume 1
1.7.
Operating Power - The
indicated power is maximum
and includes the power used
by transmitter loops, etc. It
will vary depending on the
number of modules installed,
the number of current loops
and any digital output loads
connected.
CAUTION!
ALL.71+ w 04/98
Operating Power
1-17
CAUTION
AC Connector
1-18
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Volume 1
1.8.
1.8.1.
Interrupt-Driven CPU
1.8.2.
Cycle Time
1.8.3.
Extensive diagnostic software is built into the system which allows the
technician to locally or remotely debug a possible problem without interrupting
on-line measurement. Calibration of analog signals is performed through the
keypad and software. The system has only two potentiometers, both of which
are on the power supply and are factory set and need no adjustment.
1.8.4.
PC Communications Interface
The wide use of PCs and video display units makes it possible to provide
software for off-line/on-line access to measurement, configuration and
calibration data. Collection of historical reports, including alarms, interval
reports of any time sequence, liquid batch and prove reports, and full remote
technical intervention capabilities are also provided.
ALL.71+ w 04/98
1-19
1.8.5.
INFO - Full details about the
OmniCom configuration
program are documented in
Appendix C.
1-20
1.8.6.
INFO - The current firmware
has been fully tested and
assured to be in
conformance to Year 2000
requirements. For more
information, please contact
our technical support staff.
Omni flow computer firmware has been tested in conformance to Year 2000
requirements. It will accurately process time- and date-related data after
December 31st, 1999. Software and hardware designed to be used before,
during and after the calendar year 2000 will operate appropriately relating to
date information. All calculating and logic of time-related data will produce the
expected results for all valid date values within the application.
ALL.71+ w 04/98
Volume 1
1.9.
CAUTION!
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1-21
Volume 1
2.1.
Introduction
All process measurement signals are input via the process I/O combination (or
combo) modules plugged into the backplane of the computer. There currently
are 7 types of combo modules available: A, B, E, E/D, H, HV, and SV Types.
The 7 types of modules are actually manufactured using only 4 types of printed
circuit modules. The first can be configured as either an A or B Module; the
second is used for an E or E/D Module; the third printed circuit is used for an H
or HV Type Module; and the fourth for an SV Module.
2.2.
Each combo module (except the SV Module) will handle 4 inputs of a variety of
signal types and provides one or two 4-20 mA analog outputs. The SV Module
has two ports and six 4-20 mA analog outputs. Only the E Combo Module has
Level A pulse fidelity checking and double chronometry proving capabilities.
The input/output capabilities and some of the features of the combo modules
are expressed in the following table.
INPUT #1
INPUT #2
INPUT #4
LEVEL A
FIDELITY
DOUBLE
CHRONOMETRY
PROVING
A
E/D
Two
4-20mA
No
No
One
4-20mA
No
No
Frequency Density
Two
4-20mA
No
No
Flow Pulses
Two
4-20mA
Yes
Yes
Frequency
Density
Honeywell DE Protocol
Two
4-20mA
No
No
HV
Two
4-20mA
No
No
Six
4-20mA
No
No
PORT #1
SV
ALL.71+ w 04/98
INPUT #3
ANALOG
OUTPUTS
PORT #2
2-1
Chapter 2
2.2.1.
Jumpers are provided on each combo module which allow the user to select the
address needed to access the module. Changing the software functions of the
module is also done by moving the appropriate jumper; i.e., A or B Type, E or
E/D Type.
2.2.2.
Other jumpers are provided on each module which select the correct hardware
analog configuration for the type of signal that each input channel will accept.
This allows the same basic hardware module to accept signals such as 4-20
mA, 1-5 VDC, 100 ohm RTD probes and voltage or current pulses from a
turbine, PD meter or digital densitometer.
2.2.3.
IMPORTANT!
A flow computer will usually have several combo modules installed depending
on the number of flowmeter runs to be measured. If for example, 2 A Type, 2 B
Type, 1 E/D Type and 1 E Type Modules were installed, they would normally be
numbered A1, A2, B1, B2, E/D1 and E1. Other address combinations are
acceptable (e.g.: A2, A3, B1, B4, E/D2 & E2 ) as long as each has a unique
identity. In the above example where 6 modules (A1, A2, B1, B2, E/D1 & E1)
are installed, the physical I/O points are mapped as follows. (Note that E/D
modules come before the E modules!)
To standardize, Omni recommends that combo modules should always be
installed starting with the lowest number A Type Module in I/O Slot #5 (Slot #3
in Omni 3000) as shown, with additional modules being installed in ascending
order towards Slot #10 (Slot #4 in Omni 3000).
2-2
M ODULE IDENTITY
INPUTS
OUTPUTS
BACKPLANE POSITION
PHYSICAL TERMINALS
A1
1-4
1&2
Slot 5
TB5 1-12
A2
5-8
3&4
Slot 6
TB6 1-12
B1
9-12
Slot 7
TB7 1-12
B2
13-16
Slot 8
TB8 1-12
E/D1
17-20
7&8
Slot 9
TB9 1-12
E1
21-24
9 & 10
Slot 10
TB10 1-12
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Volume 1
2.2.4.
The Omni factory pre-assigns the physical I/O points of each flow computer
based on information supplied at time of order. This configuration information is
stored in battery backed-up static CMOS RAM. If you wish to change or add to
these assignments, refer to the section Program Setup in Volume 3, Chapter
2 Flow Computer Configuration and follow these basic rules:
1) Digital densitometer signals can only be assigned to the fourth channel of
each B Type Combo Module, or the third and fourth channel of each E/D
Module.
2) RTD signals can only be assigned to the first or second channel of each
A, B, E/D or E combo module. Whenever possible, avoid using the
second RTD excitation current source of an A Type Combo Module as
this makes the second 4-20 mA output on that module inaccessable.
rd
3) Pulse signals from flowmeters can be assigned only to the 3 channel of
th
each combo module and/or the 4 channel of each A Combo Module and
E Combo Module (E/D Combo Modules excepted).
ALL.71+ w 04/98
6) Physical I/O points may be assigned to more than one variable (i.e.,
common temperature or pressure sensors) but variable types cannot be
mixed (i.e., the same physical point cannot be assigned to temperature
and pressure, for example).
2-3
Chapter 2
2.2.5.
The charts (below and facing page) are examples of the configuration chart
supplied with your flow computer. It shows the type of combo modules installed,
the assigned process variables, the I/O point numbers and the jumper settings
for each input channel. To avoid confusion, we recommend that you plan any
changes to the physical I/O setup on such a chart before making any changes.
Fig. 2-1.
2-4
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Volume 1
CUSTOMER________________________ P.O.#____________
S.O.#_______
SOFTWARE________________________ COMPUTER
S/N__________________
MODEL #_________________________
TAG#__________________________
Fig. 2-2.
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2-5
Chapter 2
2.3.
All I/O signals of the combo module are converted to the form of high frequency
pulse trains (0 to 25 kHz). These pulse trains are passed through opto-couplers
providing electrical isolation.
All 4 process inputs can accept analog input voltages which are first buffered
with a 1 megohm input buffer and then converted to pulse frequencies using
precision voltage-to-frequency converters. With 2 averaged 500 millisecond
samples, analog conversion resolution is 14 binary bits. Linearity is typically
0.01% and the temperature coefficient is trimmed to better than 15 PPM/F.
Current inputs such as 4-20 mA are converted to 1-5 VDC by jumpering-in a
250 ohm shunt resistor.
The conversion gain of Input Channels 1 and 2 can also be increased by a
factor of 10, allowing low level RTD signals (0.20 - 0.55 VDC) to be accepted.
Input Channels 3 and 4 can also be jumpered to accept pulse signals (0-12
kHz). In this case, the input stage is configured as Schmitt Trigger, whose
threshold is 3.5 VDC and hysteresis 0.5 VDC. The voltage-to-frequency
converter is bypassed in this mode. Input Channel 4 can also be jumpered for
AC coupling and a 1-volt trigger threshold, making it suitable for interfacing to
Solartron type densitometers.
Analog Outputs #1 and #2 are obtained in the reverse fashion. A softwarecontrolled pulse train (100 Hz to 5.0 kHz) is passed through opto-couplers and
converted to a current using precision frequency-to-current converters.
Resolution of these outputs is approximately 12 binary bits. The second analog
output is not available when the module is jumpered as a B Type.
AC / DC Coupling
Channel # 4 Input
Channel #4 Pulse
Input Threshold
Input Channel #4
Input Channel #3
Input Channel #2
Input Channel #1
Module Address
Jumpers
2nd. RTD Excitation Source
or
2nd Digital-Analog Output
Fig. 2-3.
2-6
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Volume 1
2.3.1.
Non-Selectable Address
Selectable Address
Fig. 2-4.
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2-7
Chapter 2
2.3.2.
INFO - The second analog
output is not available in
cases where JP12 is used to
select the second RTD
excitation current source.
You may be able to avoid
using the second RTD
excitation source and save
losing an analog output by
using an unused excitation
source on another combo
module.
TB? Terminal 2
TB? Terminal 3
TB? Terminal 4
TB? Terminal 5
TB? Terminal 6
TB? Terminal 7
TB? Terminal 8
TB? Terminal 9
TB? Terminal 10
TB? Terminal 11
TB? Terminal 12
JP11
Select P
(Pulse Type
Input - Channel
3 or 4)
Chan 4 Threshold
JP11 In = 3.5 VDC
4-20mA Jumper Out
(Pulse Type Input)
JP11
Address Select
(Address #2 Shown)
Module
A0
A1
A2
#1
Out Out Out
#2
In
Out Out
#3
Out
In
Out
#4
In
In
Out
#5
Out Out
In
#6
In
Out
In
Fig. 2-5.
2-8
JP12
RTD2
D/A2
JP12 In D/A2
Position
JP13 In DC
Coupled Position
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Volume 1
JP11
Select A
(Analog Type)
Input
JP11
4-20 mA Jumper In
(Remove for
1-5VDC Input)
JP13 In DC Coupled
Position for Preamp
Turbine Meter Input
(Channel 4)
Fig. 2-6.
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2-9
Chapter 2
2.3.3.
INFO - You will need either a
B Type Combo Module or
E/D Type Combo Module
when using digital
densitometers connected to
the flow computer.
With a B Type Combo
Module, Analog Output #2 is
never available because the
periodic time function uses
the internal timer counter that
is normally used to generate
the second analog output.
The B Type Combo Module also handles 4 process inputs but Input Channel 4
is now used to measure the periodic time of a digital densitometer. The module
always has Input Channel 4 jumpered as a frequency input. Signal coupling can
be AC or DC with trigger threshold adjustable for 1.5 or 3.5 Vpp sensitivity.
Each module is connected to the back panel terminal blocks via 12 wires on the
ribbon cables. The actual terminal block used depends upon which backplane
connector (?) the module is plugged into.
B Combo Module Back Panel Terminal Assignments
TB? Terminal 1
TB? Terminal 2
TB? Terminal 3
TB? Terminal 4
TB? Terminal 5
TB? Terminal 6
TB? Terminal 7
TB? Terminal 8
TB? Terminal 9
TB? Terminal 10
TB? Terminal 11
TB? Terminal 12
JP11
Select P
(Pulse Type
Input)
Channel 4 Threshold
JP11 Out = Solartron
& Sarasota
JP11 In = UGC
JP11
Address Select
(Address #2 Shown)
Module
A0
A1
A2
#1
Out Out Out
#2
In
Out Out
#3
Out
In
Out
#4
In
In
Out
#5
Out Out
In
#6
In
Out
In
Fig. 2-7.
2-10
JP12
RTD2
D/A2
JP12 In RTD2
Position
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Volume 1
2.4.
The hardware of E/D and E Combo Modules are similar to that of the A and B
Modules (discussed previously) except that these modules provide 2 analog
input channels which can be configured by jumpers for 1-5 volt, 4-20 mA or 4wire RTDs, and 2 pulse input channels which can be used to input flowmeter
pulses or densitometer frequency signals. Two 4-20 mA analog outputs are
always available on these modules. The module hardware can also be
configured by the application software to provide Level A Pulse Fidelity
Checking on the two pulse input channels.
2.4.1.
The E/D Type Combo Module is simply an E Combo Module with the JPD
jumper in place. Input Channels 1 and 2 are analog input channels which can
be configured by jumpers for 1-5 volt, 4-20 mA, or 4-wire RTDs. Input Channels
3 and 4 are always configured to measure periodic time and accept pulse
signals from digital densitometers. Each module is connected to the back panel
terminal blocks via 12 wires on the ribbon cables. The actual terminal numbers
used depend upon which backplane connector (?) the module is plugged into.
E/D Combo Module Back Panel Terminal Assignments
TB? Terminal 1
TB? Terminal 2
TB? Terminal 3
TB? Terminal 4
TB? Terminal 5
TB? Terminal 6
TB? Terminal 7
Not Used
TB? Terminal 8
TB? Terminal 9
TB? Terminal 10
Signal Return for signals marked (*) (Internally connected to DC power return)
TB? Terminal 11
TB? Terminal 12
JP5
JP8 THRES
JP6
JP3
RTD 4-20
INPUT 1
JP5
JP8 THRES
JP2
JP7
AC DC AC
INPUT 3
Address Select
(Address #2 Shown)
Module
#1
#2
#3
#4
#5
#6
A0
Out
In
Out
In
Out
In
Fig. 2-8.
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A1
Out
Out
In
In
Out
Out
JP5
A2
Out
Out
Out
Out
In
In
JP2
JP7
AC DC AC
INPUT 4
AC Coupling
Select
AC DC AC
INPUT 3
JP6
RTD 4-20
INPUT 2
JP1 THRES
AC DC AC
INPUT 4
JP4
RTD 4-20
INPUT 1
JP6
RTD 4-20
INPUT 2
DC Coupling
Select
4-20 mA
Selected
2-11
Chapter 2
2.4.2.
The E Type Combo Module is simply an E/D Combo Module with the JPD
jumper out. Double chronometry timers are provided in this module
configuration, allowing either pulse train to be proved. Input Channels 1 and 2
are analog input channels which can be configured by jumpers for 1-5 volt, 4-20
mA, or 4-wire RTDs. Input Channels 3 and 4 are always configured to accept
flowmeter pulses. Both RTD excitation current sources are also always
available. Each module is connected to the back panel terminal blocks via 12
wires on the ribbon cables. The actual terminal numbers used depend upon
which backplane connector (?) the module is plugged into.
TB? Terminal 2
TB? Terminal 3
TB? Terminal 4
TB? Terminal 5
TB? Terminal 6
TB? Terminal 7
TB? Terminal 8
TB? Terminal 9
TB? Terminal 10
TB? Terminal 11
TB? Terminal 12
JP5
JP8 THRES
JP6
JP3
RTD 4-20
INPUT 1
JP5
JP8 THRES
JP2
JP7
AC DC AC
INPUT 3
Address Select
(Address #2 Shown)
Module
#1
#2
#3
#4
#5
#6
A0
Out
In
Out
In
Out
In
Fig. 2-9.
2-12
A1
Out
Out
In
In
Out
Out
JP5
A2
Out
Out
Out
Out
In
In
JP2
JP7
AC DC AC
INPUT 4
AC Coupling
Select
AC DC AC
INPUT 3
JP6
RTD 4-20
INPUT 2
JP1 THRES
AC DC AC
INPUT 4
JP4
RTD 4-20
INPUT 1
JP6
RTD 4-20
INPUT 2
DC Coupling
Select
4-20 mA
Selected
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Volume 1
2.5.
TB? Terminal 2
TB? Terminal 3
TB? Terminal 4
TB? Terminal 5
TB? Terminal 6
TB? Terminal 7
TB? Terminal 8
TB? Terminal 9
Not Used
TB? Terminal 10
TB? Terminal 11
TB? Terminal 12
Module Address
Jumpers
Green LED
Indicates Any
Activity
Red LED Indicates
OMNI is
Transmitting
Transmitter Loop
Status LEDs
ALL.71+ w 04/98
2-13
Chapter 2
The flow computer will not allow any other devices to alter these variables.
Should they be altered, by the Honeywell Smart Field Communicator (SFC) for
example, they will be restored to their original value as shown in the flow
computer (transducer tag name excepted).
2-14
ALL.71+ w 04/98
Volume 1
2.6.
The HV Type Combo Module is simply an H Module with the JP1, JP2 and JP3
address jumpers in the right-most setting (Address 15). The HV Combo Module
is used to communicate with Honeywell SMV3000 multivariable transmitters
via the DE Protocol. Operation of the LEDs is similar to the normal H Module.
Since only one multivariable transmitter is needed per meter run and since
there are a maximum of four meter runs, there will never be a need for more
then one HV Combo I/O Module.
Two analog outputs are always available on this module. Each module is
connected to the back panel terminal blocks via 12 wires on the ribbon cables.
The actual terminal numbers used depend upon which backplane connector (?)
the module is plugged into.
HV Combo Module Back Panel Terminal Assignments
TB? Terminal 1
TB? Terminal 2
TB? Terminal 3
TB? Terminal 4
TB? Terminal 5
TB? Terminal 6
TB? Terminal 7
TB? Terminal 8
TB? Terminal 9
Not Used
TB? Terminal 10
TB? Terminal 11
TB? Terminal 12
Module Address
Jumpers
Green LED
Indicates Any
Activity
Red LED Indicates
OMNI is
Transmitting
Transmitter Loop
Status LEDs
ALL.71+ w 04/98
2-15
Chapter 2
2.7.
The SV I/O Combo Module has two RS-485 serial ports which are used to
communicate with devices such as Rosemount 3095 multivariable
transmitters via the Modbus Protocol. Dual LEDs on each port provide status of
the communications. The module also has six 4-20 mA outputs.
SV Modules and Other
Combo Module Types The flow computer can
handle only two SV Modules
and three other A, B, E/D, E
or H I/O Combo Modules. An
HV module can also be
installed in lieu of one of
these I/O combo modules.
Port #1 B (RS-485)
TB? Terminal 2
Port #1 A (RS-485)
TB? Terminal 3
Port #2 B (RS-485)
TB? Terminal 4
Port #2 A (RS-485)
TB? Terminal 5
TB? Terminal 6
TB? Terminal 7
TB? Terminal 8
TB? Terminal 9
TB? Terminal 10
TB? Terminal 11
TB? Terminal 12
MV Address
Selection Jumpers
LED Indicators
PORT 1 (3)
PORT 2 (4)
MV RS-485
Termination Jumpers
Fig. 2-12. Omni Multivariable Interface (SV Type Combo) Module Model
68-6203 - Jumper Settings
2-16
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Volume 1
Mechanical Installation
Omni offers a variety of enclosure options which can all be customized based
on customer specified requirements:
q Panel Mounting
q NEMA 4/4X
q NEMA 7
3.1.1.
Panel Mounting - Panels
less than 1/8 inch thick can
be used but will require that
the rear of the computer be
supported.
CAUTION!
Panel Mounting
A panel with the correct size cut out as dimensioned below is required. Panels
should be a minimum of 1/8 inch thick. Use the two keyed nuts and clamping
bars provided to mount the flow computer to the panel.
IMPORTANT!
Fig. 3-1.
ALL.71+ w 04/98
3-1
Chapter 3
3.1.2.
Nema 4 / 4X Configurations
Both the NEMA 4 and NEMA 4X are weather-proof enclosures. The NEMA 4 is
a standard steel enclosure, whereas the NEMA 4X is a stainless steel
enclosure. Both Omni 6000 and Omni 3000 flow computers can be mounted
inside the NEMAs on a sturdy swing frame. The NEMAs also include a 5 x 3
viewing window with a lexan plate to allow easy viewing. Custom enclosures
are available.
NEMA 4 / 4X FOR OMNI 6000 / 3000
Dimensions
Weight
24 in x 24 in x 12 in
80 lbs
(36 kg)
3.1.3.
Compliance
q NEMA 4, -12 & -13
q UL 50, Type 4
q CSA Enclosure 4
q IEC 529, IP66
Nema 7 Specification
Weight
120 lbs
(54 kg)
12 in x 18 in x 9 in
(305 mm x 457 mm x 203
mm)
Compliance
q NEC
Division 1 & 2
Class I; Groups B, C & D
Class II; Groups E, F & G
Class III
q IEC
Zone 0 & 1
Groups IIC, IIB & IIA
NEMA 7
Dimensions
Weight
12 in x 12 in x 8 in
(305 mm x 305 mm x 203
mm)
110 lbs
(50 kg)
Compliance
q NEC
Division 1 & 2
Class I; Groups B, C & D
Class II; Groups E, F & G
Class III
q IEC
Zone 0 & 1
Groups IIC, IIB & IIA
3-2
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Volume 1
3.2.
INFO - A recommended
maximum of 500mA of
transducer loop power is
available with a fully loaded
system of 6 combo I/O
modules, 2 digital I/O
modules and 2 dual serial
I/O modules. The computer
must be DC powered if this
500 mA limit is to be
exceeded.
Input Power
3.2.1.
AC Power
CAUTION!
3.2.2.
DC Power
3.2.3.
Safety Considerations
ENVIRONMENTAL - The
maximum system
configuration of 24 process
inputs, 12 process outputs,
24 digital I/O points and 4
serial I/O channels dissipates
approximately 24 Watts. This
causes an internal
temperature rise of 15F over
the ambient. The unit should
not be mounted in a cabinet
or panel where the ambient
inside the cabinet will exceed
110F.
ALL.71+ w 04/98
3-3
Chapter 3
3.3.
3.3.1.
Power Terminals
CE Equipment Power Terminals
In this current version of the Omni 3000 and Omni 6000 back panel the AC
receptacle is a power line filter with a separate AC fuse holder. The AC power is
connected via a separate 4-wire conductor cable which plugs into the power
supply. The DC terminal is on TB 11 (for Omni 6000) and on TB5 (for Omni
3000).
The power supply used with this version is a Model 68-6118; no fuses.
Earth Ground
Requirements -To minimize
the effects of electrical
transients, the outer case of
the flow computer should be
connected to a high quality
earth ground using the
grounding stud located on
the back of the unit (see Fig.
3-2).
Connect the shields of all
wiring to the same grounding
stud. To eliminate earth loop
currents, shields should be
left unconnected and taped
back at the other end.
Fig. 3-2.
3-4
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Volume 1
3.3.2.
Several mounting options are now available with the Omni 6000 flow computer
by requesting the Extended Back Panel Termination option. This panel
incorporates all the terminal blocks of Versions 2 and 3, TB1 through TB10 with
terminals marked 1 through 12. Screw type terminals are provided for AC and
DC power. In addition to TB1 through TB10, extra DC (fused), return and shield
terminals are provided for TB1 through TB8. Extended 64-conductor ribbon
cables and the AC cables are provided with a standard length of 5 feet.
Amp
amp
3 Amp
Fig. 3-3.
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3-5
Chapter 3
3-6
Fig. 3-4.
Fig. 3-5.
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Volume 1
3.4.
All analog and digital circuits within the flow computer are powered from a 5volt switching regulator located on the power supply module. This is located in
the rear most connector on the computer backplane.
The DC power which supplies the switching regulator either comes directly from
the DC terminals on the back panel of the flow computer (18-30 VDC) or by
rectifying the output of the integral 120 VAC (240 VAC) to 20 VAC transformer.
DC power into or out of the back panel DC power terminals is fused by a 3
Amp, 2 AG fuse located on the back panel next to the DC power terminals.
Regulated 5-volt power is monitored by a 3 to 4 second shutdown circuit located
on the power supply module. When power is applied to the computer there will
be a delay of 3 to 4 seconds before the unit powers up.
CAUTION
Fig. 3-6.
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3-7
Volume 1
4. Connecting to Flowmeters
4.1.
Fig. 4-1.
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4-1
Chapter 4
Connecting to Flowmeters
4.2.
Input Channels 3 and 4 of each E Type Combo Module are used to input
signals from turbine or PD flowmeters. Both channels share a common signal
return at the Omni terminals. Input threshold can be jumpered for +1 or +3.5
volt. Input coupling can be AC or DC (see Chapter 2). Hysteresis is
approximately 0.5 volt.
Fig. 4-2.
4-2
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Volume 1
4.3.
Faure Herman
Turbine Meters
(E Combo Module)
Faure Herman Turbine Meters are used in liquid applications only. For these
flowmeters, high threshold jumpers JP1 and JP8 on the E Type Combo Module
must be installed.
ALL.71+ w 04/98
Fig. 4-3.
Fig. 4-4.
4-3
Chapter 4
Connecting to Flowmeters
4.4.
Fig. 4-5.
4-4
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5.
Fig. 5-1.
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5-1
Chapter 5
5.2.
Fig. 5-2.
5-2
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Volume 1
5.3.
INFO - Each A or B Type
Combo Module always has 1
RTD excitation current
source available at Terminal
9. A second source is always
available on B Types at
Terminal 12.
Fig. 5-3.
ALL.71+ w 04/98
5-3
Chapter 5
5.4.
5.4.1.
INFO - Because the density
pulse signal can be a small
AC signal with a large DC
offset, you must select AC
coupling and low trigger
threshold for the combo
module channel used; i.e.: on
the B Type Combo Modules,
JP13 in the AC position and
JP11 out; on E/D Combo
Modules, JP2 and JP7 in the
AC positions and JP1 and
JP8 out.
Input impedance will be
10kohms; 1.5Vpp is required
from the densitometer to
reliably trigger the input.
Wiring Densitometers
Wiring Densitometer Signals to an E/D Type
Combo Module
5.4.2.
Solartron
Densitometers
Fig. 5-4.
5-4
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Volume 1
NOTICE!
Fig. 5-5.
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5-5
Chapter 5
5.4.3.
INFO - Because the density
pulse signal can be a small
AC signal with a large DC
offset, you must select AC
coupling and low trigger
threshold for the combo
module channel used; i.e.: on
the B Type Combo Modules,
JP13 in the AC position and
JP11 out; on E/D Combo
Modules, JP2 and JP7 in the
AC positions and JP1 and
JP8 out.
Input impedance will be
10kohms; 1.5Vpp is required
from the densitometer to
reliably trigger the input.
Sarasota
Densitometers
Fig. 5-6.
5-6
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NOTICE!
Fig. 5-7.
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5-7
Chapter 5
5.4.4.
INFO - Because the density
pulse signal is a large DC
pulse signal with little or no
DC offset, you must select
DC coupling with normal
trigger threshold for the
combo module channel used;
i.e.: on the B Type Combo
Modules, JP13 in the DC
position and JP11 in; on E/D
Combo Modules, JP2 and
JP7 in the DC positions and
JP1 and JP8 in.
Input impedance will be
1Mohms; <3.0Vfor low level
and >4V.0 for high level is
required from the
densitometer to reliably
trigger the input.
UGC
Densitometers
Fig. 5-8.
5-8
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NOTICE!
Fig. 5-9.
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5-9
Chapter 5
5.5.
Wiring of Honeywell
ST3000
Transmitters
5-10
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Volume 1
5.6.
5.6.1.
The frequency/pulse output that represents the volume flow from the RFT9739
Transmitter can be wired directly into either Frequency Channel 3 or 4 on A
Type or E Type Combo Modules. (See Technical Bulletin TB-980401.)
ALL.71+ w 04/98
5-11
Chapter 5
5.6.2.
5-12
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Volume 1
5.6.3.
Serial communication via RS-485 can also be accomplished utilizing the Peerto-Peer Mode via RS-232-C. (See Technical Bulletin TB-980401.)
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5-13
Volume 1
Analog Outputs
Analog outputs are available for remote terminal units, flow controllers, and
recording devices. The analog outputs source 4-20 mA into a load wired to the
DC power return. Maximum load resistance is 1000 ohms at 25 VDC. Digital-toAnalog conversion is accomplished with a 12-bit binary resolution.
Two outputs are available on each A Type Combo Module. One output is
available on each B Type Combo Module.
To calibrate, each of the outputs is set to 4.00 and 20.00 mA and the software
zero and span adjusted while in the Diagnostic Mode (described later). Any
value between 2.5 and 23.0 mA may be output.
Each output is assigned via the keypad or serial link to one of the many
variables available (see Volume 3).
Fig. 6-1.
ALL.71+ w 04/98
6-1
Chapter 6
6.2.
6.2.1.
Digital Inputs/Outputs
Wiring a Digital Point as an Input or an Output
Digital I/O modules handle 12 digital points. Each point can be independently
configured as either an input or output via the keypad or via a serial port.
The power and returns for all digital I/O signals are common with the DC power
terminals. Digital output loads are connected between the I/O terminal and DC
power return. An approximate total load of 500 mA per module (per 12 points) is
allowed although an individual point can handle 200 mA. Voltages applied to
I/O points used as inputs must not exceed the DC supply voltage at the DC
terminal, or the protective fuse for that point on the digital I/O module may
blow.
Fig. 6-2.
6-2
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Fig. 6-3.
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6-3
Chapter 6
6.2.2.
On the Omni 6000, Digital I/O Module #1, handling points 1 through 12, is
plugged into the backplane connector marked I/O Module #1. This in turn is
connected to Terminal Strip TB1-1 through 12. Digital I/O Module #2, handling
points 13 through 24, is plugged into the backplane connector marked I/O
Module #2 which is connected to Terminal Strip TB2-1 through 12. The Omni
3000 has only one digital I/O module which is connected to Terminal TB1-1
through 12 on the back panel.
The diagram below shows the typical wiring required to interface to other
devices, such as: switches, relays, provers, programmable logic controllers,
among other devices.
Fig. 6-4.
6-4
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Volume 1
6.3.
6.3.1.
INFO - The prover detector
switch signal activates an
interrupt request into the
computer. Jumpers JP1 and
JP2 on the digital I/O module
(Fig. 1-5) control which edge
of the signal will cause the
interrupt. Pulse counting
should start when the sphere
first activates the detector
switch. Install JP1 in cases
where the detector switchs
normally opened contacts are
used (Fig. 1-9). Install JP2 in
cases where the detector
switchs normally closed
contacts are used.
Provers
Connecting Pipe Prover Detector Switches
Pipe prover detector switches are the only I/O signal that must be connected to
a specific I/O point. They must be wired as shown in Fig. 6-4 to Digital I/O
Point #1, and the point assigned to Boolean 1700 in the software configuration
(see Volume 3). This is because Digital I/O Point #1 is internally jumpered to
cause a high priority interrupt of the computer used to start and stop prover
counting. Digital I/O Point #1 can still be used as a normal I/O point if pipe
proving is not needed.
6.3.2.
Interfacing to a Brooks
Compact Prover
The Omni Flow Computer interfaces to the basic Brooks Compact Prover
Skid Electronics (the Brooks Control Box is not used). The control interface
involves one digital output to control the piston launch, a digital input point to
monitor the position of the piston, and a detector switch signal shared between
each meter run to be proved.
Compact provers use the Pulse Interpolation Method of measuring the
flowmeter counts between the detector switches. The interpolation method
requires that the detector switches activate high speed hardware timers on the
Omnis combo I/O module. The detector switch signals called first and final
pickoff by Brooks are connected to the Detector Switch input of each E Type
Combo Module installed in the flow computer.
The following diagram shows the complete installation, including 4-20 mA
signals representing the temperature and pressure of the prover tube as well as
the nitrogen plenum chamber. The 12-volt DC power supply is user supplied.
Fig. 6-5.
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6-5
Chapter 6
6.3.3.
Compact Prover
The plenum chamber pressure is used as a spring to close the poppet valve of
the piston and cause the piston to be moved forward by the flowing liquid. The
pressure required to close the poppet valve varies with pipeline pressure. Too
high a plenum pressure causes the piston to be pushed downstream by this
excess pressure and can lead to inaccurate provings.
The Omni Flow Computer can monitor the plenum pressure and line pressure,
and automatically charge or vent nitrogen from the plenum chamber.
Before commencing a proving run, the Omni Flow Computer
plenum pressure versus the required pressure and activates either
or vent solenoid valve. The pressures will be matched within
entered deadband percent. The Omni activates the solenoids via
relays (not shown).
checks the
the charge
some user
low voltage
Fig. 6-6.
6-6
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Volume 1
RS-485 Communications
with an RS-232-C Serial I/O
Module #68-6005 - When
connecting to RS-485 serial
devices using Serial I/O
Module #68-6005, a RS-232to-485 Converter device must
be used.
The total number of serial communication ports depends on the number of dual
port serial I/O modules installed. The Omni 6000 accepts 2 serial I/O modules;
the Omni 3000 accepts 1. Two optional serial communication I/O modules are
available with your flow computer (see Chapter 1): the RS-232-C (compatible)
Model #68-6005, and the RS-232-C/485 Model #68-6205. The older Model #686005 is only capable of RS-232 compatible serial communications. The newer
Model #68-6205 is capable of either RS-232 or RS-485 communications via a
selection jumper.
When jumpered for RS-232, the characteristics and functionality of this module
is identical to that of the older RS-232-C module, providing 2 optically isolated
RS-232-C serial ports which can operate from 0.3 to 38.4 kbps. These ports are
used for printers, personal computers, and SCADA devices. Although the output
voltage levels are compatible with the RS-232 standard, the output is actually
tristated when not sending data. This allows the transmit output from multiple
flow computers to be bussed. A terminating resistor is provided at the back
panel connections to pull down the transmitter signal to a mark (-9V). Hence, a
short jumper is required in many cases from TX (Out) to Term.
RS-485 communications allows interconnecting multiple flow computers,
programmable logic controllers, multivariable transmitters, and other serial
devices in either four-wire multi-drop mode or peer-to-peer two-wire multi-drop
mode.
Multivariable Transmitting
Devices - In addition to the
Serial I/O Module # 68-6205,
the flow computer must also
have an SV Module to
communicate with RS-485
compatible multivariable
transmitters. This serial
module must be jumpered to
IRQ 3 when used in
combination with an SV
Module. Without an SV
Module, the jumper must be
placed at IRQ 2. The SV
Module can only be used with
this serial module (68-6205)
and is not compatible with
the Serial I/O Module # 686005. For more information,
see Technical Bulletin # TB980303.
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7-1
Chapter 7
7.2.
7.2.1.
INFO - The speed that data
can be accepted by the
printer depends on the size
of the input buffer (if any)
and the print mode (draft or
near letter quality). Typical
printers provide about 120
printed characters/second.
Connecting to Printers
Connecting to a Dedicated Printer (Port 1)
Fig. 7-1.
7-2
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7.2.2.
Fig. 7-2.
7.2.3.
Note: Refer to Volume 3,
Chapter 2 for Printer
Settings.
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7-3
Chapter 7
7.3.
Note:
Ports #1 and #2 (Ports #3 and #4* of an Omni 6000) can provide access to the
computers database using a Modbus protocol interface. This port is usually
connected to a PC running the OmniCom configuration software. Up to 12
Omni flow computers can be connected to 1 PC. The Modbus protocol includes
an address field which ensures that only 1 unit will transmit at a time.
Fig. 7-3.
7-4
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Fig. 7-4.
Fig. 7-5.
7-5
Chapter 7
7.4.
Peer-to-Peer
Communications - The
peer-to-peer communication
feature allows you to multidrop up to 32 flow computers
and other devices in RS-485
serial communications mode,
and up to 12 using RS-232-C
communications.
Peer-to-Peer Redundancy
Schemes - Redundancy
schemes allows for
uninterrupted measurement
and control functionality by
interconnecting two
identically equipped and
configured flow computers
(see Technical Bulletin TB980402).
7.4.1.
The diagram below shows the wiring requirements for multi-dropping two or
more flow computers via RS-485 in two-wire mode. This option is available only
with the Omni Serial I/O Module #68-6205. (See Technical Bulletin #TB980401.)
UP TO 32 FLOW COMPUTERS
GND
RS-485 TWO-WIRE
TERMINATED
Fig. 7-6.
7-6
RS-485 TWO-WIRE
NON-TERMINATED
RS-485 TWO-WIRE
NON-TERMINATED
RS-485 TWO-WIRE
NON-TERMINATED
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7.4.2.
The diagram below shows the wiring requirements for multi-dropping two or
more flow computers in RS-232 C (compatible) mode. When multi-dropping two
or more flow computers with other serial devices via the RS-232-C mode, an
RS-232-to-RS-485 standard converter may be required. (See Technical
Bulletin #TB-980401.)
Fig. 7-7.
7.4.3.
Note: Refer to Volume 3,
Chapter 2 Flow Computer
Configuration.
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Use the RTS signal to key the modem or radio transmitter carrier in a multi-drop
application. A delay between activating the RTS signal and actually sending
data is provided to allow for carrier acquisition at the remote end. This delay
can be selected as 0.0 msec, 50 msec, 100 msec, or 150 msec.
7-7
Chapter 7
7.4.4.
The diagram below shows the wiring requirements for multi-dropping two or
more flow computers via RS-485 in four-wire mode to a third party PLC type
device. Note that in the wiring example shown below, the PLC acts as a master
and can communicate with either flow computer. A four-wire wiring system does
not allow communications between slaves; i.e., data can only be transferred
between master and slaves. The RS-485 option is available only with the Omni
Serial I/O Module #68-6205.
UP TO 32 RS-485 DEVICES
SLAVE
SLAVE
TX-B
MASTER
PLC DEVICE
A
RX
B
RX-A
A
GND
TX-A
RX-B
TX
B
RS-485
TERMINATED
Fig. 7-8.
7-8
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Volume 1
7.5.
When using an Omni 6000 with 2 serial I/O modules installed, a second
Modbus port (Physical Port #3 used as an example) can provide access to the
computers database. This port can also be connected to a PC or any SCADA
device either directly, via modem, or via radio link.
Fig. 7-9.
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7-9
Chapter 7
7.6.
Port #4 is available on Omni flow computers with the second serial module
fitted. This port can be selected to communicate with Allen-Bradley devices
using DF1 full duplex or half duplex protocol, or set up for Modbus devices. The
example below assumes that the Allen-Bradley Protocol has been selected.
7-10
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Volume 1
Introduction
In the diagnostic mode you can verify that the I/O modules and transducers are
working and are calibrated to specification.
The actual process transducers used may provide a variety of signal types,
ranging from voltage or current pulses of various levels, to linear analog signals
such as 4-20 mA., 1-5V, 0-1V or RTD elements. In the case of pulse inputs, the
input module provides amplification and/or level shifting, Schmitt triggering and
opto-isolation.
When analog signals are used the input module provides all signal conditioning,
opto-isolation, and converts the analog signal to a high frequency pulse train, in
the range of 0 - 20 kHz. By using a precision voltage to frequency converter,
typical linearity of +/-0.01 % is obtained.
Certain diagnostic displays are always available while in the Display Mode. For
example pressing [Input] then [Display] will display the raw frequency input
from each process input point. The up/down arrow keys can be used to scroll
through all inputs. A typical display shows:
INFO - When viewing an
analog input point, the
frequency displayed
approximates 1000Hz/mA.
When viewing a turbine or
photo pulsar signal, the
display is the actual input
frequency.
Input % Freq/Period
#1
2530
Input % /Freq/Period
#2
3021
Pressing [Output] [Status] [Display] shows the current percentage output for
each of the digital to analog 4-20 mA outputs.
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Analog Output %
#1
55.79
Analog Output %
#2
34.10
8-1
Chapter 8
8.2.
INFO - The Diagnostic LED
glows red after a valid
password has been asked for
and entered.
In the Diagnostic Mode the user selects a specific process variable to calibrate
or view. The display shows the input channel and combo module used for the
variable. Calibration override values can be input and the input signals can be
viewed simultaneously as engineering values % span, input voltage and
current. Analog outputs and digital I/O points can also be viewed and
manipulated.
8.2.1.
To enter the diagnostic mode proceed as follows press the [Alpha Shift] key,
then the [Diag] key.
INFO - The Select
Input/Output screen must
be displayed when making a
new selection while in the
Diagnostic Mode. Return to
this screen by pressing the
[Diag] key once.
8-2
The front panel diagnostic LED will glow green and the following will be
displayed on the first three lines of the LCD Display:
Select Input/Output
to Calibrate,
Press "Diag" to Exit
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Volume 1
8.2.2.
INFO - Each input channel of
each combo module has had
its temperature coefficient
trimmed to 10 ppm/F. To
avoid temperature gradient
effects and for best results,
always allow the internal
temperature of the computer
to stabilize before making
your final calibration
adjustments.
DISPLAY VARIABLES
All of the following key presses are valid in the Diagnostic Mode. To enter
the Diagnostic Mode, these key presses must be preceded by the [Alpha
Shift] [Diag] keys.
Input Channels
(n = 1 through 24)
Meter Temperature
Meter Pressure
Meter Density
(n = 1 through 4)
(n = 1 through 4)
(n = 1 through 4)
[Density][Temp] or [Density][Temp][Meter][n]
[Density][Press] or [Density][Press][Meter][n]
[Prove} [Temp]
[Prove} [Temp]
Output Channels
Digital I/O
8.2.3.
(n = 1 through 24)
(n = 1 or 2)
[Output] [n]
[Status] [n]
Once you are done viewing and/or modifying the calibration settings, press
[Diag] to return to the selection screen below:
Select Input/Output
to Calibrate,
Press "Diag" to Exit
Press the [Diag] key again to return to the Display Mode (Diagnostic LED will
turn off).
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8-3
Chapter 8
8.3.
8.3.1.
Note: You can also calibrate
the input and output of your
choice by entering the
number of that input or
output; e.g.: Press [Input]
[1] [Enter]; press [Output]
[4] [Enter]. With this method
you can calibrate the inputs
and outputs to the computer
without having them
assigned to any I/O point
numbers.
Calibration Instructions
Calibrating A Voltage or Current Analog Input
While the above display is shown select the input variable to calibrate. For
example to calibrate Meter Run #1 Temperature, press [Meter] [1] [Temp] (or
the input # if known). The display shows:
Select Input/Output
to Calibrate,
Press "Diag" to Exit
Meter 1 Temp
Other key press combinations work. [Temp] [Meter] [1] means the same to the
computer as [Meter] [1] [Temp]. Pressing [Temp] without a meter number
allows all of the temperatures to be scrolled through and calibrated.
Now enter the selection by pressing [Display] and the following is displayed:
Temperature #1
Input# & Module 1-a1
Override
60.0
Calibrate Input ? _
8-4
The display shows the process variable name, the input channel number and
combo module used. This example shows Temperature Meter Run #1
connected to Channel 1 of Combo Module A1.
Before calibrating an input the user should enter a Cal Override value to be
used in all calculations in place of the live value.
Answer [Y] to the 'Calibrate Input ?' question and the following is displayed:
Meter 1
% Value
Input Volts
mA Value
27.5
50.00
3.000
12.00
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8.3.2.
While the above screen is being displayed select a process variable which is
assigned as an RTD probe input. For example, assuming a pulse type
densitometer is installed, pressing [Meter] [1] [Density] [Temp] (or the input # if
known), selects the input channel used to process Meter Run #1's Densitometer
integral RTD. Other key press combinations will work, and [Density] [Meter] [1]
[Temp] all mean the same. Pressing [Density] [Temp] allows the user to scroll
through all density temperature channels.
Now enter the selection by pressing [Display] and the following is displayed:
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8-5
Chapter 8
1) Disconnect the RTD probe and connect precision decade resistance box.
capable of inputting 25.00 to 150.00 Ohms as shown below.
Fig. 8-1.
8-6
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Volume 1
8.3.3.
Each of the analog outputs can be calibrated by monitoring the loop current with
an accurate milliamp meter and setting the output current to 4.00 mA and 20.00
mA. For example to calibrate Analog Output #1 proceed as follows:
While the 'Select Input/Output' screen is displayed, press [Output] [1]
[Display]. The display shows:
Analog Output #1
0%=4mA, 100%=20mA
Override %
0.00
Calibrate Output ? _
CAUTION!
Answer [Y] to the 'Calibrate Output ?' question and the display shows:
Analog Output #1
0%=4mA, 100%=20mA
Override %
0.00
Override Now Active
To calibrate the output channel follow these steps:
1) Connect an accurate milliamp meter in series with the load.
2) Input 0.00 % (4.00 mA) as the output override.
3) Using the Up/Down arrow keys adjust the output current until the milliamp
meter indicates 4.00 mA.
4) Input 100.00 % (20.00 mA) as the output override.
5) Using the Left/Right arrow key adjust the output current until the milliamp
meter indicates 20.00 mA.
6) Repeat steps 2) through 5) until no further improvement can be obtained.
7) Remove the milliamp meter and reconnect the load.
8) Press the [Diag] key to return to the selection screen.
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Select Input/Output
to Calibrate,
Press "Diag" to Exit
8-7
Chapter 8
8.3.4.
The digital I/O points can be manipulated as a group by pressing [Status] [1]
for digital points 1 through 12 or [Status] [2] for digital points 13 through 24.
Pressing [Status] will allow the user to scroll to either group. Press [Display]
and a screen similar to the following is displayed:
Digital#1 I/O Points
Input
001011001011
Overide 101010101010
Force To Output ? _
CAUTION!
The second line shows the status of the I/O points frozen at the time that the
screen was displayed. The points are numbered left to right (1 to 12) with a '0'
indicating that a point is off and a '1' indicating that a point is on. The third line
shows the override bit values that will be forced to the output port when the user
answers [Y] to the 'Force To Output ?' question. A screen similar to the
following is displayed:
Digital#1 I/O Points
Input
101110001101
Overide 101010101010
Override Now Active
The override '1's and '0's can be changed at any time while the 'Override Now
Active' line is displayed. The input status displayed on the second line should
always agree with the green LEDs on the edge of the digital I/O module. Red
LEDs lit indicate blown fuses on the digital I/O module.
Outputs on this I/O module that are assigned as totalizer outputs will stop
counting while the 'Override Now Active' line is displayed. Pulses to be output
are accumulated and are output at the maximum allowed rate as soon as the
[Diag] key is pressed.
Press [Diag] to return to the selection screen below:
8-8
Select Input/Output
to Calibrate,
Press "Diag" to Exit
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Volume 1
NOTICE!
Omni Flow Computers, Inc.,
pursuant to a policy of
product development and
improvement, may make any
necessary changes to these
specifications without notice.
Environmental
Storage Temperature : q -20C to +75C
Relative Humidity : q 80% non-condensing maximum
9.2.
Electrical
Supply Voltage : q 120 VAC, 50-500 Hz; or 18-30 VDC, 10-20
Watts (excluding transducer loops)
q Optional: 220-250 VAC, 50-500 Hz; or 1830 VDC, 10-20 Watts (excluding transducer
loops)
Transducer Output Power : q 24 VDC at 400 mA+ for
configurations (when AC powered)
most
9.3.
Microprocessor CPU
Type : q Motorola MC68HC000FN16
q Clock Speed: 16 MHz, 0 wait state;
Throughput 4,000,000 instructions/sec
Coprocessor : q Motorola MC68HC881/82FN16B
q Clock Speed: 16 MHz; Throughput 50,000
floating point operations/sec
EPROM Memory : q 1 Mbyte. expandable to 2 Mbytes max.
RAM Memory : q 512 bytes standard; Expandable to 1
Mbytes max.
Real Time Clock : q Battery
backed-up,
time
of
day;
programmable interval down to 1 msec
q Maintains time during power loss
q Reports downtime on power-up
Logic Voltage : q 5 VDC
Over-voltage Protection : q Crowbar on power supply fires at 6.25 VDC
approx.
Transient Protection : q Transorbs on power supply module
RAM Memory Battery Backup : q 3.6 VDC Ni-Cad; rechargeable
9-1
Chapter 9
9.4.
Backplane
Type : q Passive; configured
connectors
NOTICE!
Omni Flow Computers, Inc.,
pursuant to a policy of
product development and
improvement, may make any
necessary changes to these
specifications without notice.
with
plug-in
DIN
9.5.
TYPE
INPUT #2
INPUT #3
INPUT #4
ANALOG
OUTPUTS
Two
4-20mA
Pipe Proving
One
4-20mA
Pipe Proving
E/D
Frequency Density
Two
4-20mA
Flow Pulses
Two
4-20mA
1-5v; 4-20mA
Flow Pulse
Frequency
Density
Honeywell DE Protocol
Two
4-20mA
HV
Two
4-20mA
PORT #1
SV
9.6.
ADDITIONAL
FEATURES
Pipe Proving
Double Chron. Proving
Level A Pulse Fidelity
PORT #2
Six
4-20mA
9-2
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Volume 1
9.7.
NOTICE!
9.8.
9.9.
Analog Inputs
Input Type : q 4 - 20 mA or 1-5 V
Input Impedance : q 1 MegOhm (250 Ohms) (4-20 mA range
selected by installing shunt resistor)
Resolution : q 14 Binary Bits, w/ 500 msec sample
Linearity : q 0.020% F.S. typical 1 Digit
Temperature Drift : q Less than 15 ppm/OF
Common Mode Voltage : q 250 VDC to chassis ground
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9-3
Chapter 9
9-4
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Volume 1
9.13.2. RS-485
(2 per Module)
Serial Data Output Voltage : q 5 Volts differential driver
Recommended Load Impedance : q 120 Ohm
Short Circuit Current : q 20 mA
Input Low Threshold : q 0.8 Volts
Baud Rate : q Software selectable
q Range 1.2, 2.4, 4.8, 9.6, 19.2, 38.4 k bps
Common Mode Voltage : q 250 Volts to chassis ground
LEDs : q Indicator LEDs for each channel input,
output and handshaking signals
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9-5
Chapter 9
NOTICE!
Omni Flow Computers, Inc.,
pursuant to a policy of
product development and
improvement, may make any
necessary changes to these
specifications without notice.
or
Green:
to
indicate
Program
Configuration Mode is active
Red: to indicate password is active
q Alpha Shift LED
or
9.18. Security
Hardware : q Optional lock on housing and internal
keyboard program lockout
Software : q Multi-level password control
9-6
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Turbine/Positive Displacement/Coriolis
Liquid Flow Metering Systems
with K Factor Linearization
Volume 2a
Basic Operation
BASIC OPERATION
Contents of Volume 2
Figures of Volume 2 ........................................................................................................ iii
1. Basic Operating Features......................................................................................... 1-1
1.1. Overview of the Keypad Functions .......................................................................1-1
1.2. Operating Modes ....................................................................................................1-2
1.2.1. Display Mode ......................................................................................................... 1-2
1.2.2. Keypad Program Mode.......................................................................................... 1-2
1.2.3. Diagnostic and Calibration Mode ......................................................................... 1-2
1.2.4. Field Entry Mode ................................................................................................... 1-2
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Contents of Volume 2
ii
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Volume 2a
Basic Operation
Figures of Volume 2
Fig. 1-1. Flow Computer Front Panel Keypad ..................................................................................... 1-1
Fig. 1-2. Block Diagram Showing the Keypad and Display Modes....................................................... 1-3
Fig. 2-1. Typical PID Control Application - Single Loop....................................................................... 2-1
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iii
Volume 2a
Basic Operation
Thirty-four keys are available. Eight special function keys and twenty-six
dedicated to the alphanumeric characters A through Z, 0 through 9 and various
punctuation and math symbols.
