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Rig Up Ops Manual - D00625669 - 1
Rig Up Ops Manual - D00625669 - 1
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Rig-Up on a Floater
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Wellsite Reminders
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D00625669/H
HALLIBURTON
RIG UP OPERATIONS
STANDARD RIG-UP/DOWN PROCEDURE
Rig Up
RIG UP OPERATIONS 2 of 56
Spool out all necessary lines and cables to run specific services.
When using Radioactive Sources mark the control area with the caution
tape for 2m Rem/hr.
Restrict all unnecessary personnel from the controlled area. Inform the
rig floor crew about the usage of the R/A sources and allow only the
essential personnel on the rig floor.
Get rig up equipment ready on the catwalk. Always use the approved
and certified rig up equipment.
Inspect the T hanger before use. Use only approved and certified
equipment as per the FOM. Identify the RED ZONE and clear area of
unnecessary personnel Hang T-bar and top sheave on the elevator.
Ensure that the sheave is secured with the break over support pin and
that break over pin is locked in its place with both cotter pins.
Lock the elevator handles. Secure the elevator handles using rope or
bungee cord.
Thread the cable head and line through bottom and top sheaves.
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Stop all the crane operations before performing the next step which
may interfere or cross the path of the cable from the Truck/Skid to the
Rig floor.
Ensure that the cable head is properly secured to prevent the cable head
from rising and passing through the top sheave and dropping to the
floor. While guiding the cable, safely raise the block as high as possible
to allow plenty of room for tool string ensuring that the top sheave is
not twisted
Using only approved and certified lifting caps, raise the tools to the rig
floor. If the cable head is connected directly to the tools, a gooseneck
is required. Otherwise use one of the approved double hook lifting
devices. The use of approved tag lines is required. Continue to
assemble the tool string as per the job design.
With the cable head connected to the tool-string and the tool-string
resting on the make-up plate, perform a surface tension calibration.
Rig Down
Disconnect the External Load cell cable if used and spool it back on the
reel. Ensure that the cable head is properly secured to prevent the cable
head from rising and passing through the top sheave and dropping to
the floor..
Once it is all the way on the ground remove the cable head from the top
sheave.
Disconnect the top sheave from the elevator. Feed all the line out of the
bottom sheave
Spool in all the remaining cable from the catwalk onto the cable drum.
D00625669/H
HALLIBURTON
RIG UP OPERATIONS
RIG UP OPERATIONS
NON STANDARD RIG-UP PROCEDURE - FISHING, BACK
OFF /TOOL PUSHER OPERATIONS
Inspect all rig-up equipment prior to use.
Inspect all lifting equipment prior to use.
RIG UP OPERATIONS 4 of 56
Spool out all necessary lines and cables to run specific services.
When using Radioactive Sources mark the control area with the caution
tape for 2m Rem/hr.
Restrict all unnecessary personnel from the controlled area. Inform the
rig floor crew about the usage of the R/A sources and allow only the
essential personnel on the rig floor.
Get rig up equipment ready on the catwalk. Always use the approved
and certified rig up equipment.
Secure the bottom sheave to the rig structure and secure it with the
certified chain. (For the field camps using the external load cell
devices, connect the load cell in between the tie down chain and the
bottom sheave wheel).In the case of a situation where the certified and
approved anchor point for the bottom sheave wheel is at a greater
distance from the location of bottom sheave wheel, remember to secure
the bottom chain with the air tugger line because as the length of the
chain increases so also the weight which makes it impossible for a
person to handle it. Always do pre job visual inspection of the chain
and sheave wheel. Secure the hook to the chain using the shackle and
tractor pin. Ensure that the bottom sheave wheel is secured with the air
tugger line and not laying on its side. Make use of the proper floor
stand where applicable.
Prepare the top sheave with the certified chain/Sling as per the Visual
Check Sheet 1 and 2.
Ensure that the sheave is secured with the break over support pin and
that break over pin is locked in its place with both cotter pins.
Thread the cable head and line through bottom and top sheaves.
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Stop all the crane operations before performing the next step which
may interfere or cross the path of the cable from the Truck/Skid to the
Rig floor.
Ensure that the cable head is properly secured to prevent the cable head
from rising and passing through the top sheave and dropping to the
floor.
While guiding the cable, safely raise the top sheave as high as possible
to allow plenty of room for tool string ensuring that the top sheave is
not twisted,
Using only approved and certified lifting caps, raise the tools to the rig
floor. If the cable head is connected directly to the tools, a gooseneck
is required. Otherwise use one of the approved double hook lifting
devices. The use of approved tag lines is required.
