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Regenerative Brake System in Electric Hoist With Ultracacapacitor
Regenerative Brake System in Electric Hoist With Ultracacapacitor
Lijing Zhu
Xinming Xu
College of Mechanical Engineering,
Tongji University
Shanghai, China
xuxinming@live.com
Keywords-component;
regenerative
ultracapacitor; SPWM; DC/DC converter
I.
brake
system;
INTRODUCTION
Value
Parameter
PMSM
BCH180
10
total ratio
60.57
700
motor power(kw)
7.5
II.
performance
energy density
Bian Yongming
978-0-7695-4031-3/10 $26.00 2010 IEEE
DOI 10.1109/iCECE.2010.1445
4014
Electrolytic
Capacitor
Ultracapacitor
lead-acid
Batteries
10~100
5~10
0.01~0.1
power density
<1000
<10000
<100000
cycle life
1000
>500000
>500000
charging time
1~5h
1~30s
10-6~10-3s
performance
Electrolytic
Capacitor
Ultracapacitor
lead-acid
Batteries
discharge time
0.3~3h
1~30s
10-6~10-3s
charge-discharge
efficiency
0.5~0.85
0.85~0.98
>0.95
(b)
Figure 1. DC/DC configuration diagrame
u L dt = 0
I1 ton
=
I 2 toff
(4)
I2 =
toff
ton
I1 =
I1
(5)
EI1 = U o I 2
(6)
(a)
ton
t
(3)
E = on E =
E
1
toff
T ton
If the value of the ratio is changed, the output voltage
can be not equal to the supply voltage. When 0 < < 1 2 , it
works in the way of boost operation, when 1 2 < < 1 , it
(1)
Eton = U otoff
(2)
4015
I(C3)
25.00
20.00
15.00
10.00
5.00
0.0
-5.00
Vm
1.00
0.50
0.0
-0.50
-1.00
Vout
200.40
200.30
200.20
200.10
200.00
Vpwm
1.00
0.80
0.60
0.40
0.20
0.0
0.0
20.00
40.00
60.00
80.00
Time (ms)
0.001 1
0 20
0.001 1
300
PI
PI
Vpwm
L1
VDC1
566
576.00
574.00
572.00
570.00
568.00
566.00
564.00
300
0.004
566
Vsuper
Vout
250.00
249.90
0.003
249.80
3.3
249.70
200
249.60
Vpwm
1.00
0.80
0.60
0.40
0.20
0.0
Vm
1 -1
V
0.0
10.00
20.00
30.00
40.00
50.00
Time (ms)
VTRI1
Vout
25
0
0.001 0.1
60
L1
566
0.003
0.001 5
PI
Vpwm
575
PI
Vsuper
V
0.004
Vpwmdown
3.3
250
Vm
1 -1
V
2
15000
0.5
-1
-1
VTRI1
V(r/min)
2
15000
0.5
-1
vol(V)
2000
0
-2000
vol(V)
I(A)
700
600
500
10
0
-10
300
200
100
50
50
50
50
100
250
300
100
150
200
time(s)
The Current of Super-capacitors
250
300
100
150
200
time(s)
The Voltage of Super-capacitors
250
300
250
300
100
150
200
time(s)
The Voltage of DC
150
time(s)
200
4016
III.
4017
C. Test results
Figure 10 showes the instantaneous trace of current and
voltage of the ultracapacitor on the screen of oscilloscope when
the loads being lowered. The direction of current illustrates the
ultracapacitor is being charged during this process. The voltage
value shows that the ultracapacitor is charged for about onethird of the totle time during this process.
vol(V)
V(r/min)
I(A)
vol(V)
1
2
2
is as follows E e = C U const U int . The gravitational
2
potential energy of load is EG = mgh . Figure 11 showes the
test results including DC link voltage, the motor speed, the
instantaneous currents and actual voltage of the ultracapacitor
at 5A charge-discharge current of ultracapacitor. As the Figure
11 shows, the voltage of the DC link is about 600V when the
ultracapacitor is charged and 570V when discharged. When the
load go lower, the voltage of ultracapacitance goes up from
200V to 228V. The efficiancy of the gravitational potential
energy changing into the ultracapacitor electric potential is
= 0.58 . Fig.12 shows the test results at 10A chargedischarge current of ultracapacitor. When the load is being
lowered, the voltage of ultracapacitor visess from 200V to
232V, and the regeneration energy efficiancy is = 0.65 .
V(r/min)
vol(V)
I(A)
vol(V)
650
600
550
10
0
-10
250
200
150
10
20
30
time(s)
The Voltage of DC
40
50
10
[2]
60
10
10
30
40
time(s)
The Current of Super-capacitors
50
20
30
40
time(s)
The Voltage of Super-capacitors
50
60
50
60
20
30
time(s)
40
10
30
40
time(s)
The Voltage of DC
50
60
70
20
30
40
50
time(s)
The Current of Super-capacitors
60
70
10
20
60
70
10
20
60
70
30
40
50
time(s)
The Voltage of Super-capacitors
30
40
50
CONCLUSION
[4]
20
250
200
150
20
IV.
[5]
0
20
0
-20
10
[3]
700
600
500
time(s)
[1]
Figure 10. the current and the voltage of the ultracapacitance
2000
0
-2000
60
[6]
[7]
[8]
4018
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