The [Display/Enter] key, located at the bottom right, deserves special mention.
This key is always used to execute a sequence of key presses. It is not unlike
that the Enter key of a personal computer. Except when entering numbers in a
field, the maximum number of keys that can be used in a key press sequence is
four (not counting the [Display/Enter] key).
Fig. 1-1.
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1-1
Chapter 1
1.2.
Operating Modes
Keyboard operation and data displayed in the LCD display depends on which of
the 3 major display and entry modes are selected.
1.2.1.
Display Mode
This is the normal mode of operation. Live meter run data is displayed and
updated every 200 msec. Data cannot be changed while in this mode.
1.2.2.
Configuration data needed by the flow computer can be viewed and changed via
the keypad while in this mode. When the Program Mode is entered by pressing
the [Prog] key, the Program LED glows green. This changes to red when a
valid password is requested and entered.
1.2.3.
1.2.4.
You are in this mode whenever the data entry cursor is visible, which is anytime
the user is entering a number or password while in the Program Mode or
Diagnostic Mode.
1-2
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Volume 2a
Basic Operation
Fig. 1-2.
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1-3
Chapter 1
1.3.
1.3.1.
Special Keys
Display/Enter (Help) Key
1.3.2.
When in the Display Mode, the [ ]/[ ] keys are used to scroll through data
relevant to a particular selection.
When in the Program Mode, they are used to scroll through data and position the
cursor on data to be viewed or changed.
In the Diagnostic Mode, The up/down arrow keys are initially used to position the
cursor within the field of data being changed. Once you select an input or output
to calibrate or adjust, the up/down arrow keys are used as a software zero
potentiometer.
1.3.3.
These keys are located top-center on the keypad; to the left and right
respectively of the Up/Down Arrow Keys.
The [ ]/[ ] keys have no effect while in the Display Mode. When in Program
Mode, they are used to position the cursor within a data field.
In the Diagnostic Mode, they are initially used to position the cursor within the
field of data to be changed. Once you select an input or output to calibrate or
adjust, the left/right arrow keys are used as software span potentiometer.
1.3.4.
1-4
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Volume 2a
Basic Operation
1.3.5.
1.3.6.
Pressing this key while in the Display Mode acknowledges any new alarms that
occur. The Active Alarm LED will also change from red to green indicating an
alarm condition exists but has been acknowledged.
When in the Field Entry Mode, unshifted, it causes the current variable field
being changed to be cleared, leaving the cursor at the beginning of the field
awaiting new data to be entered. With the Alpha Shift LED illuminated, it
causes the key to be interpreted as a space or blank.
When in all other modes, it cancels the current key press sequence by flushing
the key input buffer.
1.4.
Once the computer is mounted in its panel you may need to adjust the viewing
angle and backlight intensity of the LCD display for optimum performance. You
may need to re-adjust the brightness setting of the display should the computer
be subjected to transient electrical interference.
While in the Display Mode (Program LED and Diagnostic LED off), press
[Setup] [Display] and follow the displayed instructions:
Use Up/Down Arrows
To Adjust Contrast;
Left, Right Arrows
To Adjust Backlight
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1-5
Chapter 1
1.5.
1.5.1.
New alarms cause the Active Alarm LED to glow red. Pressing the
[Cancel/Ack] key (bottom left), or setting Boolean Point 1712 via a digital I/O
point or via a Modbus command, will acknowledge the alarm and cause the
Active Alarm LED to change to green. The LED will go off when the alarm
condition clears.
1.5.2.
To view all active alarms, press [Alarms] [Display] and use the [ ]/[ ] arrow
keys to scroll through all active alarms.
The last 500 time-tagged alarms that have occurred are always available for
printing (see Historical Alarm Snapshot Report in this chapter).
1.5.3.
It has been found that applications of electrostatic discharges may cause the
Active Alarm LED to glow red. Pressing the [Space/Clear] key will acknowledge
the alarm and turn off the red alarm light.
1.6.
Computer Totalizing
Two types of totalizers are provided: 1) Three front panel electromechanical and
non-resetable; and 2) Software totalizers maintained in computer memory. The
electromechanical totalizers can be programmed to count in any units via the
Miscellaneous Setup Menu (Volume 3). The software totalizers provide batch
and daily based totals, and are automatically printed, saved and reset at the end
of each batch or the beginning of each contract day. Daily flow or time weighted
averages are also printed, saved and reset at the end of each day. Batch flow
weighted averages are also available in liquid application flow computers.
Software cumulative totalizers are also provided and can only be reset via the
Password Maintenance Menu (Volume 3). View the software totalizers by
pressing [Gross], [Net] or [Mass]. Pressing [Meter] [n] [Gross], [Net] or
[Mass] will display the software for Meter Run n.
1-6
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Volume 2a
Basic Operation
Fig. 2-1.
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2-1
Chapter 2
2.2.
INFO - Select PID Loop 1
through 4 by entering n as
1, 2, 3 or 4.
While in the Display Mode press [Control] [n] [Display]. Press the Up/Down
arrow keys to display the following screens:
Screen #1
Screen #2
PID #1 PRIMARY
Measurement
20.00
Shows actual primary set
point being used in
engineering units
Setpoint
20.00
Screen #3
PID #1 SECONDARY
Measurement
20.00
Shows actual secondary set
point being used in
engineering units
Setpoint
20.00
Screen #4
INFO - Data such as set
points or operating mode
cannot be changed while in
the Display Mode.
2-2
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Volume 2a
Basic Operation
2.3.
INFO - Select PID Loop 1
through 4 by entering n as
1, 2, 3 or 4.
To access the next two
screens you must enter the
[Y] to select Manual Valve or
Local Setpoint even if a Y is
already displayed.
To cancel the Manual Mode
or Local Setpoint Mode, enter
[N].
2.3.1.
To change to manual valve control enter [Y] at the 'Manual Valve (Y/N)' prompt
and the following screen is displayed:
PID #1 MANUAL VALVE
Up/Down Arrow to Adj
Measurement
20.00
Open %
50.00
Primary Variable
(Measurement in engineering
units)
The switch from Auto to Manual is bumpless. Use the Up/Down arrow keys to
open or close the valve. Press [Prog] once to return to the previous screen.
PID#1 OPERATING MODE
Manual Valve (Y/N) Y
Local Set.Pt(Y/N) N
Sec Set.Pt
750.0
2.3.2.
To change from manual to automatic valve control, enter [N] at the 'Manual
Valve (Y/N)' prompt. The switch to automatic is bumpless if local setpoint is
selected.
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2-3
Chapter 2
2.3.3.
Enter [Y] at the 'Local Set. Pt. (Y/N)' prompt and the following screen is
displayed:
PID#1 LOCAL SETPOINT
Up/Down Arrow to Adj
Measurement
20.00
Setpoint
20.00
Primary Variable
(Measurement in engineering
units)
The switch from Remote to Local is bumpless. Use the Up/Down arrow keys to
increase or decrease the setpoint. Press [Prog] once to return to the previous
screen.
Notice you are now in
Automatic with Local Valve
Control
2.3.4.
To change from local setpoint to remote setpoint, enter [N] at the 'Local Set.
Pt.(Y/N)' prompt. The switch to remote setpoint may not be bumpless,
depending upon the remote set point source.
2.3.5.
Move the cursor to the bottom line of the above display, press [Clear] and then
enter the new setpoint.
2.4.
IMPORTANT!
2-4
As described above, the PID control loop can be configured to accept either a
local setpoint or a remote setpoint value for the primary variable. The remote
setpoint is derived from an analog input (usually 4-20 mA). This input is scaled
in engineering units and would usually come from another device such as an
RTU. High/Low limits are applied to the remote setpoint signal to eliminate
possible problems of over or under speeding a turbine meter (see Volume 1,
Chapter 8 for more details).
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Volume 2a
Basic Operation
2.5.
These functions are enabled when a startup and/or shutdown ramp rate
between 0 and 99 percent is entered (see section PID Setup in Volume 3).
Commands are provided to Start the valve ramping open, Shutdown to the
minimum percent open valve or Stop the flow by closing the valve
immediately once it has been ramped to the minimum percent open.
These commands are accessed using the keypad by pressing [Prog] [Batch]
[Meter] [n], which will display the following:
Mtr1 Batch Start Y ?
Shutdown to Min% ?
Batch Stop ?
Print & Reset ?
2.6.
Inputs are provided for startup/shutdown ramp rates and minimum output %
settings. When these startup/shutdown ramp rates are applied the control
output, movements will be limited to the stated % movement per second (see
Volume 3). On receipt of a shutdown signal, the output will ramp to the
minimum output % for topoff purposes.
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2-5
Chapter 2
2.7.
IMPORTANT!
Individual control of gain and integral action are provided for both the primary
and secondary control loops. Tune the primary variable loop first by setting the
secondary setpoint high or low enough to stop the secondary control loop from
taking control. Adjust the primary gain and integral repeats per minutes for
stable control. Reset the primary and secondary set points to allow control on
the secondary variable without interference from the primary variable. Adjust
the secondary gain and integral repeats per minute for stable control of the
secondary variable.
2.7.1.
Each process loop will exhibit a gain function. A change in control valve output
will produce a corresponding change in each of the process variables. The ratio
of these changes represents the gain of the loop (For example: If a 10 %
change in control output causes a 10% change in the process variable, the loop
gain is 1.0. If a 10 % change in control output causes a 20 % change in process
variable, the loop gain is 2.0). To provide stable control the gain of each loop
with the controller included must be less than 1.0. In practice the controller gain
is usually adjusted so that the total loop gain is between 0.6 and 0.9.
Unfortunately the gain of each loop can vary with operating conditions. For
example: A butterfly control valve may have a higher gain when almost closed
to when it is almost fully open. This means that in many cases the controller
gain must be set low so that stable control is achieved over the required range
of control.
To estimate the gain of each loop proceed as follows for the required range of
operating conditions:
(1) In manual, adjust the control output for required flowing conditions and
note process variable values.
(2) Make a known percentage step change of output (i.e., from 20% to 22%
equals a 10% change).
(3) Note the percentage change of each process variable (i.e., 100 m3/hr to
110 m3/hr equals a 10% change).
2-6
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Volume 2a
Basic Operation
2.7.2.
(1) Set the 'repeats / minute' to 40 for both primary and secondary loops.
(2) Adjust set points so that only the primary (sec) loop is trying to control.
(3) While controlling the primary (sec) variable, increase the primary (sec)
gain until some controlled oscillation is observed.
(4) Set the primary (sec) 'repeats/minute' to equal 0.75 / (Period of the
oscillation in minutes).
(5) Set the primary (sec) gain to 75% of the value needed to make the loop
oscillate.
(6) Repeat (2) through (5) for the secondary variable loop.
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2-7
Volume 2a
Basic Operation
Introduction
A complete set of software batch totalizers and flow weighted averages are also
provided in addition to the daily and cumulative totalizers. These totalizers and
averages can be printed, saved and reset automatically, based on the number
of barrels or cubic meters delivered, change of product or on demand. The
Omni flow computer can keep track of 4 independent meter runs running any
combination of 16 different products. Flowmeter runs can be combined and
treated as a station. The batch totalizers and batch flow weighted averages are
printed, saved and reset at the end of each batch. The next batch starts
automatically when the pulses from the flowmeter exceed the meter active
threshold frequency. Pulses received up to that point which do not exceed the
threshold frequency are still included in the new batch, but the batch start time
and date are not captured until the threshold is exceeded.
3.2.
Batch Status
The batch status appears on the Status Report and is defined as either:
o In Progress ------- Batch is in progress with the meter active.
o Suspended ------- Batch is in progress with the meter not active.
o Batch Ended ----- Batch End has been received, meter not active.
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3-1
Chapter 3
3.3.
When running independent products on each meter run, each flowmeter run has
a batch schedule stack which stores the setup information for up to 5 future
batches. The setup information is popped off the appropriate stack by the
computer at the beginning of each batch. When all meter runs are running the
same product, the individual meter run batch schedule stacks are combined and
organized to store up to the next 23 future station batches.
3.3.1.
TIP - When ending a batch
with flow occurring,
remember that the next batch
will start immediately after
you end the current one. You
should check that the batch
schedule contains the correct
setup information for that
batch.
The flow computer will use the batch setup data for the batch last completed if
the meters batch schedule stack is empty at the beginning of a new next batch.
3.3.2.
By using the [
]/[
] keys you can scroll through and modify any one of the 6
batch setups (in Independent Batch Stack) and 24 (in Common Batch Stack) in
the Batch Schedule Stack.
M1:1 I=Ins D=Del ?
ID: EP-001-021-BUT
Product to Run?
0
Size BBl
0
The number on the left on Line 1 is the flowmeter run number and stack
position; i.e., M2:1 will be the next batch setup run for Meter #2, M2:2 the next
and so on. Batch setups can be inserted before the displayed position or the
displayed setup and can be deleted by entering I or D on Line 1. Press
[Prog] twice to return to the Display Mode.
3-2
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Volume 2a
Basic Operation
3.4.
Ending a Batch
A batch in progress is ended by setting the appropriate End Batch Flag in the
computers database. This can be done manually from the keypad, on a timed
basis, through a digital I/O point or via a Modbus command.
3.4.1.
Batches can be ended and products changed by using the Product Change
Strobes (Boolean 1707 and 1747 through 1750). Setting any of these Boolean
commands, either through a digital input or writing it through a Modbus port,
will cause the flow computer to:
(1) End the batch in progress and print a batch report.
(2) Determine what the next product to run will be by decoding the binary
coded Product Select Input flags (Booleans 1743 through 1746).
(3) Write the number of the selected product into the next batch stack
position.
(4) Pop the batch setup off the stack and start a new batch.
3.4.2.
Press the [Prog] [Batch] [Meter] [n] or [Prog] [Meter] [n] [Batch] keys and a
screen similar to the following will be displayed:
METER #1 BATCH
Print & Reset ?
Pressing [Prog] [Batch] and [Enter] (i.e., not specifying a meter run) will
display the following:
STATION BATCH
Print & Reset ?
Enter [Y] to the Print & Reset ? question and enter your password when
requested. The batch will be ended immediately and a Batch Report printed out.
The above displays will vary if the PID ramping functions are enabled (see the
following section).
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3-3
Chapter 3
3.5.
Recalculating a Previous
Batch - For more information
on this topic, see Technical
Bulletin TB-980202
Recalculating a Previous
Batch within the Flow
Computer included in
Volume 5.
(2) Select which previous batch you wish to recalculate. The Omni stores
the last 4 completed batches numbered as:
1 = last batch completed
to
4 = oldest batch completed.
(3) Press [
] to scroll down to Select Prev # Batch and enter a number
between 1 and 4, depending upon which batch is to be recalculated. The
flow computer moves the selected previous batch data to the previous
batch data points within the database (see explanation in Technical
Bulletin TB-980202)
(4) Enter Password when requested. Scroll to either Enter API60 or
Enter SG60. Type in a valid value and press [Enter].
(5) Scroll to Recalculate & Print?. Press [Y] and then [Enter].
At this time the flow computer will recalculate the batch data and send the
report to the printer and the Historical Batch Report Buffer in RAM memory.
The default batch report shows the batch number as XXXXXX-XX where the
number ahead of the - is the batch number and the number after the - is the
number of times that the batch has been recalculated.
3-4
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Volume 2a
Basic Operation
3.6.
INFO - In order to activate
the batch preset counter you
must have entered a batch
size other than zero before
the batch started (i.e.,
starting with a batch size of
zero disables the preset
counter feature). Batch
presets can be selected for
gross, net or mass units (see
Volume 3; 2.7. Configuring
the Meter Station).
Independent batch preset counters are provided for each meter run when in the
Independent Batch Stack Mode. Each batch preset counter is pre-loaded with
the batch size taken from the appropriate batch schedule stack. The counter is
automatically reduced by the meter runs net flow. Press [Batch] [Preset]
[Meter] [n] or [Meter] [n] [Batch] [Preset] to see the current value of the
counter for a particular meter run:
Meter#1 Batch Preset
barrels
49978
Mtr#1 Preset Warning
barrels
100
3.6.1.
The batch preset flags are Boolean variables within the database which are
automatically set whenever the appropriate batch preset counter reaches zero.
They are available for use in programmable Boolean equations and digital I/O
functions.
3.6.2.
The batch warning flags are Boolean variables within the database which is
automatically set whenever the appropriate batch preset counter is equal or less
than the programmed batch warning value. It is available for use in
programmable Boolean equations and digital I/O functions.
3.7.
INFO - The batch preset
counter can be selected for
gross, net or mass units (see
Volume 3; 2.7. Configuring
the Meter Station).
The size of a running batch may change several times during the progress of
the batch. This is usually due to product take-off or injection upstream of the
metering station. While in the Display Mode, press [Prog] and then [Batch]
[Preset] [Meter] [n] or [Meter] [n] [Batch] [Preset]. This will show the
following screen.
ADJUST #1 BATCH SIZE
Enter Amount to
Adjust
0
Size Now
100000
Press [Clear] and enter the number of barrels/cubic meters (lbs or kgs) that you
wish to add to the size of the batch. Enter a minus number to reduce the size of
the batch.
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3-5
Chapter 3
3.8.
Automatic batch changes can be made by the computer by monitoring the rate
of change of the products specific gravity/density during the final moments of a
batch. For example, a Boolean point can be programmed to be active whenever
the specific gravity rate of change flag is set and the batch warning flag is set.
A digital output can then be assigned to this interface detected Boolean flag
and can be used to cause a batch end command. Specific gravity disturbances
which may occur during the batch will be alarmed but will not be used to end a
batch unless the batch warning flag has been reached.
3-6
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Volume 2a
Basic Operation
The specific gravity/density rate of change alarm flag is a flag within the
database which is set whenever the rate of change of the station gravity/density
with respect to flow (SG or Dens see sidebar) exceeds the preset limit. It is
used to detect a change in flowing product and is available for use in
programmable Boolean equations and digital I/O functions.
4.2.
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4-1
Chapter 4
4.3.
SG & Dens - Delta
Specific Gravity (SG) refers
to U.S. customary units and
is measured per barrel. Delta
Density (Dens) refers to
metric units and is measured
per cubic meter. The SG
(or Dens) function is the
smallest difference in
specific gravity (or density)
between two products that
will form the product
interface.
To accurately detect the product interface it is important to set the gravity rate
of change limits correctly. This limit is expressed as change in Specific Gravity
per Net Bbl or m3 (SG/Bbl or Dens/m3 see sidebar) and as such is flow rate
independent. Too small a limit will cause minor disturbances to be detected and
too large will cause the interface to be missed.
For example: A pipeline runs ISO-Butane (0.565), N-Butane (0.585) and
Propane (0.507). The smallest SG in this case is 0.585 minus 0.565, which
equals 0.020 SG units. It was observed that once an interface was detected, 33
Bbls passed before the specific gravity stabilized at the new gravity. The actual
gravity rate of change limit for this example is calculated as:
0.20 / 33 = 0.0006
(
SG/Bbl)
To ensure that we reliably detect the gravity rate of change, we set the rate of
change limits to one third of the actual expected rate of change (i.e., 0.0006/2)
which is 0.0002. To enter this value, press [Prog] [Meter] [Enter]. Scroll down
to 'Grav Change' and enter 0.0006.
Meter Station
Grav Change
Line Pack
4-2
.0006
250
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Volume 2a
Basic Operation
5. Meter Factors
5.1.
To do this you must edit the product file information by pressing [Prog]. Then
press [Product] [Enter] to scroll through all 16 sets of product data. Pressing
[Product] [n] [Enter], where n is 1-16, will allow you to go directly to data for a
specific product number. A display similar to the following can be scrolled
through:
PRODUCT #5
Name
PROPANE
Table Select
2
Override API
150.9
Override Dens
5010
M.F. #1
1.0099
M.F. #2
1.0034
M.F. #3
1.0023
M.F. #4
.9995
Move the cursor to the appropriate meter factor, press [Clear] and re-enter the
required meter factor. Note that only numbers greater than 0.8000 and less than
1.2001 are allowed. The Retroactive Barrels question will not be prompted
unless the meter factor you want to modify is being used at the time.
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5-1
Chapter 5
Meter Factors
5.2.
Enter the Program Mode by pressing [Prog]. Then press [Factor] [Enter]; this
will allow you to scroll through all meter factors; or press [Meter] [n] [Factor]
[Enter] to go directly to the meter factor for Flowmeter n (n = 1, 2, 3 or 4).
Flowmeter #1
Meter Factor
1.0000
Press [Clear] and then enter the required meter factor. You will be prompted to
enter the number of retroactive gross barrels (or cubic meters) that the new
meter factor will be applied to.
Flow Meter #1
Meter Factor 1.0050
Retro Bbls ?
1000
Note that only numbers greater than 0.8000 and less then 1.2001 are allowed
as meter factors. The meter factor will automatically replace the previous meter
factor in the appropriate product information file.
5.3.
Whenever a flowmeter is proved, the new meter factor is compared against the
current meter factor. Additional data such as the flow rate and a time tag is
needed in order for this data to be meaningful. This Previous Meter Factor
data is saved with the meter factor automatically whenever a meter factor is
implemented after a prove or entered manually while it is being used.
5-2
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Volume 2a
Basic Operation
6. Proving Functions
6.1.
Auto-Prove Mode
The auto prove mode requires that a prover is available on a continuous basis
with motorized actuators on the appropriate valves. Flowmeters can be
automatically proved whenever the flow rate varies more than a certain amount
from the flow rate that existed when the flowmeter was last proved or when the
meter factor was manually entered. Flowmeters can also be proved whenever a
certain amount of flow has been measured without a proving, or after a meter
has been shut-in for more than a certain period of time and flow has been
started.
Entries are provided in the [Prog] [Prove] [Setup] menu to:
q Enter the percentage change in flow rate which will trigger an auto-prove
request.
q Enter a minimum number of Bbls (or m3)/hr flow rate change to trigger an
auto-prove request (needed at the lower flow rates where the percentage
change would be a very small volume change).
q Specify the period of time that the flow must remain at the new changed
rate before a prove sequence is started.
q Specify the period of time that a meter must be shut in before the need
for a prove sequence is flagged.
q Specify the maximum amount of flow between proves.
An additional entry in the [Prog] [Meter] [n] menu is required to activate or put
a meter run into the Auto-prove Mode.
6.1.1.
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6-1
Chapter 6
Proving Functions
6.2.
Proving functions are accessed via the Program Mode. Press [Prog] [Prove]
[Enter] and the following selection menu is displayed:
* Prover Operation *
Trial Report (Y/N)
Trial Prove Mtr"n" _
Prove Meter "n"
Abort Prove ? (Y)
For a single 'Trial Prove', enter the meter number to be proved on the 2nd line.
To disable a trial prove report, enter [Y] on line one. For a prove sequence
enter the number of the meter to be proved on the 3rd line. To abort a prove in
progress enter [Y] on the 4th line. After making your entry the flow computer will
automatically return you to the Display Mode and select the 'Prove Counts
Display':
Counts
0
Prove Run
1
Meter Selected
2
Check Temp Stability
The bottom line of this display shows the current status of the prover. As the
prove sequence proceeds the 4th line is updated with the current status:
Ball Launched Fwd.
1st Detector Switch
In Flight Forward
2nd Detector Switch
Over Travel Forward
Ball Launched
Reverse
1st Detector Switch
In Flight Reverse
2nd Detector Switch
Over Travel Reverse
Prove Completed
6-2
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Volume 2a
Basic Operation
When the required number of consecutive runs within the run deviation limits
are accumulated. The run data are averaged and the prove calculations are
performed. The resultant meter factor is compared against the current meter
factor and if it is within acceptable limits can be automatically stored in the
appropriate product file and implemented retroactively for the current batch.
6.3.
Proving functions are accessed the same as with full sized provers; via the
Program Mode. Press [Prog] [Prove] [Enter] and the following selection menu
is displayed:
*PROVER OPERATION*
Invar Rod Deg.F 75.5
Trial Report (Y/N)
Trial Prove Mtr"n"
Prove Meter "n"
Abort Prove ? (Y)
An additional entry is included for a Brooks prover (Invar Rod temperature). The
invar rod is part of the detector switch mechanism of the prover and is usually
close to ambient temperature. Enter the correct temperature to enable the
computer to correct for any thermal expansion.
For a single 'Trial Prove' enter the meter number to be proved on the 3rd line.
For a prove sequence enter the number of the meter to be proved on the 4th
line. To abort a prove in progress press the down arrow and enter [Y] on the 5th
line.
After making your entry the flow computer will automatically return you to the
Display Mode and select the 'Prove Counts Display' :
Counts
0
Prove Run
1
Meter Selected
2
Check Temp Stability
As with the full sized prover the bottom line of this display shows the current
status of the prover. Two additional status states will appear.
While the computer is checking for temperature stability it is also checking and
adjusting the plenum chamber pressure. The status line above will only show if
the plenum pressure is still not within the selected dead band by the time the
temperature is stable.
Piston Downstream
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6-3
Chapter 6
Proving Functions
This status display occurs while the prover is returning the piston to the
upstream position ready to launch.
Use the arrow keys to scroll down the display. A second screen is relevant to
the pulse interpolation method of accumulating prove pulse counts.
Prove Counts
1034
Tdvol
2.234122
Tdfmp
2.202312
Piston Downstream
The 1st line shows the integer counts. Tdvol is the time between detectors and
Tdfmp is the time between the 1st flowmeter pulse after each of the detectors.
A pass report is printed at the end of each set of passes.
6.3.1.
As the compact prove sequence progresses the flow computer will print the
Pass Summary Report. This report is printed for each sequence of passes that
comprise a prove run. The number of passes made per run is selectable from 1
to 25 (see Prover Setup in Volume 3. Note: an entry of 1 will disable this
report).
On completion of a successful prove a Meter Proving Report will be printed.
This report is user configurable via the OmniCom configuration program.
6.4.
6-4
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Volume 2a
Basic Operation
7. Printed Reports
-
7.1.
Several reports use a fixed format (i.e., cannot be changed by the user). These
are described below:
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q Status Report
7-1
Chapter 7
Printed Reports
7.2.
7.3.
INFO - Entering a number
between 1 and 500 at the
Hist Alarm ? line will cause
many previous alarms to be
printed. When requesting
reports, such as previous
daily, batch or prover reports,
you must enter a number
between 1 and 8; 1 refers to
the last report generated and
8 refers to the oldest report.
Up to 150 previous data entry
changes can be printed when
the Audit Trail is
requested.
Note: ** These entries only
show up when the archive
ram is installed.
Snapshot Report
Batch Report
Daily Report
Prove Report
Printing Reports
A Snapshot Report can be printed by pressing [Print] [Enter] and can also be
printed automatically on timed intervals (see 9. Print Setup in Chapter 9).
Other printed reports are accessed from the Program Mode. Press [Prog]
[Print] [Enter] and the following selection menu will be displayed:
*PRINT REPORT MENU*
Snapshot Report ?
Previous Snapshot?
Status Report ?(Y)
Prev. Batch (1-8)
Prev. Ticket ?
Prev. Daily (1-8)
Prev. Prove (1-8)
Hist Alarm ?
Audit Trail ? (Y) **
Arch Starts **
# of Arc Days
Product File ?(Y)
Config Report ?(Y)
Move the cursor to the report required and enter [Y] or the number of the
historical report you wish to print ([1] refers to the latest, [2] refers to the next to
latest etc). Press [Prog] twice to return to the Display Mode.
7-2
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Volume 2a
Basic Operation
7.4.
Audit Trail
7.4.1.
A fixed format report provides an audit trail of changes made to the flow
computer database. The number of changes that can be reported depends on
the type of changes made. The last 150 items are recorded. Each record
consists of a unique event number, time & date tag, database index number for
the variable changed and the new and old value of the variable, The starting
index number and the number of points changed is recorded when changes are
made remotely via a Modbus port, using OmniCom for instance.
Note1: Password entries are
recorded in this field. A threedigit code signifies the
password source and level of
the password entered. These
codes are as follows:
Date: xx/xx/xx
Event
No.
xxx
7.4.2.
Time
Date
xx:xx:xx
xx/xx/xx
Index
Number1
xxxxx
Page:
1
Computer ID: REV2271
Old Value/
# of Points
x.xxxxxxxxxxx
New Value/
Serial Port
x.xxxxxxxxxxx
Modbus
Port Passwords and the Audit Trail
Report
The Audit Trail Report is stored within the flow computer and is used to
document and time and date stamp changes made to the flow computer
database, either via the local keypad or via password protected serial port
access. The report is formatted in columns as shown above:
PASSWORD CODES
100
101
102
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300
301
302
103
400
104
401
105
402
108
500
200
501
201
502
202
503
7-3
Volume 2a
Basic Operation
DISPLAY VARIABLES
Batch Mass
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Meter Temperatures
Meter Pressures
Density
Unfactored Density
Densitometer Temperatures
Densitometer Pressures
Prover Temperatures
[Prove] [Temp]
[Prove] [Press]
Prover Density
[Prove] [Density]
[Analysis] [Input]
8-1
Chapter 8
DISPLAY VARIABLES
Calculation Factors
Batch Totalizers are displayed by including the [Batch] key before the key presses
shown below.
Volume Correction Factors (VCF)
Pycnometer Factors
[Factor]
Alarm Information
Active Alarms
[Alarms]
Product Information
Product Number and Name
Override API & SG Gravity
Meter Factors Calculation Mode
Miscellaneous Displays
8-2
[Time]
[Input]
[Output] [Status]
[Status]
[Input] [Status]
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Volume 2a
Basic Operation
DISPLAY VARIABLES
[Control] [n]
User Displays
Up to eight additional displays can be programmed by the user (See Volume 3 for
more details).
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8-3
Firmware Revisions 20.71/24.71
Turbine/Positive Displacement/Coriolis
Liquid Flow Metering Systems
with K Factor Linearization
Volume 3
Contents of Volume 3
Figures of Volume 3 ....................................................................................................... ix
1. Overview of Firmware Revisions 20.71/24.71 ......................................................... 1-1
1.1. Number of Meter Runs - Type of Flowmeters .......................................................1-1
1.2. Product Configuration............................................................................................1-1
1.3. Configurable Sensors per Meter Run....................................................................1-2
1.4. Configurable Sensors per Prover..........................................................................1-2
1.5. Temperature............................................................................................................1-2
1.6. Densitometers.........................................................................................................1-2
1.7. Station Capability....................................................................................................1-2
1.8. Auxiliary Inputs .......................................................................................................1-2
1.9. Number of products - Information Stored/Product...............................................1-2
1.10. Type of Products Measured.................................................................................1-2
1.11. Batching and Interface Detection ........................................................................1-3
1.12. Auto Proving Features..........................................................................................1-3
1.13. Retroactive Meter Factors and Override Gravity ................................................1-3
1.14. Retroactive Density Correction Factor................................................................1-3
1.15. Flow Rate/Viscosity Linearizing...........................................................................1-3
1.16. PID Control Functions ..........................................................................................1-4
1.17. Flow Weighted Averages......................................................................................1-4
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Contents of Volume 3
ii
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Volume 3
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iii
Contents of Volume 3
iv
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Volume 3
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Contents of Volume 3
4. Modbus
Protocol Implementation......................................................................... 4-1
4.1. Introduction ............................................................................................................ 4-1
4.2. Modes of Transmission.......................................................................................... 4-1
4.2.1. ASCII Framing and Message Format ....................................................................4-2
4.2.2. Remote Terminal Unit (RTU) Framing and Message Format...............................4-2
vi
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Volume 3
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vii
Contents of Volume 3
5.2. Flow Equations and Algorithms for Revision 24 (Metric Units)........................... 5-9
5.2.1. Flowrate At Flowing Conditions: m3/hr ................................................................5-9
5.2.2. Net Flowrate At Base Conditions: Nm3/hr (Except Propylene)............................5-9
5.2.3. Mass Flowrate: ton/hr (Except Propylene) ...........................................................5-9
5.2.4. Equivalencies .........................................................................................................5-9
5.2.5. Calculations For Liquid Flows When Mass Pulses is Selected ........................ 5-10
Table 54A Product Type: Crude Oil .......................................................................... 5-10
Table 54B, Product Type: Fuel Oil............................................................................ 5-10
Table 54B Product Type: Jet Group.......................................................................... 5-10
Table 54B Product Type: Gasolines ......................................................................... 5-10
Table 54B Product Type: Between Jet and Gasoline ................................................ 5-10
For Propylene:.......................................................................................................... 5-11
5.2.6. Density of Ethane/Propane C3+ Mixes................................................................ 5-11
5.2.7. Density and other physical properties of Ethylene (IUPAC).............................. 5-11
Density of Ethylene (NIST) ....................................................................................... 5-11
Density of Ethylene (API) ......................................................................................... 5-11
5.2.8. Prove Gross Flowrate (Uni- and Bi-Directional) ................................................. 5-12
5.2.9. Prove Gross Flowrate (Compact)......................................................................... 5-12
5.2.10. Prove Meter Factor............................................................................................. 5-12
viii
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Volume 3
Figures of Volume 3
Fig. 1-1. Typical Configuration Using Helical Turbine, Positive Displacement and Coriolis Flowmeters1-1
Fig. 2-1. Figure Showing Program Inhibit Switch ................................................................................ 2-5
Fig. 3-1. Figure Showing Automatic Four-Meter Flow Zone Thresholds .............................................. 3-6
Fig. 3-2. Figure Showing Four-Meter Run Valve Switching ................................................................. 3-7
Fig. 3-3. Keypad Layout - A through Z Keys ..................................................................................... 3-36
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ix
Volume 3
1.1.
1.2.
Product Configuration
Parallel runs measuring the same product or independent runs with different
products.
Fig. 1-1.
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1-1
Chapter 1
1.3.
1.4.
Prover inlet and outlet temperature and pressure, prover densitometer any type
(analog or digital pulse type such as Solartron, Sarasota or UGC ).
1.5.
Temperature
1.6.
Densitometers
1.7.
Station Capability
Meter runs may be combined or subtracted in any mode to provide station flow
rates and totalizers.
1.8.
Auxiliary Inputs
Four auxiliary inputs are provided for miscellaneous sensors (for example:
BS&W, Viscosity monitors, etc.) and can be individually selected to be a 420mA, 4-wire DIN curve RTD or 4-wire American curve RTD.
1.9.
1-2
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Volume 3
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1-3
Chapter 1
1-4
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Volume 3
1.27. OmniCom
Software Communications
Package
OmniCom software is provided with each flow computer, and allows the user
to configure the computer on-line or off-line using a personal computer.
1.28. OmniView
Software Communications
Package
A Man-Machine Interface package for the Omni Flow Computer is also
available as an option.
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1-5
Volume 3
Introduction
2.2.
2.2.1.
INFO - Key presses are
denoted in bold face between
brackets; e.g.: the enter key
appears in this manual as
[Enter].
While in the Display Mode press the [Prog] key. The front panel Program LED
above the key will glow green and the following selection menu will be
displayed on the first three lines of the LCD display.
Press Keys to Select
Group Entry, or
Press "Prog" to Exit
th
2.2.2.
Changing Data
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2-1
Chapter 2
2.2.3.
INFO - Characters in [ ]
refer to key presses.
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to the appropriate
entry and press [Enter] to access a particular submenu. The first menu, 'Misc
Configuration', should always be completed first as these entries specify the
number and type of input and output devices connected to the flow computer;
i.e., the menus following the 'Misc Configuration' menu do not ask for
configuration data unless a transducer has been defined.
2.2.4.
In addition to the Setup Menu, the data is also presented in related groups such
as Temperature, Pressure, Meter, etc. You press the group key of your choice to
get to a data area. By specifying a meter run before or after a group you go
directly to the data for that group and that group only.
Once a group is selected use the 'Up/Down' arrow keys to step to a specific data
entry within the group. You can view data and, assuming a valid password has
been entered, change its value as required. If an error is made, press [Clear],
re-enter the correct data and press [Enter] to enter the new value. The cursor
will automatically step to the next data item in that group unless that would cause
a total change of screen (i.e., you can always verify your entry). A list of data
groups and associated key presses is listed later in this chapter.
Example:
Pressing [Temp] will allow you access to temperature data for all meter runs.
Pressing [Meter] [1] [Temp] or [Temp] [Meter] [1] will allow access to only
Meter Run #1 temperature data. For example, pressing [Meter] [1] [Temp] will
display the following until the [Enter] key is pressed.
th
2-2
'
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Volume 3
2.2.5.
INFO - Most entry groups
occupy multiple screens so
be sure to use the []/[]
to scroll and see all data.
Passwords
Level 1
Level 1A
Correction
Factors
(Pycnometer
Factor)
Level 2
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2-3
Chapter 2
INFO - Characters in [ ]
refer to key presses.
6) Scroll down to access each of the Modbus serial port 'Level A'
passwords. These are labeled Serial 1 (if Modbus Protocol is selected),
'Serial 2', Serial 3', and 'Serial 4' corresponding to the physical port
numbering for Modbus Ports 1, 2, 3 and 4.
2.3.
Getting Help
Context sensitive help is available for most data entries. Help is summoned by
pressing the [Display/Enter] key twice ([Help] key) with the cursor on the data
field in question. Help screens are frequently more than 1 full screen so always
use the [
]/[
] keys to scroll in case there is more. Press [Prog] or [Enter]
once to exit the help system and return to your original screen.
2.4.
2-4
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Volume 3
CAUTION!
Fig. 2-1.
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2-5
Chapter 2
2.5.
Tip - It is best to use the
Menu Selection Method (see
9.2.3) when programming an
application for the first time
as every possible option and
variable will be prompted.
Once a computer is in
operation and you become
familiar with the application
you can decide to use the
faster Random Access
Method (see 9.2.4).
INFO - Characters in [ ]
refer to key presses.
2-6
The Omni Flow Computer can accept many I/O modules and be configured to
match just about any combination of measurement transmitters. Configuring the
physical I/O means setting up the number of meter runs, what types of
transducers are to be used and to which physical I/O points they are connected.
2.5.1.
The physical I/O configuration of the flow computer is changed by entering the
Misc. Setup menu while the 'Select Group Entry' screen is displayed (see
9.2.1. Entering the Program Mode).
Press Keys to Select
Group Entry, or
Press "Prog" to Exit
Setup
Press [Setup] then [Enter] and the following selection menu will be displayed:
*** SETUP MENU ***
Misc Configuration _
Time/Date Setup
Station Setup
The cursor automatically appears at the Misc Configuration option. Press
[Enter] and the following selection menu will be displayed:
*** Misc. Setup ***
Password Maint?(Y)
Check Modules ?(Y)
Config Station?(Y)
Config Meter n
Config Prove ? (Y)
Config PID ? n
Config D/A Outn
Front Pnl Counters
Program Booleans ?
Program Variables?
User Display ? n
Config Digitaln
Serial I/O n
Peer/Peer Comm(Y)?
Custom Packet n
Archive File n
PLC Group n
SCROLL UP FOR MORE
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Volume 3
2.5.2.
Configuration parameter groups are only prompted as needed. Meter runs and
transducers which are not assigned to a physical I/O point will not be available
for configuration. In these cases the following message will be displayed:
Variable Selected is
Not Assigned to a
Physical I/O Point
2.5.3.
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to key
presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.
Enter [Y] at Password Maint ? of the Misc Setup menu to open the
following entries:
{PL} Privileged
Enter the privileged password to allow you to view and change all configuration data including
other passwords.
{PL} Level 1
_______________
Enter the Level 1 password to allow entry of all configuration data except entries which determine
the physical I/O personality of the computer.
{PL} Level 1A
_______________
Enter the Level 1A password to allow entry of Meter factors K Factors and Density Correction
Factors only.
{PL} Level 2
_______________
Enter the Level 2 password which is required for operator type entries such as gravity overrides
and meter factors.
_______________
_______________
Enter the Serial Port password. All data in the Modbus database except passwords can be read
via the serial ports. These passwords allow writes to the Modbus database. Password protection
can be disabled by entering a blank field as a password.
_______________
Enter [N] for the lockout switch to be inactive for this serial port.
Enter [Y] for the lockout switch to be active for this serial port.
_______________
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_______________
_______________
_______________
_______________
_______________
2-7
Chapter 2
2.5.4.
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to key
presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.
The following entries display only when a Valid Privileged Password is entered:
{PL} Model # (0=3000, 1=6000)
CAUTION!
_______________
Enter [Y] to re-configure archive records definition. Enter [N] when finished.
_______________
_______________
Reset All Ram and Reset Totalizers will only display after the privileged password has been
entered. will clear to zero all internal totalizers. You can change totalizer decimal place settings
after entering [Y]. The three electromechanical totalizers on the front of the computer cannot be
zeroed.
_______________
This entry is used by the OmniCom configuration software to determine the maximum I/O
capability of the computer.
_______________
Resetting all Ram will clear all configuration data, calibration data and totalizers. This means that
all configuration data will have to be re-entered.
_______________
Entering a [Y] here will set all the analog input calibration constants used to scale zero and span
settings to the default value. This will require you to re calibrate all the inputs. You can also do
this on a channel by channel basis by entering the input channel number.
_______________
Entering a [Y] here will set all the analog output calibration constants used to scale zero and span
settings to the default value. This will require you to re-calibrate all the outputs. You can also do
this on a channel by channel basis by entering the output channel number.
2.5.5.
Module Settings
Enter [Y] at Check Modules ? of the Misc Setup menu and a screen similar
to the following will display:
MODULE S-WARE H-WARE
A-1
Y
Y
B-1
Y
Y
E/D-1
Y
Y
E-1
Y
Y
H-1
Y
Y
D-2
Y
Y
S-2
Y
Y
Update S-Ware ?
_______________
A table is displayed showing all of the physically installed I/O modules verses the I/O modules
recognized by the software (see display example above). You must answer the 'Update Software'
question entering [Y] whenever you change the number or type of installed modules. The available
I/O point numbers are allocated to each module at this time according to the type and number of
each module (see Chapter 2 for more information).
2-8
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Volume 3
2.5.6.
INFO - The number of
process variable I/O points
available depends on the
number of combo modules
installed (see Chapter 2 in
Volume 1 for more
information). Point numbers
range from 01 through 24.
Assign [0] to invalidate the
assigning of a variable.
Enter [Y] at Config Station ? of the Misc Setup menu to open the following
entries:
{PL} Station Configured As:
_______________
Station Totals and Flows Defined As: Define which meter runs will be included in the station flow
rates and totalizers. Meter data can be added or subtracted.
Example: Entering [1] [+] [2] [-] [3] [-] [4] defines the station flows and totals as the result of
Meter Runs #1 and #2 added together, subtracted by the flows of Meters #3 and #4.
Enter [0] for no station totalizers.
_______________
Enter the I/O point number that corresponds to the station density or gravity input used as the
product interface detector. Digital densitometers can be corrected for temperature and pressure
effects using the station pressure and temperature points. Digital pulse densitometers can only be
th
assigned I/O point numbers corresponding to the 4 input channel of a B Type Combo Module, or
Channels 3 or 4 of an E/D Type Combo Module.
Density Tag
_______________
Enter the 8-character tag name used to identify this density transducer on the LCD display.
_______________
Enter the densitometer type: 1=4-20 API linear, 2=4-20 SG linear, 3=4-20 density linear,
4=Solartron pulse, 5=Sarasota pulse, 6=UGC pulse.
_______________
Enter the I/O point number to which the temperature sensor used to compensate the station
densitometer is connected.
When a digital densitometer is used as the station transducer, it can be corrected for temperature
effects by assigning a temperature I/O point.
For the station product interface densitometer, enter a meter run temperature sensor in cases
where a separate temperature transmitter is not available.
st
RTD probes should be assigned to the 1 channel on any type of combo module. RTD probes can
nd
also be assigned to the 2 channel of B Type combo modules.
Density T Tag
_______________
Enter the 8-character tag name used to identify this density temperature transducer on the LCD
display.
0=DIN,1=AM,2=4-20
_______________
Enter the densitometer temperature transmitter type: 0=DIN RTD, 1=American RTD, Honeywell
Smart Transmitter or 2=4-20mA linear output.
_______________
Enter the I/O point number to which the pressure transmitter used to compensate the station
digital densitometers is connected.
When a digital densitometer is used as the product interface detector, it can be corrected for
pressure effects by assigning a station pressure point.
If a separate pressure transmitter is not available, enter a meter pressure transmitter I/O point.
Dens P Tag
_______________
Enter the 8-character tag name used to identify this density pressure transducer on the LCD
display.
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2-9
Chapter 2
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to key
presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.
_______________
Enter the physical I/O point number to which this auxiliary input is connected. Auxiliary Inputs can
be used to enter S&W, viscosity and other miscellaneous variables.
Aux #1 Tag
_______________
Enter the 8-character tag name used to identify this transducer on the LCD display.
0=DIN,1=AM,2=4-20
_______________
Enter the Auxiliary Input Type: 0=DIN RTD, 1=American RTD, 2=Honeywell Smart Transmitter or
4-20mA.
_______________
Aux #2 Tag
_______________
0=DIN,1=AM,2=4-20
_______________
_______________
Aux #3 Tag
_______________
0=DIN,1=AM,2=4-20
_______________
_______________
Aux #4 Tag
_______________
0=DIN,1=AM,2=4-20
_______________
2.5.7.
Enter [1], [2], [3] or [4] at Config Meter "n" of the Misc Setup menu to open
the following entries:
Meter #1
Meter #2
Meter #3
Meter #4
_______
_______
_______
_______
Enter the number of the I/O point used to input the flow signal for each meter run. Flowmeter
rd
th
pulse inputs can only be assigned to the 3 input channel of any combo module and 4 input
channel of A Type combo modules. When working with compact provers using pulse interpolation,
rd
th
you must assign each of the flowmeter pulse signals to the 3 or 4 channel of an E Type combo
module.
Flow Tag
_______
_______
_______
_______
Enter the 8-character tag name used to identify this flowmeter on the LCD display.
_______
_______
_______
_______
Enter [Y] to enable 'Level A' pulse fidelity and security checking for this meter run (API MPMS
rd
Chapter 5, Section 5). The 'Flow I/O Point' entered above must correspond to the 3 input channel
of an E Combo Module. The flowmeter pulses are physically wired to Input Channels 3 and 4 of
the E Combo Module.
_______
_______
_______
_______
Enter [Y] if the flowmeter used for this meter run produces mass pulses (i.e., pulses per mass
unit). A coriolis mass meter usually provides this type of output signal.
_______
_______
_______
_______
Enter the I/O point number used to input the temperature signal for each meter run. Duplicate I/O
assignments are allowed when a sensor is shared by more than one meter run.
2-10
20/24.71 w 04/98
Volume 3
_______
_______
_______
_______
Enter the 8-character tag name used to identify this temperature transducer on the LCD display.
0=DIN,1=AM,2=4-20
_______
_______
_______
_______
Enter the Temperature Transmitter Type: 0=DIN RTD, 1=AMER RTD, 2=4-20mA.
_______
_______
_______
_______
Enter the I/O point number used to input the pressure signal for each meter run. Duplicate I/O
assignments are allowed when a sensor is shared by more than one meter run.
Press Tag
_______
_______
_______
_______
Enter the 8-character tag name used to identify this pressure transducer on the LCD display.
_______
_______
_______
_______
Enter the I/O point number used to input the density signal for each meter run. Duplicate I/O
assignments are allowed when a densitometer is shared by more than one meter run. Digital pulse
th
densitometers can only be assigned I/O point numbers corresponding to the 4 input channel of a
rd
th
'B' Type Combo Module or the 3 and 4 input channels of an E/D Combo Module.
Density Tag
_______
_______
_______
_______
Enter the 8-character tag name used to identify this density transducer on the LCD display.
_______
_______
_______
0=Flowing, 1=Ref
_______
_______
_______
_______
_______
This entry is applies only if you selected a 4-20mA type densitometer in the previous entry Specify
if the density transducer signal represents density at: 0=flowing temperature and pressure,
1=reference temperature and pressure.
Meter #1
Meter #2
Meter #3
Meter #4
_______
_______
_______
_______
Enter the I/O point number used to input the signal applied to compensate for temperature effects
at the densitometer for each meter run.
If the densitometer has no temperature sensor fitted, enter the same I/O point assignment as the
meter run temperature sensor.
Density T Tag
_______
_______
_______
_______
Enter the 8-character tag name used to identify this density temperature transducer on the LCD
display.
_______
_______
_______
_______
Enter the Densitometer Temperature Transmitter Type: 0=DIN RTD, 1=AMER RTD, 2=4-20mA.
_______
_______
_______
_______
Enter the I/O point number used to input the signal applied to compensate for pressure effects at
the densitometer for each meter run.
If the densitometer has no pressure sensor fitted, enter the same I/O point assignment as the
meter run pressure sensor.
Dens P Tag
_______
_______
_______
_______
Enter the 8-character tag name used to identify this density pressure transducer on the LCD
display.
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2-11
Chapter 2
2.5.8.
Prover Settings
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to key
presses.
Enter [Y] at Config Prove ? of the Misc Setup menu to open the following
entries:
Inlet
Outlet
__________
__________
Enter the I/O point number used to input the prover inlet/outlet temperature signal. Inlet and outlet
temperature sensor readings are averaged to determine the actual prover temperature.
To use the meter run temperature, enter [0] for both inlet and outlet.
If there is only one temperature sensor, enter [0] for outlet or enter the same number for both
prover inlet and outlet.
Inlet/Outlet T Tag
__________
__________
Enter the 8-character tag name used to identify this temperature transducer on the LCD display.
__________
__________
Enter the Prover Temperature Transmitter Type: 0=DIN RTD, 1=AMER RTD, 2=4-20mA.
__________
__________
Enter the I/O point number used to input the prover inlet/outlet pressure signal. Inlet and outlet
pressure sensor readings are averaged to determine the actual prover pressure.
To use the meter run pressure, enter [0] for both inlet and outlet.
If there is only one pressure sensor, enter [0] for outlet or enter the same number for both prover
inlet and outlet.
Inlet/Outlet P Tag
__________
__________
Enter the 8-character tag name used to identify this pressure transducer on the LCD display.
_______________
Applies only when a Brooks compact prover is specified. Enter the I/O point number used to input
the compact prover plenum pressure sensor input.
Plenum Tag
_______________
Enter the 8-character tag name used to identify this plenum pressure transducer on the LCD
display.