Raise the tools and continue to assemble the tool string as per the job
design. With the cable head connected to the tool string and the tool
string resting on tool stand, perform a surface tension calibration.
Installation of the snatch block and the floor plate should be done after
consulting with the rig crew as it should not hinder their operation.
Ensure that the rig crew is aware that there are two cables
under tension; the cable which supports the Snatch block
from the Rig structure and the wire line cable which is
entering the hole via the snatch block.
D00625669/H
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RIG UP OPERATIONS
RIG UP OPERATIONS
Figure 1
Non-Standard Rig Up
RIG UP OPERATIONS 6 of 56
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RIG UP OPERATIONS
SIDE ENTRY SUB USED DURING NON-STANDARD RIGUPS:
The side entry sub is used to enter tubing while maintaining the use of
the rig Top Drive.
Figure 2
Side Entry Sub
Disconnect the External Load cell cable if used and spool it back on the
reel.
Ensure that the cable head is properly secured to prevent the cable head
from rising and passing through the top sheave and dropping to the
floor.
Once it is all the way on the ground remove the cable head from the top
sheave.
Disconnect the top sheave from the elevator. Feed all the line out of the
bottom sheave.
D00625669/H
HALLIBURTON
RIG UP OPERATIONS
Spool in all the remaining cable from the catwalk onto the cable drum.
RIG UP OPERATIONS 8 of 56
The rig floor should be cleared of all personnel while pulling the latch
off.
Hold tension from the skid and remove the shear bolts holding the
clamp.
Pull tension on the wire line to lift the clamp out of the groove.
Release tension on the wire line and guide the clamp past the groove to
rest on the pack off nut.
Install the line guide assembly on the SES. Lift the clamp off the pack
off and remove it.
Remove SES, pull the pump-down head out of the pipe and lay the sub
and head aside or on the catwalk.
Bring the wire line out of the hole at a reasonable speed. Remember
that the Pump-down Head can act similar to a swab and has the
potential of swabbing the well.
Raise the SES above the rig floor with an air hoist before the Pumpdown Head arrives at the surface.
After raising the SES the Pump-down Head can be brought to the
surface, washed, and laid down.
The SES can now be laid down and the tools can be brought back to
surface.
During the rig down procedure lay down all the tools on the cat walk.
Rig down the top sheave. Ensure that the wire line is properly secured
to prevent it from rising and passing through the top sheave and
dropping to the floor.
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D00625669/H
RIG UP OPERATIONS
Once it is all the way on the ground pull the free end of the wire line
from the top sheave.
Disconnect the top sheave from the elevator. Feed all the line out of the
bottom sheave.
Spool in all the remaining cable from the catwalk onto the cable drum.
D00625669/H
HALLIBURTON
RIG UP OPERATIONS
NON-STANDARD RIG-UP PROCEDURE
SHEAVE RIG-UP OPERATION
THREE
RIG UP OPERATIONS 10 of 56
Spool out all necessary lines and cables to run specific services.
When using Radioactive Sources mark the control area with the caution
tape for 2m Rem/hr.
Restrict all unnecessary personnel from the controlled area. Inform the
rig floor crew about the usage of the R/A sources and allow only the
essential personnel on the rig floor.
Get rig up equipment ready on the catwalk. Always use the approved
and certified rig up equipment.
Plan the placement of the third shave wheel and the bottom sheave.
Ensure that there is rated and approved structural support available for
the placement of the third sheave which is rated for 30000 lbs. of
tension.
Cordon off the area with the caution tape to restrict any trespassing.
Inform all the rig floor personnel as well as general rig crew.
Secure the bottom sheave to the certified and rated substructure and
secure it with the certified chain. In the case of a situation where the
certified and approved anchor point for the bottom sheave wheel is at a
greater distance from the location of bottom sheave wheel, remember to
secure the bottom chain with the air tugger line because as the length of
the chain increases so also the weight which makes it impossible for a
person to handle it. Always do pre job visual inspection of the chain
and sheave wheel. Ensure that the bottom sheave wheel is secured with
the air tugger line and not laying on its side. Make use of the proper
floor stand where applicable.
Secure the third sheave to the rig structure and secure it with certified
chain. Secure the hook to the chain using the shackle and tractor pin.
Always do pre job visual inspection of the chain and sheave wheel.
Prepare the top sheave with the certified chain. Always do pre job
visual inspection of the chain and sheave wheel. Ensure that the sheave
HALLIBURTON HARD COPY UNCONTROLLED
D00625669/H
RIG UP OPERATIONS
Thread the cable head and line through bottom, the third and top
sheaves.
