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Output signals

Input signals

Injection
pump

Engine

Transmission

Chassis

Backup engine speed sensor 8

Control rack position sensor 7
Pre-stroke position sensor (integral
part of pre-stroke actuator 5)
Sub control rack position sensor 4

Linear DC motor 9

Drive unit (integral part of

pre-stroke actuator 5)

Engine speed sensor 3

Boost pressure sensor 27
Water temperature sensor 28
Boost temperature sensor 11
Transmission neutral switch 30
Vehicle speed sensor 33
Starter switch 1
Auxiliary brake switch 17
Accelerator pedal position sensor
18
Idling speed adjustment potentiometer 19
Fuel injection rate adjustment
resistor 20
Diagnosis switch 21
Memory clear switch 22
Clutch switch 29

6

Engine
electronic
control
unit 32

Fuel injection
rate control

Fuel injection
timing control

Warning lamp 14, 15

Fault diagnosis
indication

Indicator lamp 16

Indication of
auxiliary brake
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Engine electronic control unit 32
Acc
Ne
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Idling characteristics

Acc
Ne

Running
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Digital signals

Selection of
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Target control
rack position
Fuel injection
rate adjustment
resistor 20

Ne
PB

Full rack
charateristics

Acc
Ne
Tw
Starter switch

Starting
characteristics

Sub control rack

position sensor 4

Start mode
evaluation

Feedback control

Servo
circuit
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Rack

Actuator
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Drive
circuit

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Control rack posiNe: Engine speed
tion sensor 7
Tw: Engine coolant temperature
Vl: Idling speed adjustment potentiometer voltage
PB: Boost pressure
D/A converter: Digital-to-analog converter
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Feedback control

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Basic map
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Ne
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Pre-stroke position
learning function

Start map

Analog signals
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Drive circuit

Pre-stroke position sensor

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Servo circuit

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Comparison

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AT201332

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AT201369



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Engine electronic control

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Read diagnostic trouble codes.*1

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Driving test

Check for
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it is highly likely that the diagnostic circuit is faulty.
If no communications can be made with this system only, an open
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(including the ground circuit) of this system is suspected.

If the same diagnostic trouble code is issued during test driving, reexamine the cause for the
diagnostic trouble code issue and rectify.*2
If none of the diagnostic trouble codes stored in the engine control unit before the test driving
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diagnostic trouble codes.

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AT201359

 
 

 
 

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AT201372

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AT201373

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AT201386

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AT201387

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A01 to 13
A01

A02

A09

A07,A08

A06

A05

A03,A04

(View a)
A10

A13

A01
A02
A03
A04
A05
A06
A07
A08
A09
A10
A11
A12
A13

A11

A12

Engine electric control unit

Fuse box
Power take-off switch connector
Auxiliary eqyipment load sensor connector
Connection of cab harness and center panel harness
Multi-Use Tester connector
Diagnosis switch
Memory clear switch
Fuel injection rate adjustment resistor
Relay box
Exhaust brake relay
Safty relay
Pre-stroke cut relay
AT201388

 
 

 

06

  

 
 

A15 to 24

A16

A17

A18

A15

A19
A20

A21

A15 Connection of cab harness and

meter harness
A16 Warming switch
A17 Meter cluster
A18 Idling speed adjustment potentiometer
A19 Power take-off resistor
A20 Accelerator pedal position sensor
A21 Clutch switch
A22 Connection of cab harness and
column harness
A23 Starter switch
A24 Combination switch

A23

A22
A24

AT201389

 
 

 

07

  

 
 

B01 to 05
B01

B02

B04
<Crew cab>

B03

B05

B04
<Except crew cab>

B01
B02
B03
B04
B05

Connection of chassis harness and cab harness

Boost temperature sensor
Exhaust brake 3-way magnetic valve
High-current fuse box
Battery
AT201390

 
 

 
  

 
 

08

C01 to 07

C01
C01 Water temperature sensor (Connects
to engine electronic control unit)
C02 Sub control rack position sensor
C03 Pre-stroke actuator
C04 Boost pressure sensor
C05 Control rack position sensor,
Linera DC motor,
Backup engine speed sensor
C06 Starter
C07 Engine speed sensor

(Front view)

C01
C02

C03

C04
(Left side view)

C05

C06

C07

AT201391


59

 
 

 
  

 
 

C15 to 18

C15
<FG>
C16

C17

<Transfer>
C18

C15 Transmission neutral switch

C16 Torque limit switch
C17 Vehicle speed sensor
C18 Transfer four-wheel drive switch

AT201392




MEMO







  
 
  

  



  



AT201393




  
 
  

  



AT201394







  
 
  

  

AT201395




  
 
  

  



AT201396