_______________
Enter the I/O point number used to input the density signal for the prover. The prover density I/O
point is used to calculate the mass of liquid in the prover during a mass proving run (i.e., coriolis
meter proving). Digital pulse densitometers can be corrected for temperature and pressure effects
using the station pressure and temperature points. Digital pulse densitometers must be assigned
th
rd
th
to the 4 channel of a 'B' type module or the 3 or 4 channel of an E/D module.
Density Tag
_______________
Enter the 8-character tag name used to identify this density transducer on the LCD display.
_______________
Enter the Prover Densitometer Type: 1=4-20 API linear, 2=4-20 SG linear, 3=4-20 density linear,
4=Solartron pulse, 5=Sarasota pulse, 6=UGC pulse.
2-12
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Volume 3
_______________
Enter the I/O point number to which the temperature sensor used to compensate the prover
densitometer is connected.
When a digital densitometer is used as the prover transducer, it can be corrected for temperature
effects by assigning a temperature I/O point.
For the prover densitometer, enter the same I/O points as the prover inlet/outlet temperature
sensor in cases where a separate temperature transmitter is not part of the densitometer.
st
RTD probes should be assigned to the 1 channel on any type of combo module. RTD probes can
nd
also be assigned to the 2 channel of B Type combo modules.
Dens T Tag
_______________
Enter the 8-character tag name used to identify this density temperature transducer on the LCD
display.
_______________
Enter the Prover Temperature Transmitter Type: 0=DIN RTD, 1=AMER RTD, 2=4-20mA.
_______________
Enter the I/O point number to which the pressure transmitter used to compensate the prover digital
densitometer is connected.
Enter the same I/O point as the prover inlet pressure sensor in cases where a separate pressure
transmitter is not available.
Dens P Tag
_______________
Enter the 8-character tag name used to identify this density pressure transducer on the LCD
display.
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2-13
Chapter 2
2.5.9.
Proportional Integral
Derivative (PID) -- For
practical reasons we refer to
PID Control Loops in this
manual. However, your flow
computer actually performs
the Proportional Integral (PI)
function and does not apply
the derivative term. The
addition of the derivative term
would greatly complicate
tuning of the control loop and
besides is not normally
applicable to the types of flow
and pressure control used in
pipelines.
Enter [1], [2], [3] or [4] at Config PID ? "n" of the Misc Setup menu to open
the following entries:
{PL} Assign Pri.
Loop #1
Loop #2
Loop #3
Loop #4
_______
_______
_______
_______
Enter the database index number of the primary variable in the PID loop (see the sidebar).
Rmk
Enter a remark in this 16-character field which identifies and documents the function of each
variable assignment.
_______
_______
_______
_______
Enter [F] (forward action) if the value of the primary variable increases as the controller output %
increases.
Enter [R] (reverse action) if the value of the primary variable decreases as the controller output %
increases.
_______
_______
_______
_______
Enter the I/O point number that the remote set point analog signal is connected to (01-24).
Assign this point to 99 in cases where the set point will be downloaded via a communication port.
Enter [0] if you will not be using a remote setpoint.
_______
_______
_______
_______
Enter the database index number of the secondary variable in the PID loop (see the sidebar).
Rmk
Enter a remark in this 16-character field which identifies and documents the function of each
variable assignment.
_______
_______
_______
_______
Enter [F] (forward action) if the value of the primary variable increases as the controller output %
increases.
Enter [R] (reverse action) if the value of the primary variable decreases as the controller output %
increases.
2-14
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Volume 3
Loop #1
Loop #2
Loop #3
Loop #4
_______
_______
_______
_______
This entry is used to determine under what circumstances the primary or secondary variable
is to be controlled. There are two modes of low/high error select:
Mode #1:
The controller will attempt to control the primary variable but will switch to
controlling the secondary variable, should the controller be trying to drive the
secondary variable ABOVE its setpoint. An example of this mode would be
controlling flow rate (primary) while not exceeding a MAXIMUM delivery
pressure (secondary).
Mode #2:
The controller will attempt to control primary variable but will switch to
controlling the secondary variable, should the controller be trying to drive the
secondary variable BELOW its setpoint. An example of this mode would be
controlling flow rate (primary) while not dropping below a MINIMUM pressure
value (secondary).
Considering these modes, select your entry according to the following flow diagram.
MODE #1
MODE #2
yes
yes
Enter [L]
(Low Error
Select)
no
yes
Is secondary
action forward?
Enter [H]
(High Error
Select)
no
yes
Is secondary
action forward?
no
no
Enter [H]
(High Error
Select)
Enter [L]
(Low Error
Select)
_______
_______
_______
_______
This entry determines how the computer handles a system reset such as a momentary loss of
power.
Enter [L] (Last) to cause the PID loop to stay in the operating mode it was last in before the
system reset.
Enter [M] (Manual) to cause the PID loop to startup with the PID loop in manual control mode
and with the valve open % as it was before the system reset.
_______
_______
_______
_______
Enter an 8-character tag name used to identify the PID controller output % signal on the LCD
display.
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2-15
Chapter 2
Press [n] [Enter] at Config D/A Out "n" of the Misc Setup menu to open the
following entries (n = D/A Output #):
at 4mA
at 20mA
__________
__________
__________
Under Assign, enter the database index number of the variable that will be assigned to the
digital-to-analog output points.
Under at 4mA and at 20mA, enter the required scaling parameters in engineering units at 4mA
and 20mA (e.g.: For Meter #1 Net Flow Rate assign 7102. Typical scaling might be 4mA=0.0
bbls/hr and 20mA=1000.0 bbls/hr).
Rmk
_______________
Enter a remark in this 16-character field which identifies and documents the function of each
digital-to-analog output.
Rmk
__________
__________
__________
__________
__________
_______________
__________
__________
__________
_______________
__________
__________
__________
_______________
__________
__________
__________
_______________
__________
__________
__________
_______________
__________
__________
__________
_______________
__________
__________
__________
_______________
__________
__________
__________
_______________
__________
__________
__________
_______________
__________
_______________
2-16
Assign
__________
__________
__________
_______________
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Volume 3
Counter A
Counter B
Counter C
__________
__________
__________
Enter the database index number of the accumulator variable that will be output to this
electromechanical counter.
3
The unit of measure is the same as that shown on the LCD for the totalizer (i.e., barrels, klbs, m ,
etc.) The maximum count rate is limited to 10 counts per second. Count rates higher than 10
pulses per second will cause the computer to remember how many counts did not get output and
continue to output after the flow stops until all buffered counts are output.
Rmk
Enter a remark in this 16-character field which identifies and documents the function of each front
panel counter.
Pulses/Unit
__________
__________
__________
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2-17
Chapter 2
E.g.: 1025:1002&/1003
Boolean 1025 is true when
point 1002 is true AND point
1003 is NOT true.
Note: Points 1002 and 1003
in this example reflect the
status of Physical I/O Points
2 and 3.
There are no limitations as to
what Boolean points can be
used in a statement.
Statements can contain the
results from other
statements.
E.g.: 1026: /1025+1105
Boolean 1026 is true when
Boolean 1025 is NOT true
OR Point 1105 is true.
Using the = operator, the
result of a statement can
initiate a command.
E.g.: 1027: 1719=1026
Request a Snapshot Report
when Boolean 1026 is true.
Note: See Volume 4 for
detailed list of Booleans and
Status Commands.
2-18
Enter [Y] at Program Booleans ? of the Misc Setup menu to open the
following entries:
Boolean Point 10xx
Equation or Statement
25:
_______________________ _______________________
26:
_______________________ _______________________
27:
_______________________ _______________________
28:
_______________________ _______________________
29:
_______________________ _______________________
30:
_______________________ _______________________
31:
_______________________ _______________________
32:
_______________________ _______________________
33:
_______________________ _______________________
34:
_______________________ _______________________
35:
_______________________ _______________________
36:
_______________________ _______________________
37:
_______________________ _______________________
38:
_______________________ _______________________
39:
_______________________ _______________________
40:
_______________________ _______________________
41:
_______________________ _______________________
42:
_______________________ _______________________
43:
_______________________ _______________________
44:
_______________________ _______________________
45:
_______________________ _______________________
46:
_______________________ _______________________
47:
_______________________ _______________________
48:
_______________________ _______________________
49:
_______________________ _______________________
50:
_______________________ _______________________
51:
_______________________ _______________________
52:
_______________________ _______________________
53:
_______________________ _______________________
54:
_______________________ _______________________
55:
_______________________ _______________________
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Equation or Statement
Comment or Remark
56:
_______________________ _______________________
57:
_______________________ _______________________
58:
_______________________ _______________________
59:
_______________________ _______________________
E.g.: 1025:1002&/1003
Boolean 1025 is true when
point 1002 is true AND point
1003 is NOT true.
Note: Points 1002 and 1003
in this example reflect the
status of Physical I/O Points
2 and 3.
There are no limitations as to
what Boolean points can be
used in a statement.
Statements can contain the
results from other
statements.
E.g.: 1026: /1025+1105
Boolean 1026 is true when
Boolean 1025 is NOT true
OR Point 1105 is true.
Using the = operator, the
result of a statement can
initiate a command.
E.g.: 1027: 1719=1026
Request a Snapshot Report
when Boolean 1026 is true.
60:
_______________________ _______________________
61:
_______________________ _______________________
62:
_______________________ _______________________
63:
_______________________ _______________________
64:
_______________________ _______________________
65:
_______________________ _______________________
66:
_______________________ _______________________
67:
_______________________ _______________________
68:
_______________________ _______________________
69:
_______________________ _______________________
70:
_______________________ _______________________
71:
_______________________ _______________________
72:
_______________________ _______________________
73:
_______________________ _______________________
74:
_______________________ _______________________
75:
_______________________ _______________________
76:
_______________________ _______________________
77:
_______________________ _______________________
78:
_______________________ _______________________
79:
_______________________ _______________________
80:
_______________________ _______________________
81:
_______________________ _______________________
82:
_______________________ _______________________
83:
_______________________ _______________________
84:
_______________________ _______________________
85:
_______________________ _______________________
86:
_______________________ _______________________
87:
_______________________ _______________________
88:
_______________________ _______________________
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2-19
Chapter 2
2.5.13.
Programmable Variables These 64 variable statements
are evaluated every 500
msec starting at the
statement that determines
the value of Points 7025
through 7088. Each
statement can contain up to 3
variables or constants.
Variables can be optionally
preceded by the $ symbol
denoting the ABSOLUTE
value of the variable is to be
used. Constants are
identified by placing a #
symbol ahead of the number.
These and other operators
are:
Operator
Symbol
ABSOLUTE
$
CONSTANT
#
POWER
&
MULTIPLY
*
DIVIDE
/
ADD
+
SUBTRACT
EQUAL
=
IF
)
GOTO
G
MOVE
:
COMPARE
%
INDIRECT
2-20
Enter [Y] at Program Variables ? of the Misc Setup menu to open the
following entries:
Prog Variable 70xx
Equation or Statement
Comment or Remark
25:
_______________________ _______________________
26:
_______________________ _______________________
27:
_______________________ _______________________
28:
_______________________ _______________________
29:
_______________________ _______________________
30:
_______________________ _______________________
31:
_______________________ _______________________
32:
_______________________ _______________________
33:
_______________________ _______________________
34:
_______________________ _______________________
35:
_______________________ _______________________
36:
_______________________ _______________________
37:
_______________________ _______________________
38:
_______________________ _______________________
39:
_______________________ _______________________
40:
_______________________ _______________________
41:
_______________________ _______________________
42:
_______________________ _______________________
43:
_______________________ _______________________
44:
_______________________ _______________________
45:
_______________________ _______________________
46:
_______________________ _______________________
47:
_______________________ _______________________
48:
_______________________ _______________________
49:
_______________________ _______________________
50:
_______________________ _______________________
51:
_______________________ _______________________
52:
_______________________ _______________________
53:
_______________________ _______________________
54:
_______________________ _______________________
55:
_______________________ _______________________
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Equation or Statement
Comment or Remark
56:
_______________________ _______________________
57:
_______________________ _______________________
58:
_______________________ _______________________
59:
_______________________ _______________________
60:
_______________________ _______________________
61:
_______________________ _______________________
62:
_______________________ _______________________
63:
_______________________ _______________________
64:
_______________________ _______________________
65:
_______________________ _______________________
66:
_______________________ _______________________
67:
_______________________ _______________________
68:
_______________________ _______________________
69:
_______________________ _______________________
70:
_______________________ _______________________
71:
_______________________ _______________________
72:
_______________________ _______________________
73:
_______________________ _______________________
74:
_______________________ _______________________
75:
_______________________ _______________________
76:
_______________________ _______________________
77:
_______________________ _______________________
78:
_______________________ _______________________
79:
_______________________ _______________________
80:
_______________________ _______________________
81:
_______________________ _______________________
82:
_______________________ _______________________
83:
_______________________ _______________________
84:
_______________________ _______________________
85:
_______________________ _______________________
86:
_______________________ _______________________
87:
_______________________ _______________________
88:
_______________________ _______________________
2-21
Chapter 2
2-22
Enter 1 through 8 for the selected user display at User Display ? n of the
Misc Setup menu to open the following entries:
User Display #1
Key Press
_______________
Using the keys marked A through Z, enter the sequence of key presses needed to recall the
selected user display (see the side bar for details). A maximum of 4 keys are allowed. User key
press sequences take priority over any existing resident key press sequences.
Var #1 Tag
_______________
Enter an 8-character tag name used to identify the display variable on the LCD display.
Var #1 Index
_______________
Enter the database index number of the variable that you want to appear on the LCD display. Each
variable within the flow computer database is assigned an index number or address. Any Boolean
integer or floating point variable within the database can be displayed.
Var #1 Dec.
_______________
Enter the number of digits to the right of the decimal point for the variable. Valid entries are 0
though 7. The computer will display each variable using the display resolution that you have
selected, except in cases where the number is too large or too small. In either case, the flow
computer will adjust the decimal position or default to scientific display mode.
Tag
Index #
Decimal Pos.
Var #2
____________
________
____________
Var #3
____________
________
____________
Var #4
____________
________
____________
User Display #2
Key Press
_______________
Tag
Index #
Decimal Pos.
Var #1
____________
________
____________
Var #2
____________
________
____________
Var #3
____________
________
____________
Var #4
____________
________
____________
User Display #3
Key Press
_______________
Tag
Index #
Decimal Pos.
Var #1
____________
________
____________
Var #2
____________
________
____________
Var #3
____________
________
____________
Var #4
____________
________
____________
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Volume 3
20/24.71 w 04/98
Key Press
_______________
Tag
Index #
Decimal Pos.
Var #1
____________
________
____________
Var #2
____________
________
____________
Var #3
____________
________
____________
Var #4
____________
________
____________
Tag
Index #
Decimal Pos.
Var #1
____________
________
____________
Var #2
____________
________
____________
Var #3
____________
________
____________
Var #4
____________
________
____________
User Display #5
Key Press
_______________
User Display #6
Key Press
_______________
Tag
Index #
Decimal Pos.
Var #1
____________
________
____________
Var #2
____________
________
____________
Var #3
____________
________
____________
Var #4
____________
________
____________
User Display #7
Key Press
_______________
Tag
Index #
Decimal Pos.
Var #1
____________
________
____________
Var #2
____________
________
____________
Var #3
____________
________
____________
Var #4
____________
________
____________
Tag
Index #
Decimal Pos.
Var #1
____________
________
____________
Var #2
____________
________
____________
Var #3
____________
________
____________
Var #4
____________
________
____________
User Display #8
Key Press
_______________
2-23
Chapter 2
Enter 1 through 24 for the selected digital I/O Point at Config Digital n of
the Misc Setup menu to open the following entries:
Assign
Digital #1
________
Rmk
Assigning as Pulse
Outputs - Meter and Station
Accumulators may be output
in the form of pulses.
Pulse Width - Pulse width is
measured using 10msec
ticks; i.e., 100 = 1 second.
Pulse per Unit - Pulse per
unit entry can be used to
provide unit conversion (e.g.:
entering 4.2 pulses per barrel
will give 1 pulse every 10
gallons as there are 42
gallons in a barrel). The units
of volume, mass and energy
flow are the same as is
displayed on the LCD.
Digital #2
________
Rmk
Digital #3
________
________
Rmk
________ ________
________ ________
________ ________
________ ________
________ ________
_______________
Digital #5
________
Rmk
________ ________
________ ________
_______________
Digital #6
________
Rmk
________ ________
________ ________
_______________
Digital #7
________
Rmk
________ ________
________ ________
_______________
Digital #8
________
Rmk
________ ________
________ ________
_______________
Digital #9
________
Rmk
________ ________
________ ________
_______________
Digital #10
Rmk
________
________ ________
________ ________
_______________
Rmk
________
________ ________
________ ________
_______________
Digital #12
2-24
________ ________
_______________
Digital #4
Rmk
________ ________
_______________
Digital #11
Assigning as Control
Output - Any internal alarm
or Boolean can be output.
________ ________
Delay Off
_______________
Rmk
Config Digital n - Assign
each physical I/O point to a
Modbus address of a
Boolean variable. There are
no limitations as to what
Boolean points can be
assigned to physical I/O
points. Enter [0] (zero) for
Modbus control.
________
________ ________
________ ________
_______________
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Volume 3
Digital #13
Rmk
Digital #14
Rmk
Digital #15
Rmk
________ ________
________ ________
________
________ ________
________ ________
________
________ ________
________ ________
_______________
Digital #17
Rmk
________
________ ________
________ ________
_______________
Digital #18
________
________ ________
________ ________
_______________
Digital #19
Rmk
________
________ ________
________ ________
_______________
Digital #20
Rmk
________
________ ________
________ ________
_______________
Digital #21
Rmk
________
________ ________
________ ________
_______________
Digital #22
Rmk
________
________ ________
________ ________
_______________
Digital #23
Rmk
________
________ ________
________ ________
_______________
Digital #24
20/24.71 w 04/98
________
_______________
Digital #16
Rmk
________ ________
_______________
Rmk
Note: See Volume 4 for
valid assignments.
________ ________
Delay Off
_______________
Rmk
1700 Dummy Boolean Assign all physical I/O points
which will be used only in
Boolean statements for
sequencing or control to
1700. This sets up the points
as an input only.
________
________
________ ________
________ ________
_______________
2-25
Chapter 2
Enter [1], [2], [3] or [4] at Serial I/O n of the Misc Setup menu to open the
following entries:
Port #1
Port #2
Port #3
Port #4
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
You must enter [0] for Transmitter Key Delay for any port that will be used with a shared printer.
_______
_______
This entry corresponds to Serial Port #4 only. Enter the type of protocol to be used on this port:
0=Modbus RTU, 1=Modbus ASCII, 2=Modbus RTU (modem), 3=Allen Bradley Full Duplex,
4=Allen Bradley Half Duplex.
{L1} Modbus ID
Data Bits - 7 or 8 - 7 for
ASCII Modbus, 8 for RTU
Modbus.
_______
2-26
_______
_______
_______
Enter the Modbus slave ID number that this serial port will respond to (1 through 247 acceptable).
This entry will be disabled for Serial Port #1 if a printer is selected as the port type.
_______
_______
_______
This entry does not apply to Serial Port #4. Enter the Modbus Protocol Type: 0=Modbus RTU
binary protocol, 1=Modbus ASCII protocol, 2=Modbus RTU (Modem). Make sure that you have
entered the correct number of Data Bits; 8 for RTU or 7 for ASCII.
_______
_______
_______
_______
Enter [Y] to configure these Modbus ports to be compatible with Modicon PLC equipment (e.g.:
984 series fitted with the Enhanced Executive Cartridge) and DCS systems (e.g.: Honeywell
TDC3000 systems using the Advanced Process Manager APM-SI). This entry will be disabled for
Serial Port #1 if a printer is selected as the port type.
In this mode the point number indexes requested and transmitted while using the Modbus RTU
modes are actually one less than the index number documented in this manual. ASCII mode
transmissions use the address documented in this manual. Data is counted in numbers of 16 bit
registers rather than points. i.e., To request two 4 byte IEEE floating point variables, index
numbers 7101 and 7102, would require the host to ask for 4 registers starting at index 7100.
IEEE Floating Point data bytes are transmitted in swapped format:
Byte #2
Biased
Exponent
MS
Mantissa
Byte #3
Byte #4
Mantissa
LS
Mantissa
ORDER TRANSMITTED
Byte #1
Byte #2
Byte #3
Byte #4
Mantissa
LS
Mantissa
Biased
Exponent
MS
Mantissa
20/24.71 w 04/98
Volume 3
_______
_______
_______
_______
Many protocols use either a CRC, LCR or BCC error check to ensure that data received is not
corrupted. The flow computer can be configured to ignore the eror checking on incomimg
messages. This allows software developers an easy means of debugging communications
software. Error checking should only be disabled temporarily when debugging the master
slave communication link.
Enter [Y] to perform error checking on incoming messages. For maximum data integrity always
enter [Y] during normal running conditions.
Enter [N] to disable error checking on incoming messages.
This entry will be disabled for Serial Port #1 if a printer is selected as the port type.
_______________
The active redundancy feature allows two flow computers to operate as a pair. Each flow computer
receives the same process signals and performs the same calculations; i.e., in redundancy.
Enter [Y] to allow both flow computers to manage the peer-to-peer link between them and
automatically switch between being the master or slave computer. Important data such as meter
factors and PID control settings can be continually exchanged between flow computers ensuring
that at any time, should a failure occur to one, the other unit would be able to assume control of the
PID and ticketing functions.
The redundancy mode requires that four digital I/O ports be cross-connected to sense watchdog
failure modes using the following points 2714=Input master status, 2864=Output Master status,
2713 Input watchdog status, 2863 = Output of watchdog status. (See Technical Bulletin TB980402 in Volume 5.)
_______________
Enter the slave number of the next flow computer in sequence in the peer-to-peer communication
sequence to pass over control. After the flow computer completes all of it's transactions it will
attempt to pass over master control of the Modbus link to this Modbus ID.
Enter the Modbus ID of this flow computer if there are no other peers in sequence on the
communication link.
Enter [0] to disable the peer-to-peer feature and use Serial Port #2 as a standard Modbus
slave port.
_______________
Enter the slave number of the last Omni (the highest Modbus ID number) in the peer-to-peer
communication sequence. This is required for error recovery. Should this flow computer be unable
to hand over control to the 'next master in sequence' (see previous entry), it will attempt to
establish communications with a Modbus slave with a higher Modbus ID. It will keep trying until
the ID number exceeds this entry. At that point the flow computer will start at Modbus ID #1.
Enter the Modbus ID of this flow computer if it is the only master on the link.
_______________
Should any slave device fail to respond to a communication request, the master device will retry to
establish communications several times. Enter the number of 50 millisecond ticks that the flow
computer should wait for a response from the slave device. To ensure fast recovery from
communication failures, set this entry to as low a number as possible. Enter [3] for peer-to-peer
links involving only Omni flow computers. Other Modbus devices may require more time to
respond.
20/24.71 w 04/98
2-27
Chapter 2
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to key
presses.
_______________
Each transfer of data is called a transaction. Enter the Modbus ID # of the other slave involved in
the transaction. Modbus ID 0 can be used to broadcast write to all Modbus slave devices
connected to the peer-to-peer link. Other valid IDs range from 1-247.
Read/Write
_______________
Enter [R] if data will be read from the slave. Enter [W] if data will be written to the slave.
INFO - The Omni Flow
Computer determines what
Modbus function code and
what data type is involved by
the Modbus index number of
the data within the Omnis
database. The Source Index
determines the data type for
a write. The Destination
Index determines the data
type for a read.
Function codes used are:
01=Read Multiple Booleans
15=Write Multiple Booleans
03=Read Multiple Variables
16=Write Multiple Variables
Source
_______________
Enter the database index number or address of the Modbus point where the data is to be obtained,
corresponding to the first data point of the transaction. This is the slaves database index number
when the transaction is a read, and the masters database index number when the transaction is
a write. Refer to Volume 4 for a list of available database addresses or index numbers.
Points
_______________
Enter the number of contiguous points to transfer. Each transaction can transfer multiple data
points that can be any valid data type recognized by the Omni. The maximum number of points
that can be transferred depends on the type of data. IEEE floats (4bytes each)=63 max; 32-bit
Integers (4 bytes each)=63 max; 16-bit integers (2 bytes each)=127 max; packed coils or status (8
to a byte)=2040 max.
The Omni automatically knows what Modbus function to use and what data types are involved by
the Modbus index number of the data within the flow computer database. The destination index
number determines the data type when the transactions is a read. The source index number
determines the data type when the transaction is a write.
Dest Indx
_______________
Enter the database index number or address of where the data is to be stored (destination index or
address). If the transaction is a read, this will be the index number within the master Omnis
database. If the transaction is a write, this will be the register number within the remote slaves
database.
{L1} #2-Slave ID
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
{L1} #3 Slave ID
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
{L1} #4 Slave ID
2-28
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
20/24.71 w 04/98
Volume 3
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
{L1} #6 Slave ID
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
{L1} #7 Slave ID
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
{L1} #8 Slave ID
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
{L1} #9 Slave ID
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
20/24.71 w 04/98
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
2-29
Chapter 2
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to key
presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
2-30
_______________
Read/Write
_______________
Source
_______________
Points
_______________
Dest Indx
_______________
20/24.71 w 04/98
Volume 3
Custom Modbus Data Packets are provided to reduce the number of polls
needed to read multiple variables which may be in different areas of the
database. Groups of data points of any type of data can be concatenated into
one packet by entering each data group starting index numbers 001, 201 and
401. The number of data bytes in a custom packet in non-Modicon compatible
mode cannot exceed 250 (RTU mode) or 500 (ASCII mode). When Modicon
compatible is selected, the number of data bytes in a custom packet cannot
exceed 400 (RTU mode) or 800 (ASCII mode).
Enter [1], [2] or [3] to select a data packet at Custom Packet n of the Misc
Setup menu to open the entries below. Under Index #, enter the database
address or Modbus index number for each data point of each group. Under
Points, emter the number of consecutive data points to include in each data
group.
Index # / Points
Index # / Points
Index # / Points
Index # / Points
Index # / Points
Index # / Points
Index # / Points
Index # / Points
Index # / Points
20/24.71 w 04/98
2-31
Chapter 2
2-32
Note: See Technical Bulletin TB-960703 Storing Archive Data within the
Flow Computer in Volume 5 for information on the Archive File n
submenu.
20/24.71 w 04/98
Volume 3
2.6.
INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.
2.6.1.
Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to Time/Date Setup
and press [Enter] to access the submenu.
2.6.2.
{L1} Time :
____:____:____
Enter Current Time using the correct method 'hh:mm:ss'. To change only the hour, minutes or
seconds, move cursor to the respective position and enter the new setting.
{L1} Date :
____/____/____
Enter Current Date using the correct method 'mm/dd/yy' ordd/mm/yy. To change only the
month, day or year, move cursor to the respective position and enter the new setting.
_____________
20/24.71 04/98
2-33
Chapter 2
2.7.
Meter Station Setup via
the Random Access
Method - Setup entries
require that you be in the
Program Mode. In the
Display Mode press the
[Prog] key. The Program
LED will glow green and
Select Group Entry
screen will appear. Then
press [Meter] [Enter] and
use [] / [] keys to scroll.
Meter Station Run
Switching Flow Rate
Thresholds - The Omni
flow computer has 3
Boolean flags which are set
or reset depending on the
station flow rate:
Run Switching Flag #1 at
Modbus database point
1824.
Run Switching Flag #2 at
Modbus database point
1825.
Run Switching Flag #3 at
Modbus database point
1826.
Each of these flags has a
low threshold and high
threshold flow rate. Each
flag is set when the station
flow rate exceeds the
corresponding high
threshold value. These flags
reset when the station flow
rate falls below the
respective low threshold
limit.
See Chapter 3 for more
information on how to
include these flags in
Boolean statements to
automatically switch meter
runs depending on flow
rates.
2.7.1.
Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to Station Setup and
press [Enter] to access the submenu.
2.7.2.
{L1} Station ID
_______________
Enter 8 alphanumeric characters maximum. This string variable usually appears in user
custom reports (Modbus database point 4815).
Flow Low
_______________
Enter the flow rate below which the Station Low Flow Alarm activates (Modbus database point
1810). Flow rates 5% below this value activate the Low Low Alarm (Modbus database point
1809).
Flow High
_______________
Enter the flow rate above which the Station High Flow Alarm activates (Modbus database
point 1811). Flow rates 5% above this value activate the High High Alarm (Modbus database
point 1812).
{L1} G FullScal
_______________
Enter the gross flow rate at full-scale for the meter station. Sixteen-bit integer variables
representing station gross and net flow rate are included in the database at 3802 and 3804.
These variables are scaled using this entry and stored as percentage of full scale with a
resolution of 0.1% (i.e., 0 to 999 = 0% to 99.9%)
{L1} M FullScal
_______________
Enter the mass flow rate at full-scale for the meter station. A 16-bit integer variable
representing station mass flow rate is included in the database at 3806. This variable is
scaled using this entry and stored as percentage of full scale with a resolution of 0.1% (i.e., 0
to 1000 = 0% to 100.0%)
Flag #1
{L1} Thre Lo
Flag #2
Flag #3
Enter the flow rate Low Threshold value which resets each Station Run Switching Flag when
the station gross flow rate falls below this limit (see sidebar).
{L1} Thre Hi
Enter the flow rate High Threshold value which sets each Station Run Switching Flag when
the station gross flow rate exceeds this limit (see sidebar).
2-34
20/24.71 04/98
Volume 3
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to key
presses.
_______________
Enter [Y] to set up the flow computer to use a common product on all four meter runs; i.e., to run
the same product at the same time on all 4 meter runs.
Enter [N] to run different products at the same time on each meter run.
_______________
Enter the quantity of barrels for the Batch Preset Warning. This entry displays only when Common
Batch Stack is selected. The Batch preset counters are activated when a non-zero number is
entered for batch size on the batch sequence stack (see previous chapter on Batching
Operations). The batch preset reached flag (database point 1819) will be activated whenever the
batch preset counter counts down to zero. The batch warning flag (database point 1818) will be
activated when the batch preset counter is equal or less than this entry.
_______________
Enter the selected Batch Preset Counter Units: 0=Net (standard) volume units, 1=Gross (actual)
volume units, 2=Mass units.
_______________
This entry represents the Specific Gravity Rate of Change and displays only when a Station
Density I/O Point has been assigned. It is used to detect product changes in the pipeline (product
interface).
3
Enter the Gravity Rate of Change in specific gravity units per barrel or m for this limit. The Gravity
Rate of Change Flag (database point 1813) is activated if the flowing gravity measured by the
station densitometer exceeds this preset rate of change.
_______________
This entry represents the Line Pack Delay and displays only when a Station Density I/O Point has
been assigned. In many cases, the station densitometer that detects the product interfaces is
3
installed many net barrels (or net m ) in advance of the metering skid to provide prior warning of a
product change.
3
Enter the Line Pack Delay as the quantity of net barrels or net m between the product interface
detector densitometer or gravitometer and the valve manifold used to end the batch. A Delayed
3
Gravity Rate of Change Flag (database point 1814) is set when this number of barrels or m has
been measured after the Product Interface Flag (database point 1813) is activated; i.e., a line pack
delay is counted down to zero when a product interface is detected.
_______________
This entry represents the Gravity Sample Time and displays only when a Station Density I/O Point
has been assigned. It is used with the previous entry to determine the gravity rate of change.
Estimate the minimum amount of time (in seconds) it takes for a product change to be complete
and set this timer by entering approximately 1/4 to 1/3 of that time. False triggering of the product
interface detection flag can be eliminated by ensuring that any density change must exist for at
least this many seconds.
20/24.71 w 04/98
2-35
Chapter 2
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.
Low Limit
Input #1
Input #2
Input #3
Input#4
_______
_______
_______
_______
Enter thhe auxiliary input signal value below which the Low Alarm activates. The Transducer
Failed Low Alarm activates when the auxiliary input signal falls 5% below this limit.
High Limit
_______
_______
_______
_______
Enter the auxiliary input signal value above which the High Alarm activates. The Transducer
Failed High Alarm activates when the auxiliary input signal rises 5% above this limit.
{L2} Override
_______
_______
_______
_______
Enter the value (in engineering units) which will be substituted for the transducer value
depending, on the override code selected. An * displayed along side of the value indicates
that the override value is substituted.
_______
_______
_______
_______
Enter the Override Code which represents the strategy used regarding each auxiliary input
override value: 0=Never use override code, 1=Always use override code, 2=Use override code
on transmitter failure, 3=On transmitter failures use last hour's average.
{L1} at 4mA*
_______
_______
_______
_______
Enter the value (in engineering units) that produces a transmitter output of 4mA or 1vol, or
LRV of Honeywell Smart Transmitters t.
{L1} at 20mA*
_______
_______
_______
_______
Enter the value (in engineering units) that produces a transmitter output of 20mA or 5 Volts, or
URV of Honeywell Smart Transmitters.
_______
_______
_______
_______
This entry only applies to Honeywell digital transmitters connected to an H Type combo
module. The process variable (I.e., temperature/pressure) is filtered by the transmitter before
being sent to the flow computer. The time constant used depends on this entry.
For Differential Pressure/Pressure Transmitters, enter the selected Damping Code: 0=0 sec,
1=0.16 sec, 2= 0.32 sec, 3=0.48 sec, 4=1.00 sec, 5=2.00 sec, 6=4.00 sec, 7=8.00 sec,
8=16.00 sec, 9=32.00 sec.
For Temperature Transmitters, enter the selected Damping Code: 0=0 sec, 1=0.3 sec, 2=0.7
sec, 3=1.5 sec, 4=3.1 sec, 5=6.3 sec, 6=12.7 sec, 7-25.5 sec, 8=51.5 sec, 9=102.5 sec.
Note:
2-36
20/24.71 04/98
Volume 3
2.8.
INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.
Meter Run Setup via the
Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press
[Meter] [n] [Enter] (n =
Meter Run # 1, 2, 3 or 4).
Use [] / [] keys to scroll.
Alternate Access to Meter
Run Settings from Meter
Station Setup - After
entering the Meter Station
Settings, without exiting,
press the [] key and you
will scroll down through
each Meter Run setup
entry.
20/24.71 04/98
2.8.1.
Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to Meter Run Setup
and press [Enter] to access the submenu.
2.8.2.
{L1} Meter ID
Meter #2
Meter #3
Meter #4
Enter the ID of the flowmeter (up to 8 alphanumeric characters) for each meter run. This ID
usually appears on reports.
Flow Low
Enter the flow rate for each meter run below which the Flow Low Alarm (database point 1n21)
activates. The Low Low Alarm (database point 1n20) activates when the flow rate falls 5%
below this limit.
Flow High
Enter the flow rate for each meter run above which the Flow High Alarm (database point
1n22) activates. The High High Alarm (database point 1n23) activates when the flow rate
rises 5% below this limit.
{L1} G Fullscal
Enter the gross flow rate at full-scale for each meter run. Sixteen-bit integer variables
representing meter run gross and net flow rate are included in the database at 3n42 and 3n40
respectively. These variables are scaled using this entry and stored as percentage of full
scale with a resolution of 0.1% (i.e., 0 to 1000 = 0% to 100.0%)
{L1} M Fullscal
Enter the mass flow rate at full-scale for each meter run. A 16-bit integer variable representing
meter run mass flow rate is included in the database at 3n44. This variable is scaled using
this entry and stored as percentage of full scale with a resolution of 0.1% (i.e., 0 to 1000 = 0%
to 100.0%)
Enter the Active Frequency Threshold for each meter run. Flow meter pulse frequencies equal
or greater than this threshold will cause the Meter Active Flag (1n05) to be set.
By using any Boolean statement you can use this flag bit to enable and disable totalizing by
controlling the Disable Meter Run Flags (Modbus database points 1736, 1737, 1738 & 1739).
Example: 1030:1736=/1105 Turn off Meter #1 flow if not greater than Active Frequency.
2-37
Chapter 2
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to key
presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.
{L1} ErrThreshold
Meter #2
Meter #3
Meter #4
This entry will display only when Dual Pulse is selected under Config Meter Runs (Misc Setup).
It applies only when a 'E' combo module is fitted and 'Pulse Fidelity Checking' is enabled.
Enter the Pulse Fidelity Error Check Threshold (in Hz) for each meter run. To eliminate bogus
alarms and error count accumulations, the dual pulse error checking functions are disabled until
the sum of both pulse trains exceeds the pulses per seconds entered for this setting.
Example: Entering 50 for this threshold means that the dual pulse error checking will be disabled
until both A and B channels of the flowmeter pick-offs are providing 25 pulses per second each.
{L1} ErrCounts
This entry will display only when Dual Pulse is selected under Config Meter Runs (Misc Setup).
It applies only when a 'E' combo module is fitted and 'Pulse Fidelity Checking' is enabled.
Enter the maximum number of error pulses allowed in one transaction for each meter run. The
alarm points are:
q
q
q
q
1n48
1n49
1n50
1n51
The dual pulse A/B Comparitor Error Alarm (1n48) is activated when the accumulated error
counts between the flowmeter channels exceeds this count threshold. Accumulated error counts
are cleared for every batch.
K-Factor Linearization
Settings - Turbine and
positive displacement
flowmeters produce pulses
proportional to the flow. The
K factor is the quantity of
pulses per unit volume
3
(barrels or m ) or mass (lb or
kg) that each meter
produces. These settings are
used to calculate the gross
flow rate and volume.
This entry applies when Flow Rate/Viscosity Linearization is selected (see sidebar and Viscosity
Linear entry below). Enter the K Factor for each meter run. In this case, only one K Factor is
entered per flow meter. Linearization is accomplished by applying a Linearization Correction Factor
(LCF) to incoming flow pulses. The LCF is calculated in real-time by monitoring a live viscosity
signal.
The coefficient entries below are used to calculate the LCF for helical turbine or positive
displacement (PD) flowmeters with the following equations:
2
2-38
Coeff. a
Coeff. b
Coeff. c
Coeff. d
Coeff. e
Coeff. f
Coeff. g
20/24.71 w 04/98
Volume 3
Meter #1
{L1A} K-Factor #1
Meter #3
Meter #4
This entry applies for simple flow-based linearization of K Factor; i.e., when none is selected
for Flow Rate/Viscosity Linearization (see sidebar and Viscosity Linear entry below). Enter
the K Factors for each meter run. In this case, up to 12 K Factors and the associated
flowmeter pulse frequencies are entered per meter run to define the K Factor Curve. The flow
computer will continuously monitor the flowmeter pulse frequency and calculate gross flow
based on and interpolated K Factor derived from the entered data points. Use only K Factor
#1 in cases where flowmeter linearizing is not required.
Freq Point 1
Enter the flowmeter pulse frequency associated with the corresponding K Factor. The
frequency points must be entered lowest to highest (Hz).
K-Factor #2
Freq Point 2
K-Factor #3
Freq Point 3
K-Factor #4
Freq Point 4
K-Factor #5
Freq Point 5
K-Factor #6
Freq Point 6
K-Factor #7
Freq Point 7
K-Factor #8
Freq Point 8
K-Factor #9
Freq Point 9
K-Factor #10
Freq Point 10
K-Factor #11
Freq Point 11
K-Factor #12
Freq Point 12
20/24.71 04/98
Meter #2
2-39
Chapter 2
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to key
presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.
Meter #1
Meter #2
Meter #3
Meter #4
Enter [Y] to enable the auto-proving feature. Enter [N] to disable auto-proving. Enabling the autoprove function will cause the flowmeter to be automatically proved on flow rate changes and after a
meter has been out of service. The auto-prove enable is cancelled whenever a meter fails an
automatic prove on 10 consecutive attempts.
Enter [Y] to apply the meter factor in the net and mass flow equations. Enter [N] to ignore the
meter factor in flow calculations; nonetheless, it will still appear on all reports.
This entry applies when Flow Rate/Viscosity Linearization is selected (see Viscosity Linear entry
below). Enter [Y] to apply the Linearization Correction Factor (LCF) to gross flow rate and gross
totals. Enter [N] if the LCF is not to be applied. The calculation of the gross indicated volume for
each option is as follows:
q If Yes is selected Gross = (Flowmeter Pulses/ Flowmeter K Factor) x LCF
q If No is selected Gross = Flowmeter Pulses/ Flowmeter K Factor
In some cases, the flowmeter may be fitted with a mechanical or electronic temperature
compensator. Enter [Y] for the Omni Flow Computer to set the temperature correction (VCF) to
1.0000 in all equations. Enter [N] if the meter provides gross uncompensated pulses.
Select the auxiliary input or other source to be used to input the S&W % for each meter run:
0=None, 1=Use Auxiliary Input #1, 2= Use Auxiliary Input #2, 3= Use Auxiliary Input #3, 4= Use
Auxiliary Input #1; 5=Modbus Direct. The flow computer will use this input to determine Net
Standard Volume (S&W corrected volume).
TIP - Enter the viscosity
linearization setting first and
then return to configure the K
Factor linearization.
Select the source of the viscosity value for the LCF for each meter run: 0=None, 1=Use Auxiliary
Input #1, 2= Use Auxiliary Input #2, 3= Use Auxiliary Input #3, 4= Use Auxiliary Input #1;
5=Modbus Direct.
Enter [Y] to select a Helical Turbine Flowmeter. Enter [N] to select a Positive Displacement (PD)
Flowmeter. The algorithm used to linearize the flowmeter for flow and viscosity effects is different
depending on whether the flowmeter is a helical turbine type or a PD type.
Enter the model number of the flowmeter (up to 8 alphanumeric characters). This entry usually
appears on the prove report.
Enter the size of the flowmeter (up to 8 alphanumeric characters). This entry usually appears on
the prove report.
Enter the serial number of the flowmeter (up to 8 alphanumeric characters). This entry usually
appears on the prove report.
2-40
20/24.71 w 04/98
Volume 3
2.9.
INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.
Meter Temperature Setup
via the Random Access
Method - Setup entries
require that you be in the
Program Mode. In the
Display Mode press the
[Prog] key. The Program
LED will glow green and the
Select Group Entry
screen will appear. Then
press [Temp] [Enter], or
[Temp] [Meter] [n] [Enter]
or [Meter] [n] [Temp]
[Enter] (n = Meter Run # 1,
2, 3 or 4). Use [] / []
keys to scroll.
Note:
2.9.1.
Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to Temperature
Setup and press [Enter] to access the submenu.
2.9.2.
Low Limit
Meter #1
Meter #2
Meter #3
Meter #4
Enter the temperature below which the flowmeter low alarm activates. Transducer values 5%
below this entry fail to low.
High Limit
Enter the temperature above which the flowmeter high alarm activates. Transducer values 5%
above this entry fail to high.
{L2} Override
Enter the temperature value that is substituted for the live transducer value, depending on the
override code. An * displayed along side of the value indicates that the override value is
substituted.
{L1} at 4mA*
Enter the temperature engineering units that the transmitter outputs at 4mA or 1volt, or LRV
of Honeywell Smart Transmitters.
{L1} at 20mA*
Enter the temperature engineering units that the transmitter outputs at 20mA or 5 Volts, or
URV of Honeywell Smart Transmitters.
Probe is specified.
20/24.71 04/98
2-41
Chapter 2
2.9.3.
Meter Density
Temperature Setup via the
Random Access Method To access these settings, in
the Program Mode press
[Density] [Temp] [Enter].
INFO - The Density
Temperature sensor is used
to compensate for
temperature expansion
effects which effect the
periodic time of oscillation
of the densitometer. It is
also used when desired to
calculate the density of the
liquid to reference
temperature using API
2540; Table 23, 23A or 23B.
Note:
Low Limit
Meter #1
Meter #2
Meter #3
Meter #4
Enter the temperature below which the densitometer low alarm activates. Transducer values
5% below this entry activate the transducer fail low alarm.
High Limit
Enter the temperature above which the densitometer high alarm activates. Transducer values
5% above this entry activate the transducer fail high alarm.
{L2} Override
Enter the temperature value that is substituted for the live transducer value, depending on the
override code. An * displayed along side of the value indicates that the override value is
substituted.
{L1} at 4mA*
Enter the temperature engineering units that the transducer outputs at 4mA or 1volt, or LRV of
Honeywell Smart Transmitters.
{L1} at 20mA*
Enter the temperature engineering units that the transducer outputs at 20mA or 5volt, or URV
of Honeywell Smart Transmitters.
2.9.4.
Prover Temperature Setup
via the Random Access
Method - Setup entries
require that you be in the
Program Mode. In the
Display Mode press the
[Prog] key. The Program
LED will glow green and the
Select Group Entry
screen will appear. Then
press [Prove] [Temp]
[Enter] or [Temp] [Prove]
[Enter]. Use [] / [] keys
to scroll.
Low Limit
Inlet
Outlet
___________
___________
Enter the temperature below which the prover low alarm activates. Transducer values 5%
below this entry activate the transducer fail low alarm.
High Limit
___________
___________
Enter the temperature above which the prover high alarm activates Transducer values 5%
above this entry activate the transducer fail high alarm.
{L2} Override
___________
___________
Enter the temperature value that is substituted for the live transducer value, depending on the
override code. An * displayed along side of the value indicates that the override value is
substituted.
___________
___________
Enter the Override Code strategy: 0=Never use override code, 1=Always use override code,
2=Use override code on transmitter failure, 3=On transmitter failures use last hour's average.
2-42
20/24.71 04/98
Volume 3
INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
{L1} @ 4mA*
Inlet
Outlet
___________
___________
Enter the temperature engineering units that the transducer outputs at 4mA or 1volt, or LRV of
Honeywell Smart Transmitters.
{L1} @ 20mA*
___________
___________
Enter the temperature engineering units that the transducer outputs at 20mA or 5volt, or URV of
Honeywell Smart Transmitters.
___________
___________
This entry only applies to Honeywell digital transmitters connected to an H Type combo module.
The process variable (I.e., temperature) is filtered by the transmitter before being sent to the flow
computer. The time constant used depends on this entry.
For Temperature Transmitters, enter the selected Damping Code: 0=0 sec, 1=0.3 sec, 2=0.7 sec,
3=1.5 sec, 4=3.1 sec, 5=6.3 sec, 6=12.7 sec, 7-25.5 sec, 8=51.5 sec, 9=102.5 sec.
2.9.5.
Low Limit
___________
___________
Enter the temperature below which the prover low alarm activates. Transducer values 5% below
this entry activate the transducer fail low alarm.
High Limit
___________
___________
Enter the temperature above which the prover high alarm activates. Transducer values 5% above
this entry activate the transducer fail high alarm.
{L2} Override
___________
___________
Enter the temperature value that is substituted for the live transducer value, depending on the
override code. An * displayed along side of the value indicates that the override value is
substituted.
___________
___________
Enter the Override Code strategy: 0=Never use override code, 1=Always use override code,
2=Use override code on transmitter failure, 3=On transmitter failures use last hour's average.
{L1} at 4mA*
___________
___________
Enter the temperature engineering units that the transducer outputs at 4mA or 1volt, or LRV of
Honeywell Smart Transmitters.
{L1} at 20mA*
___________
___________
Enter the temperature engineering units that the transducer outputs at 20mA or 5volt, or URV of
Honeywell Smart Transmitters.
___________
___________
This entry only applies to Honeywell digital transmitters connected to an H Type combo module.
The process variable (I.e., temperature) is filtered by the transmitter before being sent to the flow
computer. The time constant used depends on this entry.
For Temperature Transmitters, enter the selected Damping Code: 0=0 sec, 1=0.3 sec, 2=0.7 sec,
3=1.5 sec, 4=3.1 sec, 5=6.3 sec, 6=12.7 sec, 7-25.5 sec, 8=51.5 sec, 9=102.5 sec.
20/24.71 w 04/98
2-43
Chapter 2
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to Pressure Setup
and press [Enter] to access the submenu.
Low Limit
Meter #1
Meter #2
Meter #3
Meter #4
Enter the pressure below which the flowmeter low alarm activates. Transducer values 5%
below this entry fail to low.
High Limit
Enter the pressure above which the flowmeter high alarm activates. Transducer values 5%
above this entry fail to high.
{L2} Override
Enter the pressure value that is substituted for the live transducer value, depending on the
override code. An * displayed along side of the value indicates that the override value is
substituted.
{L1} at 4mA*
Enter the pressure engineering units that the transmitter outputs at 4mA or 1volt, or LRV of
Honeywell Smart Transmitters.
{L1} at 20mA*
Enter the pressure engineering units that the transmitter outputs at 20mA or 5 Volts, or URV
of Honeywell Smart Transmitters.
2-44
20/24.71 04/98
Volume 3
Station
Low Limit
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Note:
Meter #1
Meter #2
Meter #3
Meter #4
Enter the pressure below which the densitometer low alarm activates. Transducer values 5%
below this entry activate the transducer fail low alarm.
High Limit
Enter the pressure above which the densitometer high alarm activates. Transducer values 5%
above this entry activate the transducer fail high alarm.
{L2} Override
Enter the pressure value that is substituted for the live transducer value, depending on the override
code. An * displayed along side of the value indicates that the override value is substituted.
{L1} at 4mA*
Enter the pressure engineering units that the transducer outputs at 4mA or 1volt, or LRV of
Honeywell Smart Transmitters.
{L1} at 20mA*
Enter the pressure engineering units that the transducer outputs at 20mA or 5volt, or URV of
Honeywell Smart Transmitters.
Low Limit
Inlet
Outlet
___________
___________
Enter the pressure below which the prover low alarm activates. Transducer values 5% below this
entry activate the transducer fail low alarm.
High Limit
___________
___________
Enter the pressure above which the prover high alarm activates Transducer values 5% above this
entry activate the transducer fail high alarm.
{L2} Override
___________
___________
Enter the pressure value that is substituted for the live transducer value, depending on the override
code. An * displayed along side of the value indicates that the override value is substituted.
___________
___________
Enter the Override Code strategy: 0=Never use override code, 1=Always use override code,
2=Use override code on transmitter failure, 3=On transmitter failures use last hour's average.
20/24.71 w 04/98
2-45
Chapter 2
___________
___________
Enter the pressure engineering units that the transducer outputs at 4mA or 1volt, or LRV of
Honeywell Smart Transmitters.
{L1} at 20mA*
Enter the pressure engineering units that the transducer outputs at 20mA or 5volt, or URV of
Honeywell Smart Transmitters.
___________
___________
This entry only applies to Honeywell digital transmitters connected to an H Type combo module.
The process variable (I.e., pressure) is filtered by the transmitter before being sent to the flow
computer. The time constant used depends on this entry.
For Differential Pressure/Pressure Transmitters, enter the selected Damping Code: 0=0 sec,
1=0.16 sec, 2= 0.32 sec, 3=0.48 sec, 4=1.00 sec, 5=2.00 sec, 6=4.00 sec, 7=8.00 sec, 8=16.00
sec, 9=32.00 sec.