Stop all the crane operations before performing the next step which
may interfere or cross the path of the cable from the Truck/Skid to the
Rig floor.
Ensure that the cable head is properly secured to prevent the cable head
from rising and passing through the top sheave and dropping to the
floor.
Ensure that the top sheave is not twisted. While guiding the cable;
safely raise the top sheave as high as possible to allow plenty of room
for tool string ensuring that the top sheave is not twisted. Ensure that
the sheave is secured with the break over support pin and that break
over pin is locked in its place with both cotter pins.
Lock the elevator handles. Secure the elevator handles using rope or
bungee cord.
Using only approved and certified lifting caps, raise the tools to the rig
floor. If the cable head is connected directly to the tools, a gooseneck
is required. Otherwise use one of the approved double hook lifting
devices. The use of approved tag lines is required. Continue to
assemble the tool string as per the job design.
With the cable head connected to the tool string and the tool string
resting on tool stand, perform a surface tension calibration.
In case of runs with explosives, observe the Radio Silence as per the
ESOM Section 14 (Well-site Operations, Electrical and Nonelectrical
Initiated Devices)manual.
During the rig down procedure lay down all the tools on the cat walk.
Disconnect the External Load cell cable if used and spool it back on the
reel.
Ensure that the cable head is properly secured to prevent the cable head
from rising and passing through the top sheave and dropping to the
floor.
Once it is all the way on the ground remove the cable head from the top
sheave.
D00625669/H
HALLIBURTON
is secured with the break over support pin and that break over pin is
locked in its place with both cotter pins.
RIG UP OPERATIONS
Disconnect the top sheave from the elevator. Feed all the line out of the
bottom sheave.
Spool in all the remaining cable from the catwalk onto the cable drum.
RIG UP OPERATIONS 12 of 56
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RIG UP OPERATIONS
RIG-UP PROCEDURES RIG-LESS OPERATION
Inspect all rig-up equipment prior to use.
Inspect all lifting equipment prior to use.
Crane boom and mast derrick units are design to operate within set
parameters. These parameters include side loading and wind speed.
It is mandatory the wind speed be entered into the lift plan form and
checked against the crane or mast unit limits documented by the
manufacture (Normally Located on a metal plate attached to the unit)
before raising the crane boom or mast derrick.
Periodic wind speed checks shall continue during the job especially
during wind changes in direction, wind speed changes and while close
to the surface with the tool-string. The wind speed readings shall be
updated on the lift form after each check.
The type and model of hand held wind meter is not mandatory, but the
use of a hand held wind speed meter on location during a crane boom
or mast derrick operation is mandatory to correctly determine the wind
speed in order to verify the wind speed is within the crane boom or
mast derrick limits.
Figure 3
Recommended Hand Held Wind Speed Monitor
(102125435)
D00625669/H
HALLIBURTON
RIG UP OPERATIONS
TOP SHEAVE BOOM CROWN ATTACHMENT:
Position the crane / mast and logging units in the selected locations.
Position the logging unit at a distance from the wellhead that exceeds
the crane / mast boom height.
RIG UP OPERATIONS 14 of 56
Spool out all necessary lines and cables to run specific services.
When using Radioactive Sources mark the control area with the caution
tape for 2m Rem/hr.
Restrict all unnecessary personnel from the controlled area. Inform all
third party service and personnel about the usage of the R/A sources or
explosive material and allow only the essential personnel restricted
area.
Get rig up equipment ready and laid out for rig up operations.
Per the lift inspection plan. Flag off all Safety Red zones with caution
tape.
Attach the top sheave to a rated and certified point on the crane / mast
crown.
Raise and extend the crane / mast boom fully being careful not to
entangle the cable with the crane / mast hoist cabling.
Verify the top sheave is not twisted before applying cable tension.
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D00625669/H
Ensure that the cable head is properly secured to prevent the cable head
from rising and passing through the top sheave due to cable counter
weight.
Secure the bottom sheave to the crane / mast support frame or wellhead
utilizing a certified chain. Secure the hook to the chain using the
shackle and tractor pin.
With the cable head connected to the tool-string and the tool-string
resting on tool stands, perform a surface tension calibration.
Complete required checks and pull the tool-string into the lubricator.
D00625669/H
HALLIBURTON
RIG UP OPERATIONS
RIG UP OPERATIONS
RIG-UP PROCEDURES
SIMULTANEOUS LIFTING
RIG-LESS
OPERATIONS
After connecting the tool-string to the conductor line, pull the toolstring into the lubricator stopping the bottom of the tool-string just
inside the bottom of the lubricator.