___________
Engineering units that the transmitter outputs at 4mA or 1volt or LRV of Honeywell Smart
Transmitters. The plenum pressure applies only to Brooks compact provers.
___________
Engineering units that the transmitter outputs at 20mA or 5 Volts or URV of Honeywell Smart
Transmitters. The plenum pressure applies only to Brooks compact provers.
___________
This entry only applies to Honeywell digital transmitters connected to an H Type combo module.
The process variable (I.e., pressure) is filtered by the transmitter before being sent to the flow
computer. The time constant used depends on this entry.
For Differential Pressure/Pressure Transmitters, enter the selected Damping Code: 0=0 sec,
1=0.16 sec, 2= 0.32 sec, 3=0.48 sec, 4=1.00 sec, 5=2.00 sec, 6=4.00 sec, 7=8.00 sec, 8=16.00
sec, 9=32.00 sec.
2-46
20/24.71 w 04/98
Volume 3
Low Limit
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Note:
20/24.71 w 04/98
Inlet
Outlet
___________
___________
Enter the pressure below which the prover densitometer low alarm activates. Transducer values
5% below this entry activate the transducer fail low alarm.
High Limit
___________
___________
Enter the pressure above which the prover densitometer high alarm activates. Transducer values
5% above this entry activate the transducer fail high alarm.
{L2} Override
___________
___________
Enter the pressure value that is substituted for the live transducer value, depending on the override
code. An * displayed along side of the value indicates that the override value is substituted.
___________
___________
Enter the Override Code strategy: 0=Never use override code, 1=Always use override code,
2=Use override code on transmitter failure, 3=On transmitter failures use last hour's average.
{L1} at 4mA*
___________
___________
Enter the pressure engineering units that the transducer outputs at 4mA or 1volt or LRV of
Honeywell Smart Transmitters.
{L1} at 20mA*
___________
___________
Enter the pressure engineering units that the transducer outputs at 20mA or 5volt or URV of
Honeywell Smart Transmitters.
___________
___________
This entry only applies to Honeywell digital transmitters connected to an H Type combo module.
The process variable (I.e., pressure) is filtered by the transmitter before being sent to the flow
computer. The time constant used depends on this entry.
For Differential Pressure/Pressure Transmitters, enter the selected Damping Code: 0=0 sec,
1=0.16 sec, 2= 0.32 sec, 3=0.48 sec, 4=1.00 sec, 5=2.00 sec, 6=4.00 sec, 7=8.00 sec, 8=16.00
sec, 9=32.00 sec.
2-47
Chapter 2
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to Grav/Density
Setup and press [Enter] to access the submenu.
Meter #1
Meter #2
Meter #3
Meter #4
These entries apply if an analog gravitometer or densitometer is specified during the 'Config
Meter Run' in 'Misc. Setup'. They are not available when using API or Specific Gravity
gravitometers. Enter the Pycnometer Density correction factor (Limit: 0.8 to 1.2). (Usually very
close to 1.0000).
Low Limit
Enter the gravity/density below which the prover densitometer low alarm activates. Transducer
values 5% below this entry activate the transducer fail low alarm.
High Limit
Enter the gravity/density above which the prover densitometer high alarm activates.
Transducer values 5% above this entry activate the transducer fail high alarm.
{L2} Override
Enter the gravity/density value that is substituted for the live transducer value, depending on
the override code. An * displayed along side of the value indicates that the override value is
substituted.
{L1} at 4 mA
These entries apply if an analog gravitometer or densitometer is specified during the 'Config
Meter Run' in 'Misc. Setup'. Engineering units that the transmitter outputs at 4mA or 1volt, or
LRV of Honeywell Smart Transmitters.
2-48
20/24.71 04/98
Volume 3
Meter Specific
Gravity/Density Setup via
the Random Access
Method - Setup entries
require that you be in the
Program Mode. In the
Display Mode press the
[Prog] key. The Program
LED will glow green and the
Select Group Entry screen
will appear. Then enter the
key press sequence that
corresponds to the options
you want to configure:
Specific Gravity/API:
To access these settings,
press [S.G./API] [Enter] or
[S.G./API] [Meter] [n]
[Enter] or [Meter] [n]
[S.G./API] [Enter].
Density:
To access these settings,
press [Density] [Enter] or
[Density] [Meter] [n]
[Enter] or [Meter] [n]
[Density] [Enter].
Digital Densitometers:
To access these settings,
press [Factor] [Density]
[Meter] [n] [Enter] or
[Density] [Factor] [Meter]
[n] [Enter].
(n represents the meter run
# 1, 2, 3 or 4).
Note: Digital densitometers
can only be configured via
the Random Access Method.
INFO - Densitometer
constants are usually on a
calibration certificate
supplied by the densitometer
manufacturer. Usually they
are based on SI or metric
units. For US customary
applications you must ensure
that the constants entered
are based on gr/cc, F and
PSIG. Constants are always
displayed using scientific
notation; e.g.:
K0=-1.490205E+00 (gr/cc)
To enter K0, press [Clear]
and press [-1.490205]
[Alpha Shift] [E] [+00]
[Enter].
20/24.71 w 04/98
These entries apply if an analog gravitometer or densitometer is specified during the 'Config
Meter Run' in 'Misc. Setup'. Engineering units that the transmitter outputs at 20mA or 5 Volts, or
URV of Honeywell Smart Transmitters.
Digital Densitometers
The following entries are required if a digital densitometer is specified during
the 'Config Meter Run' in the 'Misc. Setup' menu. There are three selections
which refer to digital densitometers: 4 = Solartron, 5 = Sarasota, 6 = UGC. ({L1}
Password Level required, except for the Correction Factor.)
Solartron
Meter #1
Meter #2
Meter #3
Meter #4
Station
K1
K2
K18
K19
K20A
K20B
K21A
K21B
KR
KJ
Sarasota
Meter #1
Meter #2
Meter #3
Meter #4
Station
T0
T coef
T cal
Pcoef
Pcal
2-49
Chapter 2
INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Digital Densitometer Setup
via the Random Access
Method - To access these
settings, in the Program
Mode press [Factor]
[Density] [Meter] [n]
[Enter] or [Density]
[Factor] [Meter] [n] [Enter]
(n = Meter Run # 1, 2, 3 or
4).
2-50
Meter #1
Meter #2
Meter #3
Meter #4
Station
K1
K2
TC
Kt1
Kt2
Kt3
Pc
Kp1
Kp2
Kp3
20/24.71 w 04/98
Volume 3
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to PID Control
Setup and press [Enter] to access the submenu.
Loop #2
Loop #3
Loop #4
_______
_______
_______
_______
Operating Mode
Manual Valve (Y/N)
Enter [Y] to adjust the valve open % and adjust using the []/[] keys. Enter [N] to change
to AUTO mode.
_______
_______
_______
_______
Enter [Y] to use a local set point and adjust using the []/[] keys. Enter [N] for REMOTE
set point mode.
Sec Set.Pt
_______
_______
_______
_______
Enter the value in engineering units for the set point of the secondary variable. The primary
variable will be the controlled variable until the secondary variable reaches this set point. The
secondary variable will not be allowed to drop below or rise above this set point, depending on
the "Error Select" entry in the Config PID menu.
Tuning Adjustments
{L1} Primary Gain
_______
_______
_______
_______
Enter a value between 0.01 to 99.99 for the Primary Gain Factor (Gain=1/Proportional Band).
_______
_______
_______
_______
Enter a value between 0.0 and 40.00 for the Primary Integral Factor (Rpts/Min=1/Integral
Factor the reciprocal of the reset period).
_______
_______
_______
_______
Enter a value between 0.01 to 99.99 for the Secondary Gain Factor (Gain=1/Proportional
Band).
The actual controller gain factor used when controlling the secondary variable is the product
of this entry and the 'Primary Gain Factor'. Tune the primary control variable first and then use
this entry to adjust for stable control of the secondary variable.
20/24.71 04/98
2-51
Chapter 2
INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Loop #2
Loop #3
Loop #4
_______
_______
_______
_______
Enter a value between 0.0 and 40.00 for the Secondary Integral Factor (Rpts/Min=1/Integral
Factor the reciprocal of the reset period).
{L1} Deadband %
_______
_______
_______
_______
Enter the dead band percent range. PID Control will only compensate for setpoint deviations out of
this range. The control output will not change as long as the process input and the setpoint error
(deviation) is within this dead band percentage limit range.
Loop #1
_______
_______
_______
_______
Enter the maximum percentage to which the valve movement is limited per 500 msec at start-up.
st
The control output is clamped at 0% until the 1 PID Permissive (PID #1-#4 database points
1722-1725) is set true. The control output % is then allowed to increase at the start-up ramp rate.
_______
_______
_______
_______
Enter the maximum percentage to which the valve movement is limited per 500 msec at shutdown.
st
When the 1 PID Permissive is lost, the control output will ramp-down towards 0% at the
shutdown ramp rate.
nd
During the ramp-down phase, a 2 PID Permissive (PID #1-#4 database points 1752-1755) is
nd
used to provide a ramp hold function. If this 2 permissive is true, 100 msec before entering the
ramp-down phase, the control output % will ramp-down and be held at the minimum ramp-down
limit % (see the following entry) until it goes false. The control output will then immediately go to
0% (see sidebar).
_______
_______
_______
_______
Enter the minimum percentage that the control output will be allowed to ramp down to. In many
cases, it is important to deliver a precise amount of product. This requires that the control output
be ramped to some minimum % and held there until the required delivery is complete. The control
output is then immediately set to 0%.
Remote Setpoint
{L1} Low Limit
_______
_______
_______
_______
Enter the engineering unit value below which the primary setpoint variable is not allowed to drop
while in the remote setpoint mode.
_______
_______
_______
_______
Enter the engineering unit value above which the primary setpoint variable is not allowed to rise
while in the remote setpoint mode.
_______
_______
_______
_______
Enter the engineering unit value of the remote setpoint at 4 mA (1 volt) input. You must set this
and the following entry even if you do not intend to use a remote setpoint. They are used to
determine the scaling of the primary controlled variable.
_______
_______
_______
_______
Enter the engineering unit value of the remote setpoint at 20mA (5 volt) input. You must set this
and the previous entry even if you do not intend to use a remote setpoint. They are used to
determine the scaling of the primary controlled variable, which is usually 2 times the normal
operating setpoint setting.
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20/24.71 w 04/98
Volume 3
_______
_______
_______
_______
If a secondary controlled variable is used, enter the value in engineering units of the variable which
will represent zero.
_______
_______
_______
_______
Enter the value in engineering units of the secondary variable at controller full scale, which is
usually 2 times the normal operating setpoint setting.
20/24.71 w 04/98
2-53
Chapter 2
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to Prover Setup and
press [Enter] to access the submenu.
_______________
Enter the number of consecutive runs required to be considered a complete prove sequence
This number must be between 2 and 10.
_______________
Enter the maximum number of runs that will be attempted to achieve a complete prove
sequence. This number must be between 2 and 99.
_______________
Enter the type of prover in use: 0=Unidirectional Pipe Prover, 1=Bi-directional Pipe Prover,
2=Unidirectional Compact Prover, 3=Bi-directional Small Volume Prover, 4=Master Meter,
5=2 Series Bi-directional Pipe Prover.
Select the Unidirectional Compact [2] if you are using a Brooks Compact Prover.
Select the Master Meter Method to compare meter 1, 2 or 3 against the master meter. Meter
#4 is always the master meter.
For Double Chronometry Proving use type 2 or 3.
{L2} Pv Volume
_______________
This entry does not apply when the prover type selected is a Uni-Compact. Enter the water
draw volume of the prover at base temperature and pressure.
Certain models of compact provers have different water draws, depending on whether the
meters are upstream or downstream. This entry represents the round-trip volume for bidirectional provers and the downstream volume for compact provers. When using the Master
Meter Method, enter the minimum volume that must flow through the master meter (Meter #4)
for each prove run.
# Passes to Avg
_______________
This entry applies to Unidirectional and Bi-directional compact provers only. Enter the number
of single passes that will be averaged to make each run when using the pulse interpolation
method. Valid entries are 1 through 25. A pass is round trip when using a bi-directional prover.
2-54
20/24.71 04/98
Volume 3
INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
_______________
This entry applies to unidirectional compact provers only (except Brooks SVP see following
setting). Enter the squared coefficient of thermal expansion for any switch rod components which
may affect the water draw volume of the compact prover. This Thermal Expansion Coefficient is
used to calculate the CTSP factor for the compact prover:
q For US Units: Carbon Steel = 0.0000124; Stainless Steel = 0.0000177.
q For Metric Units: Carbon Steel = 0.0000223; Stainless Steel = 0.0000319.
Coef Invar
_______________
This entry applies to Brooks Compact Provers only. This prover uses an invar rod to separate the
optical detector switches. The rod has a coefficient of 0.0000008 per F (US units) or 0.0000014
per C (metric units).
Plenum Con
_______________
This entry applies to Brooks Compact Provers only. Enter the Nitrogen Spring Plenum Pressure
Constant for used to calculate the plenum pressure needed to operate a the Brooks Compact
Prover. This pressure is related to the prover line pressure at the time of proving:
Plenum Pressure = (Line Pressure / Plenum Constant) + 60 Psig
The plenum constant depends on the size of the Brooks Compact Prover. Valid values are:
SIZE
PLENUM CONSTANT
SIZE
PLENUM CONSTANT
8-inch
3.50
18-inch
5.00
12-inch Mini
3.20
24-inch
5.88
12-inch Standard
3.20
Larger
Refer to Brooks
Deadband %
_______________
This entry applies to Brooks Compact Provers only. Enter the Plenum Pressure Deadband %. The
Brooks Compact Prover requires that the plenum pressure be maintained within certain limits. The
flow computer calculates the correct plenum pressure at the beginning of each prove sequence
and will charge or vent nitrogen until the measured plenum pressure is within the specified
deadband %.
{L1} Up Volume
_______________
This entry applies to compact provers only. Enter the upstream water draw volume at base
temperature and pressure, if applicable.
Down Vol
_______________
This entry applies to compact provers only. Enter the downstream water draw volume at base
temperature and pressure, if applicable.
OverTravel
_______________
This entry does not apply to Master Meter proving. Enter the estimated amount of flow that the
sphere or piston displaces after activating the first detector switch, multiplied by 1.25.
_______________
Enter the time in seconds before the prove is aborted due to prover inactivity. Make sure you allow
enough time for the sphere or piston to travel between detector switches at the lowest flow rate
expected. When using the Master Meter Method, allow enough time for the amount of flow to pass
through the master meter at the lowest expected flow rate.
_______________
This entry is not applicable to Master Meter proving. Enter the internal diameter of the prover tube
in inches or mm.
_______________
This entry is not applicable to Master Meter proving. Enter the wall thickness of the prover tube,
which is used to calculate the CPSP factor
20/24.71 w 04/98
2-55
Chapter 2
_______________
This entry is not applicable to Master Meter proving. Enter the Prover Tube Modulus of
Elasticity used to calculate the CPSP factor.
For US Units: Mild Steel = 3.0E7; Stainless Steel = 2.8E7 to 2.9E7.
For Metric Units: 2.07E8 or 1.93E8 to 2.0E8.
_______________
This entry is not applicable to Compact Provers and Master Meter proving. Enter the Prover
Tube Cubical Coefficient of Thermal Expansion for full sized pipe provers, used to calculate
the CTSP factor.
For US Units: Mild Steel = 0.0000186; Stainless Steel = 0.0000265.
For Metric Units: Mild Steel = 0.0000335; Stainless Steel = 0.00000477.
_______________
This entry is not applicable to Master Meter proving. Enter the atmospheric pressure in Psig
or kPag at which the prover was water drawn.
_______________
This entry is not applicable to Master Meter proving. Enter the Base Temperature in F or C
at which the prover was water drawn. This entry is used to calculate CTSP.
{L2} Stability Sc
_______________
Enter the Stability Check Sample Time in seconds, used to calculate the rate of change of
temperature and flow rate at the prover or master meter. The prove sequence will not start
until the temperature and flow rate are stable.
_______________
Enter the temperature change allowed during the stability sample time (see previous entry).
The change in temperature per sample period must be less than this value for the
temperature to be considered stable enough to start a prove.
_______________
Enter the flow rate change allowed during the stability sample time (see previous two entries).
The change in flow rate per sample period must be less than this value before the flow rate is
considered to be stable enough to start a prove.
_______________
Enter the prover-to-meter temperature range allowable after the temperature and flow rate
have stabilized. The temperature at the meter and the prover must be within this limit or the
prove sequence attempt will be aborted.
{L2} MF Repeatability ?
_______________
Enter for the run repeatability calculation based on: 0= run counts, 1= run calculated meter
factor. Run counts repeatability is a more stringent test but may be difficult to achieve due to
changing temperature and pressure during the prove sequence. Calculating repeatability
based upon the calculated meter factor takes into account variations in temperature and
pressure, and may be easier to achieve.
_______________
Enter the maximum allowable percentage deviation between run counts or run meter factors
(depending on selection of previous entry). The deviation is calculated by comparing the
high/low meter counts or meter factors based on their low point, as follows:
Deviation = 100 (High - Low) / Low Point
This deviation is always calculated using the meter factor when the Master Meter Method of
proving is selected.
2-56
20/24.71 04/98
Volume 3
INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
_______________
The prove meter factor (just calculated) is compared against the current meter factor and must be
within this percentage range to be accepted as a valid meter factor.
_______________
Enter [Y] to automatically implement the new meter factor and store in the appropriate product file.
Enter [N] to select not to automatically implement the meter factor determined from the prove.
{L2} Retroactive MF ?
_______________
If you selected to auto-implement the meter factor for the previous entry, enter [Y] to retroactively
apply the Meter Factor from the beginning of the batch. The old meter factor will be back
calculated out of the current batch and daily totals. The batch and daily totals will be recalculated
using the new meter factor. Enter [N] to have the Meter Factor applied from this point on.
Flow Change %
_______________
This entry does not apply to Master Meter proving. Enter the Auto-Prove Flow Rate Change
Percent Threshold. The Flow Rate Percent Change Flag will be set if the current flow rate differs
from the last meter proving flow rate by more than this percent (i.e., a request for an auto-prove
sequence will be flagged if the net/mass flow rate differs from the last proved rate by more than
this percent, and remains outside this limit for the flow rate change period). A request for an
automatic prove will only be made if both the Percent Change Flag and the Minimum Flow Change
Flag are set (see following entry).
Flow Change
_______________
This entry does not apply to Master Meter proving. Enter the Minimum Flow Rate Change
Threshold for automatic proving. The Minimum Flow Change Flag will be set if the current flow
rate differs from the last meter proving flow rate by more than this amount. A request for an
automatic prove will be made if both the Percent Change Flag and the Minimum Flow Change Flag
are set (see previous entry). This entry eliminates unnecessary proves that would occur at low flow
rates where the percentage change threshold would be a very small flow rate change.
F Stable Min
_______________
This entry does not apply to Master Meter proving. Enter the Flow Rate Stable Period in minutes,
for auto-proving. A change in flow rate must be sustained for at least this period of time before an
auto-prove sequence will be attempted.
Mtr Down Hr
_______________
This entry does not apply to Master Meter proving. Enter the Meter Shut-in Period in hours, for
auto-proving. The need for an auto-prove will be flagged if a flowmeter is shut-in for more than this
period of time.
Startup Pv
_______________
This entry does not apply to Master Meter proving. Enter the startup flow for auto-proving. This is
the amount of flow which must occur after startup before an auto-prove is attempted, after a meter
has been shut-in for more than the Meter Shut-in Period (see previous entry).
Max. Flow
_______________
This entry does not apply to Master Meter proving. Enter the Maximum Flow between Proves. This
entry represents the maximum amount of flow that can occur before a meter will be flagged for an
auto-prove sequence, if the flow remains stable and the meter is not shut-in
20/24.71 w 04/98
2-57
Chapter 2
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to Product Setup
and press [Enter] to access the submenu.
2.14.2.
Product Settings
Product #1
{L1} Name
_______________
Enter the name of the product (up to 8 alphanumeric characters), right justified.
_______________
Enter the number that corresponds to the API or GPA table to use for the product:
0 = API 2540 Table 24A (US units) / Table 54A (metric units).
1 = API 2540 Table 24B (US units) / Table 54B (metric units).
2 = Table 24C (US units) / Table 54C (metric units).
3 = GPA TP16 (US units) / TP16M (metric units).
4 = Mass Calculation
5 = Propylene API 11.3.3.2 9US units) / 11.3.3.2M (metric units).
6 = E/P Mix.
7 = P/P Mix.
8 = Ethylene IUPAC
9 = Ethylene NIST 1045
10 = Ethylene API 2565/11.3.2.
11 = Carbon Dioxide CO2PAC
12 = Table 24 - 1952 Edition (US units) / Table 54 - 1952 Edition (metric units)
13 = ASTM D1550/1551
14 = ASTM D1555
_______________
This entry applies only to US units (Revision 20). It will appear depending on which table is
selected above. Enter the API Gravity at reference conditions. It is used to calculate the
Volume Correction Factor (VCF) and the Pressure Correction Factor (Cpl). The flow computer
will accept any positive override value and use it as the API in calculations. The override
gravity can also be entered as specific gravity (see next entry).
To use the live measured density or gravity value (obtained from a densitometer/gravitometer)
in the equations, enter any minus number. The flow computer will then correct the signal form
the densitometer or gravitometer to 60F, if required (this may be flowing at flowing or
reference conditions - see Meter Run I/O Point Configuration).
Should the gravitometer fail, the flow computer can be made to use the absolute value of the
API Gravity Override. If the override code in Grav/Density Setup is set to 5=On transmitter
failure, use absolute value of override SG/API for this product.
2-58
20/24.71 04/98
Volume 3
INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
INFO - The following data,
rounded to 4 digits, is from
GPA 2145-92 and TP16:
Product
Ethane
Propane
HD5
S.G.
.3562
.5070
.5010
.5050
.5100
Propylene .5228*
Iso Butane .5629
.5650
n-Butane
.5840
.5850
Iso Pentane .6247
n-Pentane .6311
n-Hexane
.6638
Natural Gasolines
.6650
n-Heptane .6882
n-Octane
.7070
n-Nonane
.7219
n-Decane
.7342
To use the live measured density or gravity value (obtained from a densitometer/gravitometer) in
the equations, enter any minus number. The flow computer will then correct the signal form the
densitometer or gravitometer to 60F, if required (this may be flowing at flowing or reference
conditions - see Meter Run I/O Point Configuration).
Should the gravitometer fail, the flow computer can be made to use the absolute value of the API
Gravity Override. If the override code in Grav/Density Setup is set to 5=On transmitter failure, use
absolute value of override SG/API for this product.
kg/m
355.85
506.90
500.50
504.50
509.50
522.28*
562.34
564.44
583.42
584.42
624.08
630.48
663.14
664.34
687.52
706.30
721.19
733.48
20/24.71 w 04/98
_______________
This entry applies only to US units (Revision 20). It will appear depending on which table is
selected above. You may enter an override gravity as either API or SG units when measuring
crude oil or generalized refined products. The Computer will accept any positive override value and
use it in the calculations.
_______________
This entry applies only to metric units (Revision 24) depending on which table is selected above.
3
This is the density at reference conditions (kg/m at reference temperature). It is used to calculate
the volume correction factor VCF and the pressure correction factor Cpl.
Using a Live Densitometer Signal - Entering a value with a minus sign ahead of it causes the
flow computer to use the live density signal to calculate the density at reference temperature.
Using the Product Override if the Densitometer Fails - Selecting 'fail code 5' at the
densitometer setup menu will cause the flow computer to stop using the live density signal should
it fail, and substitute the absolute value of the density override entry as the reference density. E.g.:
Entering -750 causes the computer to ignore the override and use the live densitometer signal as
3
long as the transducer is OK. A reference density of 750 kg/m will be used if the densitometer
should fail.
_______________
This entry applies only to metric units (Revision 24 - Table 54C). Enter the base or reference
temperature at which net corrected volumes represent equivalent volumes of liquid.
Alpha
Alpha Coefficient. This entry applies depending on which table is selected above. API 2540,
Tables 24C/54C equations require you to enter a value for 'alpha'. This alpha value is used to
calculate the volume correction factor 'VCF'. Enter the thermal expansion coefficient at reference
temperature as 0.000xxxx.
F Fact
_______________
F Factor Override. This entry applies depending on which table is selected above. Enter 0.0 if
you wish the flow computer to use API 11.2.1 or 11.2.2 to calculate the compressibility factor 'F'
used in the Cpl equation. Enter the compressibility factor 'F' if you wish to override the API
calculated value.
Vapor Pressure
_______________
Vapour Pressure Psia (abs) @ 100F (37.8C). This entry applies only when GPA TP16 is
entered for table select. The GPA TP16 standard specifies that the equilibrium pressure of the
flowing fluid be calculated according to GPA TP15. Two equations are specified. The first
designed for mainly pure products such as propanes, butanes and natural gasolines requires no
input data other than the temperature at flowing conditions and the specific gravity at reference
conditions. The second improved correlation is suitable for use with more varied NGL mixes where
different product mixes could have the same specific gravity but different equilibrium pressures. If
you wish to use the improved second method enter the vapor pressure at 100F or 37.8C. Enter a
minus number to use the normal TP15 method for propanes, butanes and natural gasolines.
2-59
Chapter 2
Meter Factors
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
Enter the meter factor to be used by this flowmeter whenever this product is flowing. This
factor will be automatically updated whenever a meter factor is changed due to a manual
entry or an automatic implementation after a successful prove sequence.
_______________
Density correction factor. Enter [0] to select Density Factor A to correct the densitometer.
Enter [1] to select Density Factor B to correct the densitometer.
Product #2
Product Setup via the
Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press
[Product] [Enter] or
[Product] [n] [Enter] (n =
Product # 1, 2, 3, 4, 5, 6, 7
or 8). Use [] / [] keys to
scroll.
Name
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
_______________
Product #3
Name
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
2-60
_______________
20/24.71 04/98
Volume 3
Name
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
_______________
Product #5
Name
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
20/24.71 w 04/98
_______________
2-61
Chapter 2
Name
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
_______________
Product #7
Name
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
2-62
_______________
20/24.71 04/98
Volume 3
Name
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
_______________
Product #9
Name
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
20/24.71 w 04/98
_______________
2-63
Chapter 2
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
_______________
Product #11
Name
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
2-64
_______________
20/24.71 w 04/98
Volume 3
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
_______________
Product #13
Name
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
20/24.71 w 04/98
_______________
2-65
Chapter 2
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
_______________
Product #15
Name
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
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_______________
20/24.71 w 04/98
Volume 3
_______________
Table Select
_______________
_______________
_______________
_______________
_______________
Alpha
F Factor
Vapor PSIA (ABS)
Meter Factors
_______________
M.F. #1
M.F. #2
M.F. #3
M.F. #4
_______
_______
_______
_______
_______________
20/24.71 w 04/98
2-67
Chapter 2
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to Factor Setup and
press [Enter] to access the submenu.
_______________
Weight of Water. Also known as absolute density of water. Weight of a barrel of water @
60F or 15C, and 14.696 PSIA or 101.325 kPa(a). Used to convert from specific gravity units
to mass. (From GPA 2145-92 = 8.3372 lbm/Gal. = 350.162 lbs/BBL). Note: This is the true
weight of water, NOT the conversion factor used to convert gr/cc to lb/bbl sometimes given as
3
350.507. For metric versions (Revision 24), the default value is 999.012 kg/m .
_______________
The flow averaging factor is the number of calculation cycles used to smooth the displayed
flow rate. A number 1-99 will be accepted. (A calculation cycle is 500msec).
Alarm Deadband %
_______________
Nuisance alarms can occur when input variables spend any amount of time near the high or
low alarm set points. These nuisance alarms can swamp the alarm log with useless alarms
leaving no room for real alarms. This entry sets a percentage limit based on the 'high alarm'
entry. A variable must return within the high/low alarm limits by more than this amount before
the alarm is cleared. E.g.: High limit is 100F, Low limit is 20F, Alarm deadband is set to 2
percent. A transducer input which exceeded 100F will set the 'high alarm'. The transducer
signal must drop 2 percent below the high alarm setpoint (98F) before the alarm will clear.
_______________
Atmospheric Pressure in PSIA (ABS). This is used to convert flowing pressure readings in
Psig to absolute pressure units Psia for US Units, and for the metric version in absolute units
in conformance to pressure (metric) units selected.
X.XXX Bar,
X.XXX kg/cm
_______________
Roll All Totalizers. Totalizers within the computer can be rolled at 8 or 9 significant digits.
Default value is 9 (0). This is a read-only entry. This entry can only be changed at the keypad
of the flow computer.
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20/24.71 04/98
Volume 3
_______________
_______________
_______________
Enter the number of decimal places required for factors to be displayed on the batch report.
_______________
Enter the number of decimal placesrequired for the meter factor appearing on the batch report.
_______________
Enter the number of decimal places required for factors to be displayed on the prove report.
_______________
Enter the number of decimal places required for the meter factor appearing on the prove report.
20/24.71 w 04/98
2-69
Chapter 2
Use the [ ]/[ ] (up/down arrow) keys to move the cursor to Printer Setup and
press [Enter] to access the submenu.
_______________
Appears on all reports. Enter up to 8 alphanumeric characters to identify the flow computer.
_______________
Print Interval in Minutes. Enter the number of minutes between each interval report.
Entering [0] will disable interval reports. The maximum allowed is 1440 minutes which will
provide one interval report per 24-hour period.
_______________
Print Interval Start Time. Enter the start time from which the interval report timer is based
(e.g.: Entering 01:00 with a Print Interval of 120 minutes will provide an interval report every
odd hour only).
_______________
Daily Report Time. Enter the hour at which the daily report will print at the beginning of the
contract day (e.g.: 07:00).
_______________
Enter [Y] to disable the Daily Report (default is 'N'). This simply blocks the report from
printing. Data will still be sent to the historical buffers (last 8) and archive if archive is setup.
_______________
Daylight Savings Time Start. Enter the Day/Month/Year that daylight savings time begins.
_______________
Daylight Savings Time End. Enter the Day/Month/Year that daylight savings time ends.
_______________
Clear Daily at Batch. Enter [N] to provide 24 hour totals of all flow through the flowmeter
regardless of what product is run. Select [Y] to clear the totalizers at the end of each batch.
This would mean that the daily totalizers would not necessarily represent 24 hours of flow but
the amount of flow since the last batch end or the daily report
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20/24.71 04/98
Volume 3
_______________
Automatic Hourly Batch Select. Enter [Y] to automatically cause a batch end every hour on the
hour. If customized reports are selected a batch end report will be printed. If default reports are
selected no batch end report will be printed.
_______________
Automatic Weekly Batch Select. Enter a number 1 through 7 to automatically print a batch end
report in addition to a daily report on a specific day of the week (0=No batch end, 1=Monday,
2=Tuesday, etc.).
_______________
Automatic Monthly Batch Select. Enter a number 1 through 31 to automatically print a batch
end report in place of a daily report on a specific day of the month (0=No batch end).
_______________
Enter [0] when the computer is connected to a dedicated printer. If several computers are sharing
a common printer, one computer must be designated as the master and must be assigned the
number 1. The remaining computers must each be assigned a different Print Priority number
between 2 and 12.
_______________
For slow printers without an input buffer, a number of null characterss can be sent after each
carriage return or line feed. A number between 0-255 will be accepted. Set this to 0 if your printer
supports hardware handshaking and you have connected pin 20 of the printer connector to
terminal 6 of the flow computer (see Chapter 3).
_______________
Use Default Report Templates? Y/N. Entering [Y] instructs the flow computer to use the default
report formats for Daily Batch End, Snapshot and Prover Reports. Enter [N] if you have
downloaded your own custom report templates using the OmniCom program.
Common Printer Control
Codes Epson, IBM & Compatible:
Condensed Mode= OF
Cancel Condensed= 12
OKI Data Models:
Condensed Mode= ID
Cancel Condensed= IE
HP Laser Jet II &
Compatible:
Condensed= 1B266B3253
Cancel Cond= 1B266B3053
{L1} Condensed
_______________
Condensed Print Mode Control String. Certain default report templates exceed 80 columns
when the computer is configured for 4 meter runs and a station. Enter the hexadecimal character
string which will put the printer into the condensed print mode. Data must be in sets of 2
characters (i.e., 05 not 5). Maximum 5 control characters.
{L1} Uncondens
_______________
Cancel Condensed (Normal) Print Mode Control String. Enter the hexadecimal character
string which when sent to the printer will cancel the condensed print mode. Data must be in sets
of 2 characters (i.e., 05 not 5) Maximum 5 control characters
_______________
Two lines of the display allow entry of the Company Name. On each line enter a maximum of 19
characters and press [Enter]. Both lines are concatenated and appear on all reports.
{L1} Location
_______________
Two lines of the display allow entry of the station location Name. On each line enter a maximum of
19 characters and press [Enter]. Both lines are concatenated and appear on all reports.
20/24.71 w 04/98
2-71
Volume 3
3. User-Programmable Functions
3.1.
Introduction
The computer performs many functions, displays and prints large amounts of
data, but there are always some application-specific control functions,
calculations or displays that cannot be anticipated.
The Omni Flow Computer incorporates several programmable features that
enable the user to easily customize the computer to fit a specific application.
o
o
o
o
The first three Items are explained here. The last item requires the use of the
OmniCom PC configuration software that comes with the flow computer.
3.2.
3.2.1.
A Boolean point is simply a single bit register within the computer (sometimes
called a flag) which has only two states, On or Off (True or False, 1 or 0). These
Boolean flags or points are controlled and/or monitored by the flow computer
and represent alarms, commands and status points. Each Boolean point is
given an identifying number within the data base of the computer allowing the
state (On or Off) to be monitored or modified by assigning that Boolean point to
a physical digital I/O point or accessing it via a communication port. A
maximum of 24 physical digital I/O points are available for monitoring limit
switches, status signals or controlling relays or lamps.
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3-1
Chapter 3
User-Programmable Functions
Boolean points are numbered as follows:
3-2
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Volume 3
3.2.2.
3.2.3.
Symbol
NOT
AND
OR
EX OR
EQUAL
IF
GOTO
MOVE
COMPARE
/
&
+
*
=
)
'G'
:
%
The '=' function allows a statement to be used to change the state of the
Boolean point on the left of the equal sign (usually a command point).
Evaluation precedence is left to right.
20/24.71 w 04/98
3-3
Chapter 3
User-Programmable Functions
To program the Boolean points proceed as follows:
From the Display Mode press [Prog] [Setup] [Enter] and the following menu
will be displayed:
*** Misc. Setup ***
Password Maint?(Y)_
Check Modules ?(Y)
Config Station ?
(Y)
Config Meter "n"
Config Prove ? (Y)
Config PID ? (Y)
Config D/A Out "n"
Front Panel Counters
Program Booleans ?
Program Variables ?
User Display ? "n"
Scroll down to 'Set Boolean ? (Y)' and enter [Y]. Assuming that no Booleans
are as yet programmed, the display shows:
Boolean Point #10xx
25: _
26:
27:
Note that the cursor is on the line labeled 25: At this point enter the Boolean
equation that will cause Boolean point 1025 to be ON (TRUE).
3-4
20/24.71 w 04/98
Volume 3
Example 1:
INFO - Use the Exclusive OR
function * to compare 2
points. The result of an
Exclusive OR of 2 points is
true only if both points are
different states.
Object: Using signals from 'flow sensing switches' inserted into the pipeline,
provide an alarm output which activates whenever the signals from the flow
switches and flow meter signals differ, also provide a snapshot report by setting
command point 1719.
How the hardware is configured:
Physical I/O points 02 and 03 are setup as inputs by assigning them to 1700
(see the Command and Status Booleans on a later page). They are connected
to flow sensing switches on meter runs 1 and 2 respectively. The switches
activate with flow.
Physical I/O point 03 is connected to a 'meter fail alarm bell'. The output is
assigned to Programmable Boolean 1027. A 'delay ON' of 5 seconds is selected
to eliminate spurious alarms which would occur during startup and shutdown. A
'delay OFF' of 5 seconds is selected to ensures that the alarm bell remains on
for at least 5 seconds.
The Booleans are programmed as follows:
Notes:
q Boolean Point 1025 is true
(Meter 1 failed) whenever
'Meter 1 Active' (Point
1105) differs from 'Flow
Detected' Flow Switch 1
(Point 02).
q Boolean Point 1026 is true
(Meter 2 failed) whenever
'Meter 2 Active' (Point
1205) differs from 'Flow
Detected' Flow Switch 2
(Point 03).
q Boolean Point 1027 is true
(Meter 1 OR 2 failed)
whenever point 1025 OR
0126 are true. The
Boolean Command Bit
1719 is set when Boolean
Point 1027 is true.
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3-5
Chapter 3
User-Programmable Functions
Example 2: Automatic Run Switching for 4-Meter Run Application'
Object: To improve metering accuracy by automatically selecting the correct
flow meter run to be active in a multi run application. Small turbines need to be
protected from over-speeding while for best accuracy larger turbines should be
valved off when the flow drops below their minimum rate. In the example
shown, except when switching from one flow meter to the other, only one flow
meter run is active at one time. This is one example only. The number of runs
open for a given application at any flow rate obviously depends on the size of
the flow meters used.
Fig. 3-1.
Switching is based on the station flow gross flow rate which is compared to
preset switching thresholds entered by the user (See 'Meter Station Settings'
in Chapter 2). Threshold Flags 1, 2 and 3 are set and reset according to the
actual station flow rate.
The first task is identify the 4 zones and assign programmable Boolean points
to them. This allows us to include them in further Boolean statements.
Zone 1 = NOT Flag 1 AND NOT Flag 2 AND NOT Flag 3
Zone 2 = Flag 1 AND NOT Flag 2 AND NOT Flag 3
Zone 3 = Flag 1 AND Flag 2 AND NOT Flag3
Zone 4 = Flag 1 AND Flag 2 AND Flag 3
3-6
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Volume 3
25: /1825&/1826
26: /1824&1025
27: 1824&1025
28: 1824&1825&/1826
29: 1824&1825&1826
Zone 1
Zone 2
Zone 3
Zone 4
In our example each meter run valve (V1, V2, V3 and V4) fails closed,
energizes to open. A limit switch mounted on each valve indicates the fully
open position (SW1, SW2, SW3 and SW4).
Fig. 3-2.
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3-7
Chapter 3
User-Programmable Functions
3.2.4.
We will use Physical I/O Points 11, 12, 13 and 14 to connect to valve limit
switches SW1, SW2, SW3 and SW4 respectively. The switches activate when
the appropriate valve is fully open. The points are designated as inputs by
assigning them to the dummy input Boolean Point 1700 (see the Command and
Status Booleans on a later page). Their data base point numbers are simply
their I/O point number preceded by 10 (e.g.: I/O Point 11 = 1011).
Physical I/O points 15, 16, 17 and 18 are wired so as to open the meter run
valves V1, V2, V3 and V4. They will be assigned to the Boolean Flags 32 (Point
1032) through 35 (Point 1035) which represent the required state of V1 through
V4 as explained below.
The Boolean equations are as follows:
V1 = (NOT SW2 AND NOT SW3 AND NOT SW4) OR Zone 1
Valve #1 is opened when the flow is in Zone 1 and will remain open until at least
1 of the other 3 valves is fully open.
Valves V2, V3 and V4 are programmed in a similar fashion.
V2 = (NOT SW1 AND NOT SW3 AND NOT SW4) OR Zone 2
V3 = (NOT SW1 AND NOT SW2 AND NOT SW4) OR Zone 3
V4 = (NOT SW1 AND NOT SW2 AND NOT SW3) OR Zone 4
To simplify we pre-process the common terms. The term 'NOT SW3 AND NOT
SW4' is used to determine V1 and V2. The term 'NOT SW1 AND NOT SW2' is
used to determine V3 and V4.
Assigning the next valid point numbers to our statements and re-write them the
way they will be input.
1030 = NOT SW3 AND NOT SW4
30: /1013&/1014
31: /1011&/1012
The final Equations to determined the state of V1, V2, V3 and V4 are as follows:
V1= NOT SW2 AND (NOT SW3 AND NOT SW4) OR Zone 1 32: /1012&1030+1026
V2 =NOT SW1 AND (NOT SW3 AND NOT SW4) OR Zone 2 33: /1011&1030+1027
V3= (NOT SW1 AND NOT SW2) AND NOT SW4 OR Zone 3 34: 1031&/1014+1028
V4 =(NOT SW1 AND NOT SW2) AND NOT SW3 OR Zone 4 35: 1031&/1013+1029
The computer evaluates each expression from left to right, so the order of the
variables in the above statements is critical. The logic requires that the OR
variable comes last.
3-8
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Volume 3
Zone 1
Zone 2
Zone 3
Zone 4
V1
V2
V3
V4
The only thing left to do now is assign Booleans 1032, 1033, 1034 and 1035 to
the appropriate digital I/O points which control V1, V2, V3 and V4. Here is a
summary of all of the digital I/O as assigned:
PHYSICAL I/O
POINT
ASSIGNED TO
BOOLEAN
WIRED T O
SYMBOL
11
12
13
14
15
16
17
18
1700
1700
1700
1700
1032
1033
1034
1035
SW1
SW2
SW3
SW4
V1
V2
V3
V4
20/24.71 w 04/98
3-9
Chapter 3
User-Programmable Functions
3.2.5.
Notes:
q For meter run Boolean
points, n=meter run #1,
#2, #3, #4.
q Meter Active (Point
1n05) is set whenever the
pulses from the flow
meter equal or exceed the
'Active Frequency'
threshold.
q Meter Being Proved
(Point 1n06) is set
whenever the meter has
been selected as the
meter to be proved, and
remains set for the
duration of the prove.
q Batch End Ack (1n08)
toggles state at the end of
each batch.
q Batch Preset Warning
Flag (1n09) is set
whenever the batch preset
counter counts down to
less than the warning
barrel count.
q Calculation Out of
Limits Flag (1n13) is set
whenever the operating
temperature, pressure or
density are outside of the
chosen calculation
algorithm limits of
operation.
Each meter run has an identical set of Boolean points. The only numbering
difference is the second digit which indicates the number of the meter run; i.e.,
11XX indicates a Meter Run # 1 Boolean, 12XX indicates a Meter Run # 2
Boolean.
1n01
1n02
1n03
Pulses - Mass
1n04
1n05
1n06
1n07
1n08
1n09
1n10
Note:
* Used to assign an
accumulator to the front
panel counters or digital
I/O points)
1n11
1n12
1n13
Calculation Alarm
Usually temperature, pressure or density is outside of the range of the algorithm selected.
3-10
1n14
1n15
1n16
1n17
1n18
1n19
1n20
1n21
1n22
1n23
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Volume 3
1n25
1n26
1n27
1n28
1n29
1n30
1n31
1n32
1n33
1n34
1n35
1n36
1n37
1n38
1n39
1n40
Spare
to
1n43
Spare
1n44
1n45
1n46
1n47
1n48
1n49
1n50
1n51
1n52
Spare
1n53
Spare
1n54
1n55
1n56
Pulses for 500 msec when Meter Active (1n05) goes false.
Set when flow occurs at start of batch. Reset at batch end command.
1n57
1n58
1n59
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Spare
3-11
Volume 3
Micro Motion
- Data
obtained via RS-485 link with
Micro Motion device.
The following Micro Motion Alarm points can be accessed from the RFT via
Modbus and placed in the Micro Motion Alarm Word as the destination address
3n18 in the flow computer, to log the alarm points. The alarms will be logged
into the computer alarm log and will be displayed on the LCD when they occur.
1n60
1n61
1n62
1n63
1n64
1n65
1n66
1n67
1n68
1n69
1n70
1n71
1n72
1n73
1n74
1n75
1n76
1n77
1n78
1n79
Spare
to
1n99
20/24.71 w 04/98
Spare
3-13
Chapter 3
User-Programmable Functions
3.2.6.
INFO - Unless indicated as
being Level Sensitive, most
commands are 'edge
triggered'. To activate a
command simply write a '1'
or 'True' to that point. It is not
necessary to write a '0' or
'False' after the command is
given. The status of a
command may also be read
or used as input in a Boolean
or variable statement.
Boolean points numbered 17XX are used as command or status points within
the computer. These Boolean points can be altered by manipulating them via
the Modbus ports or by assigning them to a physical digital I/O point. The
various Boolean command and status flags are monitored for change of state
by the appropriate software tasks running within the computer. For example,
Point 1701 (Prover Ready) would be checked by the computer during a prove
run to ensure that the 4-way valve did not move. Each physical I/O point
configured as an input is scanned by the computer every 50 msec and the
Boolean assigned to each point would be set On or Off depending on the state
of the physical I/O point. Edge changes are also stored to ensure that a
momentary signal would not be missed. Physical digital I/O points that will be
used only in Boolean statements should be assigned to Point 1700 (dummy
Boolean).
Unless indicated as being Level Sensitive, most commands are 'edge
triggered'. To activate a command simply write a '1' (1 = True) to that point. It is
not necessary to write a '0' (0 = False) after the command. The status of a
command may also be read or used as input in a Boolean or variable
statement.
1700
Dummy
Used only to reserve a digital I/O point to be used as an input. Point 1700 can be
assigned to as many I/O points as needed.
1701
Prover Seal is OK
Must be true when sphere is between detectors.
1702
1703
1704
1705
1706
1707
1708
1709
1710
1711
1712
1713
1714
3-14
1715
1716
1717
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Volume 3
Notes:
q Inputs are scanned every
50 msec so signals must
be present for at least 50
msec in order to be
recognized. Points
marked with * are
positive edge triggered
commands.
q Prover Start Permissive
if configured (Point 1726)
must be true before a
prove sequence will start.
q Prover Seal OK if
configured (Point 1701)
must be true while the
prover sphere is between
the detector switches or
the prove in progress will
be shorted.
q Compact Prover Piston
Downstream if
configured (Point 1731)
must be false before the
Compact Prover Run
signal (Point 1927) will be
set active low.
q Product Select Inputs
(Points 1743-1746) must
be set up with next
product to run before any
of the Product Change
Strobes (Points 1707 and
1747-1750) are activated.
q PID Start Permissive if
configured (Points 17221725) must be true before
the control outputs will be
allowed to ramp open.
They will ramp closed
when it is negated.
Notes:
20/24.71 w 04/98
1719
1720
1721
1722
1723
1724
1725
1726
1727
nd
Initiates PID start up sequence by activating 1 and 2 PID Permissive (see 1n57 for
acknowledge pulse). These commands are edge triggered, simply turn on.
1728
1729
1730
1731
1732
1733
1734
1735
1736
1737
1738
1739
1740
Spare
1741
1742
1743
1744
1745
1746
3-15
Chapter 3
User-Programmable Functions
1747
1748
1749
1750
1751
1752
1753
1754
1755
1756
Spare
to
1759
Spare
1760
1761
1762
to
1769
1770
to
1777
1778
to
1785
1786
1787
3-16
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Volume 3
CAUTION
20/24.71 w 04/98
Points 1788-1791 start ramp-down to top off valve setting by deactivating the 1 PID
permissive. These commands are edge triggered; simply turn on.
1789
1790
1791
1792
nd
Points 1792-1795 deactivate the 1 and 2 PID permissive, causing the valve to ramp to
the top off setting, and then immediately closes the valve. If the valve is already at the
top off setting, the valve immediately closes.
1793
1794
1795
1796
1797
Reconfigure Archive
Level sensitive.
1798
3-17
Chapter 3
User-Programmable Functions
3.2.7.
Notes:
q The station is defined as a
set of meter runs whose
flows are added or
subtracted.
q Batch End
Acknowledge (Point
1817) is toggled at the
end of each batch; i.e.,
True for every other
batch.
q Run Switching Flags
(Points 1824-1826) are
controlled by the station
gross flow rate and the
'Meter Station Threshold
Limits'.
q Power Failed Flag (Point
1829) is set automatically
when power or reset is
applied. It is cleared by
momentarily activating the
1713 command point.
Note:
The station also has a set of Boolean points. Data points not specifically
connected to a particular meter run are grouped here. These include flow
computer general system alarms and metering group alarms and status points.
*
1801
1802
1803
1804
1805
1806
1807
1808
1809
1810
1811
1812
1813
1814
For points 1809-1812, flow rate units are gross volume or mass units for all products.
* Used to assign
accumulators to the front
panel electromechanical
counters and digital I/O
points.
1815
1816
1817
1818
1819
1820
1821
1822
1823
1824
1825
1826
1827
3-18
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Volume 3
1828
Note:
1829
1830
Reports may be lost if 32K spooling buffer overflows due to the printer being off-line or
jammed with paper.
1831
1832
1833
1834
1835
1836
Snapshot Printed
Indicates snapshot report printed.
1837
INFO - Boolean data is
accessed using Modbus
function codes 01 for reads,
05 for single point writes and
15 for multiple bit writes.
Boolean data is packed 8
points to a byte when
reading.
1838
1839
Zero Value
Always false.
~ 1840
~ 1841
1842
to
Notes:
1857
1858
20/24.71 w 04/98
1859
1860
1861
1862
1863
1864
1865
3-19
Chapter 3
User-Programmable Functions
1866
to
1869
1870
to
1873
1874
1875
1876
1877
Spare
1878
1879
1880
Note:
>
*> 1881
*> 1882
1883
1884
1885
1886
1887
to
1890
1891
to
1894
1895
to
1898
Note: See 2600 area and
2800 area for more station
alarms and status points.
3-20
1899
nd
20/24.71 w 04/98
Volume 3
3.2.8.
Notes:
q Point numbers marked
with '*' are updated at the
end of a prove and are not
reset until the beginning
of the next prove.
q Point numbers marked 'm'
are momentary lasting 2
seconds.
q Run Compact Prove
(Point 1927) is normally
high and goes low to
activate a run.
Boolean points numbered 19XX are dedicated to the prover alarms and status.
point numbers. The second digit 9 defines a prover. See the 1700 area for
command points associated with the prover.
1901
1902
1903
1904
1905
1906
1907
1908
Note:
1909
1910
1911
1912
1913
1914
1915
1916
1917
1918
1919
1920
1921
1922
See 1701.
See 1726.
1923
1924
1925
1926
1927
20/24.71 w 04/98
3-21
Volume 3
1929
1930
1931
1932
1933
1934
1935
1936
1937
1938
1939
1940
1941
1942
1943
1944
to
1947
1948
to
1951
1952
Spare
to
1954
Spare
1955
1956
1957
Spare
1958
Spare
1959
1960
1961
1962
1963
1964
1965
1966
1967
1968
Spare
to
1999
20/24.71 w 04/98
Spare
3-23
Chapter 3
User-Programmable Functions
3.2.9.