RIG UP OPERATIONS 16 of 56
Insert a stop on the bottom of the lubricator to stop the tool-string from
exiting the lubricator during the lift. The stop can be a set of lubricator
dolly wheels or a bull-plug. If a bull-plug is used, it must protect the.
The crane winch operator initiates the lifting operation by slowly lifting
the lubricator from the horizontal position to the vertical position.
Subsequently, the WP winch operator takes up the conductor line slack
as the lubricator is lifted to the vertical position. The tool-string will be
lifted in the lubricator while resting on the lubricator stop and not by
the conductor line.
The crane winch operator stops the vertical lift with the bottom of the
lubricator 12 above the top wellhead connection and slightly off to one
side.
The WP winch operator retracts the conductor line lifting the toolstring off the lubricator stop; the lubricator stop may be removed at this
time.
The WP winch operator lowers the tool-string until between 6" and 8"
of the tool-string is visible out of the bottom of the lubricator.
The Crane winch operator will rotate the lubricator aligning the
lubricator pin connection with the box connection on top of the
wellhead.
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RIG UP OPERATIONS
After the tool-string has been lined up for well entry, the WP winch
operator lowers the tool-string and stops just above the top wellhead
gate valve and then notifies the crane winch operator when the toolstring is in the proper position.
The crane winch operator slowly lowers the lubricator until the
lubricator half Union, (pin) comes in contact with the half box union on
top of the wellhead. The WP operator secures the union.
After connecting the tool-string to the conductor line, pull the toolstring into the lubricator stopping the bottom of the tool-string just
inside the bottom of the lubricator.
Insert a stop on the bottom of the lubricator to stop the tool-string from
exiting the lubricator during the lift. The stop can be a set of lubricator
dolly wheels or a bull-plug. If a bull-plug is used, it must protect the Oring seals in the bottom half union.
The crane winch operator initiates the lifting operation by slowly lifting
the lubricator from the horizontal position to the vertical position.
Subsequently, the WP winch operator takes up the conductor line slack
as the lubricator is lifted to the vertical position.
D00625669/H
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RIG UP OPERATIONS
the WP winch operator cannot see the tool-string in the
lubricator. As the simultaneous lift is in progress the WP
winch operator will have to rely on the weight indicator to
determine if the tool-string is setting down on the lubricator
stop or bumping against the pressure control head.
RIG UP OPERATIONS 18 of 56
The crane winch operator stops the vertical lift with the bottom of the
lubricator no more than 2' above the ground. The lubricator trolley
wheels or lubricator bull-plug may be removed at this time and a
lubricator entry guide attached to the bottom of the lubricator.
The WP winch operator lowers the tool-string until between 6" and 12"
of the tool-string is visible out of the bottom of the lubricator.
The crane winch operator rotates the crane boom and places the
lubricator in close proximity to the wellhead. While the lubricator is
being positioned the WP winch operator will maintain the 6 to 12
tool string exposure to compensate for crane movement.
The WP operator monitors the operation, including the crane crown and
top of the lubricator pressure control head proximity.
The WP winch operator verifies that the crane winch operator has
reached the required position and ceased all movement of the crane
winch and boom. The WP winch operator retracts the conductor line
raising the bottom of the tool-string to a height 6 to 8 above the top
of the wellhead top connection.
The Crane winch operator will rotate the lubricator aligning the
lubricator pin connection with the box connection on top of the wellhead.
After the tool-string has been lined up for well entry, the WP winch
operator lowers the tool-string and stops just above the top wellhead
gate valve and then notifies the crane winch operator when the toolstring is in the proper position.
The crane winch operator slowly lowers the lubricator until the
lubricator half union comes in contact with the wire-line valve half box
union. The WP operator secures the union.
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RIG UP OPERATIONS
-
Attach the top sheave to the fixed attachment point on the spreader bar.
Ensure that the sheave is secured with the break over support pin and
that break over pin is locked in its place with both cotter pins.
Attach the outside lifting slings from the spreader bar to the lubricator
lifting collar.
Verify the top sheave is not twisted before applying cable tension.
Complete required checks and pull the tool-string into the lubricator.
D00625669/H
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RIG UP OPERATIONS
RIG UP OPERATIONS 20 of 56
In case of runs with explosives, observe the Radio Silence as per the
ESOM Section 14 (Well-site Operations, Electrical and Nonelectrical
Initiated Devices) manual.
Disconnect the tool-string; pull the cable-head back into the lubricator.
Start laying excess cable on the ground as the crane / mast boom comes
down.
Remove the cable and disconnect the top sheave from the crane / mast
boom connection.
Disconnect the External Load cell cable if used and spool it back on the
reel.
Remove the cable from the bottom sheave and disconnect the bottom
sheave.
Spool in all the remaining cable from the ground onto the cable drum.
In case of runs with explosives, observe the Radio Silence as per the
ESOM Section 14 (Well-site Operations, Electrical and Nonelectrical
Initiated Devices)manual.
Raise the lubricator to a point high enough to lower the tool-string out
the bottom of the lubricator to the horizontal tool stands.
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RIG UP OPERATIONS
Disconnect the tool-string; pull the cable-head back into the lubricator.
Disconnect the crane / mast hoisting cable from the spreader bar.
Remove the cable and disconnect the top sheave from the spreader bar.
Disconnect the External Load cell cable if used and spool it back on the
reel.
Remove the cable from the bottom sheave and disconnect the bottom
sheave.
Spool in all the remaining cable from the ground onto the cable drum.
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the weak point making contact with the pressure control head
and separating the weak point.
RIG UP OPERATIONS
RIG UP OPERATIONS 22 of 56
Figure 4
Crane Hand Signals
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RIG UP OPERATIONS
RIG-UP ON A FLOATER
Inspect all rig-up equipment prior to use.
Inspect all lifting equipment prior to use.
Part Number
102109077
719612
102109082
102109083
102109084
Rig-up Procedure:
Spool out all necessary lines and cables to run specific services.
When using Radioactive Sources mark the control area with the caution
tape for 2m Rem/hr.
Restrict all unnecessary personnel from the controlled area. Inform the
rig floor crew about the usage of the R/A sources and allow only the
essential personnel on the rig floor.
Spool out logging cable, load cell and rig floor intercom lines.
D00625669/H
HALLIBURTON
RIG UP OPERATIONS
Install the top sheave assembly connect the load cell and sheave to
the lower pad eye of the compensating sheave. Do a visual inspection
of the Pad eye, it must be certified, and approved.
RIG UP OPERATIONS 24 of 56
Do a pre job visual inspection of the compensating line. Check for the
recent certification. Thread the compensating line through the
compensating sheave leaving sufficient slack to complete the rig- up.
The line must be attached to a fixed point on the well-head stack and
threaded up through the rig floor. The other end must be attached to a
point on the rig floor, incorporating a safety shear sub and safety sling,
as shown in figure 1.
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D00625669/H
Figure 5
Movement compensator
Feed the wire-line through the bottom sheave and up through the top
sheave. Ensure that the cable head is properly secured to prevent the
cable head from rising and passing through the top sheave and dropping
to the floor.
Lift the top sheave assembly to the correct height to allow plenty of
room for the tool string. Leave sufficient slack in the compensation line
for this. Care must be taken to prevent tangling of wire-line,
compensating line, and load cell cable. Failure to verify the top sheave
is not twisted before applying tension to the cable while raising the
tool-string may result in the sheave turning and twisting the cable while
down hole damaging the cable or support equipment.
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RIG UP OPERATIONS
RIG UP OPERATIONS
With WMC de-activated, stop the tool reference (TOOL ZERO) at the
rotary table.
Lower the tool until the head is well below the riser slip joint.
Flag the cable at the rotary table and record current depth.
Have the driller pull up slowly on the elevators, until the WMC is
stroking about its mid-point.
RIG UP OPERATIONS 26 of 56
Raise or lower the tool until the cable flag is back at the rotary table,
see figure 2.
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RIG UP OPERATIONS
Figure 6:
Flagging cable at the rotary table
POOH to surface.
General concerns
Turn off the Wave Motion Compensator at 300 feet. Stand well
clear when the WMC is activated or deactivated.
In case of runs with explosives, observe the Radio Silence as per the
ESOM Section 14 (Well-site Operations, Electrical and Nonelectrical
Initiated Devices)manual.
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Logging
RIG UP OPERATIONS
RIG UP OPERATIONS 28 of 56
During the rig down procedure lay down all the tools on the cat walk.
Disconnect the External Load cell cable if used and spool it back on the
reel.
Ensure that the cable head is properly secured to prevent the cable head
from rising and passing through the top sheave and dropping to the
floor.
Start feeding the excess cable on to the cat walk. Ensure the
compensation line stays free and is laid out as the top sheave is
lowered.
Once it is all the way on the ground remove the cable head from the top
sheave
Disconnect the top sheave from the elevator. Feed all the line out of the
bottom sheave.