The following Boolean points are flags indicating that a totalizer has rolled-over
(i.e., reached maximum count and restarted from zero). These flags are used to
conditionally print characters (usually **) in front of the totalizer which has
rolled on the appropriate report. Examination of an Omni Custom Report
Template will show how this is accomplished. The second digit of the index
number defines the number of the meter run. See also points at 2801 for station
versions of these flags.
Note: The In Progress flags
are those which the flow
computer uses when printing
the reports on the connected
printer.
Use the Previous flags if the
report is being printed by
another device such as a
SCADA or MMI. This is
necessary because the flow
computer clears the In
Progress data immediately
after it prints the local report.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
3-24
2n01
2n02
2n03
2n04
2n05
2n06
2n07
2n08
2n09
2n10
2n11
2n12
2n13
2n14
2n15
2n16
2n17
2n18
2n19
2n20
2n21
2n22
2n23
2n24
2n25
2n26
2n27
2n28
2n29
2n30
2n31
2n32
2n33
2n34
2n35
Previous Batch n - 2
2n36
nd
Previous Daily - 2
nd
20/24.71 w 04/98
Volume 3
2n37
2n37
2n37
2601
to
2604
2605
2606
2607
2608
2620
2621
2622
True after power up or system reset, clears when reset power fail command is set (1713).
On means that spring adjustment was made. Off means autumn adjustment was made.
2623
20/24.71 w 04/98
Activating any of the edge triggered command points below causes the
appropriate Custom Data Packet to be transmitted out of the selected serial
port without the serial port being polled for data. This function can be useful
when communicating via VSAT satellite systems where operating cost is
directly proportional to RF bandwidth used.
2701
2702
2703
2704
2705
2706
2707
2708
2709
2710
2711
2712
3-25
Chapter 3
User-Programmable Functions
2714
Assigned to a digital I/O point monitoring other flow computers watchdog (see 2863).
Assigned to a digital I/O point monitoring other flow computers master status (see 2864).
2715
2716
2756
2757
2758
2759
3-26
The following Boolean points are flags indicating that a totalizer has rolled-over
(i.e., reached maximum count and restarted from zero). These flags are used to
conditionally print characters (usually ** ) in front of the totalizer which has
rolled on the appropriate report. Examination of an Omni Custom Report
Template will show how this is accomplished. See also points at 2n01 for meter
run versions of flags.
2801
2802
2803
2804
2805
2806
2807
2808
2809
2810
2811
2812
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Volume 3
2814
2815
2816
2817
2818
2819
2820
2821
2822
2823
2824
2825
2826
2827
2828
2829
2830
2831
2832
2833
2834
2835
2836
2837
Spare
to
2851
Spare
20/24.71 w 04/98
All totalizers within the flow computer are long integer types. This data type
uses an implied decimal position. The computer uses these flags internally to
determine how to format all totalizers of the same type for printing purposes.
2852
2853
2854
2855
2856
2857
2858
2859
2860
2861
2862
Spare
3-27
Volume 3
2864
Master Status
Indicates mastership. Monitored by other flow computer in a redundant system (see
2714).
2865
2866
2867
2868
2869
Spare
to
2999
20/24.71 w 04/98
Spare
3-29
Chapter 3
User-Programmable Functions
3.3.
3.3.1.
ADD
SUBTRACT
MULTIPLY
DIVIDE
CONSTANT
constant
POWER
ABSOLUTE
EQUAL
IF STATEMENT
GOTO STATEMENT
MOVE
COMPARE
INDIRECT
variable
Symbol
Description
+
*
/
#
&
$
=
)
G
:
%
To program the user variables proceed as follows: From the Display Mode
press [Prog] [Setup] [Enter] [Enter] and the following menu will be displayed:
*** Misc. Setup ***
Password Maint?(Y)_
Check Modules ?(Y)
Config Station ?
(Y)
Config Meter "n"
Config Prove ? (Y)
Config PID ? "n"
Config D/A Out "n"
Front Panel Counters
Program Booleans ?
Program Variables ?
3-30
20/24.71 w 04/98
Volume 3
Example 1:
To provide a variable (7025) which represents Meter Run #1 gross flow rate in
barrels per day' in place of the usual barrels per hour, multiply the 'barrels/hour'
variable (7101) by the constant 24.
PROG. VARIABLE #70xx
25: 7101*#24
26: _
27:
bbls/hr x 24 = bbls/day
Example 2:
To provide a variable that represents 'gallons per minute' (7026) we can convert
the 'barrels per hour'variable (7101) to gallons by multiplying by 0.7 (0.7 =
42/60 which is the number of gallons in a barrel / divided by the number of
minutes in an hour).
PROG. VARIABLE #70xx
25: 7101*#24
26: 7101*#.7_
27:
bbls/hr x 24 = bbls/day
bbls/hr x0.7 = gal/min
Example 3:
To provide a variable (7028) that represents meter run #1 temperature in
'degrees Celsius' we subtract 32 from the 'degrees Fahrenheit' variable (7105)
and divide the result (7027) by 1.8.
bbls/hr x 24 = bbls/day
bbls/hr x 0.7 = gal/min
F - 32.0
(F - 32.0) / 1.8 = C
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3-31
Chapter 3
User-Programmable Functions
Example 4:
Gross barrels within the flow computer are simply flow meter counts divided by
the flow meter 'K-Factor' (pulses per barrel); i.e., gross barrels are not meter
factored. To provide a variable (7029) which represents Meter Run #1 gross
meter factored barrels, multiply the batch gross barrel totalizer (5101) by the
batch flow weighted average meter factor (5114).
bbls/hr x 24 = bbls/day
3.3.2.
Example:
Provide a variable (7025) which functions as a 'Report Number'. The report
number which will appear on each 'batch end report' must increment
automatically after each batch and reset to zero at the contract day start hour
on January 1 of each year.
Add 1.0 at Batch End
Clear batch report number on
Jan 1 Contract Hour
3-32
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Volume 3
3.3.3.
In some cases it may be necessary to enter data directly into a user variable
(not the expression, just the variable). For example, to preset the 'Report
Number' Variable 7025 in the example above we proceed as follows. While in
the Display Mode press [Prog] [Input] [Enter], the following will display:
USER VARIABLE #7025
Value
1234
7025 + 1835
3.3.4.
Entering plain text into the expression associated with the variable causes the
computer no problems. It ignores the text and leaves the variable unchanged.
For example:
USER VARIABLE 7025
Value ?
.00018
Enter Lbs to SCF ?
3.3.5.
The first four variables, 7025, 7026, 7027 and 7028 require Level 2 password.
the remaining variables require Level 1.
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3-33
Chapter 3
User-Programmable Functions
3.3.6.
Example:
Provide an alarm and snapshot report which will occur when the absolute
difference in net flow rate between Meter Runs #1 and #2 exceeds 10 bbls/hr,
but only when Meter Run #1 flow rate is greater than 1000 bbls/hr.
Result can be positive or
negative.
Absolute flow difference
minus 10.
Variable 7031 will be positive (TRUE) if Meter Runs #1 and #2 flow rates differ
by more than 10 bbls/hr. Variable 7032 will be positive (TRUE) when Meter Run
#1 flow rate exceeds 1000 bbls/hr.
User variables 7031 and 7032 shown above must both be positive for the alarm
to be set. In addition, we will require that the condition must exist for 5 minutes
to minimize spurious alarms. The alarm will be activated by Physical I/O Point
#02 and we will use Boolean statements 1025 and 1026.
Enter the following Boolean statements (1025 and 1026 used as example only):
True when both are positive.
Snapshot report when alarm
active.
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Volume 3
3.4.
The user can specify up to eight display screen setups. Each display screen can
be programmed to show four variables, each with a descriptive tag. Any
variable within the data base can be selected for display.
Steps needed to configure a display screen are:
INFO - The computer checks
for the user display key
presses first so you may
override an existing display
screen by selecting the same
key press sequence.
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3-35
Chapter 3
User-Programmable Functions
The screen for Display #1 shows:
USER DISPLAY #1
Key Press
_
Var #1 Tag
Var #1 Index
Var #1 Dec.
Var #2 Tag
Var #2 Index
Var #2 Dec.
Var #3 Tag
Var #3 Index
Var #3 Dec.
Var #4 Tag
Var #4 Index
Var #4 Dec.
Use the 'UP/DOWN' arrows to scroll through the screen. For 'Key Press' enter
the key press sequence (up to 4 keys) that will be used to recall this display.
The keys are identified by the letters A through Z.
Fig. 3-3.
3-36
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Volume 3
USER DISPLAY #1
Key Press
A L O
Var #1 Tag
M1 MSCF
Var #1 Index
7101
Var #1 Dec.
2
Var #2 Tag M1 MMSCF
Var #2 Index
5101
Var #2 Dec.
0
Var #3 Tag M1 PRSET
Var #3 Index
5116
Var #3 Dec.
0
Var #4 Tag M1 MFACT
Var #4 Index
5114
Var #4 Dec.
4
Var #4 Tag _
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3-37
Chapter 3
User-Programmable Functions
In the preceding example, User Display #1 is used to display Meter Run #1:
Variable #1
Variable #2
Variable #3
Variable #4
The screen is recalled by pressing [Gross] [Meter] [1] [Enter] and displays:
USER DISPLAY # 1
M1 MSCF
1234.56
M1 MMSCF
123456789
M1 PRSET
1234567
M1 MFACT
1.0000
3-38
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Volume 3
4. Modbus
Protocol Implementation
4.1.
Introduction
4.2.
Modes of Transmission
Two basic modes of transmission are available: ASCII or Remote Terminal Unit
(RTU). The mode selected depends on the equipment being used.
RTU
Hexadecimal
8-bit binary
Start Bits
Data Bits
1 or 2
1 or 2
LRC
CRC
Coding System
NUMBER OF BITS:
Parity (Optional)
Stop Bits
Error Checking
Baud Rate
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4-1
Modbus
Protocol Implementation
Chapter 4
4.2.1.
FUNCTION
CODE
FRAME
READY TO
RECEIVE
RESPONSE
2 Char
2 Char
Nx2
Char
2 Char
CR
LF
7 Bits
14 Bits
14Bits
N x 14
Bits
14 Bits
7 Bits
7 Bits
OF
FRAME
4.2.2.
DATA
ERROR
CHECK
END
OF
4.3.
4.3.1.
ADDRESS
FUNCTION
DATA
ERROR CHECK
8 Bits
8 Bits
N x 8 Bits
16 Bits
Message Fields
Address Field
The address field immediately follows the beginning of the frame and consists
of 2 characters (ASCII) or 8 bits (RTU). These bits indicate the user assigned
address of the slave device that is to receive the message sent by the master.
Each slave must be assigned a unique address and only the addressed slave
will respond to a query that contains its address. When the slave sends a
response, the slave address informs the master which slave is communicating.
In broadcast mode, an address of zero (0) is used. All slaves interpret this as an
instruction to read and take action, but do not issue a response message.
4-2
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Volume 3
4.3.2.
Note: See 4.5 for
descriptions and examples of
these function codes. See
4.4 for a description of
exception responses.
The function code field tells the addressed slave what function to perform. The
high order bit of the function code field is set by the slave device to indicate that
other than a normal response is being transmitted to the Master device. This bit
remains 0 if the message is a query or a normal response message.
FUNCTION CODE
01
03
05
06
15
16
65
66
4.3.3.
ACTION
OR 32 BIT
Data Field
The data field contains the information needed by the slave to perform the
specific function or it contains data collected by the slave in response to a
query. This information may be text strings, values, exception code or text
buffers.
4.3.4.
This field allows the master and slave devices to check a message for errors in
transmission. A transmitted message may be altered slightly due to electrical
noise or other interference while it is on its way from one unit to another. The
error checking assures that the master and the slave do not react to messages
that have been changed during transmission. The error check field uses a
longitudinal redundancy check (LRC) in the ASCII Mode and a CRC-16 check in
the RTU Mode. The bytes checked include the slave address and all bytes up to
the error checking bytes. Checking is done with the data in the binary mode or
RTU mode.
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4-3
Modbus
Protocol Implementation
Chapter 4
The CRC Mode
4.4.
Exception Response
4-4
DESCRIPTION
ILLEGAL FUNCTION
ILLEGAL DATA ADDRESS
ILLEGAL DATA VALUE
DATA CANNOT BE WRITTEN
PASSWORD NEEDED
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Volume 3
4.5.
Function Codes
4.5.1.
This function allows the user to obtain the ON/OFF status of Booleans used to
control discrete outputs from the addressed slaves only. Broadcast mode is not
supported with this function code. In addition to the slave address and function
field, the message requires that the information field contain the initial point
number to be read (Starting point) and the number of points that will be read to
obtain the Boolean data.
Boolean points are numbered as from 1001; (Boolean number 1= 1001). The
data is packed one bit for each Boolean flag variable. The response includes
the slave address, function code, quantity of data characters, the data
characters and error checking. Data will be packed with one bit for each
Boolean flag (1 = ON, 0 = OFF). The low order bit of the first character contains
the addressed flag, and the remainder follow. For Boolean quantities that are
not even multiples of eight, the last characters will be filled in with zeros at high
order end.
Example: Read Booleans 1120 to 1131 from Slave Device #01.
POLL MASTER-TO-SLAVE : ASCII TRANSMISSION MODE
ADDRESS
FUNCTION
CODE
: 3031
3031
NUMBER OF POINTS
HI
LO
HI
LO
LCR CHECK
8-BIT
3034
3630
3030
3043
3845 CR LF
FUNCTION
CODE
01
01
NUMBER OF POINTS
HI
LO
HI
LO
CRC CHECK
16-BIT
04
60
00
0C
nn nn
ADDRESS
FUNCTION
CODE
BYTE
COUNT
HI
LO
LCR CHECK
8-BIT
: 3031
3031
3032
3038
3030
4634 CR LF
ADDRESS
FUNCTION
CODE
BYTE
COUNT
HI
LO
LCR CHECK
8-BIT
01
01
02
08
00
nn nn
The status of Booleans 1120 through 1127 is shown as 08 (hex) = 0000 1000
(binary). Reading right to left, this shows that status 1123 is on. The other data
flags are decoded similarly. Due to the quantity of Boolean status requested, the
last data field, which is shown as 00 (hex) = 0000 0000 (binary), contains the
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4-5
Chapter 4
Modbus
Protocol Implementation
status of only 4 flags. The 4 left most bits are provided as zeros to fill the 8-bit
format.
4-6
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Volume 3
4.5.2.
Function Code 03 allows the master to obtain the binary contents of holding
registers in the addressed slave. The protocol allows for a maximum of 125
sixteen-bit registers to be obtained at each request. Broadcast mode is not
allowed for function 03.
These 16-bit registers are also grouped in sets of registers and accessed as one
variable. The numeric range of the point number defines the variable type and
indicates how many 16-bit registers make up that variable.
POINT #
RANGE
VARIABLE
TYPE
3XXX or 13XXX
Short Integer
1 Register
2 Bytes
125
4XXX
4 Registers
8 Bytes
31
5XXX or 15XXX
Long Integer
2 Registers
4 Bytes
62
7XXX or 18XXX
2 Registers
4 Bytes
62
14XXX
8 Registers
16 Bytes
15
The addressed slave responds with its address and the function code, followed
by the information field. The information field contains a single byte indicating
the number of data bytes returned followed by the actual data bytes. The data is
returned in multiples of two bytes, with the binary content right justified. The
data is sent MS Byte first.
Example: Read Short Integer Message 3012 through 3013 from Slave #2.
FUNCTION
CODE
02
03
QUANTITY OF POINTS
HI
LO
HI
LO
CRC CHECK
16-BIT
0B
C4
00
02
nn nn
DATA
ADDRESS
FUNCTION
CODE
BYTE
COUNT
HI
LO
HI
LO
CRC CHECK
16-BIT
02
03
04
1F
40
1F
3E
nn nn
The slave responds with its address and the function code, byte count of the
data field followed by the actual data field. In the above example the data field
contains 4 bytes representing the value of the requested data.
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4-7
Modbus
Protocol Implementation
Chapter 4
4.5.3.
FUNCTION
CODE
02
05
BOOLEAN POINT #
DATA
HI
LO
HI
LO
CRC
CHECK
06
AF
FF
00
nn nn
FUNCTION
CODE
02
05
BOOLEAN POINT #
DATA
HI
LO
HI
LO
CRC
CHECK
06
AF
FF
00
nn nn
4-8
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4.5.4.
Any numeric variable that has been defined on the 16-bit integer index table
can have its contents changed by this message. The 16-bit integer points are
numbered from 3XXX or 13XXX.
When used with slave address zero (Broadcast Mode) all slaves will load the
specified points with the contents specified. The following example sets one 16bit integer at address 3106 (0C22 HEX) of Slave #2 (i.e., Load address 3106
with data 0003).
Example: Set Single 16-Bit Integer Slave #2.
DATA
ADDRESS
FUNCTION
CODE
HI
LO
HI
LO
CRC
CHECK
02
06
0C
22
00
03
nn nn
DATA
ADDRESS
FUNCTION
CODE
HI
LO
HI
LO
CRC
CHECK
02
06
0C
22
00
03
nn nn
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4-9
Modbus
Protocol Implementation
Chapter 4
4.5.5.
FUNCTION
CODE
03
0F
STARTING
ADDRESS
QUANTITY
OF POINTS
06
00
A7
0E
DATA
BYTE
COUNT
HI
LO
02
05
20
CRC
CHECK
nn
nn
FUNCTION
CODE
03
0F
STARTING
ADDRESS
OF POINTS
06
00
A7
QUANTITY
0E
CRC
CHECK
'nn'
'nn'
4-10
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Volume 3
4.5.6.
Function code 10HEX allows the master to change the binary contents of holding
registers in the addressed slave. The protocol allows for a maximum of 125 16bit registers to be changed at each download. Using a slave address of zero
(00) allows the master to change registers in all slaves simultaneously
(Broadcast mode).
These 16-bit registers are also grouped as sets of registers and accessed as
one variable. The numeric range of the point number defines the variable type
and indicates how many 16-bit registers make up that variable.
POINT #
RANGE
VARIABLE
TYPE
3XXX or 13XXX
Short Integer
1 Register
2 Bytes
125
4XXX
4 Registers
8 Bytes
31
5XXX or 15XXX
Long Integer
2 Registers
4 Bytes
62
7XXX or 17XXX
2 Registers
4 Bytes
62
14XXX
8 Registers
16 Bytes
15
The addressed slave responds with its address and the function code, followed
by the information field. The information field contains a single byte indicating
the number of data bytes returned and the actual data bytes. The data is sent
as multiples of two bytes, with the binary content right justified. The data is sent
MS Byte first.
Example: Write Short Integers 3012 through 3013 to Slave #2.
Byte Count: The Byte Count
will be increments of 2, 4, 8
or 16 bytes depending on the
address range of the points
downloaded.
10
STARTING
POINT #
OF POINTS
0B
00
C4
QUANTITY
02
DATA
DATA
BYTE
COUNT
HI
LO
HI
LO
04
1F
40
1F
3E
CRC
CHECK
nn
nn
FUNCTION
CODE
02
10
STARTING
ADDRESS
OF POINTS
0B
00
C4
QUANTITY
02
CRC
CHECK
'nn'
'nn'
The slave responds with its address and the function code, starting point
number and quantity of points.
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4-11
Modbus
Protocol Implementation
Chapter 4
10
STARTING
POINT #
OF POINTS
QUANTITY
13
00
ED
01
DATA
DATA
BYTE
COUNT
HI
LO
HI
LO
04
00
4F
20
4E
CRC
CHECK
nn
nn
FUNCTION
CODE
04
10
STARTING
ADDRESS
OF POINTS
QUANTITY
13
00
ED
01
CRC
CHECK
nn
nn
The slave responds with its address and the function code, starting point
number and quantity of points.
4.5.7.
Function Code 41HEX allows the master to read the contents of an ASCII text
buffer within an addressed slave. Data is always sent and received in packets
containing 128 characters. Packets are numbered from 0 to 255. The size of the
text buffer is always an exact multiple of 128 bytes. The last buffer will contain
an ASCII ^2 (end of file character).
Example: Read 2nd packet of an ASCII Text Buffer Point 9001 from Slave # 5.
POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE
ADDRESS
FUNCTION
CODE
HI
POINT #
LO
PACKET #
HI
LO
05
41
23
29
00
01
CRC
CHECK
nn
nn
4-12
POINT #
PACKET #
ADDR
FUNC
CODE
HI
LO
HI
05
41
23
29
00
Lo
DATA
Byte 0
01
30
Data
B
YTE
128
41
CRC
CHECK
nn
nn
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Volume 3
4.5.8.
Function code 42HEX is used by the master to download an ASCII text buffer to
an addressed slave. Data is always sent and received in packets containing 128
characters. Packets are numbered from 0 to 255. The size of the text buffer is
always an exact multiple of 128 bytes. The last buffer will contain an ASCII ^2
(end of file character).
Example: Write 1st packet of an ASCII Text Buffer Point 9002 to Slave # 2.
POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE
POINT #
PACKET #
FUNC
CODE
HI
LO
HI
Lo
DATA
BYTE 0
ADDR
DATA
BYTE 128
02
42
23
2A
00
00
39
2F
CRC
CHECK
nn
nn
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ADDRESS
FUNCTION
CODE
POINT #
HI
LO
PACKET #
HI
LO
02
42
23
2A
00
00
CRC
CHECK
nn
nn
4-13
Modbus
Protocol Implementation
Chapter 4
4.6.
Many point numbers were left unused when numbering the variables within the
database. This allows for future growth and different application data. Without
custom data packets many polls would be required to retrieve data distributed
throughout the database. The custom data packets allows you to concatenate or
join different groups or sets of data in any order and of any data type into 1
message response. These custom packets are a type 03 read and are located
at points 1, 201 and 401 in the database.
Example: Read Custom Data Packet #1 at Point 0001 from Slave #2.
FUNCTION
CODE
02
03
STARTING POINT #
QUANTITY OF POINTS
HI
LO
HI
LO
CRC CHECK
16-BIT
00
01
00
00
nn nn
Dummy number
of points
FUNCTION
CODE
BYTE
COUNT
HI
LO
HI
LO
CRC CHECK
16-BIT
02
03
??
??
??
??
??
nn
4-14
DATA
ADDRESS
nn
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Volume 3
4.7.
4.8.
The physical wiring of a Modbus link is usually full duplex, although the Modbus
communication protocol is a half duplex protocol (i.e., both devices never
transmit at the same time). For peer-to-peer communications the physical link
must be wired for half duplex operation with all transmit and receive terminals
wired in parallel (see Chapter 3). This allows all devices to hear all
transmissions; even their own.
4.9.
Active Master
Control of the communication link is passed from the current master to the next
master in the sequence by broadcasting the ID number of the next master in
sequence. When that flow computer has completed its transaction list (see
Chapter 5 'Peer-To-Peer') it will in turn hand over control to the next master in
the sequence.
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4-15
Volume 3
5.1.1.
5.1.2.
Pulses
x LCF x 3600
K Fator
5.1.3.
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5-1
Chapter 5
5.1.4.
Equivalencies
Where:
MF = Meter Factor is entered from keypad, downloaded from SCADA or other
remote device, or automatically changed by a sequence of proves
Flowing Density = [Flowing gr/cc / .999012] x Wt. of water at 60OF & 14.696
Psia.
Density at 60OF = SG 60 x Wt. of water at 60OF & 14.696 Psia.
CSW = [1- (% S&W/100)]
VCF = Volume Correction Factor (ASTM D1250)
= Exp (-Alpha T x Delta T x (1+.8 x Alpha T x Delta T))
Delta T = T Actual - T Reference
Rhot = Product density at reference temperature
= 141.5 x Density of Water / (API + 131.5)
Where API = API gravity at reference temperature
Alpha T = Correction of expansion at reference temperature
= [K0 + (K1 x Rhot)] / Rhot
When the product is between the jet group and the gasoline group:
Alpha T = A + B / Rhot
Where:
K0 and K1 are physical constants derived from mathematical data published by
the American Petroleum Institute in the API Manual of Petroleum Measurement
Standards and are as follows:
5-2
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Volume 3
B = 1489.0670
F = Compressibility factor for hydrocarbon using API Chapter 11.2.1 for liquids
0 - 90 API using API Chapter 11.2.2 for Hydrocarbons 0.350 to 0.637
relative density and -50OF to 140OF
CPL = Correction for pressure on liquid
= 1 / 1 - (P - Pe) x F
P = Flowing pressure in PSIG
Pe = Equilibrium vapor pressure which is calculated from the correlations
developed by Dr. R. W. Hankinson et al of Phillips Petroleum Company
for member companies of the GPA and published as GPA Technical
Publication No. 15.
Temperature Range : -50OF to 140OF. Relative Density Range : .49 to .676
For Propylene
Net Flowrate = Gross Flowrate x CCF x MF
Mass Flowrate = Gross Flowrate x MF x Flowing SG x Wt of H2O @60OF &
14.696 Psia
where:
CCF = Ratio of Calculated Flowing Density to Density at 60OF and Saturation
Pressure.
Calculated Flowing Density = Density at Flowing Temperature and Pressure
Calculated using API Chapter 11.3.3.2
3
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5-3
Chapter 5
5.1.5.
5.1.6.
5.1.7.
5.1.8.
Equivalencies
Where:
PV = Base prover volume at 60OF and 0 PSIG
CTSP = Correction for temperature on steel
5-4
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Volume 3
5.1.9.
PID Control
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5-5
Chapter 5
5.1.10. Solartron
Density gm/cc
Solartron density is calculated using the frequency signal produced by a
Solartron frequency densitometer, and applying temperature and pressure
corrections as detailed below.
Uncompensated Density
2
D = K0 + (K1 x t) + (K2 * t )
Where:
t = Densitometer oscillation time period in microseconds.
K0, K1, K2 = Calibration constants supplied by Solartron.
Users wishing to implement the above term are advised to contact Solartron
to obtain a reworked calibration sheet containing the coefficients 'Kr' and 'Kj'.
(Typically, Kr = 1.1 and Kj = 0.5)
User not wishing to implement the above term should enter 0.0 for Kr.
5-6
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5-7
Chapter 5
Corrected Density = DCF x (Kp3D + Kp2D + Kp1) (Pf - Pc) + (Kt3D + Kt2D + Kt1)
x (Tf - T) + Density)
Where: K0, K1, K2 = Calibration constants of density probe which are entered
via the keypad
DCF = Density correction factor
D = Uncorrected density gm/cc
t = Densitometer oscillation time period in microseconds
Pf = Flowing Pressure in psig
Kt1,2,3 = Temperature constants
Kp1,2,3 = Pressure constants
Tf = Flowing temperature in Deg.F
T =Calibration temperature in Deg.F
Pc = Calibration pressure Psig
5-8
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Volume 3
5.2.
5.2.1.
5.2.2.
5.2.3.
5.2.4.
Equivalencies
Where:
MF = Meter Factor is entered from keypad, downloaded from SCADA or other
remote device, or automatically changed by a sequence of proves
VCF = Volume Correction Factor (ASTM D1250)
= Exp (-Alpha T x Delta T x (1+.8 x Alpha T x Delta T))
Delta T = T Actual - T Reference
Alpha T = Correction of expansion at reference temperature
= [K0 + (K1 x Rhot)] / Rhot
When the product is between the jet group and the gasoline group:
Alpha T = A + B / Rhot
Where:
K0 and K1 are physical constants derived from mathematical data published by
the American Petroleum Institute in the API Manual of Petroleum Measurement
Standards and are as follows:
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5-9
Chapter 5
5.2.5.
Mass Pulses
x 3600
Density x Meter Factor
Mass Pulses
x 3600
K Factor
Mass Pulses
x VCF x CPL x 3600
Density
Table 54A
Table 54B,
K0 = 186.9696 K1 = 0.4862
Table 54B
Table 54B
K0 = 346.4228 K1 = .4388
Table 54B
B = 2680.3206
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Volume 3
For Propylene:
Net Flowrate = Gross Flowrate x CCF x MF
Mass Flowrate = Gross Flowrate x MF x Flowing Density (kg/m3)
where:
CCF = Ratio of Calculated Flowing Density to Density at 15 deg.C and
Saturation Pressure.
Calculated Flowing Density = Density at Flowing Temperature and Pressure
Calculated using API Chapter 11.3.3.2*
* Calculated using US unit algorithm with input and output variables converted using
appropriate conversion factors.
5.2.6.
5.2.7.
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5-11
Chapter 5
5.2.8.
5.2.9.
5.2.11. Equivalencies
Where:
PV = Base prover volume at 15OC and 0 kpa
CTSP = Correction for temperature on steel
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Volume 3
where:
BPV = Base Prover Volume
Avg Density = Average Density during each run
DF = Density Factor for the Densitometer
C TLP x C PLP
C TLM x C PLM
20/24.71 w 04/98
Forward
Reverse
5-13
Chapter 5
5-14
20/24.71 w 04/98
Volume 3
5.2.15. Solartron
Density kg/m3
Solartron density is calculated using the frequency signal produced by a
Solartron frequency densitometer, and applying temperature and pressure
corrections as detailed below.
Uncompensated Density
2
D = K0 + (K1 x t) + (K2 * t )
Where:
t = Densitometer oscillation time period in microseconds.
K0, K1, K2 = Calibration constants supplied by Solartron.
Users wishing to implement the above term are advised to contact Solartron
to obtain a reworked calibration sheet containing the coefficients ' Kr' and ' Kj'.
(Typically, Kr = 1.1 and Kj = 500.)
Users not wishing to implement the above term should enter 0.0 for Kr.
20/24.71 w 04/98
5-15
Chapter 5
5-16
20/24.71 w 04/98
Volume 3
Corrected Density = DCF x (Kp3D + Kp2D + Kp1) (Pf - Pc) + (Kt3D + Kt2D + Kt1)
x (Tf - T) + Density)
Where: K0, K1, K2 = Calibration constants of density probe which are entered
via the keypad
DCF = Density correction factor
3
20/24.71 w 04/98
5-17
Turbine/Positive Displacement/Coriolis
Liquid Flow Metering Systems
with K Factor Linearization
Modbus
Database Addresses and Index Numbers
Volume 4
Contents of Volume 4
1. User-Defined, Status and Command Data (0001 - 2999)........................................ 1-1
1.1. Custom Data Packets or Modicon G51 Compatible Register Arrays...............1-1
1.2. Archive Control Flags.............................................................................................1-1
1.3. Status / Command Data..........................................................................................1-2
1.3.1. Reading and Writing the Physical Digital I/O....................................................... 1-2
1.3.2. Programmable Booleans....................................................................................... 1-2
1.3.3. Programmable Accumulator Points ..................................................................... 1-2
1.3.4. Meter Run Status and Alarm Points ..................................................................... 1-3
1.3.5. Micro Motion
Alarm Status Points ..................................................................... 1-5
1.3.6. More Meter Run Status and Alarm Points ............................................................ 1-6
1.3.7. User Scratch Pad Boolean Points ........................................................................ 1-6
1.3.8. User Scratch Pad One-Shot Boolean Points........................................................ 1-6
1.3.9. Command Boolean Points/Variables.................................................................... 1-7
1.3.10. Meter Station Alarm and Status Points ............................................................ 1-10
1.3.11. Prover Alarm and Status Points ....................................................................... 1-14
1.3.12. Meter Totalizer Roll-over Flags......................................................................... 1-16
1.3.13. Miscellaneous Meter Station Alarm and Status Points ................................... 1-17
1.3.14. Commands Which Cause Custom Data Packets to be Transmitted Without a
Poll...................................................................................................................... 1-18
1.3.15. Commands Needed To Accomplish a Redundant Flow Computer System ... 1-18
1.3.16. Commands to Recalculate and Print Selected Batch ...................................... 1-19
1.3.17. Station Totalizer Roll-over Flags ...................................................................... 1-19
20/24.71+ w 04/98
Contents of Volume 4
2.6. Data Used to Access the Raw Data Archive Records.......................................... 2-6
2.7. More Miscellaneous 16-Bit Integer Data ............................................................... 2-8
2.8. Meter Station 16-Bit Integer Data .......................................................................... 2-8
2.9. Batch Stack Storage of Product Numbers to Run ............................................. 2-10
2.9.1. Meter #1 Batch Sequence .................................................................................... 2-10
2.9.2. Meter #2 Batch Sequence .................................................................................... 2-10
2.9.3. Meter #3 Batch Sequence .................................................................................... 2-11
2.9.4. Meter #4 Batch Sequence .................................................................................... 2-11
20/24.71+ w 04/98
Volume 4
Modbus
Database Addresses and Index Numbers
iii
Contents of Volume 4
5.11. Miscellaneous Meter Run 32-Bit IEEE Floating Point Data.............................. 5-24
5.11.1. Previous Batch Average .................................................................................... 5-24
5.11.2. Previous Hours Average ................................................................................... 5-25
5.11.3. Previous Days Average..................................................................................... 5-25
5.11.4. Statistical Moving Window Averages of Transducer Inputs............................ 5-26
5.11.5. Miscellaneous In Progress Averages................................................................ 5-26
5.11.6. Previous Batch and Daily Average Data ........................................................... 5-26
5.11.7. More Miscellaneous In Progress Averages ...................................................... 5-27
5.11.8. Previous Batch Quantities................................................................................. 5-27
5.11.9. Miscellaneous Live or Calculated Data............................................................. 5-28
5.11.10. Station - Previous Batch Average Data........................................................... 5-28
7.2. Flow Computer Configuration 16-Character ASCII String Data ........................ 7-17
7.3. Flow Computer Configuration 32-Bit Long Integer Data ................................... 7-19
7.4. Flow Computer Configuration 32-Bit IEEE Floating Point Data ........................ 7-27
iv
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
These three addresses specify reserved areas used to access user defined
groups of data variables. Data can be accessed as read only blocks of data or
the data is arranged as an array of adjacent 16-bit registers which can be read
or written independently, if the Modicon Compatible mode is selected when
setting up the serial port.
0001
0201
0401
1.2.
Data to be added into the Text Archive RAM is flagged by embedding Boolean
Point 1000 or 2000 within the appropriate custom report immediately preceding
the data to be archived. You may enable or disable the archiving of data by
resetting or setting this variable.
1000
2000
20/24.71+ w 04/98
1-1
Chapter 1
1.3.
1.3.1.
IMPORTANT
The current status of physical Digital I/O Points 01 through 12 (Omni 3000) or
01 though 24 (Omni 6000) can be accessed by reading Modbus Indexes 1001
through 1024.
All points which are to be written to exclusively via the Modbus must first have
the point assigned to Modbus control by entering zero (0) for 'Digital Point
Assign' (see Chapter 9). Assigning to '0' prevents the Omni application software
from overwriting the Modbus write.
1001
to
1024
1.3.2.
INFO - Boolean data is
accessed using Modbus
function codes 01 for reads,
05 for single point writes and
15 for multiple bit writes.
Boolean data is packed 8
points to a byte when
reading.
Programmable Booleans
Points 1025 through 1088 are updated every 100 msec with the current value of
the programmable Boolean statements (see Chapter 10). You may read from
or write to these variables, but anything that you write may be overwritten by the
flow computer depending upon the logic functions programmed into the logic
statement.
1025
to
1088
1.3.3.
Points 1089 through 1099 are paired with Floating Point Variables 7089 through
7099. For example, numeric data placed in 7089 can be output as pulses by
assigning a Digital I/O Point to 1089.
1089
Programmable Accumulator #1
Used to pulse out data placed into 7089.
to
1099
1-2
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
1.3.4.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Note:
* Used to assign
accumulator to the front
panel counters or digital
I/O points)
The second digit of the index number defines the number of the meter run. For
example: Point 1105 is the Meter Active Flag for Meter Run #1. Point 1405
would be the Meter Active Flag for Meter Run #4.
*
1n01
1n02
1n03
Pulses - Mass
1n04
1n05
1n06
1n07
1n08
1n09
1n10
1n11
1n12
1n13
Calculation Alarm
Usually temperature, pressure or density is outside of the range of the algorithm selected.
1n14
1n15
20/24.71+ w 04/98
1n16
1n17
1n18
1n19
1-3
Chapter 1
1n21
1n22
1n23
1n24
1n25
1n26
1n27
1n28
1n29
1n30
1n31
1n32
1n33
1n34
1n35
1n36
1n37
1n38
1n39
1n40
Spare
to
1n43
Spare
1n44
1n45
1n46
1n47
1n48
1n49
1n50
1n51
1-4
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
1n52
Spare
1n53
Spare
1n54
1n55
Pulses for 500 msec when Meter Active (1n05) goes false.
1n56
1n58
1.3.5.
20/24.71+ w 04/98
1n59
Micro Motion
- Data
obtained via RS-485 link with
Micro Motion device.
1n57
INFO - The second digit of
the index number defines the
number of the meter run.
Spare
Micro Motion
Alarm Status Points
The following Micro Motion Alarm points can be accessed from the RFT via
Modbus and placed in the Micro Motion Alarm Word as the destination address
3n18 in the flow computer, to log the alarm points. The alarms will be logged
into the computer alarm log and will be displayed on the LCD when they occur.
1n60
1n61
1n62
1n63
1n64
1n65
1n66
1n67
1n68
1n69
1n70
1n71
1n72
1n73
1n74
1n75
1-5
Chapter 1
1.3.6.
Note: See 2n00 area for
even more meter run alarms
and status points.
1n76
1n77
1n78
1n79
Spare
to
1n99
1.3.7.
Spare
There are two groups of user scratchpad flags which can be used to store the
results of Boolean statements or to group data to be transmitted or received
over a Modbus data link.
1501
Scratchpad - Point 01
to
1599
Scratchpad - Point 99
1600
Reserved
DO NOT USE!
1601
to
1649
1.3.8.
to
1699
1-6
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
1.3.9.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Dummy
Used only to reserve a digital I/O point to be used as an input. Point 1700 can be
assigned to as many I/O points as needed.
1701
Prover Seal is OK
Must be true when sphere is between detectors.
1702
1703
1704
1705
1706
1707
Rising edge triggers batch end and change to product selected by 1743-1746. Used with
Station Product ID Bit 0-3 (1820-1823).
1708
1709
1710
1711
1712
1713
1714
1715
1716
1717
1718
1719
1720
1721
20/24.71+ w 04/98
1-7
Chapter 1
1722
Points 1722-1725 enable PID startup and shutdown ramping for the respective meter
(see 1752-1755). Level sensitive.
1723
1724
1725
1726
1727
nd
Initiates PID start up sequence by activating 1 and 2 PID Permissive (see 1n57 for
acknowledge pulse). These commands are edge triggered, simply turn on.
Note:
1728
1729
1730
1731
1732
1733
1734
1735
Note:
1736
1737
1738
1739
1740
Spare
1741
1742
1743
1744
1-8
1745
1746
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
1747
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
1748
1749
1750
1751
1752
1753
1754
1755
1756
Spare
to
1759
Spare
1760
1761
1762
to
1769
1770
to
1777
1778
to
1785
1786
20/24.71+ w 04/98
1-9
Chapter 1
1788
Points 1788-1791 start ramp-down to top off valve setting by deactivating the 1 PID
permissive. These commands are edge triggered; simply turn on.
INFO - Unless indicated as
being Level Sensitive, most
commands are 'edge
triggered'. To activate a
command simply write a '1'
or 'True' to that point. It is not
necessary to write a '0' or
'False' after the command is
given. The status of a
command may also be read
or used as input in a Boolean
or variable statement.
CAUTION
1789
1790
1791
1792
nd
Points 1792-1795 deactivate the 1 and 2 PID permissive, causing the valve to ramp to
the top off setting, and then immediately closes the valve. If the valve is already at the
top off setting, the valve immediately closes.
1793
1794
1795
1796
1797
Reconfigure Archive
Level sensitive.
1798
Note:
Data points not specifically connected to a particular meter run are grouped
here. These include flow computer general system alarms and metering group
alarms and status points.
*
1801
1802
1803
1804
1805
1806
1807
1808
1809
* Used to assign
accumulators to the front
panel electromechanical
counters and digital I/O
points.
For points 1809-1812, flow rate units are gross volume or mass units (depending on
which unit is selected) for all products.
1-10
1810
1811
1812
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
1813
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
1814
1815
1816
1817
1818
1819
1820
1821
1822
1823
1824
1825
1826
1827
Note:
1828
1829
1830
1831
1832
1833
1834
1835
1836
Snapshot Printed
Indicates snapshot report printed.
20/24.71+ w 04/98
1-11
Chapter 1
1838
1839
Zero Value
Always false.
~ 1840
~ 1841
1842
to
Notes:
1857
1858
1859
1860
Format: 00:00:00.
1861
1862
1863
1864
1865
1866
to
1869
1870
to
1873
1874
1875
1876
1877
1-12
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
*
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Note:
>
1878
1879
1880
*> 1881
*> 1882
1883
1884
1885
1886
1887
to
1890
1891
to
1894
1895
to
1898
Note: See 2600 area and
2800 area for more station
alarms and status points.
1899
20/24.71+ w 04/98
1-13
Chapter 1
Alarm and Status points connected with the meter proving system are grouped
here. The second digit 9 defines a prover. See the 1700 area for command
points associated with the prover.
1901
1902
1903
1904
1905
1906
1907
1908
Note:
1909
1910
1911
1912
1913
1914
1915
1916
1917
1918
1919
1920
1921
1922
1923
1924
See 1701.
See 1726.
See 1n05.
1925
1926
1927
1928
1-14
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
1929
1930
1931
1932
1933
1934
1935
1936
Note:
1937
1938
1939
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
cause data to be
conditionally printed on
the prover report.
1940
1941
1942
1943
1944
to
1947
1948
to
1951
1952
Spare
to
20/24.71+ w 04/98
1954
Spare
1955
1956
1957
Spare
1958
Spare
1-15
Chapter 1
1959
1960
1961
1962
1963
1964
Note:
1965
1966
1967
1-16
2n01
2n02
2n03
2n04
2n05
2n06
2n07
2n08
2n09
2n10
2n11
2n12
2n13
2n14
2n15
2n16
2n17
2n18
2n19
2n20
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
2n21
2n22
2n23
2n24
2n25
2n26
2n27
2n28
2n29
2n30
2n31
2n32
2n33
2n34
2n35
2n36
2n37
2n37
2n37
2n37
2601
to
2604
2605
2606
2607
2608
2620
2621
2622
2623
20/24.71+ w 04/98
1-17
Chapter 1
Activating any of the edge triggered command points below causes the
appropriate Custom Data Packet to be transmitted out of the selected serial
port without the serial port being polled for data. This function can be useful
when communicating via VSAT satellite systems where operating cost is
directly proportional to RF bandwidth used.
2701
2702
2703
2704
2705
2706
2707
2708
2709
2710
2711
2712
2713
2714
2715
2716
1-18
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
20/24.71+ w 04/98
2756
2757
2758
2759
2802
2803
2804
2805
2806
2807
2808
2809
2810
2811
2812
2813
2814
2815
2816
2817
2818
2819
2820
1-19
Chapter 1
2822
2823
2824
2825
2826
2827
2828
2829
2830
2831
2832
2833
2834
2835
2836
2837
Spare
to
2851
Spare
1-20
All totalizers within the flow computer are long integer types. This data type
uses an implied decimal position. The computer uses these flags internally to
determine how to format all totalizers of the same type for printing purposes.
2852
2853
2854
2855
2856
2857
2858
2859
2860
2861
2862
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
2864
Master Status
Indicates mastership. Monitored by other flow computer in a redundant system (see
2714).
2865
2866
2867
2868
2869
Spare
to
2999
20/24.71+ w 04/98
Spare
1-21
Modbus
Database Addresses and Index Numbers
Volume 4
2.1.1.
The 16-bit integers needed to define the 20 groups of data that make up
Custom Data Packet #1 which is accessed at database Index 0001 are listed
below.
3001
3002
to
3039
3040
2.1.2.
The 16-bit integers needed to define the 8 groups of data that make up Custom
Data Packet #2 which is accessed at database Index 0201 are listed below.
3041
3042
to
3055
3056
2.1.3.
The 16-bit integers needed to define the 20 groups of data that make up
Custom Data Packet #3 which is accessed at database Index 0401 are listed
below.
3057
3058
to
20/24.71+ w 04/98
3095
3096
2-1
Chapter 2
2.2.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Note:
>
> 3097
3098
3099
2.3.
The second digit of the index number defines the number of the meter run. For
example: 3106 is the 'Meter Active Frequency' for Meter Run # 1. The same
point for Meter Run # 4 would be 3406.
3n01
3n02
3n03
3n04
3n05
3n06
Active Threshold Hz
Point 1n05 is set when flow pulses exceed this frequency.
3n07
3n08
3n09
Spare
3n10
3n11
Spare
3n12
Spare
3n13
3n14
3n15
3n16
BS&W Source
0=None; 1=Auxiliary #1; 2=Auxiliary #2; 3=Auxiliary #3; 4=Auxiliary #4; 5=Modbus.
2-2
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
3n17
Viscosity Source
0=None; 1=Auxiliary #1; 2=Auxiliary #2; 3=Auxiliary #3; 4=Auxiliary #4; 5=Modbus.
3n18
3n19
3n20
Setpoint Mode
3n21
3n22
3n23
3n24
3n25
3n26
3n27
3n28
3n29
3n30
3n31
3n32
3n33
3n34
3n35
Notes:
# 2s complement numbers
based on span entries
17176 through 17189.
Values expressed as
percentages of span in
tenth percent increments;.
i.e., 1000 represents
100.0%
* Unsigned integer
totalizers cumulative
based. They roll at 65536.
~ 2s complement numbers
based on the 4-20 mA
spans. Values are
expressed as percentages
of span in tenth percent
increments; i.e., 1000
equals 100.0 %.
20/24.71+ w 04/98
Spare
to
3n39
Spare
3n40
3n41
3n42
3n43
Gross Total
3n44
3n45
Mass Total
~ 3n46
~ 3n47
~ 3n48
3n49
3n50
3n51
3n52
2-3
Chapter 2
2.4.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Ninety-nine integer registers are provided for user scratch pad. These registers
are typically used to store and group data that will be moved via peer-to-peer
operations or similar operations.
3501
to
3599
2.5.
The 16-bit integers needed to define the variables that appear in the eight User
Displays are listed below. Look in the 4601 area for string associated with
setting up User Displays.
2.5.1.
3601
3602
3603
3604
3605
3606
3607
3608
2.5.2.
3609
to
3616
2.5.3.
3617
th
to
3624
2-4
th
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
2.5.4.
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.
3625
to
3632
2.5.5.
3633
to
3640
2.5.6.
3641
to
3648
2.5.7.
3649
to
3656
2.5.8.
3657
to
3664
20/24.71+ w 04/98
th
2-5
Chapter 2
2.6.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
See the chapter describing how to use the raw data archiving features of the
flow computer including how to manipulate the pointers below.
3701
3702
3703
3704
3705
3706
3707
3708
3709
3710
3711
3712
3713
3714
3715
3716
3717
3718
2-6
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
3719
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.
3720
3721
3722
3723
3724
3725
3726
3727
3728
3729
3730
3731
3732
3733
3734
3735
3736
20/24.71+ w 04/98
2-7
Chapter 2
2.7.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis
Liquid Flow Metering
Systems, with K Factor
Linearization. Both US and
metric unit versions are
considered.
3737
3738
Time Tag
3739
Time Tag
3740
Time Tag
3741
New Archive
Bit 0-Bit 9 for files 701-710
Notes:
* Unsigned integer
totalizers cumulative
based. They roll at
65536.
3742
Spare
to
3768
Spare
3769
# 2s complement numbers
based on span entries
17176 through 17189.
Values expressed as
percentages of span in
tenth percent
increments. i.e. 1000
represents 100.0% . No
over range or under
range checking is done.
2-8
The number of historical alarms indicated are written to the Modbus buffer (9402)
3770
Spare
to
3799
2.8.
~
3800
Spare
3801
3802
3803
3804
3805
3806
3807
Mass Totalizer
3808
Current Pressure
3809
Current Temperature
3810
Current Gravity/Density
3811
3812
20/24.71+ 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
3813
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.
3814
3815
3816
3817
3818
3819
3820
3821
3822
3823
3824
3825
3826
3827
3828
3829
3830
Print Priority
0=Not sharing a printer; 1=Master; n=slaves 2-12.
3831
3832
3833
3834
3835
3836
3837
3838
3839
Spare
to
3841
Spare
3842
20/24.71+ w 04/98
2-9
Chapter 2
2.9.
Application Revision
20/24.71 - This database
corresponds to Application
Revision 20/24.71 for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
The following 24 registers are treated as either one 24-position shift stack or, 4
separate 6-position shift stacks depending upon register 3837. Data in the
stack(s) is shifted automatically at the beginning of a new batch. A new
batch starts after a either a station batch end (1702) or meter batch end (1703
to 1706) command is received and meter pulses occur. Data on the top of a
stack is the current running product for the batch in progress. This entry is
discarded (popped off) and replaced with the entry below on receipt of a batch
end. A batch stack may be stopped from shifting by leaving the second entry
0. Note that these entries are only part of the batch stack. Matching entries for
other data types such as long integers and strings can be found at 5819 and
4852. All three data type stacks act as a single unit, they all synchronize and
shift together.
2.9.1.
3843
3844
3845
3846
3847
3848
2.9.2.
2-10
3849
3850
3851
3852
3853
3854
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
2.9.3.
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.
3855
3856
3857
3858
3859
3860
2.9.4.
3861
3862
3863
3864
3865
3866
Current - Hour
0-23.
3868
Current - Minute
0-59.
3869
Current - Second
0-59.
3870
Current - Month
1-12.
3871
3872
Current - Year
0-99; Year 2000=00.
3873
3874
20/24.71+ w 04/98
2-11
Chapter 2
3875
Spare
3876
3877
3878
3879
3880
to
3895
3896
Spare
to
3899
Spare
Prove Run
3902
3903
3904
3905
3906
3907
Prove Counts
3908
3909
3910
3911
2-12
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
3912
Number of Passes/Run
3913
3914
3915
Inactivity Timer
Seconds.
3916
3917
3918
3919
3920
3921
3922
3923
3924
3925
3926
3927
3928
20/24.71+ w 04/98
3929
Spare
3930
3931
3932
3933
3934
Run # - Last
3935
Run # - 1 Run
st
nd
3936
Run # - 2
3937
Run
3938
Run # - 4 Run
th
th
3939
Run # -5 Run
3940
3941
3942
3943
Run # - 9 Run
3944
Run # - 10 Run
th
th
2-13
Chapter 2
3946
Spare
to
3999
2-14
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
The second digit of the index number defines the number of the meter run. For
example: 4114 is the 'Meter ID' for Meter Run #1. The same point for Meter
Run #4 would be 4414. Each ASCII string is 8 characters occupying the
equivalent of 4 short integer registers (see the side bar comments).