Rig down the motion compensation sheave, shear sub, safety sling and
the compensation line.
Spool in all the remaining cable from the catwalk onto the cable drum.
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RIG UP OPERATIONS
UNDER RIG FLOOR RIG UP
Inspect all rig-up equipment prior to use.
Inspect all lifting equipment prior to use.
There are three approved under the rig floor rig up systems:
Phuel Oil Tools deployment system, this would be used to deploy toolstrings required deployment in several sections while under well
pressure.
The logging unit should be placed under the rig floor in such a way as
to not restrict rig up procedures (cantilever support platform) or place
the crew in a hazardous position such as confined spaces.
Spool out all necessary lines and cables to run specific services.
When using Radioactive Sources mark the control area with the caution
tape for 2m Rem/hr.
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RIG UP OPERATIONS
RIG UP OPERATIONS 30 of 56
Restrict all unnecessary personnel from the controlled area. Inform the
rig floor crew about the usage of the R/A sources and allow only the
essential personnel on the rig floor.
Maximize the distance between wire-line valve deck and rig floor.
Determine the distance between the wire-line valve deck and rig floor.
See OEB-2010/035.
Spool out any other lines per operation procedures (pack-off hose,
grease and return hoses).
Hang top sheave under rig floor. Do a pre job visual inspection of the
chains/Slings pad eyes and anchor points.
Secure the top sheave with a short chock to the main rig floor
structural beam. See OEB-2010/043.
Secure bottom sheave to the main skid structure across from the
logging unit.
Thread the line through bottom and top sheaves. Ensure that the cable
head is properly secured to prevent the cable head from rising and
passing through the top sheave and dropping to the floor. Failure to
verify the top sheave is not twisted before applying tension to the cable
while raising the tool-string may result in the sheave turning and
twisting the cable while down hole damaging the cable or support
equipment.
Allow cable head to rest on the wire-line valve deck while performing
the line tension surface calibration.
Connect the tool-string to be run to the cable head and pull the toolstring into the lubricator.
Using a knuckle crane or rig winch lift the lubricator and tool-string to
the vertical position above the well.
Using the logging unit winch retract the cable taking up the slack lifting
the tool string off the bull plug or tool stop.
Remove the bull plug or tool stop from the lubricator and lower the
tool-string into the top of the well or wire-line valve.
Using the knuckle crane or rig winch lower the lubricator and attach to
the well head or Wire-line valve top connection.
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RIG UP OPERATIONS
Spool out all necessary lines and cables to run specific services.
When using Radioactive Sources mark the control area with the caution
tape for 2m Rem/hr.
Restrict all unnecessary personnel from the controlled area. Inform the
rig floor crew about the usage of the R/A sources and allow only the
essential personnel on the rig floor.
Maximize the distance between wire-line valve deck and rig floor.
Determine the distance between the wire-line valve deck and rig floor.
See OEB-2010/035.
Spool out any other lines per operation procedures (pack-off hose,
grease and return hoses).
Install wire-line riser between well head deck and wire-line valve deck.
The wire-line riser will include spool with two 2" side ports,
pancake line cutter, inline ball valve and required riser with
pack-off connection
Using the knuckle crane or rig winch, pick up the first logging tool
section, lower the section into the well setting the top of the section in
the tool support plate.
Install the cable through the diverter sheave, Swivel sheave and packoff. Failure to verify the top sheave is not twisted before applying
tension to the cable while raising the tool-string may result in the
sheave turning and twisting the cable while down hole damaging the
cable or support equipment.
HALLIBURTON
RIG UP OPERATIONS
Pick up the pack-off and tool-string enough to install the tool support
plate.
Disconnect the cable head and lay down the pack-off and cable head.
RIG UP OPERATIONS 32 of 56
One section of the detection system is the deployment bar system into
which strategically placed magnets allow for the correct positioning of
the bar into the wire-line valve, and seal the bar for pressure control.
The wire-line valve contains five sets of rams. There are two rams (one
inverted) with pipe seals to seal on the deployment bar, two rams (one
inverted) with wire-line seals used to run on wire-line and one shear
and seal ram that cuts the bar or wire-line in an emergency.
HALLIBURTON
D00625669/H
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Spool out all necessary lines and cables to run specific services.
When using Radioactive Sources mark the control area with the caution
tape for 2m Rem/hr.
Restrict all unnecessary personnel from the controlled area. Inform the
rig floor crew about the usage of the R/A sources and allow only the
essential personnel on the rig floor.
Maximize the distance between wire-line valve deck and rig floor.
Determine the distance between the wire-line valve deck and rig floor.
See OEB-2010/035.
Spool out any other lines per operation procedures (pack-off hose,
grease and return hoses).
Secure bottom sheave to the main skid structure across from the
logging unit.
Secure the top sheave with a short chock to the main rig floor
structural beam. See OEB-2010/043.
Failure to verify the top sheave is not twisted before applying tension to
the cable while raising the tool-string may result in the sheave turning
and twisting the cable while down hole damaging the cable or support
equipment.
Allow cable head to rest on the wire-line valve deck while performing
the line tension surface calibration.
Insert the cable head through the pack-off and lubricator as required.SE
Connect the deployment bar with magnetic markers to the cable head.
Connect the tool-string, section #1, to be run to the deployment bar and
pull the tool-string into the lubricator.
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RIG UP OPERATIONS
RIG UP OPERATIONS 34 of 56
Using a knuckle crane or rig winch lift the lubricator and tool-string to
the vertical position above the well.
Using the logging unit winch retract the cable taking up the slack lifting
the tool-string off the bull-plug or tool stop.
Remove the bull-plug or tool stop from the lubricator and lower the
tool-string into the top of the well or wire-line valve.
Using the knuckle crane or rig winch lower the lubricator and attached
to the deployment window top connection.
Open the wellhead gate valves and confirm all Wire-line valve guides
are open.
Lower the tool-string into the well aligning the deployment bar
magnetic markers across the wire-line valve magnetic sensors.
Close the wire-line valve deployment bar rams sealing the pressure
from the deployment window. Bleed pressure from the deployment
window.
Using the knuckle crane or rig winch lower the lubricator and attach the
next deployment bar and tool-string section.
Using a knuckle crane or rig winch lift the lubricator and tool-string to
the vertical position above the well.
Using the logging unit winch retract the cable taking up the slack lifting
the tool-string off the bull-plug or tool stop.
Remove the bull-plug or tool stop from the lubricator and lower the
tool-string into the top of the deployment window sub.
Using the knuckle crane or rig winch lower the lubricator and attach to
the deployment window top connection.
Using the deployment window connect the second tool string to the top
of the first deployment bar and close the window.
Open the wellhead gate valves and confirm all Wire-line valve guides
are open.
Lower the tool-string into the well aligning the deployment bar
magnetic markers across the wire-line valve magnetic sensors.
Stop with magnet aligned with magnetic sensors in wire-line valve and
close the bar rams.
HALLIBURTON
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Using the Knuckle crane or rig winch pick up the lubricator and
connect to the top of the deployment window.
Connect the cable head to the top of the deployment bar, close the
deployment window and equalize the wellhead pressure into the
lubricator.
Open the deployment bar rams and raise the tool-string aligning the
next deployment bar across the magnetic sensors and close the
deployment bar rams.
D00625669/H
HALLIBURTON
RIG UP OPERATIONS
RIG UP OPERATIONS
RIG UP OPERATIONS 36 of 56
Figure 7
Phuel Deployment System
In case of runs with explosives, observe the Radio Silence as per the
ESOM Section 14 (Well-site Operations, Electrical and Nonelectrical
Initiated Devices)manual.
During the rig down procedure lay down all the tools on the cat walk.
Disconnect the External Load cell cable if used and spool it back on the
reel.
Ensure that the cable head is properly secured to prevent the cable head
from rising and passing through the top sheave and dropping to the
floor.
HALLIBURTON
D00625669/H
Once it is all the way on the ground remove the cable head from the top
sheave.
Disconnect the top sheave from the elevator. Feed all the line out of the
bottom sheave.
Spool in all the remaining cable from the catwalk onto the cable drum.
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RIG UP OPERATIONS
RIG UP OPERATIONS
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RIG UP OPERATIONS 38 of 56
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RIG UP OPERATIONS 40 of 56
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Post job Maintenance
Visually inspect all rig-up equipment and verify that certifications meet
standards.
101007538
30" SHEAVE WHEEL
101205533
101205532
Do not direct high pressures spray onto the face of bearings to prevent
water displacing the grease?
Rotate sheave freely and check for wobble. Any excessive play could
indicate a worn or damaged bearing. This must be repaired by
replacing the sheave wheel, bearing assembly or the shaft.
Keep the sheaves well painted to prevent corrosion. The sheave covers
should be painted bright alternating colors to make their presence
obvious and indicate movement on the rig floor. (Color pattern not
necessary on Crosby sheaves as they are sealed)
Inspect break over pin for fit and function, ensure clip and lanyard are
secured to top of pin. (All sheaves.)