4n01
4n02
4n03
4n04
4n05
4n06
4n07
Current - Batch ID
Characters 1-8.
Modicon Compatible
Mode - For the purpose of
point count only, each string
counts as 4 registers. The
starting address of the string
still applies.
4n08
Current - Batch ID
Characters 9-16.
4n09
4n10
Note:
20/24.71+ w 04/98
4n11
4n12
Meter - Size
4n13
Meter - Model
4n14
Meter - ID
4n15
4n16
Spare
4n17
4n18
4n19
4n20
4n21
4n22
3-1
Chapter 3
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Spare
to
4n30
Spare
4n31
4n32
4n33
4n34
4n35
4n36
4n37
4n38
4n39
3.2.
Storage for ninety-nine ASCII strings is provided for user scratch pad. These
registers are typically used to store and group data that will be moved via peerto-peer operations or similar operations.
4501
to
4599
3.3.
The string variables which define the descriptor tags that appear in the eight
User Displays and the key press combinations which recall the displays are
listed below.
INFO - See 3601 area for
more data points needed to
setup the user displays.
4601
4602
4603
4604
4605
to
4632
4633
to
4640
3-2
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
3.4.
INFO - These ASCII string
variables are accessed using
Modbus function codes 03
for all reads and 16 for all
writes.
Modicon Compatible
Mode - For the purpose of
point count only, each string
counts as 4 registers. The
starting address of the string
still applies.
4707
to
4710
3.5.
4801
4802
4803
4804
4805
4806
4807
4808
4809
Reserved
4810
4811
4812
4813
4814
Density/Gravity Tag
4815
Station - ID
4816
4817
4818
4819
4820
Product #1 - Name
to
4835
20/24.71+ w 04/98
3-3
Chapter 3
Application Revision
20/24.71 - This database
corresponds to Application
Revision 20/24.71 for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
4836
Flow Computer ID
4837
Company Name
Characters 1-8.
4838
Company Name
Characters 9-16.
4839
Company Name
Characters 17-24.
4840
Company Name
Characters 25-32.
4841
Company Name
Characters 33-38. (Note: Last two characters are spares.)
4842
Station Location
Characters 1-8.
4843
Station Location
Characters 9-16.
4844
Station Location
Characters 17-24.
4845
Station Location
Characters 25-32.
4846
Station Location
Characters 33-38. (Note: Last two characters are spares.)
Note:
4847
Current Date
4848
Current Time
4849
Example: 20.71
4850
4851
3-4
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
3.5.1.
INFO - These ASCII string
variables are accessed using
Modbus function codes 03
for all reads and 16 for all
writes.
Modicon Compatible
Mode - For the purpose of
point count only, each string
counts as 4 registers. The
starting address of the string
still applies.
Meter #1 Batch ID
4852
4853
Batch ID
4854
4855
Batch ID
4856
4857
Batch ID
4858
4859
Batch ID
4860
4861
Batch ID
4862
4863
Batch ID
3.5.2.
Meter #2 Batch ID
4864
4865
Batch ID
to
4874
4875
Batch ID
3.5.3.
Meter #3 Batch ID
4876
4877
Batch ID
to
20/24.71+ w 04/98
4886
4887
Batch ID
3-5
Chapter 3
3.5.4.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Meter #4 Batch ID
4888
4889
Batch ID
to
4898
4899
Batch ID
3.6.
4901
4902
4903
4904
4905
4906
4907
3-6
4908
Prove Meter - ID
4909
4910
Spare
4911
4912
4913
4914
4915
4916
4917
4918
4919
Spare
4920
Reserved
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
4921
Prove - Date
4922
Prove - Time
4923
4924
4925
Prove - Meter ID
4926
4927
4928
4929
4930
4931
4932
4933
4934
4935
4936
4937
4938
20/24.71+ w 04/98
4939
Master Meter - ID
4940
4941
4942
3-7
Modbus
Database Addresses and Index Numbers
Volume 4
Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.
Notes:
The second digit of the index number defines the number of the meter run. For
example: 5105 is the 'Cumulative Gross Totalizer' for Meter Run # 1. The same
point for Meter Run # 4 would be 5405.
5n01
5n02
5n03
5n04
5n05
5n06
5n07
5n08
5n09
Points 5n05-5n08 are non-resetable totalizers which are snapshot for opening readings.
Points 5n09-5n12 are total daily quantities measured since the day start hour today.
These are moved to the 5n54 area at the start of a new day.
5n10
5n11
5n12
5n13
5n14
5n15
5n16
5n17
5n18
5n19
5n20
20/24.71+ w 04/98
4-1
Chapter 4
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
5n21
5n22
5n23
5n24
5n25
5n26
5n27
5n28
5n29
5n30
5n31
5n32
5n33
5n34
5n35
5n36
5n37
5n38
Bbl/m .
5n39
Spare
5n40
Spare
5n41
5n42
5n43
5n44
5n45
5n46
5n47
5n48
5n49
5n50
4-2
5n51
5n52
5n53
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
5n54
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes. Note that
the index number for each
variable refers to one
complete long integer which
occupies the space of two
16-bit registers. It must be
accessed as a complete unit.
You cannot read or write a
partial 32-bit integer. Each
32-bit long integer counts as
one point in the normal Omni
Modbus mode.
Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.
5n55
5n56
5n57
5n58
5n59
5n60
5n61
5n62
5n63
5n64
5n65
5n66
5n67
5n68
5n69
5n70
5n71
5n72
5n73
5n74
5n75
5n76
5n77
5n78
20/24.71+ w 04/98
5n79
5n80
5n81
4-3
Chapter 4
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
5n83
5n84
5n85
5n86
5n87
5n88
5n89
5n90
5n91
5n92
Spare
to
5n95
Spare
5n96
5n97
5n98
5n99
4.2.
Ninety-nine 32-bit integer registers are provided for user scratch pad. These
registers are typically used to store the results of variable statement
calculations, to group data that will be moved via peer-to-peer operations or
similar types of operations.
5501
to
5599
4-4
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
4.3.
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes. Note that
the index number for each
variable refers to one
complete long integer which
occupies the space of two
16-bit registers. It must be
accessed as a complete unit.
You cannot read or write a
partial 32-bit integer. Each
32-bit long integer counts as
one point in the normal Omni
Modbus mode.
Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.
Note:
20/24.71+ w 04/98
5801
5802
5803
5804
5805
5806
5807
5808
5809
5810
5811
5812
5813
Spare
5814
5815
5816
5817
Running Product ID
5818
Batch Number
4-5
Chapter 4
4.4.
4.4.1.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
5819
5820
5821
5822
5823
5824
4.4.2.
5825
to
5830
4.4.3.
5831
to
5836
4.4.4.
5837
to
4-6
5842
5843
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
5844
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes. Note that
the index number for each
variable refers to one
complete long integer which
occupies the space of two
16-bit registers. It must be
accessed as a complete unit.
You cannot read or write a
partial 32-bit integer. Each
32-bit long integer counts as
one point in the normal Omni
Modbus mode.
Points 5844-5847 represent the total station quantities for the current hour in progress.
These will be moved to 5n74 area at the start of the new hour.
5845
5846
5847
5848
5849
5850
Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.
5851
5852
5853
5854
5855
5856
5857
5858
5859
5860
5861
5862
5863
5864
5865
5866
20/24.71+ w 04/98
5867
5868
5869
4-7
Chapter 4
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Note:
5870
5871
5872
5873
5874
5875
5876
5877
5878
5879
5880
5881
5882
5883
5884
5885
5886
Data from 5862 area gets moved to points 5882-5885 at the end/beginning of each day.
5887
5888
5889
5890
5891
5892
Spare
to
5895
Spare
5896
5897
Daily Net @ 2
5898
5899
4-8
nd
Reference Temperature
nd
nd
Reference Temperature
Reference Temperature
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
4.5.
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes. Note that
the index number for each
variable refers to one
complete long integer which
occupies the space of two
16-bit registers. It must be
accessed as a complete unit.
You cannot read or write a
partial 32-bit integer. Each
32-bit long integer counts as
one point in the normal Omni
Modbus mode.
5901
Prove Counts
5902
5903
5904
Spare
to
5919
Spare
5920
to
Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.
5929
5930
5931
5932
5933
5934
5935
5936
5937
5938
5939
5940
5941
5942
5943
to
th
5960
5961
5962
5963
5964
to
5973
20/24.71+ w 04/98
th
4-9
Chapter 4
4.5.1.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
5974
5975
to
5992
5993
5994
5995
5996
5997
Spare
to
5999
4-10
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
20/24.71+ w 04/98
6001
Reserved
to
6999
5.1.
Reserved
Any analog output point which physically exists can be read via these point
numbers. Data returned is expressed as a percentage of the output value.
Only those points which physically exist and have been assigned to Modbus
control by assigning zero (0) at 'D/A Out Assign' (see Volume 3) should be
written to Outputs which are not assigned to Modbus control will be overwritten
every 500 msec by the flow computer. Data written should be within the range
of -5.00 to 11000.
7001
Analog Output #1
to
7012
7013
Spare
to
7024
Spare
5-1
Chapter 5
5.2.
INFO - These 32 Bit IEEE
Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes or
16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete unit.
You cannot read or write a
partial variable. Each floating
point variable counts as one
point in the normal Omni
Modbus mode.
Database points 7025 through 7088 have been assigned as user variables (see
Volume 3). The value contained in the variable depends on the associated
program statement which is evaluated every 500 msec. You may read these
variables at any time. You may also write to these variables but anything you
write may be overwritten by the flow computer depending on the evaluation of
the statement. Leave the statement blank or simply put a comment or prompt
into it to avoid having the flow computer overwrite it.
7025
User-Programmable Variable #1
to
7088
5.3.
Points 7089 through 7099 are paired with Boolean Point Variables 1089 through
1099. Numeric data placed in 7089, for example, can be output as pulses by
assigning a digital I/O point to 1089.
7089
Programmable Accumulator #1
Data placed into 7089 is pulse out using 1089.
to
7099
5-2
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
5.4.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
The second digit of the index number defines the meter run number. For
example: 7105 is the 'Temperature' variable for Meter Run #1. The same point
for Meter Run #4 would be 7405.
< 7n01
Notes:
< 7n02
Flowrate - Net
3
Bbl or m /hr.
Flowrate - Mass
Klb or ton/hr.
< 7n04
Flowrate - NSV
3
Bbl or m /hr.
7n05
Temperature
7n06
Pressure
7n07
Density
3
7n08
7n09
Flowrate - Gross
Bbl or m /hr.
< 7n03
INFO - The second digit of
the index number defines the
number of the meter run
number.
7n10
7n11
7n12
API Flowing
7n13
7n14
7n15
7n16
VCF
7n17
CPL
Correction Factor for Pressure on Liquids.
20/24.71+ w 04/98
5-3
Chapter 5
Notes:
7n19
7n20
7n21
7n22
7n23
7n24
7n25
7n26
7n27
7n28
7n29
7n30
7n31
7n32
7n33
7n34
7n35
7n36
7n37
5-4
* ~ 7n38
* ~ 7n39
* ~ 7n40
Current K Factor
7n41
7n42
7n43
7n44
Density - Factor B
7n45
7n46
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
7n47
Coefficient b
Viscosity coefficients used with helical or turbine meters.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
7n48
Coefficient a
7n49
LCF
Linear Correction Factor.
7n50
Coefficient c
7n51
Coefficient d
7n52
Coefficient e
7n53
Coefficient f
7n54
Coefficient g
7n55
Spare
to
7n60
Spare
Note:
7n61
7n62
7n63
7n64
7n65
7n66
7n67
7n68
to
7n72
7n73
to
7n77
7n78
to
7n82
7n83
to
7n87
7n88
20/24.71+ w 04/98
5-5
Chapter 5
Densitometer - Constant #1
K0/D0.
7n90
7n91
Densitometer - Constant #2
7n92
Densitometer - Constant #4
7n93
Densitometer - Constant #5
7n94
7n95
K1/T0.
Densitometer - Constant #3
K2/Tcoef.
K18/Tcal/Tc.
K19/Pcoef/Kt1.
Densitometer - Constant #6
K20A/Pcal/Kt2.
Densitometer - Constant #7
K20B/Kt3.
7n96
Densitometer - Constant #8
K21A/Pc.
*
Modicon Compatible Mode
- For the purpose of point
count only, each IEEE float
point counts as 2 registers.
The starting address of the
variable still applies.
7n89
7n97
Densitometer - Constant #9
K21B/Kp1.
7n98
7n99
Note:
5.5.
Ninety-nine IEEE 32-bit floating point registers are provided for user scratch
pad. These registers are typically used to store and group data that will be
moved via peer-to-peer operations or similar uses.
7501
to
7599
5-6
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
5.6.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
7601
7602
~ 7603
^ 7604
< 7605
7606
Notes:
7607
~ 7608
^ 7609
< 7610
7611
7612
~ 7613
^ 7614
< 7615
7616
7617
20/24.71+ w 04/98
~ 7618
^ 7619
< 7620
7621 Spare
to
7623 Spare
5-7
Chapter 5
5.7.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
7624
7625
7626
7627
7628
Psig or kPa.
7629
7630
7631
7632
7633
7634
7635
7636
7637
Spare
to
7639
Spare
7640
7641
7642
7643
7644
7645
7646
7647
Spare
to
7649
5-8
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
7650
7651
7652
7653
7654
7655
7656
7657
Spare
to
7659
Spare
7660
7661
7662
7663
7664
7665
7666
7667
Spare
Notes:
to
7669
Spare
7670
7671
7672
7673
7674
7675
7676
7677
Spare
to
7679
20/24.71+ w 04/98
Spare
5-9
Chapter 5
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
7680
7681
7682
7683
7684
Spare
to
7698
Spare
Notes:
7699
5.8.
The percentage of span for each of the 24 process input channels is available
as a floating point variable point.
INFO - The data is only
meaningful when the input
channel is used as an analog
input or a Honeywell digital
transducer input. For pulse
type input channels see data
points located at 15131
through 15154.
7701
to
7724
7725
Spare
to
5-10
7782
Spare
7783
7784
7785
7786
7787
7788
7789
7790
7791
7792
7793
7794
7795
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
7796
7797
7798
7799
5.9.
7801
Bbl or m /hr.
7802
Bbl or m /hr.
7803
Modicon Compatible Mode
- For the purpose of point
count only, each IEEE float
point counts as 2 registers.
The starting address of the
variable still applies.
7804
Bbl or m /hr.
7805
Gravity/Density
7806
Density Temperature
7807
Density Pressure
7808
Spare
7809
Auxiliary Input #1
Points 7809-7812 represent miscellaneous live input signals provided for user-defined
functions.
7810
Auxiliary Input #2
7811
Auxiliary Input #3
7812
Auxiliary Input #4
7813
Time - hhmmss
Read only (e.g.: the number 103125 represents 10:31:25).
7814
Date - yymmdd
Read only (e.g.: the number 970527 represents May 27/ 97; the date format used here
does not follow the US/European format selection).
7815
Spare
to
7820
20/24.71+ w 04/98
Spare
5-11
Chapter 5
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
5-12
7822
7823
7824
7825
7826
7827
7828
7829
7830
7831
7832
7833
7834
7835
7836
7837
7838
7839
7840
7841
7842
7843
7844
7845
7846
7847
7848
7849
7850
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
7851
7852
7853
7854
7855
7856
7857
See 1824.
See 1825.
7858
7859
7860
7861
7862
7863
7864
7865
7866
7867
7868
7869
7870
7871
20/24.71+ w 04/98
7872
7873
7874
7875
5-13
Chapter 5
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
7877
7878
7879
K0/D0.
7880
7881
7882
Notes:
7883
7884
# Miscellaneous conversion
7885
7886
7887
7888
Weight of Water
3
Lbm/Bbl or Kg/m .
7889
7890
Net Bbl or m .
7891
7892
7893
Kg/m3 to lb/ft3
7894
7895
Spare
7896
7897
7898
7899
5-14
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
7901
7902
7903
7904
7905
7906
7907
7908
7909
7910
7911
7912
Prover - Density/Gravity
7913
7914
7915
7916
Prover - Density
7917
7918
Overtravel
3
Bbls/m .
Prover - Volume
3
Bbls/m .
7920
Prover - Diameter
Inches/mm.
7921
7922
7923
7924
7925
7926
7927
7928
20/24.71+ w 04/98
5-15
Chapter 5
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
7930
7931
7932
7933
7934
to
7938
7939
to
7943
7944
to
5-16
7948
7949
7950
7951
7952
Plenum - Deadband %
7953
7954
7955
7956
7957
7958
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
7959
Prover - Volume
7960
Prover - Diameter
Inches/mm.
7961
7962
7963
7964
Prover - K Factor
7965
7966
The following refers to the data rejected during Prove Run #3. The same data is
available for the Last, 1st and 2nd Prove Runs at the following addresses:
7967
7968
7969
7970
7971
7972
7973
to
7978
7979
st
to
st
7984
1 Run - Flowrate
7985
to
7990
20/24.71+ w 04/98
5-17
Chapter 5
The following data refers to Prove Run #1. The same data is available for all 10
prove runs at the following addresses:
7991
7992
7993
7994
7995
7996
7997
to
8002
8003
to
8008
8009
to
8014
8015
to
8020
8021
to
th
8026
6 Run - Flowrate
8027
to
th
8032
7 Run - Flowrate
8033
th
to
8038
5-18
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
8039
INFO - These 32 Bit IEEE
Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes or
16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete unit.
You cannot read or write a
partial variable. Each floating
point variable counts as one
point in the normal Omni
Modbus mode.
to
8044
8045
to
8050
8052
8053
8054
8055
8056
8057
8058
8059
Prove - CTSP
Prover Correction Factor for the Effect of Temperature on Steel.
8060
Prove - CPSP
Prover Correction Factor for the Effect of Pressure on Steel.
8061
Prove - CTLP
Prover Correction Factor for the Effect of Temperature on a Liquid.
8062
Prove - CPLP
Prover Correction Factor for the Effect of Pressure on a Liquid.
8063
Prove - CCFP
Prover Combined Correction Factor.
8064
8065
8066
Prove - CTLM
Meter Correction Factor for the Effect of Temperature on a Liquid.
8067
Prove - CPLM
Meter Correction Factor for the Effect of Pressure on a Liquid.
8068
Prove - CCFM
Meter Combined Correction Factor.
8069
8070
8071
8072
8073
8074
20/24.71+ w 04/98
5-19
Chapter 5
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
8076
8077
8078
8079
8081
8082
8083
8084
8085
8086
8087
8088
8089
8090
8091
8092
to
8103
8104
to
8115
8116
th
to
th
8127
8128
to
8139
5-20
th
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
8140
INFO - These 32 Bit IEEE
Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes or
16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete unit.
You cannot read or write a
partial variable. Each floating
point variable counts as one
point in the normal Omni
Modbus mode.
to
8151
8152
to
8163
8164
to
8175
8176
to
8187
8188
to
8199
> 8200
>
> 8201
> 8202
> 8203
> 8204
> 8205
> 8206
> 8207
Series #1 - CTSP
> 8208
Series #1 - CPSP
> 8209
Series #1 - CTLP
> 8210
Series #1 - CPLP
> 8211
> 8212
Series #1 - CTLM
> 8213
Series #1 - CPLM
> 8214
> 8215
20/24.71+ w 04/98
5-21
Chapter 5
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Notes:
> 8217
> 8218
> 8219
>* 8220
>* 8221
>* 8222
>* 8223
>
Temperature
8225
Pressure
8226
Flowrate
8227
Transducer Density
8228
8229
8230
Gross Flowrate
8232
8233
8234
8235
8236
8237
8238
st
st
st
8239
8240
st
1 Run - CTLM
Meter Correction Factor for the Effect of Temperature on a Liquid.
8241
st
1 Run - CPLM
Meter Correction Factor for the Effect of Pressure on a Liquid.
8242
8243
st
1 Run - CPSP
Correction factor for the Effect of Pressure on Steel.
5-22
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
8244
8245
8246
8247
8248
to
8264
8265
to
8281
8282
to
8298
8299
to
8315
8316
to
8332
8333
to
8349
8350
to
th
8366
8367
to
8383
8384
th
to
8400
th
20/24.71+ w 04/98
5-23
Chapter 5
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
to
8500 Spare
Meter Run #1
Meter Run #2
Meter Run #3
Meter Run #4
@
@
@
@
8501
8601
8701
8801
through
through
through
through
8599
8699
8799
8899
5-24
8501
8502
8503
8504
8505
8506
8507
8508
8509
8510
8511
8512
8513
8514
8515
8516
8517
8518
8519
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
8520
8521
8522
8523
8524
8525
8526
8527
Spare
to
8530
20/24.71+ w 04/98
Spare
8532
8533
8534
8535
8536
8537
8538
8539
8540
8541
8542
8543
8544
8545
8546
8547
8548
5-25
Chapter 5
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Bbl/m .
8550
Bbl/m .
8551
8552
Bbl/m .
8553
8554
Spare
to
8555
Spare
8557
8558
8559
8560
8562
8563
8564
8565
Spare
8566
Spare
> 8567
VCF @ 15 C
>
> 8568
> 8569
5-26
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
8570
8571
8572
8573
8574
8575
8576
8577
8578
8579
8580
8581
8582
8583
8584
8585
Spare
8586
8587
8588
8589
8590
nd
Reference Temperature
20/24.71+ w 04/98
5-27
Chapter 5
> 8591
8592
Spare
8593
Spare
8594
Meter Density
8595
Spare
8596
Spare
8597
8598
8599
Notes:
8901
>
8902
8903
8904
8905
8906
8907
8908
8909
8910
8911
8912
8913
8914
8915
8916
8917
8918
8919
8920
8921
Spare
to
8930
5-28
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
8931
8932
8933
8934
8935
8936
8937
8938
8939
8940
8941
8942
8943
8944
8945
8946
8947
8948
8949
8950
8951
8952
8953
8954
8955
8956
Spare
to
8960
20/24.71+ w 04/98
Spare
5-29
Chapter 5
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
8962
8963
8964
8965
8966
8967
8968
8969
8970
8971
8972
8973
8974
8975
8976
8977
8978
8979
8980
8981
Spare
to
8985
Spare
8986
8987
8988
8989
8990
8991
Spare
to
8999
5-30
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
These are ASCII text files which serve as a format template for certain printed
reports.
9001
9002
9003
9004
9005
Spare
to
9100
6.2.
Spare
9102
9103
9104
9105
9106
9107
9108
9109
Spare
th
th
to
9200
20/24.71+ w 04/98
Spare
6-1
Chapter 6
6.3.
INFO - These ASCII text
buffers are accessed using
Modbus function codes 65
for reads and 66 for writes.
The index number for each
9000 type variable refers to
the complete text buffer
which may be as big as 8192
bytes. Data is transmitted or
received as multiple
transmissions of 128 byte
packets (see Chapter 6)
9202
9203
9204
9205
9206
9207
9208
9209
Spare
to
9300
6.4.
Spare
9302
9303
9304
9305
9306
9307
9308
9309
Spare
to
9400
6.5.
9401
6-2
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
6.6.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Text Archive Data defined by integers 15127 and 15128 is also retrieved using
this buffer.
9402
9403
Spare
to
13000
20/24.71+ w 04/98
Spare
6-3
Modbus
Database Addresses and Index Numbers
Volume 4
CAUTION!
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
The following data is especially critical to the correct operation of the flow
computer. Any modifications to this data while operating the flow computer
could cause unpredictable results which could cause measurement or control
errors. Users are encouraged to consult with Omni before manipulating
configuration data directly via a serial port or programmable variable
statements.
7.1.
7.1.1.
13001
13002
13003
13004
13005
13006
13007
13008
13009
13010
13011
Spare
13012
Spare
13013
20/24.71+ w 04/98
7-1
Chapter 7
CAUTION!
to
13023
13024
Spare
13025
Spare
13026
13027
to
13036
13037
Spare
13038
Spare
13039
13040
to
7-2
13049
13050
Spare
13051
Spare
13052
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
7.1.2.
13053
13054
13055
13056
13057
13058
13059
13060
13061
13062
13063
13064
13065
13066
13067
13068
13069
13070
Notes:
<
< 13071
20/24.71+ w 04/98
13072
Spare
13073
Spare
7-3
Chapter 7
7.1.3.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
13074
13075
13076
13077
13078
13079
13080
13081
13082
13083
Spare
13084
Spare
7.1.4.
13085
13086
Serial Port #1 - ID
Read only point which reports back the number of the port you are connected to.
13087
13088
13089
13090
13091
13092
13093
13094
13095
7-4
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
CAUTION!
13096
13097
13098
13099
13100
13101
13102
13103
13104
13105
Spare
to
13107
Spare
13108
13109
13110
13111
13112
13113
13114
13115
13116
13117
Spare
to
13119
Spare
13120
13121
13122
13123
13124
13125
13126
13127
13128
20/24.71+ w 04/98
7-5
Chapter 7
7.1.5.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
13129
13130
13131
13132
13133
13134
13135
13136
to
13142
13143
to
13149
13150
to
7-6
13156
13157
13158
13159
13160
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
7.1.6.
CAUTION!
13161
13162
13163
13164
13165
13166
13167
13168
13169
13170
13171
13172
13173
13174
13175
13176
13177
13178
13179
13180
13181
13182
13183
13184
13185
13186
13187
13188
13189
13190
13191
13192
13193
13194
13195
to
20/24.71+ w 04/98
13225
13226
7-7
Chapter 7
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
13228
to
13258
13259
13260
13261
to
13271
13272
13273
13274
to
13284
13285
13286
Spare
to
13288
Spare
13289
13290
13291
13292
13293
13294
13295
13296
13297
Spare
to
13299
7-8
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
7.1.7.
CAUTION!
13300
Current Master ID
Real-time. Shows current peer-to-peer master.
13301
Reserved Register
Debug only.
13302
Transaction #1 - Slave ID
13303
13304
13305
13306
13307
Transaction #2 - Slave ID
to
13311
13312
Transaction #3 - Slave ID
to
13316
13317
Transaction #4 - Slave ID
to
13321
13322
Transaction #5 - Slave ID
to
13326
13327
Transaction #6 - Slave ID
to
13331
13332
Transaction #7 - Slave ID
to
13336
20/24.71+ w 04/98
7-9
Chapter 7
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Transaction #8 - Slave ID
to
13341
13342
Transaction #9 - Slave ID
to
13346
13347
to
13351
13352
to
13356
13357
to
13361
13362
to
13366
13367
to
13371
13372
to
13376
13377
to
13381
7-10
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
13382
CAUTION!
Next Master ID
A non zero entry here turns on peer-to-peer mode.
13383
13384
Retry Timer
Number of 50 msec ticks between retries; default=3.
13385
13386
13387
Spare
13388
13389
Spare
13390
13391
13392
13393
13394
Spare
13395
Spare
13396
13397
13398
13399
13400
Spare
13401
Spare
13402
13403
13404
13405
13406
Spare
13407
Spare
13408
to
13411
20/24.71+ w 04/98
7-11
Chapter 7
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Spare
13413
Spare
13414
to
13417
13418
Spare
13419
Spare
13420
to
13423
13424
13425
13426
13427
13428
13429
13430
13431
13432
13433
13434
13435
13436
13437
Spare
to
13449
7-12
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
CAUTION!
13450
13451
13452
13453
13454
13455
13456
13457
13458
13459
13460
13461
Beep Counts
13462
13463
13464
13465
13466
13467
13468
13469
13470
13471
13472
13473
13474
13475
13476
13477
13478
Spare
to
13499
20/24.71+ w 04/98
Spare
7-13
Chapter 7
7.1.8.
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
The following entries are used to define the record structure of each Raw Data
Archive file:
13500
13501
to
13530
13531
13540
13541
to
13570
13571
13580
13581
to
13610
13611
13620
13621
to
13650
13651
13652
Spare
to
13659
Spare
13660
13661
to
7-14
13690
13691
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
CAUTION!
13700
13701
to
13730
13731
13740
13741
to
13770
13771
13780
13781
to
13810
13811
13820
13821
to
13850
13851
13860
13861
to
13890
13891
13892
Spare
to
13899
20/24.71+ w 04/98
Spare
7-15
Chapter 7
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
13901
13902
13903
13904
13905
13906
13907
13908
13909
13910
Spare
to
13919
CAUTION!
*13920
Spare
Archive Run ?
0=Stops archiving; 1=Starts archiving.
*13921
Reconfigure Archive?
0=No configuration allowed; 1=Configuration changes allowed.
13930
13931
to
13960
13961
13962
13963
to
13992
13993
13994
Spare
to
14000
7-16
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
7.2.
INFO - These ASCII string
variables are accessed using
Modbus function codes 03
for reads, and 16 for writes.
Note that the index number
for each string refers to the
complete string which
occupies the space of eight
16-bit registers. It must be
accessed as a complete unit.
You cannot read or write a
partial string. Each string
counts as one point in the
normal Omni Modbus mode.
Modicon Compatible
Mode - For the purposes of
point count only, each string
counts as 8 registers. The
starting address of the string
still applies.
14001
to
14048
14049
14050
OmniCom - Download PC ID
14051
to
14098
14099
Spare
14100
14101
to
14148
14149
14150
14151
to
14198
14199
Spare
to
14200
Spare
14201
to
14216
20/24.71+ w 04/98
7-17
Chapter 7
CAUTION!
Modicon Compatible
Mode - For the purposes of
point count only, each string
counts as 8 registers. The
starting address of the string
still applies.
Spare
to
14220
Spare
14221
to
14236
14237
Spare
to
14240
Spare
14241
to
14256
14257
Spare
to
14260
Spare
14261
to
14276
14277
Spare
to
14300
Spare
14301
to
14312
14321
to
14344
7-18
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
14360
14361
14362
14363
14364
14365
14366
14367
14380
14381
14382
14383
Spare
to
15000
7.3.
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes.
Note that the index number
for each variable refers to
one complete long integer
which occupies the space of
two 16-bit registers. It must
be accessed as a complete
unit. You cannot read or write
a partial 32-bit integer. Each
32-bit long integer counts as
one point in the normal Omni
Modbus mode.
Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.
15001
Spare
to
15012
15013
15014
15015
15016
15017
to
15020
15021
to
20/24.71+ w 04/98
7-19
Chapter 7
CAUTION!
15024
15025
to
15028
15029
to
15032
15033
to
15036
15037
to
15040
15041
to
15044
15045
to
Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.
15048
15049
to
15052
15053
to
15056
7-20
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
15057
to
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
15060
15061
to
15064
15065
to
15068
15069
to
15072
15073
to
15076
15077
to
15080
15081
to
15084
15085
to
15088
15089
to
15092
20/24.71+ w 04/98
7-21
Chapter 7
to
CAUTION!
15096
15097
to
15100
15101
(10msec Ticks)
to
15104
15105
to
15108
15109
15110
15111
15112
15113
15114
15115
15116
Spare
to
Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.
15119
Spare
15120
15121
Spare
15122
7-22
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
20/24.71+ w 04/98
15123
15124
15125
Prove Counts
7-23
Chapter 7
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
LSB
B0
Not Proving
B16
B1
Overtravel Forward
B17
No Prove Permissive
B2
Launch Forward
B18
B3
1 Detector
B19
B4
In Flight Forward
B20
Piston Downstream
B5
2 Detector
B21
Checking Plenum
B6
Overtravel Reverse
B22
B7
Launch Reverse
B23
B8
In Flight Reverse
B24
Spare
B9
Prove Aborted
B25
Spare
B10
Prove Complete
B26
B11
Checking Stability
B27
End Batch #4
B12
B28
End Batch #3
B13
Prover Inactivity
B29
End Batch #2
B14
Bad Repeatability
B30
End Batch #1
B15
B31
st
nd
MSB
15127
15128
15129
Prove Seal OK
B16
B1
B17
B2
B18
B3
B19
B4
B20
B5
B21
B6
Spare
B22
B7
B23
B8
B24
Spare
B9
B25
Spare
B10
B26
Spare
B11
Alarm Acknowledge
B27
Spare
B12
B28
Spare
B13
B29
Spare
B14
B30
Spare
B15
B31
Spare
MSB
7-24
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
15129
CAUTION!
LSB
B0
B16
B1
B17
B2
B18
B3
B19
B4
B20
B5
B21
B6
B22
B7
B23
B8
B24
B9
B25
B10
B26
B11
B27
B12
B28
B13
B29
B14
B30
B15
B31
MSB
15130
Spare
15131
to
15154
15155
Spare
to
15199
20/24.71+ w 04/98
Spare
7-25
Chapter 7
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
Note:
15200
15201
15202
15203
15204
15205
15206
15207
15208
15209
15210
15211
Spare
15212
Spare
15213
15214
15215
Spare
to
17000
7-26
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
7.4.
CAUTION!
17001
17002
17048
17049
17050
17051
17052
to
17023
17024
17025
to
17053
17054
17055
17056
17057
17058
17059
17060
17061
17062
Note:
# Input expected is
engineering units.
17063
17064
17065
17066
PID #1 - Deadband %
No change in output if the % error is less than this
20/24.71+ w 04/98
7-27
Chapter 7
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
to
17081
PID #2 - Deadband %
17082
to
17096
PID #3 - Deadband %
17097
to
17111
17112
PID #4 - Deadband %
to
17123
17124
Spare
to
17135
Spare
17136
17137
17138
17139
17140
17141
Spare
to
17145
Spare
17146
to
17150
7-28
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
17151
Spare
to
CAUTION!
20/24.71+ w 04/98
17155
Spare
17156
to
17160
17161
Spare
to
17165
Spare
17166
to
17170
17171
Spare
to
17175
Spare
17176
17177
Used to scale integer volume flow rate variables 3140 & 3142.
Used to scale integer mass flow rate variable 3144.
17178
Spare
17179
Spare
17180
17181
17182
Spare
17183
Spare
17184
17185
17186
Spare
17187
Spare
7-29
Chapter 7
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
17189
17190
Spare
17191
Spare
17192
17193
(Used to scale integer volume flow rate variables 3802 & 3804.
Used to scale integer mass flow rate variable 3806.
17194
Not Use
to
17197
Not Use
17198
Alarm Deadband %
0-5%. Global dead-band applied to all analog alarms. Variable must return this % out of
alarm for alarm to cancel.
17199
Spare
to
17202
Spare
17203
F Factor - Product #1
to
17218
Notes:
<
< 17219
to
< 17234
17235
Spare
to
17259
7-30
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
CAUTION!
17260
17261
17262
17263
17264
17265
to
17269
17270
to
INFO - These 32 Bit IEEE
Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes or
16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete unit.
You cannot read or write a
partial variable. Each floating
point variable counts as one
point in the normal Omni
Modbus mode.
17274
17275
17276
17277
17278
17279
17280
17281
17282
17283
17284
K18/Tcal/Tc.
K19/Pcoef/Kt1.
K20A/Pcal/Kt2.
K20B/Kt3.
Note:
17285
17286
17287
17288
Reserved
to
17379
20/24.71+ w 04/98
Reserved
7-31
Chapter 7
Application Revision
20/24.71+ - This database
corresponds to Application
Revision 20/24.71+ for
Turbine/Positive
Displacement/Coriolis Liquid
Flow Metering Systems, with
K Factor Linearization. Both
US and metric unit versions
are considered.
17381
17382
17383
17384
17385
to
17389
17390
to
17394
17395
to
17399
17400
Spare
to
17500
Spare
17501
Meter #1 - K Factor #1
See 3122 for matching flow frequency entry.
17502
Meter #1 - K Factor #2
17503
Meter #1 - K Factor #3
17504
Meter #1 - K Factor #4
17505
Meter #1 - K Factor #5
17506
Meter #1 - K Factor #6
17507
Meter #1 - K Factor #7
17508
Meter #1 - K Factor #8
17509
Meter #1 - K Factor #9
17510
17511
17512
17513
Spare
to
17600
7-32
Spare
20/24.71+ w 04/98
Modbus
Database Addresses and Index Numbers
Volume 4
17601
CAUTION!
Meter #2 - K Factor #1
See 3222 for matching flow frequency entry.
to
17612
17613
Spare
to
17700
Spare
17701
Meter #3 - K Factor #1
See 3322 for matching flow frequency entry.
to
17712
17713
Spare
to
17800
Spare
17801
Meter #4 - K Factor #1
See 3422 for matching flow frequency entry.
to
17812
17813
Spare
to
17899
Spare
17900
Reserved
to
Reserved
18175
Reserved
to
Note:
18174
20000
Reserved
20001
Reserved
to
20/24.71+ w 04/98
49999
Reserved
7-33
Volume 4d
1816
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
1817
1818
1819
1820
1821
Spare
to
1826
Spare
1827
Note:
1828
1829
1830
1831
1832
1833
1834
1835
1836
Snapshot Printed
1837
1838
1839
23/27.71+ 05/98
Spare
1-11
Chapter 1
1840
1841
1842
to
1857
1858
1859
1860
Notes:
Format: 00:00:00.
Format: 00:00:00 Monday.
Format: 00:00:00 1st day of month.
1861
1862
1863
1864
1865
1866
to
1869
1870
to
1873
1874
to
1877
1878
1879
1880
1-12
1881
Spare
1882
Spare
23/27.71+ 05/98
Volume 4d
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
1884
1885
1886
1887
to
1890
1891
Note:
to
1894
1895
to
Note: See 2600 area and
2800 area for more station
alarms and status points.
1898
1899
Spare
to
2000
23/27.71+ 05/98
Spare
1-13
Chapter 1
1.3.9.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
1-14
The following Boolean points are flags indicating that a totalizer has rolled-over
(i.e., reached maximum count and restarted from zero). These flags are used to
conditionally print characters (usually **) in front of the totalizer which has rolled
on the appropriate report. Examination of an Omni Custom Report Template
will show how this is accomplished. The second digit of the index number
defines the number of the meter run. See also points at 2801 for station versions
of these flags.
2n01
2n02
2n03
2n04
2n05
2n06
2n07
2n08
2n09
2n10
2n11
2n12
2n13
2n14
2n15
2n16
2n17
2n18
2n19
2n20
2n21
2n22
2n23
2n24
2n25
2n26
2n27
2n28
23/27.71+ 05/98
Volume 4d
2n30
2n40
Spare
2n41
2n42
Spare
2n31
2n32
2n33
Spare
to
to
2n99
Spare
2500
Spare
to
2600
23/27.71+ 05/98
Spare
1-15
Chapter 1
INFO - To differentiate
between normal message
responses and unsolicited
transmissions, Modbus
function code 67 appears in
the transmitted message
rather than function code
03.
2601
2602
2603
2604
2605
2606
2607
2608
2620
2621
2622
2623
2624
Spare
to
2700
1-16
Spare
23/27.71+ 05/98
Volume 4d
Activating any of the edge triggered command points below causes the
appropriate Custom Data Packet to be transmitted out of the selected serial
port without the serial port being polled for data. This function can be useful
when communicating via VSAT satellite systems where operating cost is directly
proportional to RF bandwidth used.
2701
2702
2703
2704
2705
2706
2707
2708
2709
2710
2711
2712
2713
2714
Assigned to a digital I/O point monitoring other flow computers watchdog (see 2863).
Assigned to a digital I/O point monitoring other flow computers master status (see
2864).
2715
2716
23/27.71+ 05/98
1-17
Chapter 1
Status inputs and outputs are required to achieve the automatic meter tube
switching function. The command input points below are used to interface to
motor-operated valve (MOV) limit switch signals and allow the user to take an
MOV out of service. See 2877 to 2896 for points needed to send MOV open
and close commands.
2717
INFO - To differentiate
between normal message
responses and unsolicited
transmissions, Modbus
function code 67 appears in
the transmitted message
rather than function code
03.
2718=Off Open
2718=On Closed
2718=Off Travel
2718=On Illegal
2718
2719
2720
2721
2722
2723
2724
2725
2726
2727
2728
2729
Spare
to
2732
Spare
2734
2735
2736
2737
Spare
The archive trigger commands will trigger Point 2n41 Meter Hourly Archive Flag.
to
2800
1-18
Spare
23/27.71+ 05/98
Volume 4d
23/27.71+ 05/98
The following Boolean points are flags indicating that a totalizer has rolled-over
(i.e., reached maximum count and restarted from zero). These flags are used to
conditionally print characters (usually ** ) in front of the totalizer which has rolled
on the appropriate report. Examination of an Omni Custom Report Template
will show how this is accomplished. See also points at 2n01 for meter run
versions of flags.
2801
2802
2803
2804
2805
2806
2807
2808
2809
2810
2811
2812
2813
2814
2815
2816
2817
2818
2819
2820
2821
2822
2823
2824
2825
2826
2827
2828
1-19
Chapter 1
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
2830
2831
2832
2833
Spare
to
2857
Spare
All totalizers within the flow computer are long integer types. This data type
uses an implied decimal position. The computer uses these flags internally to
determine how to format all totalizers of the same type for printing purposes.
2858
2859
2860
2861
2862
Spare
2864
Master Status
Indicates mastership. Monitored by other flow computer in a redundant system (see
2714).
1-20
2865
2866
2867
2868
2869
2870
2871
2872
23/27.71+ 05/98
Volume 4d
2874
2875
2876
2877
2878
2879
2880
2881
2882
to
2886
2887
to
2891
2892
to
2896
2897
Spare
to
3000
23/27.71+ 05/98
Spare
1-21
Volume 4d
2.1.1.
The 16-bit integers needed to define the 20 groups of data that make up
Custom Data Packet #1 which is accessed at database Index 0001 are listed
below.
3001
3002
to
3039
3040
2.1.2.
The 16-bit integers needed to define the 8 groups of data that make up Custom
Data Packet #2 which is accessed at database Index 0201 are listed below.
3041
3042
to
3055
3056
2.1.3.
The 16-bit integers needed to define the 20 groups of data that make up
Custom Data Packet #3 which is accessed at database Index 0401 are listed
below.
3057
3058
to
23/27.71+ 05/98
3095
3096
2-1
Chapter 2
2.2.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
3097
Spare
3098
3099
Spare
3100
Spare
2.3.
The second digit of the index number defines the number of the meter run. For
example: 3106 is the 'Meter Active Frequency' for Meter Run # 1. The same
point for Meter Run # 4 would be 3406.
3n01
3n02
3n03
3n04
3n05
3n06
Active Threshold Hz
Point 1n05 is set when flow pulses exceed this frequency.
3n07
3n08
3n09
3n10
3n11
3n12
Orifice Taps
3n13
0=Upstream; 1=Downstream.
1 to 3=1994; 4 to 6=1992; 7 to 12=1985
0=Flange; 1=Pipe; 2=Corner taps; 3=D&D/2; 4=Nozzle; 5 & 6= Venturi
Note:
0=No; 1=Yes.
# Downstream
temperature can be
corrected to upstream
conditions assuming an
isentropic expansion
after the orifice. Default
is Disable because
AGA 3 / API 14.3 DO
NOT mandate this
correction.
2-2
3n14
3n15
3n16
Spare
1 to 4.
23/27.71+ 05/98
Volume 4d
3n18
3n19
3n20
Setpoint Mode
3n21
3n22
3n23
3n24
3n25
3n26
3n27
3n28
3n29
3n30
3n31
3n32
3n33
3n34
Notes:
# 2s complement numbers
based on span entries
17176 through 17189.
Values expressed as
percentages of span in
tenth percent
increments;. i.e., 1000
represents 100.0%
~ 2s complement numbers
based on the 4-20 mA
spans. Values are
expressed as
percentages of span in
tenth percent
increments; i.e., 1000
equals 100.0 %.
23/27.71+ 05/98
Spare
3n36
3n37
3n38
3n39
3n40
3n41
Net Totalizer
3n42
* Unsigned integer
totalizers cumulative
based. They roll at
65536.
3n35
3n43
Gross Total
3n44
3n45
Mass Total
3n46
3n47
3n48
3n49
Energy Flowrate
3n50
Energy Total
2-3
Chapter 2
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
3n52
3n53
Spare
to
3n99
Spare
3500
Spare
2.4.
Ninety-nine integer registers are provided for user scratch pad. These registers
are typically used to store and group data that will be moved via peer-to-peer
operations or similar operations.
3501
to
2-4
3599
3600
Spare
23/27.71+ 05/98
Volume 4d
2.5.
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.
The 16-bit integers needed to define the variables that appear in the eight User
Displays are listed below. Look in the 4601 area for string associated with setting
up User Displays.
2.5.1.
3601
3602
3603
3604
3605
3606
3607
3608
2.5.2.
3609
3610
3611
3612
3613
3614
3615
3616
2.5.3.
23/27.71+ 05/98
th
3617
3618
3619
3620
3621
3622
3623
3624
th
2-5
Chapter 2
2.5.4.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
3625
st
3626
3627
3628
3629
3630
3631
3632
2.5.5.
3633
th
3634
3635
3636
3637
3638
3639
3640
2.5.6.
3641
2-6
th
3642
3643
3644
3645
3646
3647
3648
th
23/27.71+ 05/98
Volume 4d
2.5.7.
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.
3649
st
3650
3651
3652
3653
3654
3655
3656
2.5.8.
3657
23/27.71+ 05/98
th
3658
3659
3660
3661
3662
3663
3664
th
2-7
Chapter 2
2.6.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
See the chapter describing how to use the raw data archiving features of the flow
computer including how to manipulate the pointers below.
3701
3702
3703
3704
3705
3706
3707
3708
3709
3710
3711
3712
3713
3714
3715
3716
3717
3718
2-8
23/27.71+ 05/98
Volume 4d
3720
3721
3722
3723
3724
3725
3726
3727
3728
3729
3730
3731
3732
3733
3734
3735
3736
23/27.71+ 05/98
2-9
Chapter 2
2.7.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
3737
3738
Spare
to
3750
Spare
3751
3752
0=No; 1=Yes.
Seconds allowed for flow to settle during MOV operations.
3753
Spare
to
3768
Spare
3769
2-10
23/27.71+ 05/98
Volume 4d
2.8.
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.
The data points below are used to map the component order of the GC analysis
to the component order needed by AGA8.
3770 Component # n for % Methane
3771 Component # n for % Nitrogen
3772 Component # n for % Carbon Dioxide
3773 Component # n for % Ethane
3774 Component # n for % Propane
3775 Component # n for % Water
3776 Component # n for % Hydrogen Sulfide
3777 Component # n for % Hydrogen
3778 Component # n for % Carbon Monoxide
3779 Component # n for % Oxygen
3780 Component # n for % i-Butane
3781 Component # n for % n-Butane
3782 Component # n for % i-Pentane
3783 Component # n for % n-Pentane
3784 Component # n for % n-Hexane
3785 Component # n for % n-Heptane
3786 Component # n for % n-Octane
3787 Component # n for % n-Nonane
3788 Component # n for % n-Decane
3789 Component # n for % Helium
3790 Component # n for % Argon
3791 Component # n for Heating Value
3792 Component # n for Reference Specific Gravity
3793
Spare
to
3799
23/27.71+ 05/98
Spare
2-11
Chapter 2
2.9.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
Notes:
* Unsigned integer
totalizers cumulative
based. They roll at
65536.
3800
3801
Spare
3802
3803
Net Totalizer
3804
3805
Gross Totalizer
3806
3807
Mass Totalizer
3808
Spare
# 2s complement numbers
based on span entries
17176 through 17189.
Values expressed as
percentages of span in
tenth percent
increments. i.e. 1000
represents 100.0% . No
over range or under
range checking is done.
to
3810
Spare
3811
3812
Energy Totalizer
3813
3814
3815
3816
3817
3818
3819
3820
3821
3822
3823
3824
3825
Spare
to
3828
2-12
Spare
23/27.71+ 05/98
Volume 4d
3830
Print Priority
3831
3832
3833
3834
3835
3836
3837
3838
3839
Analyzer Number
3840
3841
ID Used in communications
Will ask gas chromatograph for data if no new result sent within this many minutes.
0=Be master; 1=Be slave - listen only.
3842
23/27.71+ 05/98
2-13
Chapter 2
3843
3844
3845
3846
3847
3848
3849
3850
3851
3852
3853
3854
3855
3856
3857
3858
3859
3860
Spare
Points 3855-3859 represent the time and date when the last analysis was started.
to
3866
2-14
Spare
23/27.71+ 05/98
Volume 4d
Time and date can be read and written here. See also 4847 and 4848.
3867
Current - Hour
0-23.
3868
Current - Minute
3869
Current - Second
3870
Current - Month
0-59.
0-59.
1-12.
3871
3872
Current - Year
3873
3874
23/27.71+ 05/98
2-15
Chapter 2
3875
Spare
to
3879
Spare
3880
3881
3882
3883
3884
3885
Spare
to
4000
2-16
Spare
23/27.71+ 05/98
Volume 4d
Modicon Compatible
Mode - For the purpose of
point count only, each string
counts as 4 registers. The
starting address of the
string still applies.
The second digit of the index number defines the number of the meter run. For
example: 4114 is the 'Meter ID' for Meter Run #1. The same point for Meter Run
#4 would be 4414. Each ASCII string is 8 characters occupying the equivalent of
4 short integer registers (see the side bar comments).
4n01
4n02
4n03
4n04
4n05
4n06
4n07
Spare
4n08
Spare
4n09
4n10
Spare
4n11
4n12
Meter - Size
4n13
Meter - Model
4n14
Meter - ID
4n15
4n16
4n17
4n18
4n19
Note:
23/27.71+ 05/98
4n20
4n21
4n22
3-1
Chapter 3
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
Spare
to
4n99
Spare
4500
Spare
3.2.
Storage for ninety-nine ASCII strings is provided for user scratch pad. These
registers are typically used to store and group data that will be moved via peerto-peer operations or similar operations.
4501
to
4599
3.3.
The string variables which define the descriptor tags that appear in the eight
User Displays and the key press combinations which recall the displays are
listed below.
INFO - See 3601 area for
more data points needed to
setup the user displays.
4601
4602
4603
4604
4605
to
4632
4633
to
4640
4641
Spare
to
4706
3-2
Spare
23/27.71+ 05/98
Volume 4d
3.4.
INFO - These ASCII string
variables are accessed
using Modbus function
codes 03 for all reads and
16 for all writes.
Modicon Compatible
Mode - For the purpose of
point count only, each string
counts as 4 registers. The
starting address of the
string still applies.
4707
to
4710
4711
Spare
to
4806
3.5.
Spare
4807
4808
4809
Reserved
4810
Raw ASCII characters sent to printer (see 14149 for Hex ASCII setup).
4811
4812
4813
4814
Spare
4815
Station - ID
4816
Spare
4817
Spare
4818
4819
23/27.71+ 05/98
3-3
Chapter 3
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.
4820
Product #1 - Name
4821
Product #1 - Name
4822
Product #1 - Name
4823
Product #4 - Name
4824
Spare
to
4831
Spare
4832
4833
Nitrogen Tag
4834
4835
4836
Flow Computer ID
4837
Company Name
4838
Company Name
Characters 1-8.
Characters 9-16.
4839
Company Name
Characters 17-24.
4840
Company Name
4841
Company Name
4842
Station Location
4843
Station Location
Characters 25-32.
Characters 33-38. (Note: Last two characters are spares.)
Characters 1-8.
Characters 9-16.
4844
Station Location
4845
Station Location
4846
Station Location
4847
Current Date
4848
Current Time
Characters 17-24.
Characters 25-32.
Characters 33-38. (Note: Last two characters are spares.)
Note:
4849
4850
Example: 23.71
Dual function point. Write password. Read provides EPROM Checksum.
4851
Spare
to
5000
3-4
Spare
23/27.71+ 05/98
,lk
TB: 960701
TB: 960702
TB: 960703
TB: 960704
TB: 970701
TB: 970702
Secondary Totalizers Provide Net Volume at Temp. Other than 15C or 60F
TB: 970801
TB: 970802
TB: 970803
TB: 970804
Calculation of Natural Gas Net Volume and Energy: Using Gas Chromatograph,
Product Overrides or Live 4-20mA Analyzer Inputs of SG and HV
TB: 970901
TB: 980201
TB: 980202
TB: 980301
TB: 980401
Peer-to-Peer Basics
TB: 980402
TB: 980501
TB: 980503
Date: 07
23
96
TB # 960701
Scope....................................................................................................................2
Abstract ................................................................................................................2
Configuring the Flow Computer ........................................................................2
Report Configurator ............................................................................................3
Operations Utilities and Help .............................................................................3
Dial-up Access.....................................................................................................3
Passwords Using OmniCom ..............................................................................3
Local Keypad Access .................................................................................................... 4
Changing Passwords at the Keypad ............................................................................. 4
Setting Up the Initial 'Level B' and 'Level C' Passwords for each Modbus Port............. 5
Maintaining the Modbus Port Password Using OmniCom ........................................... 5
Disabling Modbus Port Passwords................................................................................ 6
Help ............................................................................................................................. 10
Registration of License and Software Support ............................................................ 11
Technical Bulletin
Scope
OmniCom Software is compatible with all firmware revisions of Omni
6000/Omni 3000 Flow Computers. It is installed in a personal computer from
which you can configure your flow computer.
Abstract
OmniCom is a simple-to-use yet sophisticated PC-based configuration program
that can be used to setup, copy or modify, and save to disk entire configurations
for Omni flow computers. You can also select custom report options and modify
report templates and Omni display screens that are resident within the program,
or create new ones. These can then be uploaded to the flow computer. Default
reports provide standard data and formats for most requirements.
Major application programming has already been developed by Omni and is
resident in EPROM. This is of particular importance in custody transfer
measurement contracts. They require that the relevant API, AGA, GPA or ISO
standards are fully implemented and not exposed to tampering.
The OmniCom program allows you to develop your own system requirements by
a simple process of menu selection and table completion. This replicates the
data entry tables which can be accessed through the front panel keypad of your
Omni Flow Computer.
Configuring the flow computer involves specifying what transducers are going to
be used, their calibrated ranges and the physical I/O points being assigned.
Other data needed by the flow computer relates to the flowing product to be
measured, the type of calculations to be used, and communication and control
features.
You will usually configure the flow computer in the Off-line Mode and then upload
your data. You do not have to be connected to the flow computer at this time.
You will usually go to the Online Menu only when you need to communicate
directly with the flow computer. Any changes made are immediately reflected in
the flow computer.
TB-960701
Report Configurator
One of OmniCom's indispensable features is the ability to reformat default
reports by using OmniCom's report templates. This is the ONLY feature not
available through the front panel keypad. Any variable defined in the Modbus
database, or programmed as a variable can be inserted into a report with
accompanying text. Reports can be created in languages other than English to
suit local needs.
Dial-up Access
Omni Flow Computers encourages the installation of a telephone dial-up modem
as a ready means of providing installation and maintenance support for
customer and vendor alike. Serial communication passwords provide enhanced
security. Three levels of password pre-exist within Omni flow computers to
provide privileged or restricted access to critical configuration and calibration
data.
The OmniCom program allows you to upload/download data to and from the flow
computer in an on-line mode at a range of baud rates by direct-wire or by
telephone dial-up modem access. This is particularly useful when the flow
computer is in use. Occasionally, you will want to modify configuration or
calibration data, or just monitor activity. You can do all this without interfering
with pipeline or process operations or with communication links to host SCADA
or DCS systems.
1)
2)
3)
4)
5)
Technical Bulletin
6) Scroll down to access each of the Modbus serial port 'Level A' passwords.
These are labeled 'Ser1Passwd', Ser2 Passwd', 'Ser3 Passwd' and Ser4
Passwd corresponding to the physical port numbering for Modbus Ports
1, 2, 3 and 4 respectively.
TB-960701
Setting Up the Initial 'Level B' and 'Level C' Passwords for
each Modbus Port
7) Enter an initial 'Level A' Password for the appropriate physical serial port
at the keypad of the Omni Flow Computer as described above.
8) Connect a PC running OmniCom Software to the selected serial port of
the Omni Flow Computer. Open a file and 'Receive Omni Configuration
Data'.
9) A red pop-up screen will appear which notes that a password is required
to proceed. If any other screen appears at this point, check wiring and
communication settings, Modbus ID, baud rate, etc.
10) Do not enter the 'Level A' password at this point. Keep pressed [Alt] as
you press [E] to edit the passwords. A second red pop-up screen will
appear asking for the 'current valid password'. A good practice would be
to use uppercase letters (activate [CapsLock] on the keyboard) because
when setting passwords from the flow computers keypad, they are
always entered in uppercase.
11) Enter the 'Level A' password that was selected for this serial port.
12) You are asked if you would like to change the 'Level A', 'Level B' and
'Level C' passwords. Select to change 'Level B' at this point. You will be
asked to enter a password. As you enter the password, asterisks will
show in place of the characters you typed. You will be asked to re-enter
the password to ensure that what you typed was correct.
13) To setup a Level C password, repeat Steps 2 and 6 substituting Level
C for Level B at Step 6.
Technical Bulletin
Getting Started
CAUTION!
Installing OmniCom
Revisions Previous to 70 Before you install earlier
revisions of OmniCom
software, you must save
your existing phone
directory entries and setup.
For instructions and any
other assistance you may
need, please contact our
technical support staff at
the following phone number:
+1-281-240-6161
Installation Requirements
To properly run OmniCom, and have sufficient memory for report templates and
copies of the database, you will require the following:
IBM PC (or compatible)
MS DOS, V3.3 or later (excepting 4.01)
640Kb RAM
20Mb Free Hard Disk Space with a minimum of one floppy disk drive, 3"
1.44 Mb
Monochrome or color monitor with EGA or VGA graphics capability
One RS-232 serial port
One LPT port (optional)
One RS-232 modem (optional at various supported baud rates)
Installation Procedure
OmniCom is delivered on 1.44 Mb, 3" diskettes in an archived format. To
install, do the following:
1) Insert the diskette into your PC's corresponding floppy disk drive.
2) Type the respective drive letter followed by a colon (e.g.: A: or B).
3) Type Install and press [Enter].
The OmniCom installation program will guide you through the rest of the
installation.
TB-960701
Opening a File
Accessing Help in
OmniCom - At the 'Using
Help' feature, press [Enter]
and [F1] for editing
keystrokes.
First open an existing Omni-supplied file. Each application and derived files
come with their own set of templates. You can then 'SAVE AS' to create a new
file to commence your configuration. Each file that you create will occupy
approximately 60 Kbytes of disk space. This includes 36 Kbytes for the
configuration file and 6 Kbytes for each of the four custom report templates.
All menu selections are supported by entry-sensitive Help. No matter where you
are, by pressing [F1] you can obtain an explanation of the requirements for your
entry selection.
View
Files can be viewed separately or in parallel with a file that is currently being
edited. This allows you to compare various numeric entries in similar files. This
can be helpful if you are maintaining historical files that track changes you have
made. You may not be able to use the View feature with certain variations of
flow computer configuration files because newer firmware include additional
entry fields not available in earlier revisions.
Off-line
You will usually begin in the Off-line Mode to configure your flow computer. It
naturally leads in to the 'Omni Configuration' Menu selections. Only when you
complete this section will you be able to activate the various 'Setup' options and
proceed to establish your calibration ranges and other related data. Before you
begin the configuration of I/O, be sure you know what number and type of
physical I/O has been installed in the flow computer. A mismatch between your
off-line configuration and physical hardware will not make a data upload to the
flow computer meaningful in key areas of your configuration data.
On-line
When you have completed building your configuration database, you are then
ready to upload data to your Omni flow computer. The OmniCom program uses
the Modbus RTU binary protocol which mandates the use of 8 data bits. Be
sure that the serial I/O parameters in both devices have been properly setup
before attempting to communicate. Baud rate and parity settings are less critical
but must also be the same.
With a direct-connect to a PC, OmniCom will perform an auto baud rate search
and display an error if baud rates are incompatible (see 2.5.16. Serial
Input/Output Settings in Volume 3). Baud rates from 1.2 kbps to 38.4 kbps are
supported. When using a modem, the auto baud rate search is not performed. In
this case, the baud rate is that at which the modem is setup. Some personal
computers may not have the processing power to support the higher baud rates.
Note also that modems are capable of using a higher baud rate at the RS-232
connector than they are communicating on the telephone line. If the modems
connect but the flow computer does not respond, try adjusting the flow
computers baud rate.
Technical Bulletin
Reports
The 'Report' Menu allows you to retrieve snapshot and historical reports from the
flow computer or from your hard disk. These are pre-formatted default reports
that are included in the Omni application software. You can also customize your
own reports from standard templates. By using the on-screen report editor, you
can add or delete text and data character strings which identify the variable in
the computer's Modbus database. [F1] for help describes the control functions
to enable you to format the report easily. Bring up a report template and move
the cursor onto the 'XXXX.XX' fields. Press [Enter] and a pop-up menu defines
the variable being used. Type or edit text anywhere, move the cursor and
keeping pressed [Shift] as you press [$] enables you to enter or delete any
database address from the report.
Utilities
The Utilities Menu has several useful tools for setting up and maintaining
OmniCom. The utilities available are:
OmniCom Setup
This utility allows you to:
Select the type of video monitor.
Turn the sound effects on/off.
Setup the modem command strings.
TB-960701
METRIC VERSIONS
Turbine / Positive Displacement /
Coriolis Liquid Flow Metering
24 Systems (with K Factor
Linearization)
25
WARNING!
Accessing Help in
OmniCom - At the 'Using
Help' feature, press [Enter]
and [F1] for editing
keystrokes.
When this menu is entered, OmniCom tries to establish communications with the
flow computer using the comm parameter settings currently selected in the 'Start
Comm' submenu of the 'Online' menu. It does this to establish the status of the
'Archive' flag and 'Archive Config Enable' flag. Check comm settings if all items
on the menu are inactive; i.e., OmniCom is unable to communicate with the
target computer.
Any changes made to the flow computers configuration which involves the
format of the data record, number of records in an archive file, or the total
number of archive files within the flow computer, will cause the memory used to
store the archive data to be reinitialized. This would cause all data stored in
archive to be lost. Therefore, no changes to the target flow computers archive
configuration will be allowed unless automatic data archiving has been disabled
and the 'Archive Config Enable' flag is on.
Technical Bulletin
Prover Commands
Proving features displayed here can only be viewed when communicating
directly with an Omni Flow Computer.
You may monitor or control the operation of a meter prover which is controlled by
a remote Omni flow computer. You must have already established
communications with the flow computer before making this selection. If you have
not established communications with a flow computer you will receive one of the
following error messages:
Byte count does not match expected - OmniCom is confused and thinks
your modem is connected to a flow computer. Try dialing out first.
No response from Omni - You are either not connected to anything or the
slave ID number of the flow computer you are trying to talk to does not match
OmniCom's setting.
Use the 'Shift' key with the appropriate 'Function' key to select the flowmeter you
wish to remote prove.
The 'Status Window' shows the event history and the 'Omni Display' echoes data
shown locally at the Omni flow computer.
Diagnostics
You must be connected and online with a flow computer for this selection to
work. The screen displays diagnostic information about the flow computer
such as number and type of I/O modules fitted, status of digital I/O, current
output percent of analog outputs and raw input signals coming into the flow
computer.
Help
Accessing Help in
OmniCom - At the 'Using
Help' feature, press [Enter]
and [F1] for editing
keystrokes.
10
You can further customize your Help screens by making use of an on-screen
editor. Via this feature you can modify Help text by additions or deletions to suit
your own needs and operations. Windows can be resized and repositioned to
suit your own personal preference. This can be particularly useful as an
additional memory aid, if the Operations Manual is not available to you, or if
additional information is required for other users of this program.
TB-960701
11
Date: 07
23
96
TB # 960702
Allen-Bradley
Communications - This
feature allows
communicating with AllenBradley PLCs. However,
Omni Flow Computers is
not responsible for the
operation, connectivity or
compatibility of AllenBradley products, and
furthermore, we do not
warrant these products.
Scope....................................................................................................................1
Abstract ................................................................................................................2
Protocol and Error Checking .............................................................................2
PLC Supported ....................................................................................................2
Flow Computer Database ...................................................................................2
4th and 5th Digit from the Right Identifies Type of Variable .......................................... 2
rd
3 Digit from Right Identifies which Area within the Application.................................... 3
How the Allen-Bradley Accesses the Omni Flow Computer Database .......3
PLC-2 ............................................................................................................................ 3
PLC-3 ............................................................................................................................ 3
PLC-5 ............................................................................................................................ 3
Valid Starting Addresses of PLC-5 Files ....................................................................... 4
16-Bit Integers ......................................................................................................................... 4
8-Character Strings.................................................................................................................. 4
32-Bit Integers ......................................................................................................................... 4
32-Bit IEEE Floating Points ..................................................................................................... 4
Bit Integers .............................................................................................................................. 4
16-Character Strings................................................................................................................ 4
32-Bit Integers ......................................................................................................................... 4
32-Bit IEEE Floating Points ..................................................................................................... 4
Scope
All firmware revisions of Omni 6000/Omni 3000 Flow Computers allow
communications with Allen-Bradley Programmable Logic Controllers (PLCs).
This technical bulletin refers to communication aspects specific to the Omni Flow
Computer and serves as information only. Please refer to the manufacturer for
any support or information on Allen-Bradley products.
Technical Bulletin
Abstract
The Omni 6000 flow computer provides serial communications between the flow
computer and an Allen-Bradley Programmable Logic Controller (PLC), usually
via a KE or KF Communication Module connected to the Data Highway. Data is
transmitted serially at a maximum rate of 38.4 kbps using 8 data bits, 1 stop bit
and no parity bit. Average speed of response to a message request is
approximately 75 msec.
PLC Supported
The Omni computer supports the following Allen-Bradley PLC types and
messages. Note that bit level operations are not supported.
PLC-2
PLC-3
PLC-5
SLC-502/3
TB-960702
PLC-3
This family can use the methods described above as well as 'word range reads
and writes' of any variable within the database (see PLC-5 list for starting
addresses).
PLC-5
This family utilizes 'typed reads and writes' of the complete Database. To
accommodate the PLC-5 'file system method of addressing, the Modbus index
numbers serve as the basis of the internal file system of the computers as it
appears to a PLC-5 device. Table below shows typical examples:
Technical Bulletin
PLC-5 ADDRESS
ELEMENT SIZE
COMMENT
1101
1217
1701
3201
3210
3901
4101
4102
5101
5102
5103
7401
7405
N11:01
N12:17
N17:01
N32:01
N32:10
N39:01
B41:01
B41:02
N51:01
N51:02
N51:03
F74:01
F74:05
8-Character Strings
B41:01 B42:01 B43:01 B44:01 B45:01 B46:01 B47:01 B48:01 B49:01
32-Bit Integers
N51:01 N52:01 N53:01 N54:01 N55:01 N58:01 N59:01
Bit Integers
N130:01 N134:01
16-Character Strings
B140:01
32-Bit Integers
N150:01
Date: 07
23
96
TB # 960703
Scope....................................................................................................................1
Abstract ................................................................................................................2
Raw Data Archiving.............................................................................................2
Retrieving Data.............................................................................................................. 3
Raw Data Archive Point Addresses............................................................................... 4
Archive Configuration Changes..................................................................................... 5
Setting the 'Reconfig Archive' Flag .......................................................................................... 6
Possible Loss of Data when Starting and Stopping the Archive ............................................... 6
Defining the Archive Records .................................................................................................. 6
Raw Data Archive Definition: Alarm/Event Log and Audit Event Log .........10
Alarm/Event Log Record Structure: Archive File Address 711.................................... 10
Audit Event Log Record Structure: Archive File Address 712. .................................... 10
Scope
All firmware revisions of Omni 6000/Omni 3000 Flow Computers have the
archiving feature. This feature allows you to archive raw data, ASCII data and
historical reports
Technical Bulletin
Abstract
Definitions & Terminology
Archive Address - A
unique Modbus address
used to read a data record
from an archive file. These
addresses are in the 700
series; i.e., 701, 702, 703,
etc.
Archive Record - A
structure containing a fixed
set of data variables which
cannot exceed 250 bytes in
length. Data within the
record can be of any valid
data type in any order.
Archive Trigger Boolean The actual event which
causes the flow computer to
capture and store a record
within the archive file. The
trigger can be any Boolean
variable within the database
including the result of a
Boolean statement.
Block Read - Modbus
protocol block read requires
that Function Code 03 (read
multiple registers) be used
to retrieve data.
Circular Archive File - A
file of n records arranged
as a circular buffer which
always contains the most
recent n records; i.e., the
oldest data record is
overwritten by each new
record as it is added.
Current Record Pointer A 16-bit read-only integer
register containing a
number between 0 and n,
representing the position of
the most recently added
record within the archive
file. The pointer is adjusted
after each complete record
is added. A value of 0
indicates that no data
records have been added
since the last initialization of
the archive memory.
The flow computer provides three distinct methods of storing data. These are as
follows:
1) Raw Data Archive
3) Historical Reports
Method 3 is limited to storing the last eight reports and is therefore not
considered archive data. Therefore this chapter will be limited to describing how
Methods 1 and 2 are used to store archive data within the flow computer.
(Continues)
TB3-960703
Retrieving Data
Definitions & Terminology
(Continued)
Maximum Records
Register - A 16-bit readonly integer adjacent to the
Current Record Pointer
which contains the number
n, indicating the maximum
number of records within
the archive file.
Requested Record
Pointer - A 16-bit read/write
integer used to select a
specific record within an
archive file.
Time and Date Stamp - Six
bytes of binary data
representing the date and
time that the archive record
was stored. The byte order
is as follows:
Byte 1 = Month (1-12) or
Day (1-31)
Byte 2 = Day (1-31) or
Month (1-12)
Byte 3 = Year (0-99)
Byte 4 = Hour of Day (023)
Byte 5 = Minute (0-59)
Byte 6 = Seconds (0-59)
European Format
Selected (dd/mm/yy)
Valid Data Types 32-bit IEEE floating point
data
32-bit long integer data
16-bit integer data
8-byte ASCII string data;
byte packed Boolean
status data
Data records are retrieved one record at a time by writing the number of the
record required, to the requested record pointer register. The data can then be
accessed immediately by a block read of the archive address. Data must be
read as one complete block. Also, because the flow computer always responds
with a complete record, the 'number of registers' field of the Modbus poll request
is ignored by the flow computer.
The following record retrieval method is simple and efficient; it works well
assuming that there is only one host device retrieving data. The method
assumes that the number of the last record retrieved is left in the requested
record pointer within the flow computer. This will not be the case when more
than one host device will be retrieving data; in this case each host device must
know the number of the last record it retrieved.
1) Read the maximum records register, current record pointer and
requested record pointer. These registers are adjacent to each other in
the flow computers database.
2) A current record pointer value of 0 indicates that the archive file has
been initialized (i.e. cleared to binary zeroes/ASCII Nulls) and no trigger
event has occurred since initialization).
3) Compare the contents (just read) of the current record pointer with the
requested record pointer.
4) If the records numbers are equal no additional records have been added
since the last read and no further action is needed.
5) If the record numbers are not equal, increment the value of requested
record pointer.
6) If the resultant value is greater than the value obtained from the
maximum record pointer, roll-over has occurred and record number one
should be retrieved by writing '1' to the requested record pointer
register. Otherwise write the incremented value to the requested record
pointer register.
7) After writing to the requested record pointer register in the flow
computer, the selected archive record can be read immediately using
Modbus function '3' (read multiple registers). Archive file addresses are in
the 700 area of the flow computers database (i.e., archive file 1 = 701,
archive file 2 = 702 etc.).
8) Repeat steps 3 through 7 until all records are read.
During the normal course of events, the host attempts to read the next record in
sequence based on the number of the last record it retrieved. An archive record
containing binary 0s indicates that the archive has been initialized since the last
read and that the host should restart by reading record number one (assuming
that the current record pointer is not 0)
Technical Bulletin
Archive #1
Read Only
Read Only
Read Only
Read Only
Read/Write
0701
0751
3701
3702
3703
Archive #2
Read Only
Read Only
Read Only
Read Only
Read/Write
0702
0752
3704
3705
3706
Archive #3
Read Only
Read Only
Read Only
Read Only
Read/Write
0703
0753
3707
3708
3709
Archive #4
Read Only
Read Only
Read Only
Read Only
Read/Write
0704
0754
3710
3711
3712
Archive #5
Read Only
Read Only
Read Only
Read Only
Read/Write
0705
0755
3713
3714
3715
Archive #6
Read Only
Read Only
Read Only
Read Only
Read/Write
0706
0756
3716
3717
3718
Archive #7
Read Only
Read Only
Read Only
Read Only
Read/Write
0707
0757
3719
3720
3721
Archive #8
Read Only
Read Only
Read Only
Read Only
Read/Write
0708
0758
3722
3723
3724
Archive #9
Read Only
Read Only
Read Only
Read Only
Read/Write
0709
0759
3725
3726
3727
TB3-960703
Archive #10
Read Only
Read Only
Read Only
Read Only
Read/Write
0710
0760
3728
3729
3730
Alarm Archive
Read Only
Read Only
Read Only
Read Only
Read/Write
0711
0761
3731
3732
3733
Audit Archive
Read Only
Read Only
Read Only
Read Only
Read/Write
0712
0762
3734
3735
3736
!"
!"
!"
Select 'Password Maint' and press [Enter]. Enter the privileged password when
prompted and scroll down the screen until the following is displayed:
Technical Bulletin
TB3-960703
)
&#
* !
&#
* ) ! "
INFO - Redefining the
archive Boolean trigger
does not cause the archive
RAM to be cleared.
Set 'Reconfig Archive' to 'N' and 'Archive Run' to 'Y'. At this point the flow
computer will reinitialize archive RAM memory and attempt to allocate memory
as configured.
Technical Bulletin
TB3-960703
Technical Bulletin
10
Field #1
3-Byte Date
Field #2
3-Byte Time
Field #3
16-Bit Integer
Field #4
1 Byte
Field #5
1 Byte
Field #6
IEEE Float
Field #7
32-Bit Integer
Field #8
32-Bit Integer
3-Byte Date
Field #2
3-Byte Time
Field #3
16-Bit Integer
Field #4
16-Bit Integer
Field #5
IEEE Float
Field #6
IEEE Float
Field #7
Field #8
Field #9
32-Bit Integer
TB3-960703
X{
Batch Report
Date :
XX/XX/XX
Company Name
Time : XX:XX:XX
Meter ID
XXXXXXXX
Product ID
XXXXXXXX
API Table Selected
XXXXXXXX
Batch Start Date
XX/XX/XX
Batch Start Time
XX:XX:XX
Batch End Date
XX/XX/XX
Batch End Time
XX:XX:XX
Batch Gross (IV) BBL
XXXXXXXXX
Batch Net (GSV) BBL
XXXXXXXXX
Batch Mass LB
XXXXXXXXX
X{
Opening Gross (IV) BBL
XXXXXXXXX
Opening Net (GSV) BBL
XXXXXXXXX
Opening Mass LB
XXXXXXXXX
Closing Gross (IV) BBL
XXXXXXXXX
Closing Net (GSV) BBL
XXXXXXXXX
Closing Mass LB
XXXXXXXXX
Batch Flow Weighted Averages:
Gross Flow (IV) BBL/HR
XXXXXX.X
Temperature Deg.F
XXXXXX.X
Pressure PSIG
XXXXXX.X
Flowing Density GM/CC
XXXXXX.X
API @ 60 Deg.F
XXXXXX.X
VCF
X.XXXX
CPL
X.XXXX
Meter Factor
X.XXXX
}
Computer ID :
XXXXXXX
XXXXXXXX
XXXXXXXX
XXXXXXXX
XX/XX/XX
XX:XX:XX
XX/XX/XX
XX:XX:XX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX}
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXX.X
XXXXX.X
XXXXX.X
XXXXX.X
XXXXX.X
X.XXXX
X.XXXX
X.XXXX
The template files shown below can be used to archive text data whenever the
report is processed.
1)
2)
3)
4)
'FILENAME.TP1'
'FILENAME.TP2'
'FILENAME.TP3'
'FILENAME.TP4'
Snapshot Report
Batch Report
Daily Report
Prover Report
11
Technical Bulletin
Note:
REV20A.TP1
Interval Report
Independent Products
REV20A.TP2
Batch Report
Independent Products
REV20A.TP3
Daily Report
Independent Products
REV20A.TP4
Prove Report
Independent Products
REV20B.TP1
Interval Report
Independent Products
REV20B.TP2
Batch Report
Independent Products
REV20B.TP3
Daily Report
Independent Products
REV20B.TP4
Prove Report
Independent Products
REV20C.TP1
Interval Report
Common Product
REV20C.TP2
Batch Report
Common Product
REV20C.TP3
Daily Report
Common Product
REV20C.TP4
Prove Report
Common Product
REV20D.TP1
Interval Report
Common Product
REV20D.TP2
Batch Report
Common Product
REV20D.TP3
Daily Report
Common Product
REV20D.TP4
Prove Report
Common Product
REV20E.TP4*
Prove Report
REV20M.TP4*
Prove Report
Double Chronometry
Double Chronometry
Viscosity Linearization
REV20LP.TP4*
Pipe Prover
Viscosity Linearization
Prove Report
Double Chronometry
Double Chronometry
Templates can only be accessed if they exist; i.e., if you are currently working on
'FILENAME.OMI' opening the custom templates will just create an empty file.
You must first create a set of templates by copying the appropriate sample
templates as follows:
1) At the OmniCom File menu select 'Shell to DOS'.
2) Type the following to create a set of custom templates for a common
product system using a full sized pipe prover (assumes Rev. 20.??
application):
COPY OMNI20\REV20D.TP? OMNI20\filename.TP?
3) Type EXIT to return to OmniCom.
In the above example OMNI20 is the sub directory which contains all files related
to Application Revision 20. Likewise OMNI24 refers to Revision 24 applications.
12
Date: 07
23
96
TB # 960704
Communication with
Honeywell
ST3000/STT3000 Smart
Transmitters - This feature
allows you to communicate
with Honeywell Smart
Temperature and Pressure
Transmitters, via Omnis H
type Process I/O Combo
Module and using
Honeywells DE Protocol.
Scope....................................................................................................................1
Abstract ................................................................................................................1
Digitally Enhanced (DE) Protocol Overview .....................................................2
Transmitter Database..........................................................................................2
Using the Honeywell Handheld Communicator ............................................3
Combo Module LED Status Indicators..............................................................3
Switching Between Analog and Digital Mode. .................................................4
Auto Mode ..................................................................................................................... 4
Manual Operation .......................................................................................................... 4
Viewing the Status of the Honeywell Transmitter from the Omni Front
Panel .....................................................................................................................4
Scope
All firmware revisions of Omni 6000/Omni 3000 Flow Computers have the
feature of communicating with Honeywell ST3000 Smart Transmitters. This
feature uses Honeywells Digitally Enhanced (DE) Protocol and requires that an
H Combo I/O Module be installed in your flow computer.
Abstract
Using 'H' Combo I/O Modules, the Omni Flow Computer can communicate with
Honeywell Smart Temperature and Pressure Transmitters using Honeywells
DE Protocol. Up to 4 transmitters can be connected to each 'H' Type Combo
Module, with loop power being provided by the combo module.
Technical Bulletin
Transmitter Database
By using the data contained in Bytes #5 and #6, the flow computer builds and
maintains an exact copy of the smart transmitters configuration database. A
transmitter database varies in size from about 90 bytes for a pressure transmitter
to 120 bytes for a temperature transmitter. It takes between 30 and 45 seconds
to completely build a copy of the transmitter database within the flow computer.
The transmitter database is continuously compared against the flow computer
configuration settings for that transmitter. The flow computer automatically
corrects any differences between the databases by writing the correct
configuration data to the transmitter.
TB-960704
Technical Bulletin
Manual Operation
For manual operation, do the following:
1. Disable communications between the Honeywell transmitter and the flow
computer by deleting all I/O point assignments within the flow computer to
that I/O point.
2. Using the Honeywell SFC, SCT or any Honeywell handheld
communicator, press [Shift] [A/D] and wait till the handheld displays
'Change to Analog?'
3. Answer (Yes) by pressing [Enter]. SFC Working will be displayed. The
'H' Combo modules green LED on that channel will stop pulsing.
4. Re-enter the I/O point to cause the Omni to send the communication
request command to the Honeywell and after three command sends the
green LED on the Honeywell module will pulse at a steady 3Hz rate.
! "!
# $
% &
!
' (
))))))))
# *
+
,
-*
TB-960704
H1-2 Transmitter
PV%
Status
: Communications
between
the
flow
computer and smart Honeywell transmitter
are OK. The database within the
transmitter matches the flow computer.
2) Idle
3) Bad PV : Communications
between
the
flow
computer and smart Honeywell transmitter
are OK but the transmitter has determined
that a critical error has occurred within the
transmitter meaning the value of the
process variable cannot be trusted. The
flow computer will set the transducer
failure alarm and follow the fail code
strategy selected by the user for this
transducer.
4) DB Error : Communications
between
the
flow
computer and smart Honeywell transmitter
are OK but the flow Computer has
determined that the database within the
flow computer does not agree with the
database within the transmitter. If you
observe the status LEDs you will note that
the flow computer attempts to correct the
transmitters database by writing the correct
data to the transmitter once every 30-45
seconds or so.
Technical Bulletin
5) 4 Byte
LRV
Span
Damp Seconds
Conformity Bit
TB-960704
URL
ID/TAG
SV
Date: 07
02
97
TB # 970701
Scope....................................................................................................................1
Abstract ................................................................................................................1
Instructions..........................................................................................................1
Scope
All Omni 6000/3000 Flow Computers have calibration stability requirements.
Abstract
Because of the temperature sensitivity and bit resolutions of the A/D and D/A
converters, and the high accuracy requirements, it is important that the following
procedures are followed when calibrating flow computer I/O circuits.
Instructions
(1) Adjust the power supply to give 5.05-5.10 volts at backplane test points.
(2) All final calibrations must be performed using the matching set of combo
modules and power supply module (i.e. changing the power supply or
adjusting the voltage during the final calibration requires that a sample
calibration made up to that point be checked. If there is a noticeable
change, all calibrated points should be rechecked).
(3) Before calibrating, eliminate temperature gradient errors by closing the
box and allowing at least 20 minutes for temperature stabilization to
occur. Ensure that unit is not in a high air draft area (i.e. in the path of a
fan or AC duct) Make adjustments such as jumper repositioning quickly.
Wherever possible keep the unit closed to retain internal heat. Board
replacements will require that sufficient time be allowed to achieve
temperature stability.
(4) Observe temperature stability requirements of any equipment used in the
calibration process (i.e., current and voltage generators, digital voltmeters
etc.)
TB-970701 ALL.70+
Date: 07
04
97
TB # 970702
Scope....................................................................................................................1
Abstract ................................................................................................................1
Database Location of Second Set of Net Totalizer Data Points .....................2
Keypad Entries Needed to Display the Extra Totalizers..................................2
Scope
All firmware Versions 20/24 and 21/25, Revisions.70+ of Omni 6000/Omni 3000
Flow Computers have secondary net totalizers for when more than one
reference temperature is required.
Abstract
Some times it is necessary to provide net totalizers at more than one reference
temperature.
Following are the Modbus data points that are used to provide secondary net
totalizers in the Omni. Secondary totalizers are calculated real time just like the
normal totalizers.
The secondary totalizers are activated by setting up floating point data point
7699 with the secondary reference temperature required. This data point is
initialized to 0 at a cold start up which effectively disables the extra totalizers and
their appearance on the Omni default reports (obviously, 0 cannot be used as a
second reference temperature).
You may set up 7699 with a simple variable statement. For example: 7699=#68
will provide a second set of net totalizers corrected to 68 degrees. You may also
initialize point 7699 via a one time Modbus write. If you choose to use the
statement method you may remove the statement immediately after you enter it,
but you should probably leave it to serve as a document trail.
Note that the Omni initializes point 7699 to 0.0 on a cold boot. A cold boot occurs
after a Clear All Ram command is executed.
TB-970702 ALL.70+
Technical Bulletin
Meter #1
Meter #2
Meter #3
Meter #4
Station
CURRENT
BATCH
PREVIOUS
BATCH
CURRENT
DAILY
PREVIOUS
DAY
5196
5296
5396
5496
5896
5198
5298
5398
5498
5898
5197
5297
5397
5497
5897
5199
5299
5399
5499
5899
TB-970702 ALL.70+
Date: 08
04
97
TB # 970801
Scope
User Manual Reference This technical bulletin
complements the
information contained in the
User Manual, and is
applicable to all firmware
revisions Version .70+.
This bulletin was previously
published with a different
page layout.
All firmware revisions Version .70+ of Omni 6000/Omni 3000 Flow Computers
have the feature of customizing alarms with Boolean statements.
Abstract
The flow computer automatically records and logs many important alarm events
and status changes. These events include transducer Low Alarm and High
Alarm states and failure of any transducer connected to the flow computer which
is measurement related.
There are instances however where the flow computer user would like to monitor
other internal or external status events that may have nothing to do with the
measurement functions. These alarms may be the result of a digital I/O point
changing state, or the result of a Boolean logic statement or a variable statement
comparison.
Because of this requirement, the last 16 Boolean statements of the flow
computer serve the dual function of evaluating normal logic expressions, and
also providing user configurable alarm messages. The alarm message text to be
logged and displayed can be entered into the expression fields in any of these
last 16 Boolean statements. These statement numbers are, 1057 through 1072
for flow computers with 48 Boolean statements, and 1073 through 1088 for
computers with 64 statements.
Each Boolean statement has an associated status point which is accessed using
the same address as the statement number (Modbus Point 1072 for instance).
The logic state of this status bit normally reflects the logical result of the
statement (1 or 0, true or false). When the statement is used to provide a custom
alarm message it functions in a different manner. To cause an alarm message to
be logged, simply turn on the status point associated with the message.
TB-970801 ALL.70+
Technical Bulletin
Example:
In this example, the user wishes to monitor a tank level switch that is connected
to Digital I/O Point #1. When the tank level is high, the level switch applies 24
volts to the digital I/O point.
Digital I/O Point #1 is first assigned to the Dummy Boolean 1700, this reserves
the Point as a digital Input . Modbus Point 1001 will simply follow the digital level
applied to the terminals of digital point #1. Had it been Digital Point #22, Modbus
Point 1022 would be affected.
1025:
1072=1001
1072:
Statement 1025 (above) is used to transfer the logic state of Digital I/O Point #1
to Point 1072, activating the user alarm whenever 24 volts is applied to the input
terminals by the tank high level switch contacts.
TB-970801 ALL.70+
Date: 08
08
97
TB # 970802
TB-970802 ALL.70+
Scope....................................................................................................................1
Abstract ................................................................................................................2
Omni Flow Computer Modbus Database Extents .........................................4
I/O Driver Concerns When Interfacing to Omni Equipment..........................12
For Example: ..........................................................................................................................12
Scope
All firmware revisions Versions 70+ of Omni 6000/Omni 3000 Flow Computers
are characterized by a Modbus database structured as described in this
technical bulletin.
Technical Bulletin
Abstract
The following are the data types within the database:
Digital Flag Bits
8-character ASCII Strings : All data points of this type can be read via
Modbus function code 03 and written to using
function code 10 (note that function code 06 is
not available on this data type).
Byte order transmitted is as you would type it.
Valid addresses for this type of data are:
4XXX i.e. 4101, 4502 etc.
32-bit Integer Registers
TB-970802 ALL.70+
TB-970802
32-bit IEEE Floating Point : All data points of this type can be read via
Modbus function 03 and written to using
function codes 06 and 10.
Byte order transmitted is: Mantissa Sign
bit/Exponent byte,
LS Exponent bit/MS
mantissa byte, middle significant mantissa
byte then LS mantissa byte.
Valid addresses for this data type are: X7XXX
i.e. 7210, 17006 etc.
16-character ASCII Strings : All data points of this type can be read via
Modbus function code 03 and written to using
function code 10 (note that function code 06 is
not available for this data type).
Byte order transmitted is as you would type it.
Valid addresses for this type of data are:
14XXX i.e. 14001, 14022 etc.
TB-970802 ALL.71+
Technical Bulletin
DATA POINT
ADDRESS
DATA TYPE
APPLICABLE
MODBUS
FUNCTION CODES
(HEX)
COMMENTS
Used to
Read (Write)
03
00001
Mixed
03 (06) (10)
03
00201
Mixed
03 (06) (10)
03
00401
Mixed
0701
Mixed
03
0702
Mixed
03
0703
Mixed
03
0704
Mixed
03
0705
Mixed
03
0706
Mixed
03
0707
Mixed
03
0708
Mixed
03
0709
Mixed
03
0710
Mixed
03
03 (06) (10)
TB-970802 ALL.70+
TB-970802
DATA POINT
ADDRESS
DATA TYPE
APPLICABLE
MODBUS
FUNCTION CODES
(HEX)
COMMENTS
Used to
Read (Write)
0711
Mixed
03
0712
Mixed
03
Status &
Command
Status
01
Status
01
Status
01
Status
01
Status &
Command
Status &
Command
Status
01
Status
01
Status
01
Status
01
Status
01
Status
01
Status
01
1001
to
1099
1101
to
1199
1201
to
1299
1301
to
1399
1401
to
1499
1501
to
1699
1701
to
1799
1801
to
1899
1901
to
1999
1301
to
1399
2001
to
2100
2101
to
2199
2201
to
2299
2301
to
2399
TB-970802 ALL.71+
Technical Bulletin
DATA POINT
ADDRESS
DATA TYPE
APPLICABLE
MODBUS
FUNCTION CODES
(HEX)
COMMENTS
Used to
Read (Write)
2401
to
2499
2501
to
2699
2701
to
2799
2801
to
2899
2901
to
2999
3001
to
3099
3101
to
3199
3201
to
3299
3301
to
3399
3401
to
3499
3501
to
3599
3601
to
3699
3701
to
3799
3801
to
3899
3901
to
3999
Status
01
Status
01
Status &
Command
Status
01
Status
01
16-bit Integer
Register
16-bit Integer
Register
16-bit Integer
Register
16-bit Integer
Register
16-bit Integer
Register
16-bit Integer
Register
16-bit Integer
Register
16-bit Integer
Register
16-bit Integer
Register
16-bit Integer
Register
TB-970802 ALL.70+
TB-970802
DATA POINT
ADDRESS
DATA TYPE
APPLICABLE
MODBUS
FUNCTION CODES
(HEX)
COMMENTS
Used to
Read (Write)
4001
to
4099
4101
to
4199
4201
to
4299
4301
to
4399
4401
to
4499
4501
to
4599
4601
to
4699
4701
to
4799
4801
to
4899
4901
to
4999
5001
to
5099
5101
to
5199
5201
to
5299
5301
to
5399
5401
to
5499
TB-970802 ALL.71+
8-character
ASCII String
03, (10)
8-character
ASCII String
03, (10)
8-character
ASCII String
03, (10)
8-character
ASCII String
03, (10)
8-character
ASCII String
03, (10)
8-character
ASCII String
03, (10)
8-character
ASCII String
03, (10)
8-character
ASCII String
03, (10)
8-character
ASCII String
03, (10)
8-character
ASCII String
03, (10)
32-bit Integer
2s Complement
32-bit Integer
2s Complement
32-bit Integer
2s Complement
32-bit Integer
2s Complement
32-bit Integer
2s Complement
Technical Bulletin
DATA POINT
ADDRESS
DATA TYPE
APPLICABLE
MODBUS
FUNCTION CODES
(HEX)
COMMENTS
Used to
Read (Write)
5501
to
5599
5601
to
5699
5701
to
5799
5801
to
5899
5901
to
5999
6001
to
6099
6101
to
6199
6201
to
6299
6301
to
6399
6401
to
6499
6501
to
6799
6801
to
6899
6901
to
6999
7001
to
7099
7101
to
7199
32-bit Integer
2s Complement
32-bit Integer
2s Complement
32-bit Integer
2s Complement
32-bit Integer
2s Complement
32-bit Integer
2s Complement
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
TB-970802 ALL.70+
TB-970802
DATA POINT
ADDRESS
DATA TYPE
APPLICABLE
MODBUS
FUNCTION CODES
(HEX)
COMMENTS
Used to
Read (Write)
7201
to
7299
7301
to
7399
7401
to
7499
7501
to
7599
7601
to
7699
7701
to
7799
7801
to
7899
7901
to
8499
8501
to
8599
8601
to
8699
8701
to
8799
8801
to
8899
8901
to
8999
9001
to
9499
9500
to
13000
TB-970802 ALL.71+
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
ASCII Text
Buffers
41, (42)
Technical Bulletin
DATA POINT
ADDRESS
DATA TYPE
APPLICABLE
MODBUS
FUNCTION CODES
(HEX)
COMMENTS
Used to
Read (Write)
13001
to
13299
13301
to
13399
13401
to
13499
13501
to
13599
13601
to
13699
13701
to
13799
13801
to
13899
13901
to
13999
14001
to
14099
14101
to
14199
14201
to
14299
14301
to
14399
14400
to
15000
15001
to
15299
15300
to
17000
10
16-bit Integer
Registers
16-bit Integer
Registers
16-bit Integer
Registers
16-bit Integer
Registers
16-bit Integer
Registers
16-bit Integer
Registers
16-bit Integer
Registers
16-bit Integer
Registers
16-character
ASCII String
03, (10)
16-character
ASCII String
03, (10)
16-character
ASCII String
03, (10)
16-character
ASCII String
03, (10)
TB-970802 ALL.70+
TB-970802
DATA POINT
ADDRESS
DATA TYPE
APPLICABLE
MODBUS
FUNCTION CODES
(HEX)
COMMENTS
Used to
Read (Write)
17001
to
17399
17401
to
17499
17501
to
17899
17901
to
18099
18101
to
18199
18200
to
49999
TB-970802 ALL.71+
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
32-bit IEEE
Floating Point
11
Technical Bulletin
For Example:
An application requires data from points 7188, 7201 and 7210 to be read and
displayed on screen. An intelligent I/O driver may determine that it is more
efficient to read 23 data points starting with point 7188 and discard the unused
data. In this particular example the Omni will transmit the data for points 7188
through 7199 and blank data will be returned for data points 7200 through 7210
because the data requested is in two different blocks within the Omni. To obtain
the data correctly the I/O driver should determine that point 7188 and point 7201
are in different data blocks (because the third digit from the right changed from a
1 to a 2) and send out two data requests; one request for point 7188 and another
for points 7201 through 7210.
12
TB-970802 ALL.70+
Date: 08
12
97
TB # 970803
Scope....................................................................................................................1
Abstract ................................................................................................................2
Meter Factor Linearization Function .............................................................................. 2
Meter Factor Validation and Control Chart Functions ................................................... 3
Scope
Firmware Revisions 22.70+ and 26.70+ of Omni 6000/Omni 3000 Flow
Computers have the feature of Meter Factor Linearization. This feature applies to
Turbine/Positive Displacement Liquid Flow Metering Systems (with Meter Factor
Linearization).
TB-970803 22/26.70+
Technical Bulletin
Abstract
Meter Factor Linearization Function
Flowmeter performance varies depending upon flow rate and fluid viscosity. The
flow computer can compensate for this variation in performance by applying a
meter factor which is determined by interpolation of a base meter factor curve.
The user develops this base meter factor curve by proving the flowmeter at
various flow rates and determining the meter factors for those flow rates.
A base meter factor curve must be developed for each product or fluid viscosity.
The curve can consist of from one to twelve meter factor / flow rate points.
Prove Base
Flowrate
Meter Factor
The flow computer lifts or lowers
the MF curve based on the MF
obtained at the latest official
flowmeter proving.
Flowrate
Fig. 1.
TB-970803 22/26.70+
TB-970803
Meter Factor at
Actual Flowrate
(Passes Test 1)
Historical Average of
Last n Meter Factors
Base MF Curve
Fig. 2.
TB-970803 22/26.71+
Date: 08
28
97
TB # 970804
TB-970804 23/27.71+
Scope....................................................................................................................1
Abstract ................................................................................................................2
Basic Calculations ..............................................................................................2
Critical Configuration Entries Which Affect the Calculation of Net Volume
and Energy ...........................................................................................................2
Density of Air at Base Conditions .................................................................................. 2
Gas Relative Density (SG) ............................................................................................ 3
Gas Heating Value (HV) ................................................................................................ 3
Key Analyzer Setup Menu Entries Needed ................................................................... 3
No Gas Chromatograph Used - Manual Overrides Required ................................................... 3
Component Analysis Data Obtained From a Gas Chromatograph ........................................... 4
Using Manual Overrides for Component Analysis Data............................................................ 4
Component Analysis Data via a Serial Data Link ..................................................................... 4
Using Live Inputs for Heating Value, Specific Gravity, Nitrogen or Carbon Dioxide.................. 4
Scope
Firmware Revisions 23.71+ and 27.71+ of Omni 6000/Omni 3000 Flow
Computers have the feature of Natural Gas Net Volume and Energy Calculation.
This feature applies to Orifice/Turbine Gas Flow Metering Systems. This bulletin
covers natural gas net volume and energy calculations using a gas
chromatograph, product overrides, or live 4-20 mA analyzer inputs of specific
gravity (SG) and heating value (HV).
Technical Bulletin
Abstract
Gas compositional data needed by the flow computer to calculate flowing
density, mass flow and energy flow of natural gas can be obtained from various
sources. The following describes how the flow computer should be configured
for each possible scenario.
Basic Calculations
The basic calculations are:
Net Volume = Mass Flow / Density @ Base Conditions
Energy = Net Volume x Heating Value
(1)
(2)
(3)
(4)
(5)
(6)
GC Analysis HV
Manual Override HV
Live 4-20mA HV
Calculated using AGA 5, GPA 2172 or ISO 6976
(component analysis required)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
TB-970804 23/27.71+
TB-970804
TB-970804 23/27.71+
Technical Bulletin
Using the GC Heating Value and Relative Density. To ensure that the
heating value and relative density calculated by GC are used in the
calculations, make sure that component numbers are assigned for the
Heating Value and Specific Gravity entries in the Analyzer Setup menu.
The number entered is not critical, simply use the next consecutive numbers
after all the other components are numbered.
Ignoring the GC Heating Value and Relative Density. Entering 0 for the
component number for Heating Value and Specific Gravity entries in the
Analyzer Setup menu causes the flow computer to ignore the heating value
and relative density sent by the GC and to use the override values entered in
the Fluid Data & Analysis Data menu.
TB-970804 23/27.71+
Date: 09
01
97
TB # 970901
Scope....................................................................................................................1
Abstract ................................................................................................................2
Installation Practices ..........................................................................................2
How the Flow Computer Performs Fidelity Checking .....................................3
Correcting Errors ................................................................................................3
Common Mode Electrical Noise and Transients ........................................................... 3
Noise Pulse Coincident with an Actual Flow Pulse ....................................................... 3
Total Failure of a Pulse Channel ................................................................................... 4
Scope
Firmware Revisions 20/24, 22/26 and 23/27 Versions.70+ of Omni 6000/Omni
3000 Flow Computers have the feature of Dual Pulse Fidelity Checking. This
feature applies to Turbine/Positive Displacement Liquid and Gas Flow Metering
Systems.
TB-970901 20/24//22/26//23/27.70+
Technical Bulletin
Abstract
The object of dual pulse fidelity checking is to reduce flowmeter measurement
uncertainty caused by added or missing pulses due to electrical transients or
equipment failure. Correct totalizing of flow must be maintained whenever
possible. This is achieved by correct installation practices and by using turbine or
positive displacement flowmeters which provide two pulse train outputs. In
addition, an E Combo I/O Module must be installed and the correct configuration
settings entered in the Omni Flow Computer.
The two pulse trains are called the A pulse and the B pulse. In normal
operation, both signals are equal in frequency and count but are always
separated in phase or time. The API Manual of Petroleum Measurement
Standards (Chapter 5, Section 5) describes several levels of pulse fidelity
checking ranging from Level E to Level A. Level A is the most stringent method,
requiring automatic totalizer corrections whenever the pulse trains are different
for any reason.
For all practical purposes, Level A as described in the API document is probably
unachievable. The Omni Flow Computer implements a significantly enhanced
Level B pulse security method by not only continuous monitoring and alarming of
error conditions but also correcting for obvious error situations, such as a total
failure of a pulse train or by rejecting simultaneous transient pulses. No attempt
is made to correct for ambiguous errors, such as missing or added pulses.
These errors are detected, alarmed and quantified only.
Installation Practices
When using pulse fidelity checking, it is assumed that the user begins with and
maintains a perfect noise free installation. The user must ensure that each pulse
train input to the flow computer is a clean, low impedance signal which will not be
subject to extraneous noise or electromagnetic transients. Any regular
occurrence of these types of events must cause the equipment and/or wiring to
be suspect and investigated. Pulse fidelity check circuitry is not intended to
facilitate continued operation with a poor wiring installation which is prone to
noise or transient pickup.
TB-970901 20/24//22/26//23/27.70+
TB-970901
MAXIMUM PHASE
SHIFT REQUIRED
1.5 kHz
45 degrees
3.0 kHz
90 degrees
6.0 kHz
180 degrees
Correcting Errors
Missing or added pulses to either pulse train are considered ambiguous errors
and cannot be corrected. However, they are detected with a 100% certainty and
will be counted, eventually causing an alarm. Totalizing will continue using the A
Pulse Train.
Common mode electrical noise and transients occur at the same instant in time
(during the same clock period) on each pulse channel. They are detected with a
certainty of 85%*. The certainty can never be 100% because of the slight
differences in time (approximately 2 microseconds) that it takes each pulse to
travel through its associated input circuitry. These simultaneous pulses are not
used to totalize flow but are counted and will cause an alarm.
TB-970901 20/24//22/26//23/27.70+
Technical Bulletin
TB-970901 20/24//22/26//23/27.70+
Date: 02
06
98
TB # 980201
Communication Options
with Honeywell TDC3000
Systems - The Omni flow
computer can communicate
with Honeywell TDC3000
Systems via SIO modules
in combination with APM or
HPM modules. PLCG or
CLM modules communicate
directly with the Omni.
Scope....................................................................................................................1
Abstract ................................................................................................................2
Communication Method 1: APM / HPM - SIO....................................................2
FTA Array Points ........................................................................................................... 3
32-Bit Long Integer Variables .................................................................................................. 3
Scope
MVIP Testing - The Omni
flow computer has been
tested by Honeywell
Phoenix as part of their
MVIP certification program.
Contact Honeywell at:
All firmware revisions Version .71+ of Omni 6000/Omni 3000 flow computers
have the capability of communicating with Honeywell TDC3000 Systems. This
is a new feature that requires specified communication modules.
(602) 313-5830
TB-980201 ALL.71+
Technical Bulletin
Abstract
This technical bulletin addresses the various serial communication options that
can be used to transfer data between Omni flow computers and Honeywell
TDC3000 systems. The hardware equipment used and the limitations of each
method are also discussed.
Three types of serial communication modules are available:
TB-980201 ALL.71+
TB-980201
With a maximum of 16 array points available per FTA it can be seen that data
consolidation and grouping becomes very important. Typical TDC3000-Omni
systems will require a mixture of data types to be exchanged, this further
complicates the configuration process. The user must take care not to waste
valuable memory space by partially filling array points. Try to minimize the types
of variable (e.g.: if you only need to read a few short integers consider converting
them to long integers within the flow computer using variable statements). The
limited number of array points also impacts how many Omni flow computers can
be connected (multi dropped) to each FTA for example: Most applications
require long integer totalizers, IEEE floating point values and also alarm
statuses. This means that at least 3 array points will be needed per Omni and
that assumes that 16 IEEE floats, 16 totalizers and 512 alarms will be sufficient
to transfer all the data needed by the TDC3000 system (extremely unlikely, as
there could be up to 4 meter runs configured).
TB-980201 ALL.71+
Long Integer
IEEE Float
5113
5213
5313
5413
7796
7797
7798
7799
5819
5820
7787
7783
Technical Bulletin
Long Integer
IEEE Float
5820
7783
5825
5826
7788
7784
5831
5832
7789
7785
5837
5838
7790
7786
03
16
06
TB-980201 ALL.71+
TB-980201
From the above it can be seen that Boolean variables must be handled
differently when grouped within a custom array. They cannot be accessed using
the normal Modbus function codes 01, 05 and 15. They can be read and written
but as byte packed bits within Registers not as Coils and Status bits. For this
reason it is recommended that writes to Boolean coils be accomplished by using
the normal Modbus function code 05 and writing directly to the database Boolean
point address.
CAUTION!
Here is an example showing a typical setup using the custom packet located at
address 0001:
Packet #01 Point #
# of Points
Packet #02 Point #
# of Points
Packet #03 Point #
# of Points
Packet #04 Point #
# of Points
Packet #05 Point #
# of Points
Packet #06 Point #
# of Points
Packet #07 Point #
# of Points
Packet #08 Point #
# of Points
Packet #09 Point #
# of Points
Packet #10 Point #
# of Points
Packet #11 Point #
# of Points
Packet #12 Point #
# of Points
Packet #13 Point #
# of Points
Packet #14 Point #
# of Points
Packet #15 Point #
# of Points
Packet #16 Point #
# of Points
Packet #17 Point #
# of Points
Packet #18 Point #
# of Points
Packet #19 Point #
# of Points
Packet #20 Point #
# of Points
7101
8
7201
8
7301
8
7401
8
5101
4
5201
4
5301
4
5401
4
3101
4
3201
4
3301
4
3401
4
1105
48
1205
48
1305
48
1405
48
0
0
0
0
0
0
0
0
ADDRESS
0001 - 0016
0017 - 0032
0033 - 0048
0049 - 0064
0065 - 0072
0073 - 0080
0081 - 0088
0089 - 0096
0097 - 0100
0101 - 0104
0105 - 0108
0109 - 0112
0113 - 0115
0116 - 0118
0119 - 0121
0122 - 0124
Total 16 Floats
Total 24 Packed
Bytes
The above shows a total of 32 floating points,16 long integers, 16 short integers
and 192 Boolean status bits packed in 24 bytes being mapped in 1 custom data
packet and 5 FTA arrays.
TB-980201 ALL.71+
Technical Bulletin
1501
3501
4501
5501
7501
through
through
through
through
through
1699
3599
4599
5599
7599
1501=1105:1169
1565=1205:1269
User variable statements are used to move all of the remaining data types as
follows:
Example:
7025:
7026:
7501=7101:7103
7504=7201:7203
Mtr#1
Mtr#2
Mtr#3
Mtr#4
Station
3142
3140
3144
3149
3242
3240
3244
3249
3342
3340
3344
3349
3442
3440
3444
3449
3804
3802
3806
Current Temperature
Current Pressure
Current Analog Density
3147
3146
3148
3247
3246
3248
3347
3346
3348
3447
3446
3448
3809
3808
3810
TB-980201 ALL.71+
TB-980201
Counter inputs ranging from 0-65535 are treated more generically requiring no
scaling and are usually used for display purposes or are passed to an
Application Module (AM) for processing.
There are two options to monitor totalizing within the Omni flow computer:
Mtr#1
Mtr#2
Mtr#3
Mtr#4
Station
3143
3141
3145
3150
3243
3241
3245
3250
3343
3341
3345
3350
3443
3441
3445
3450
3805
3803
3807
The advantage of option (1) above is that any of the internal totalizers of the flow
computer can be read in this manner and the results displayed by the TDC3000
system will match the flow computer displayed values. Option (2) is limited to
one set of non-resetable totals which are not normally displayed at the flow
computer and are of limited use.
Using Variable Statements within the Omni flow computer makes it easy to
convert just about any variable within the flow computers data base into a 16-bit
register that can be read by the PLCG as either a counter or an analog
(assuming the data will fit), the only problem being the availability of enough
variable statements (64 are provided).
Example 1: Variable read as counter for display only
7025:
3501=7105*#10
7105-#50
7027:
3502=7026*#40.95
Note that in Example 2 above, no attempt was made to limit the impact of over
or under range values passed to the PLCG. It is the authors understanding that
inputs outside of the expected range cause bad process value alarms in the
PLCG.
TB-980201 ALL.71+
Technical Bulletin
TB-980201 ALL.71+
Date: 02
23
98
TB # 980202
Abstract ................................................................................................................2
Using the Flow Computer Keypad to Recalculate a Previous Batch
Ticket ....................................................................................................................3
Step 1 ............................................................................................................................ 3
Step 2 ............................................................................................................................ 3
Step 3 ............................................................................................................................ 3
Step 4 ............................................................................................................................ 4
Step 5 ............................................................................................................................ 4
Previous Batch Data that Is Writable............................................................................. 6
Conclusion...........................................................................................................7
Scope
Firmware Revisions 20.71+ and 24.71+ of Omni 6000/Omni 3000 Flow
Computers have the feature of Batch Recalculation. This feature applies to
Turbine/Positive Displacement/Coriolis Liquid Flow Metering Systems (with K
Factor Linearization.
TB-980202 20/24.71+
Technical Bulletin
Abstract
The purpose of recalculating a previous batch is to make batch quantity
corrections based on SG60/API60 and Sediment and Water data becoming
available via sample analysis performed after a batch delivery is complete. At
measurement locations where SG60/API60 and S&W values are not available
online, sampler devices continuously extract a representative sample of fluid
during a batch. At the end of the batch the sample container is sent for lab
analysis. The data obtained from the analysis report can then be used to
recalculate the batch correction factors and therefore batch quantities. Historical
data from these analysis reports is also used to determine what values of
SG60/API60 should be used for real time calculation of future batches that are
known to have similar characteristic. These batches ultimately can also be
recalculated when their actual analysis is determined.
Calculations Performed
The liquid correction factors Ctl and Cpl are first recalculated using the
sample analysis SG60/API60 and the batch flow weighted average
temperature and pressure calculated during the batch.
Gross Standard Volume (GSV) is recalculated using the newly calculated
Ctl and Cpl.
The Sediment and Water correction factor Csw is calculated using the
sample analysis S&W%.
Net Standard Volume (NSV) is recalculated using the recalculated GSV
and Csw factor.
TB-980202 20/24.71+
TB-980202
CAUTION!
Step 1
Press [Prog] [Batch] [Meter] [n] [Enter] (n = meter run number). The Omni
LCD screen will display:
!
"
Step 2
Select which previous batch you wish to recalculate. The Omni stores the last 4
completed batches numbered as:
1 = last batch completed
to
4 = oldest batch completed.
Press [] to scroll down to Select Prev # Batch and enter a number between 1
and 4, depending upon which batch is to be recalculated.
The flow computer moves the selected previous batch data to the previous
batch data points within the database (see explanation later in this document)
Step 3
Enter Password when requested.
TB-980202 20/24.71+
Technical Bulletin
Step 4
Scroll to either Enter API60 or Enter SG60. Type in a valid value and press
[Enter].
Step 5
Scroll to Recalculate & Print?. Press [Y] and then [Enter].
At this time the flow computer will recalculate the batch data and send the report
to the printer and the Historical Batch Report Buffer in RAM memory. Batch
report data can also be captured in Raw Data Archive RAM using the trigger
Boolean 1n76. The default batch report shows the batch number as XXXXXXXX where the number ahead of the - is the batch number (5n90) and the
number after the - is the number of times that the batch has been recalculated
(3n52). Variable (3n52) is reset to 0 at the end of a batch and increments each
time the batch is recalculated.
TB-980202 20/24.71+
TB-980202
TB-980202 20/24.71+
STEP
DESCRIPTION
Technical Bulletin
ST
PREV.
BATCH
RD
PREV.
BATCH
TH
1 PREV.
BATCH
5n01
5n50
5n50
5n50
5n50
Value contained in
Pointer register
3n51.
ND
CURRENT
BATCH
4 PREV.
BATCH
12340
23450
12340
Second batch
ended.
34560
23450
12340
45670
34560
23450
12340
Fourth batch
ended.
56780
45670
34560
23450
12340
6123
56780
45670
34560
23450
METER #1
METER #2
METER #3
METER #4
STATION
SG 60 or Reference
Density (Rev. 24.71)
8508
8608
8708
8808
8908
API 60 Gravity
8519
8619
8719
8819
8919
8517
8617
8717
8817
8917
2756
2757
2758
2759
1798
TB-980202 20/24.71+
TB-980202
Conclusion
Note: Setting these
registers via Variable
Statements is not allowed
and will not produce the
expected results
The flow computer retains data for the last four completed batches. Only one set
of this data can be accessed at a time. Pointer registers, 3151 Meter Run #1,
3251 Meter Run #2, 3351 Meter Run #3, 3451 Meter Run #4n and 3879 for
Meter Station are used to determine what set of batch data will be accessed.
API60/SG60 and S&W data can be adjusted and the batch recalculated by
writing a 1 to points, 2756 for Meter Run #1, 2757 for Meter Run #2, 2758 for
Meter Run #3, 2759 for Meter Run #4 and 1798 for Meter Station.
TB-980202 20/24.71+
Date: 03
10
98
TB # 980301
Contents
Scope....................................................................................................................1
Abstract ................................................................................................................1
DANGER!
Instructions..........................................................................................................2
Scope
Electrical Shock Hazard!
Dangerous AC voltages are
present on the power supply
module and ribbon cable
when the unit is AC
powered. To avoid electrical
shock which could be fatal,
It is imperative that you
remove all power before
opening and disassembling
the flow computer and take
any other necessary
precautions.
Only qualified technicians
should work on any internal
circuitry. Omni Flow
Computers, Inc. is not
responsible for personal
injuries or accidents that
may occur when working on
flow computer circuitry.
CAUTION!
The observations and instructions for replacing Erasable Programmable Readonly Memory (EPROM) chips contained in this technical bulletin are applicable to
all firmware revisions of Omni 6000/Omni 3000 Flow Computers. It is strongly
recommended that EPROMs be replaced only by qualified personnel.
Abstract
You will need to replace EPROMs usually to upgrade your flow computer
firmware. Certain critical steps must be performed when replacing EPROMs. It is
strongly recommended that EPROMs be replaced only by qualified personnel.
Before removing any circuit boards from the flow computer, the following must
be observed:
Personal Safety : Although most of the internal circuits are powered by
relatively low voltages, dangerous AC voltages are
present on the power supply module and ribbon
cable when the unit is AC powered. For this reason it
is important to remove all power before
disassembling the computer.
Static Electricity : Static electricity can be generated simply by moving
around on certain surfaces or wearing certain types
of clothing. The flow computers printed circuits can
be damaged by this static electricity. Take approved
static device handling precautions when working on
the flow computer.
After replacement, the old EPROMs must be returned to the manufacturing
department of Omni Flow Computers, Inc. in Stafford, Texas. A Business Reply
Label is available for this purpose.
Technical Bulletin
Instructions
To replace EPROM chips, follow these instructions:
(1) Stop flow then end the batch. Record all data by retrieving all reports
and saving and printing the flow computer configuration using
OmniCom Software. Verify that the file in OmniCom is the correct
version.
(2) Enter the Password Maintenance Mode and enter the privileged
password for your computer. Scroll down to Reset All Ram ? and enter
[Y]. For Omni flow computers manufactured after 1995, resetting all
RAM will not affect totalizer and calibration data.
(3) Remove all power from the computer and completely disconnect all
AC/DC power.
(4) If you have an Omni 3000 Flow Computer, remove the Digital I/O
Module from Slot #2. This will allow better access to the CPU Module in
Slot #1.
CAUTION!
When removing the CPU
Module, take extreme care
not to bend or fold the
membrane keypad ribbon
cable too sharply, or the
metallic traces could be
damaged.
Location of EPROM
Chips- The location of the
EPROM chips on the CPU
Module is shown in Fig. 1.
The EPROMs are the two
large 32-pin Integrated
Circuits (ICs or chips) with
labels marked U3 and U4.
Note the position of the
orientation notches at one
end of each EPROM.
(5) The CPU is connected to the front panel via a short ribbon cable that is
folded in a specific manner. Carefully remove the CPU Module just far
enough to unplug this ribbon cable. When removing the CPU Module,
allow the connector edge of the module to tilt towards the back of the
flow computer. This will enable the Ni-Cad battery on the CPU Module to
slide past the program inhibit switch on the front panel assembly. Take
special care not to bend or fold the membrane keypad ribbon cable too
sharply, or the metallic traces could be damaged.
(6) Using an EPROM extractor or small flat-bladed screwdriver, carefully pry
up one end of the EPROM and repeat the prying at its other end. This
will allow the EPROM to be removed without bending any pins.
(7) Lay the module on a non-metallic surface to prevent shorting out the NiCad Battery. Install the new EPROMs making sure that the orientation
notches are correctly positioned and that no pins are bent under the
chip. To install, line up one edge of the EPROM pins making sure that
the opposite edge is lined up with the socket holes, and firmly press the
EPROM into the socket.
(8) Reinstall the CPU Module in the reverse order and apply power.
(9) Initialize the computer using OMNI as the password. Repeat Step (2)
to reset all RAM, and reintialize the flow computer once again using
OMNI as the password.
(10) Manually create a new file based on the oil file printout and upload the
newly created configuration file to the OMNI.
Remember to use the Business Reply Label supplied with your new EPROMs.
Please return the old EPROMs to Omni Flow Computers, Inc.
TB-980301
IMPORTANT!
TROUBLESHOOTING TIP:
Omni Display Does Not
Come On After Resetting
All RAM - If the Omni
Display does not come on
after resetting all RAM,
proceed as follows:
(1) Disconnect all power to
the Omni.
(2) Remove CPU Module
and also remove the
System Watchdog
Jumper J3 (See Fig. 1)
on the CPU.
(3) Reinstall CPU Module
with Jumper J3
removed.
(4) Power up the Omni and
reset all RAM again.
Display should be on.
(5) Power down again the
flow computer and
remove CPU Board.
(6) Replace Jumper J3 and
then reinstall the CPU
Module.
(7) Once again, apply
power to the flow
computer. Display
should be normal.
If you encounter any other
difficulties, please contact
our technical staff.
Math
Processor
Central
Processor
Program
EPROM
Program
RAM
Archive
RAM
Backup
Batttery
J1
J2
EPROM Size
1 OR 4 Meg Bit
Select 4 Meg
As Shown
J3
Fig. 1.
System Watchdog
J3 In = Enabled
J3 Out = Disabled
(Always Enabled)
Date: 04
06
98
TB # 980401
Peer-to-Peer Basics
Contents
User Manual Reference This technical bulletin
complements the
information contained in
User Manual, and is
applicable to all firmware
revisions Version .70+.
This is an updated edition
that replaces previously
published bulletins under
the same title.
See also the following:
TB-980402 - Using the
Peer-to-Peer Function in
a Redundant Flow
Computer Application
Volume 1 - 1.6.3. Serial
Communication Modules
Peer-to-Peer
Communications - The
peer-to-peer communication
feature allows you to multidrop up to 32 flow
computers and other
devices in RS-485 serial
communications mode, and
up to 12 using RS-232-C
communications.
Peer-to-Peer Redundancy
Schemes - Redundancy
schemes allows for
uninterrupted measurement
and control functionality by
interconnecting two
identically equipped and
configured flow computers.
TB-980401 ALL.70+
Scope....................................................................................................................1
Abstract ................................................................................................................2
Determining Which Computer Will Be Master..................................................2
Communication Settings for the Peer-to-Peer Link.........................................3
Foreign Modbus Devices and Single Master Systems ....................................3
Wiring Options.....................................................................................................4
RS-232-C Wiring Requirements.................................................................................... 4
RS-232 to RS-485 Converter Wiring Requirements...................................................... 5
RS-485 Wiring Requirements........................................................................................ 6
Scope
All firmware revisions Version .70+ of Omni 6000/Omni 3000 Flow Computers
have the Peer-to-Peer Communication feature.
Technical Bulletin
Abstract
Communications between Omni flow computers is accomplished using the peerto-peer function. This function is available only on Serial Port #2 with data being
transmitted and received using Modbus RTU protocol. A data transaction list
within each flow computer defines each Read or Write operation to be
transacted for that computer. A maximum of 16 transactions per flow computer
are available. The transaction list must be contiguous (i.e., an empty transaction
will be treated as the end of list).
Two optional serial communication I/O modules are available with your flow
computer: the RS-232-C (compatible) Model #68-6005, and the RS-232-C/RS485 Model #68-6205. The older Model #68-6005 is only capable of RS-232
compatible serial communications. The newer Model #68-6205 is capable of
either RS-232 or RS-485 communications via a selection jumper. When
jumpered for RS-232, the characteristics and functionality of this module is
identical to that of the older RS-232-C module.
TB-980401 ALL.70+
TB-980401
Peer-to-Peer Basics
While slower baud rates can be used, 38.4 kbps or 19.2 kbps will provide
maximum performance.
TB-980401 ALL.70+
The peer-to-peer function is not limited to multiple Omni flow computers. Some
applications simply require a single flow computer master to communicate with a
variety of Modbus slave devices which may be flow computers, PLCs etc. In
these cases, the entries 1 and 2 above would be set to 1 in the master flow
computer only, signifying only one master is in the system. Entry 3 above would
normally be set to 3 but may need to be increased depending upon the message
response time of any foreign Modbus devices in the system.
Technical Bulletin
Wiring Options
RS-232-C Wiring Requirements
The following diagram shows the wiring requirements using the RS-232-C
termination option. When multiple flow computers are used as peer-to-peer
masters, they are connected in two-wire, multi-drop mode.
INFO - The Omni Flow
Computer uses a
proprietary tristatable
RS-232-Compatible serial
port, which unlike a normal
RS-232 port, can be multidropped, interconnecting up
to 12 flow computers or
other serial devices.
Om ni #1
Om ni #2
Om ni #3
Om ni #4
TB3
(TB2)
TB3
(TB2)
TB3
(TB2)
TB3
(TB2)
Fig. 1.
10
10
10
10
11
11
11
11
12
12
12
12
TB-980401 ALL.70+
TB-980401
Peer-to-Peer Basics
Omni #1
Omni #2
TB3
(TB2)
TB3
(TB2)
1
2
3
1
2
3
4
5
6
4
5
6
7
8
9
7
8
9
10
11
12
10
11
12
Fig. 2.
TB-980401 ALL.70+
RS-232 to 485
Converter
(Disable Echo)
R
S
2
3
2
TX-A
TX-B
RX-A
RX-B
PLC
R
S
B 4
8
5
A
Technical Bulletin
Omni #1
Omni #2
Omni #3
Omni #4
TB3
(TB2)
TB3
(TB2)
TB3
(TB2)
TB3
(TB2)
6
7
6
(B)
10
10
10
(A)
RS-485 Two-wire
Terminated
11
(A)
11
12
RS-485 Two-wire
Non-terminated
(B)
12
6
(B)
10
11
Fig. 3.
6
(B)
(A)
12
RS-485 Two-wire
Non-terminated
11
(A)
12
RS-485 Two-wire
Terminated
TB-980401 ALL.70+
TB-980401
Peer-to-Peer Basics
The peer-to-peer communication link may also be used to transfer data to and
from any other Modbus slave device such as a PLC. The following diagram
shows a typical installation using RS-485 where two flow computers are
connected to a PLC in a two-wire, multi-drop mode.
Omni #1
Omni #2
TB3
(TB2)
TB3
(TB2)
1
2
3
1
2
3
4
5
6
4
5
6
(B)
7
8
9
10
(A)
11
12
RS-485 Two-wire
Terminated
Fig. 4.
TB-980401 ALL.70+
(B)
7
8
9
10
(A)
11
12
PLC
R
S
A 4
8
5
B
RS-485 Two-wire
Non-terminated
Technical Bulletin
Setting up Transactions
To process a transaction the flow computer requires the following data for each
transaction:
Modbus Broadcast
Address 0 - This address
only applies to write
transactions.
TB-980401 ALL.70+
TB-980401
Peer-to-Peer Basics
Omni #1
Omni #2
TB3
(TB2)
TB3
(TB2)
1
2
1
2
3
4
5
6
3
4
5
6
7
8
7
8
9
10
11
12
9
10
11
12
RS-232 to 485
Converter
(Disable Echo)
R
S
2
3
2
TX-A
TX-B
RX-A
RX-B
Micro
Motion
RFT #2
R
S
27 (Z22) 4
26 (D22) 8
5
R
27 (Z22)
S
26 (D22) 4
8
5
Micro
Motion
RFT #1
Fig. 5.
TB-980401 ALL.70+
Technical Bulletin
Omni #1
Omni #2
TB3
(TB2)
TB3
(TB2)
1
2
3
1
2
3
4
5
6
4
5
6
7 (B)
8
9
10
(A)
11
12
7 (B)
8
9
10
(A)
11
12
RS-485 Two-wire
Terminated
Fig. 6.
10
RS-485 Two-wire
Non-terminated
Micro
Motion
RFT9739
#1
Micro
Motion
RFT9739
#2
(B)
26 (D22)
(B)
26 (D22)
(A)
27 (Z22)
120
(A)
27 (Z22)
TB-980401 ALL.70+
TB-980401
Peer-to-Peer Basics
The following peer-to-peer transaction reads the flowing density of the fluid from
the Micro Motion device (Modbus ID #2) and stores it in data base point 7108
(unfactored density, meter run #1).
Transaction #1
Target Slave ID
Read/Write ?
Source Point #
# of Points
Destination Pnt #
........
........
........
........
........
2
R
248
2
7108
The next transaction reads a 16-bit integer register from the MM meter which
contains packed alarm status bits. These are stored in a special register within
the flow computer which causes them to be time and date tagged, printed and
logged just as though they were flow computer alarms.
Transaction #2
Target Slave ID
Read/Write ?
Source Point #
# of Points
Destination Pnt #
........
........
........
........
........
2
R
0
1
3118
The examples above refer to Meter #1 transactions that the flow computer is
requesting. More transactions may be needed depending upon what data is
required and how many meter runs are being used.
TB-980401 ALL.70+
11
Date: 04
07
98
TB # 980402
Scope....................................................................................................................1
Abstract ................................................................................................................2
RS-232-C Wiring Requirements .........................................................................2
RS-485 Wiring Requirements .............................................................................3
Setting Up the Peer-to-Peer for Redundant Flow Computer Applications....3
Sensing Failures and Switching between Redundant Computers.................5
Changing the Master / Slave Status via a Modbus Serial Port .......................6
Redirecting the Control Signals.........................................................................6
Peer-to-Peer Redundancy
Schemes - Redundancy
schemes allows for
uninterrupted measurement
and control functionality by
interconnecting two
identically equipped and
configured flow computers.
Sharing Input Signals Between Primary and Secondary Flow Computers ...7
Re-Calibration of Analog Inputs ........................................................................7
Sharing Digital I/O Signals Between Primary and Secondary Flow
Computers ...........................................................................................................7
Scope
All firmware revisions Versions .70+ of Omni 6000/Omni 3000 Flow Computers
have the Peer-to-Peer Communications feature, which is available only on Serial
Port #2. This features includes the capability of setting-up redundant flow
computer schemes.
TB-980402 ALL.70+
Technical Bulletin
Abstract
Redundancy involves using two identically equipped flow computers and
connecting them in such a way to ensure uninterrupted measurement and
control functionality in the event of failure of one of the units. This requires that
all input and output signals are connected to both computers. During normal
operation, one computer is designated the primary and the other computer the
secondary or backup. To ensure synchronization between both devices,
important variables such as PID controller settings, control valve positions and
proving meter factors must be transmitted from the primary flow computer via
the peer-to-peer link to the secondary flow computer. Should a failure of the
primary flow computer occur, the secondary flow computer is automatically
promoted to primary and assumes all control and measurement functions. In this
case the data flow on the peer-to-peer link reverses automatically and the new
master begins to transmit critical data to the slave, assuming that it is
functioning. Peer-to-peer communication errors can occur during the switch over
and are normal. They are cleared by pressing the [Ack] key on the flow
computer keypad or writing to point 1712 (acknowledge station alarms). If the
other flow computer is non-operational, the peer-to-peer communication errors
cannot be cleared.
Fig. 1.
Omni #1
Omni #2
TB3
(TB2)
TB3
(TB2)
10
10
11
11
12
12
TB-980402 ALL.70+
TB-980402
Omni #1
Omni #2
TB3
(TB2)
TB3
(TB2)
1
2
3
1
2
3
4
5
6
4
5
6
(B)
7
8
9
10
(A)
11
12
RS-485 Two-wire
Terminated
Fig. 2.
(B)
7
8
9
10
(A)
11
12
RS-485 Two-wire
Terminated
TB-980402 ALL.70+
Technical Bulletin
Transaction #1
Target Slave ID
Read/Write ?
Source Point #
# of Points
Destination Pnt #
........
2
........
W
........ 13462
........
8
........ 13470
Transaction #2
Target Slave ID
Read/Write ?
Source Point #
# of Points
Destination Pnt #
........
........
........
........
........
2
W
7601
20
7601
Transactions #3 & #4
(Applicable to Firmware
Versions 22 & 26 Only) Both primary and secondary
flow computers must have
these entries.
Transaction #3 is used to
send the prove meter
factor (5904) and the
number of the meter last
proved (5905) to the
secondary flow
computer.
Transaction #4 confirms
that the meter factor has
been implemented in the
secondary flow computer
by reading back a copy
of the number of the
meter run just proved
(5906).
Target Slave ID
Read/Write ?
Source Point #
# of Points
Destination Pnt #
........
........
........
........
........
2
W
5904
2
5904
Transaction #4
Target Slave ID
Read/Write ?
Source Point #
# of Points
Destination Pnt #
........
........
........
........
........
2
R
5906
1
5906
TB-980402 ALL.70+
TB-980402
2864
2713
2714
Redundancy Failover
Wiring - Any 4 digital I/O
points may be used to
provide a failover switching
mechanism. Fig. III.8-3 is
an example that shows
digital I/O 9 through 12
being used
O m ni #1
O m ni #2
TB 1
TB 1
8
O th e r M a s te r S ta tu s (2 7 1 4 )
9
M a s te r S ta tu s (2 8 6 4 )
10
O th e rs W a tc hd o g (2 7 1 3 )
11
W a tc h d o g O u t (2 8 6 3 )
12
M a s te r S ta tu s (2 8 6 4 )
O th e rs W a tc hd o g (2 7 1 3 )
10
11
W a tc h d o g O u t (2 8 6 3 )
12
TB 11
TB 11
Fig. 3.
TB-980402 ALL.70+
O th e rs M a s te r S ta tu s (2 7 1 4 )
Technical Bulletin
2716
Both the above commands are edge triggered needing only to be turned on, they
do not need to be turned off.
TB-980402 ALL.70+
TB-980402
TB-980402 ALL.70+
Date: 05
03
98
TB # 980501
Scope....................................................................................................................2
Abstract ................................................................................................................2
Important Omni Flow Computer Compatibility Issues When Using SV
Combo Modules ..................................................................................................3
Serial Communication Module Compatibility ................................................................. 3
Other Know System Incompatibilities ............................................................................ 3
Equipment Ordering Limitations .................................................................................... 3
Configuring the Omni Flow Computer to use the 3095FB Multi Variable
Transmitter.........................................................................................................12
Configuring the Meter Run I/O..................................................................................... 12
Selecting the Device Type ......................................................................................................12
Selecting the SV Combo Module Port.....................................................................................12
Select Modbus Address for 3095FB .......................................................................................12
What I/O Points are Used and Why ........................................................................................12
Data Transferred between the 3095FB Transmitter and the Omni Flow
Computer ...........................................................................................................14
Polling Intervals for Process Variables and Critical Alarms......................................... 15
Critical 3095FB Alarms Monitored By The Flow Computer ......................................... 15
Technical Bulletin
Scope
Firmware Revisions 21.72+/25.72+ and 23.72+/27.72+ of Omni 6000/Omni 3000
Flow Computers are affected by the issues contained in this technical bulletin.
This Bulletin applies to Orifice/Differential Pressure Liquid Flow Metering
Systems and to Orifice Gas Flow Metering Systems.
Abstract
The Rosemount 3095FB Multivariable sensor assembly is used to measure
differential pressure (DP), static pressure (SP) and line temperature (T).
Application of the 3095FB is limited to flow computer revisions 21, 23, 25 and 27
which work with differential head devices such as orifice meters, nozzles and
venturi meters. Because the flow computer is limited to a maximum of four meter
runs it is also limited to a maximum of four 3095FB multivariable transmitters.
Data is accessed from the 3095FB transmitter via a 2 wire RS-485 data link at
9600 baud using Modbus protocol. Technically, it would have been possible to
use one of the flow computers standard serial ports to communicate with the
3095FB but this would have caused several problems:
Reduced the number of serial ports available for use with SCADA, PLCs
and OmniCom etc.
Extra 'A type combo modules would have to be purchased simply to
provide analog outputs in a minimum system requiring just the
multivariables.
Omni chose to design a special SV combo module which includes two 2 wire
RS-485 ports and six 4-20 mA analog outputs. With this module it becomes
possible to provide a powerful Omni 3000 system with the following specs:
Four meter runs with Differential Pressure, Static Pressure and
Temperature inputs.
Four communication ports for SCADA, PLC, Printer, OmniCom etc.
Twelve Digital I/O for logic control
Six digital to analog outputs.
This SV module is capable of connecting to one to four 3095FBs in various
multi-drop configurations. A second SV combo module can be utilized in
applications where point to point operation of more than two multivariable
transmitters is desirable.
TB-980501
Technical Bulletin
TB-980501
Port 2 (4)
Tx/RTS Leds Red
Recv Led Grn
Port 1 (3)
Tx/RTS Leds Red
Recv Led Grn
RTS
T
E
R
M
GND
T
E
R
M
RTS
GND
T
E
R
M
T
E
R
M
BRD SEL
4 IRQ
SV Port 1 ( 3 )
SV Port 2 ( 4 )
Technical Bulletin
3095 FB
MV
ID #1
Omni
Flow
Computer
3095 FB
MV
ID #2
3095 FB
MV
ID #3
This Device
Must Be
Terminated
3095 FB
MV
ID #4
This Device
Must Be
Terminated
3095 FB
MV
ID #1
This Device
Must Be
Terminated
3095 FB
MV
ID #4
Omni
Flow
Computer
3095 FB
MV
ID #2
3095 FB
MV
ID #3
This Device
Must Be
Terminated
TB-980501
3095 FB
MV
ID #1
3095 FB
MV
ID #2
3095 FB
MV
ID #3
3095 FB
MV
ID #4
Omni
Flow
Computer
Fig. 4.
All 4 MV Ports of
Flow Computer
Must Be Terminated
3095 FB
MV
ID #1
3095 FB
MV
ID #1
3095 FB
MV
ID #1
3095 FB
MV
ID #1
Omni
Flow
Computer
Using
Independent
MV Ports
Fig. 5.
Technical Bulletin
AC TERMINATION
All ON = Terminated
All OFF = Un-Terminated
o
OFF
o
ON
o
SECURITY o
o
o
o
o
o
o
Security OFF to
allow configuration
ON
1 2 3
S1 S2
ON
1 2
Place the security jumper in the OFF position, this allows the Omni flow
computer to write to the 3095FB registers ensuring that the internal configuration
matches the flow computer. Both baud rate switches S1 and S2 must be set to
9600; i.e., in the ON position. The termination switches should be all ON or all
OFF depending upon whether device termination is required.
TB-980501
Fig. 7.
Module
SIGNAL DESCRIPTION
10
11
12
A
RS-485
B
+
PWR
-
Fig. 8.
Technical Bulletin
Termination ON
No Stubs over 6 ft.
RS 485 Bus
A
MV Port #1
B
A
MV Port #2
B
A
B
A
MV Port #4
B
MV Port #3
A
RS-485
B
A
RS-485
B
A
RS-485
B
+
PWR
-
+
PWR
-
+
PWR
-
Termination OFF
Termination OFF
Termination ON
10
TB-980501
11
Technical Bulletin
=
=
=
=
DP Sensor
Turbine Meter
3095FB Multivariable
SMV 3000 Multivariable
12
TB-980501
EXAMPLE 1 CONFIGURATION
6000 - 2A - 1B 2SV
1-4
5-8
9 - 12
st
nd
rd
th
Fig. 10.
EXAMPLE 2 CONFIGURATION
1-4
5-8
st
nd
rd
th
2
3
Fig. 11.
13
Technical Bulletin
=
=
=
=
= 0.108 Seconds5
=
3.456 Seconds
= 0.216 Seconds6
=
6.912 Seconds
= 0.432 Seconds7
=
13.824 Seconds
= 0.864 Seconds (Default)
8 = 27.648 Seconds
= 1.728 Seconds
All of these data entries are changeable when using analog transmitters but
when using the 3095FB multi variable transmitter the 4mA and 20mA scaling
values cannot be changed. The upper and lower range of the 3095FB sensors
are fixed by design. The Omni flow computer simply reads these values and
displays them in the 4mA and 20mA fields for information only.
While the 3095FB transmitter has internal alarm setpoints and alarm status
points, Omni has chosen to ignore the 3095FB integral alarming functions and
use the existing flow computer alarm setpoints and alarm status points. The Low
and High Alarm Setpoints of the flow computer therefore behave exactly as they
would with an analog transmitter. The 3095FB Critical Alarm states are
monitored continuously.
14
TB-980501
1n96 is flow
^
computer generated.
1n83
1n84
1n85
1n86
1n87
Note:
1n88
1n89
1n90
1n91
Temperature RTD is
disconnected
1n92
1n93
1n94
1n95
^ 1n96
No Communications between
the Omni and 3095FB unit
15
Technical Bulletin
**
The flow
computer will attempt to
correct the database of
the 3095FB transmitter if
miss matches are
detected for these
variables.
The flow
computer will adjust its
database to agree with
the 3095FB database if
miss matches are
detected for these
variables.
st
16
TB-980501
!"
#
$
%!!
&'
()*
+
, - " "
- *#
( - ! ".
/
0 %
.# .
# ##
.-
0 %
.- ()* 1*
,#
%
#- (.23(4
()*
5
.#
5
/ 5
5
5
17
Technical Bulletin
CAUTION!
Proceed as follows:
1. Setup the 3095FB as described previously in the section titled Initial
Setup of the Rosemount 3095FB Multi Variable Transmitter.
2. Setup the 3095FB to be RS-485 terminated.
3. Connect the transmitter to any open SV port (terminal A to A, B to B). The
SV port should be jumpered for RS-485 termination. If this SV channel is
not an open channel, all 3095FB transmitters except the one needing the
address change must be disconnected.
4. Apply power to the 3095FB transmitter.
5. At the flow computer front panel press the following keys:
[Alpha Shift] [Diag]
[Setup] [n] [Enter]
6
(7# 1
)
1#-
. 89
1#
3:54;
This means that the flow computer has detected that this SV port is
currently configured to communicate with one or more transmitters. You
may or may not have selected the wrong SV port (see the cautions in
sidebar).
7. If you wish to continue with the address broadcast operation enter Y and
the following screen will display.
6
17- $ <
5= <
>
/
18
TB-980501
#- 5= <
9. The flow computer will wait a short time and then attempt to
communicate with the 3095FB using the new address. If communications
are established the following message will be displayed for a few
seconds.
< 17-
The following message will display for a second or two should the
transmission fail.
.# 17-
Should this message appear check your wiring, switch and jumper
settings and repeat the procedure.
10. Disconnect and reinstall 3095FB to the appropriate SV port for normal
operation making sure to observe the termination requirements of only
two devices at the end of a loop being terminated.
19
Date: 05
13
98
TB # 980503
Scope....................................................................................................................1
Abstract ................................................................................................................1
Features and Specifications...............................................................................2
Dual Channel RS-232-C Serial I/O Module Model #68-6005 ............................3
RS-232-C / RS-485 Serial I/O Module Model #68-6205-A .................................4
RS-232-C / RS-485 Serial I/O Module Model #68-6205-B .................................6
RS-232-C / RS-485 Serial Port Jumper Options................................................8
Scope
All Omni 6000/3000 Flow Computers have serial communications capabilities via
proprietary serial I/O modules.
Abstract
Omni flow computers can come equipped with serial I/O modules that
communicate with RS-232-Compatible or RS-485 devices. Omni manufactures
three models of serial modules:
Dual Channel RS-232-C Serial I/O Module Model # 68-6005
RS-232-C/RS-485 Serial I/O Module Model # 68-6205-A
RS-232-C/RS-485 Serial I/O Module Model # 68-6205-B
Each serial module has 2 ports. Omni 6000 flow computers can have up to two
serial modules installed for a maximum of 4 ports. Omni 3000 flow computers
typically use one serial module providing 2 ports. Each serial communication port
is individually optically isolated for maximum common-mode and noise rejection.
Jumpers are provided for selection of module address and serial port
communication standards. Communication parameters such as protocol type,
baud rate, stop bits and parity settings are software selectable.
Technical Bulletin
TYPE
68-6005
68-6205-A
RS-232-Compatible / RS-485
(Non-selectable Ports)
68-6205-B
RS-232-Compatible / RS-485
(Selectable Ports)
INFO - Up to 12 flow
computers and/or other
compatible serial devices
can be multi-dropped using
Omnis proprietary RS-232Compatible serial port.
Thirty-two devices may be
connected when using the
RS-485 mode.
Typically, one serial I/O
module is used on the Omni
3000, providing two ports. A
maximum of two serial
modules can be installed in
the Omni 6000, providing
four ports.
RS-485
1.5 k ohm
120 ohm
10 mA (limited)
20 mA
-3.0 volts
+3.0 volts
BAUD RATES
COMMON MODE VOLTAGE
LEDS
RS-232-COMPATIBLE
1.2, 2.4, 4.8, 9.6, 19.2, & 38.4 k bps (software selectable)
250 Volts to chassis ground
channel inputs/outputs & handshaking signals
TB-980503
Dual channel serial communication modules can be installed providing two RS232-Compatible ports. Although providing RS-232-C signal levels, the tristate
output design allows multiple flow computers to share one RS-232 device. This
serial module is the oldest model manufactured by Omni.
Address Selection
Jumpers
Address S1 (1)
Selected for Serial
Ports 1 & 2
Address S2 (0)
Selected for Serial
Ports 3 & 4
RTS Out
TX Out
Chan. B
RTS Out
TX Out
Chan. A
LED Indicators
RX In
RDY In
Chan. A
RX In
RDY In
Chan. B
Fig. 1. Dual RS-232 Serial I/O Module Model Showing Selection Jumper
and Indicator LEDs
Technical Bulletin
Address Selection
Jumpers
Address S1 Selected
for Serial Ports 1 & 2
Address S2 Selected
for Serial Ports 3 & 4
LED Indicators
68-6205
REV: A
TB-980503
The first serial port jumpers are factory hard-wired for RS-232-C mode. This port
is non-selectable and cannot be changed by the user. The second serial port
jumpers are factory preset in the RS-485 two-wire, terminated positions. This
port is user-selectable for RS-485 two-wire/four-wire terminated/non-terminated
jumper positions (see Fig. 6). Back panel wiring is shown below.
Micro Motion RFT 9739
Devices - Users of Micro
Motion RFT 9739 devices
connected to the peer-topeer port (Port #2) of the
Omni, please note that the
resistor networks should be
positioned for 2-wire RS485 and that Terminal A
from the RFT 9739 should
be wired to Omni Terminal
B (7), and B from the RFT
must be wired to Omni
Terminal A (11). Refer to
technical bulletin TB980401
Peer-to-Peer Basics for
more information.
Omni 6000
(Omni 3000)
Terminal
TB3 (TB2)
First
Serial
Port
Second
Serial
Port
RS-232-C
RS-485
2-Wire
RS-485
4-Wire
TX
TERM
RX
RS-232-C
GND
Hard-wired
RTS
RDY
TX-B
RX-A
GND
GND
11
TX-A
12
RX-B
9
10
N/A
Technical Bulletin
Serial I/O Module # 68-6205-B is the latest serial module manufactured by Omni
(1998). It is capable of handling two communication ports. Each serial port is
jumper-selectable for either RS-232-Compatible or RS-485 communications.
Although providing RS-232-C signal levels when in this mode, the tristate output
design allows multiple flow computers to share one serial link. In addition to the
RS-232 mode, jumper selections have been provided on each port to allow
selection of RS-485 format. With this option, a total of two RS-485 ports are
available on this model.
Address Selection
Jumpers
Address S1 Selected
for Serial Ports 1 & 2
Address S2 Selected
for Serial Ports 3 & 4
LED Indicators
68-6205
Port #2 (#4)Jumpers
REV: B
TB-980503
Omni 6000
(Omni 3000)
Terminal
TB3 (TB2)
First
Serial
Port
Second
Serial
Port
RS-232-C
RS-485
2-Wire
RS-485
4-Wire
TX
TX-B
TERM
RX
RX-A
GND
GND
GND
RTS
TX-A
RDY
RX-B
TX
TX-B
TERM
RX
RX-A
10
GND
GND
GND
11
RTS
TX-A
12
RDY
RX-B
Technical Bulletin
The RS-232-C/RS-485 serial port has been designed so that RS-232 or RS-485
communications standards can be selected by placement of 16-pin resistor
networks into the correct blocks. The following diagrams show the locations of
blocks JB1, JB2, JB3 for the first serial port (Model #68-6205-B only), and JB4,
JB5, JB6 for the second serial port (Models #68-6205-A and #68-6205-B) for
each format. Serial I/O Module #68-6205-A only has the RS-485 options
available for the second serial port, and the first port is hard-wired to the RS-232C position and cannot be changed by the user.
RS-232
JB1 or JB4
JB2 or JB5
RS-485
RS-485 2-WIRE
JB3 or JB6
RS-485
TERMINATED
JB2 or JB5
JB3 or JB6
JB1 or JB4
JB2 or JB5
JB3 or JB6
RS-232/485
NON-TERMINATED
RS-232
RS-232/485 4-WIRE
RS-232
JB2 or JB5
RS-232/485 4-WIRE
RS-485
TERMINATED
JB3 or JB6
JB1 or JB4
RS-232/485
RS-485 2-WIRE NON-TERMINATED
RS-232
JB2 or JB5
JB3 or JB6
RS-485 2-WIRE
RS-232
RS-485
TERMINATED
LIMITED WARRANTY. Omni Flow Computers, Inc. (Omni Flow) warrants all equipment manufactured by
it to be free from defects in workmanship and materials, provided that such equipment was properly
selected for the service intended, properly installed, and not misused. Equipment which is returned,
transportation prepaid, to Omnis assembly plant within three (3) years after date of shipment, and is found
after inspection by Omni Flow Computers, Inc. to be defective in workmanship or materials, will be repaired
or replaced, at the sole option of Omni Flow Computers, Inc., free-of-charge, and return-shipped at lowest
cost transportation, prepay and add. Warranties on third-party manufactured devices supplied by Omni Flow
or incorporated by Omni Flow in the manufacture of equipment bearing an Omni label shall be extended by
the original device manufacturer.
This Limited Warranty is void if failure of the equipment has resulted from accident, abuse or
misapplication.
NO OTHER WARRANTIES. Omni Flow disclaims any and all warranties, either expressed or implied,
including but not limited to implied warranties of merchantibility, fitness for a particular purpose, and any
other warranties which extend beyond the terms herein. No agreement varying or extending the foregoing
warranties or limitations will be binding upon Omni Flow unless in writing, signed by a duly authorized
officer.
LOSS OR DAMAGE. Omni Flow shall by liable only for loss or damage caused directly by its sole
negligence. Liability of Omni Flow for any claim of any kind for any loss or damage arising out of, or
connected with this warranty; or from the performance or breach hereof shall in no case exceed the price
allocated to the equipment or unit thereof which gives rise to the claim. The liability of Omni Flow shall
terminate three (3) years after the shipment of the equipment from Omni Flow.
NO LIABILITY FOR CONSEQUENTIAL DAMAGES. Omni Flow shall not be liable in any circumstance for
any incidental or consequential damages whatsoever (including, without limitation, loss of business profits
or revenue, business interruption, loss of business information, or other pecuniary loss, or claims of
customers of the purchaser for any and such damages) arising out of the use or inability to use Omni Flow
equipment or devices manufactured by third party manufacturers.
1991-1998
Omni Flow Computers, Inc.
All Rights Reserved
No part of this manual may be used or reproduced in any form or by any means, or stored in a database or retrieval system, without
prior written consent of Omni Flow Computers, Inc., Stafford, Texas, USA. Making copies of any part of this manual for any purpose
other than your own personal use is a violation of United States copyright laws and international treaty provisions.
Omni Flow Computers, Inc., pursuant to a policy of product development and improvement, may make any necessary changes to this
document without notice.
Omni 3000 and Omni 6000 are trademarks of Omni Flow Computers, Inc.
OmniCom is a registered trademark of Omni Flow Computers, Inc.
(SINGLE-USER PRODUCTS)
This is a legal agreement between you, the end user, and Omni Flow Computers, Inc. By the installation
and use of accompanying equipment manufactured by Omni Flow Computers, Inc., you are agreeing to be
bound by the terms of this Agreement.
LIMITED WARRANTY
LIMITED WARRANTY. Omni Flow warrants that the SOFTWARE will perform substantially in accordance
with the accompanying written materials provided with the purchase of an Omni manufactured product for a
period of three (3) years from the date of shipment from Omnis production facility.
Omni Flows entire liability shall be, at Omni Flows sole option, (a) remedy any defect and provide you, at
no charge, with replacement magnetic media or (b) download an upgrade via a dial-up modem connection
between Omni Flow and the end user, provided that equipment specified by Omni Flow for that purpose is
used.
This Limited Warranty is void if failure of the SOFTWARE has resulted from accident, abuse or
misapplication.
NO OTHER WARRANTIES. Omni Flow disclaims any and all warranties, either expressed or implied,
including but not limited to implied warranties of merchantibility, fitness for a particular purpose, and any
other warranties which extend beyond the terms herein, with respect to the SOFTWARE and accompanying
hardware. No agreement varying or extending the foregoing warranties or limitations will be binding upon
Omni Flow unless in writing, signed by a duly authorized officer.
NO LIABILITY FOR CONSEQUENTIAL DAMAGES. Omni Flow shall not be liable in any circumstance for
any damages whatsoever (including, without limitation, loss of business profits or revenue, business
interruption, loss of business information, or other pecuniary loss, or claims of customers of the purchaser
for any and such damages) arising out of the use or inability to use the SOFTWARE.
(SINGLE-USER PRODUCTS)
This is a legal agreement between you, the end user, and Omni Flow Computers, Inc. By the installation
and use of this product you are agreeing to be bound by the terms of this Agreement.
LIMITED WARRANTY
LIMITED WARRANTY. Omni Flow warrants that the SOFTWARE will perform substantially in accordance
with the accompanying written materials provided with the purchase of an Omni manufactured product for a
period of three (3) years from the date of shipment from Omnis production facility.
Omni Flows entire liability shall be, at Omni Flows sole option, (a) remedy any defect and provide you, at
no charge, with replacement magnetic media or (b) download an upgrade via a dial-up modem connection
between Omni Flow and the end user, provided that equipment specified by Omni Flow for that purpose is
used.
This Limited Warranty is void if failure of the SOFTWARE has resulted from accident, abuse or
misapplication.
NO OTHER WARRANTIES. Omni Flow disclaims any and all warranties, either expressed or implied,
including but not limited to implied warranties of merchantibility, fitness for a particular purpose, and any
other warranties which extend beyond the terms herein, with respect to the SOFTWARE, the accompanying
written materials and hardware.
NO LIABILITY FOR CONSEQUENTIAL DAMAGES. Omni Flow or its suppliers shall not be liable in any
circumstance for any damages whatsoever (including, without limitation, loss of business profits or revenue,
business interruption, loss of business information, or other pecuniary loss, or claims of customers of the
purchaser for any and such damages) arising out of the use or inability to use the SOFTWARE.