Inspect sheave stand for weld integrity and keep painted. (17 & 14)
D00625669/H
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SHEAVE
RIG UP OPERATIONS
GENERAL - RIG UP EQUIPMENT
The new standard equipment will comply with our maximum working
cable tension of 15,000 lbs. (open hole) and 6,000 lbs. (cased hole).
All load bearing equipment used during wire-line rig-up and associated
equipment such as shackles (clevises) will require certification and
proper identification attached to each tested assembly.
- In addition, the equipment will require annual re-certification. It
is the responsibility of the field operation location to re-certify the
rig-up gear assemblies on this annual basis.
- Re-certification must include a proof load test, mechanical
inspection of assemblies for wear and corrosion, and test
documentation.
- The assemblies shall be tested up to but not exceeding their proof
load. A proof load test is typically twice the rated working load (or
Hook Load) as defined in each part numbers equipment
specifications.
- It is required that non-destructive material testing, (dye penetrant
or magnetic particle / MPI), be completed on all cast components
of the assemblies to check for cracks or inclusions.
- It is preferred that the load should be applied slowly by a
hydraulic ram connected to a certified pressure gauge that is
calibrated to the ram's diameter so as to read directly in pounds.
The gauge used shall have adequate definition so that plus or
minus 1% can be read on the scale. The gauge shall be calibrated
every year. There are no specifications that set the minimum time
duration for holding the load. Most test companies hold the load
from a few seconds to 15 minutes. Anything with a cast part or
weld that will be subjected to an MPI should be held for at least 5
minutes. However, other items can be tested by holding the load
for a short duration.
RIG UP OPERATIONS 42 of 56
Investigation into the use of wire slings in conjunction with rigging has
deemed wire slings are NOT acceptable.
When ordering sheaves such as the 14" wheel P/N 101205532 it will be
for a 7/32" line, the 17" wheel P/N 101205533 will be for a 5/16" line,
and the 30" wheel P/N 101210319 will be for a 15/32" and larger lines.
- The above sheaves will also have a connection that will accept the
ISI or Kerr Measurement type flat load-cell. A certification will
be included with each sheave assembly.
- Each lower sheave, both open and cased hole, will have a hand
guard attached to prevent foreign objects from entering the sheave.
See part numbers in table below.
The new load-cells P/N 101298147 & 101298433 will have a 30,000
lb. working load capacity. It will be made of a wider material to
HALLIBURTON
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RIG UP OPERATIONS
comply with the safety margin that is imposed on the other rigging
equipment.
- Care must be taken when doing yearly proof test on these load
cells not to exceed the limitations of the load-cell tension element.
Exceeding the tension element rating could render the load-cell
useless. Warn third party vendors if they are performing the
certifications to not exceed the limitations.
The use of Kevlar slings (Steamador for the bottom sheave and Sling
Max for a crown rig-up of top sheave) is acceptable for rig-up
operations.
- Slings shall be padded or protected from sharp edges of their
loads.
SAP PN
Description
Safety
Factor
Ratio
Working
Load
Proof
Load
4:1
30
60
4:1
30
60
4:1
30
60
100000454
5:1
36
72
101298147
4:1
30
60
101298433
4:1
30
60
232058
D00625669/H
HALLIBURTON
RIG UP OPERATIONS
ELEVATOR HOOK LINK, 30,000
RATED CAPACITY (to connect load
cell to light weight elevator hook)
102117669
4:1
RIG UP OPERATIONS 44 of 56
101350322
101657735
102103518
102103520
102103525
HALLIBURTON
30
60
D00625669/H
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Cased Hole
SAP PN
Safety
Factor
Ratio
Description
Working
Load
Proof
Load
101205533
4:1
12
24
101205532
4:1
12
24
101205534
101779045
101629462
101614173
4:1
12
24
101614174
4:1
12
24
101614175
4:1
12
24
101629463
FLOORSTAND WTI
101805060
100126349
4:1
15
30
100135783
4:1
15
30
100135784
4:1
15
30
D00625669/H
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RIG UP OPERATIONS
Type CO Chain
102103561
4:1
15
30
101917054
4:1
15
30
102103562
4:1
15
30
RIG UP OPERATIONS 46 of 56
25
Type CO with 5 Master Links
102072046
4:1
15
30
4:1
12
24
PULL PIN
KLIK PIN (need 2)
101212792
101812099
120162900
SAFETY HARNESS
100002137
LANYARD, 6 FOOT
101225658
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Open Hole
SAP PN
Description
Safety
Factor
Ratio
Working
Load
Proof
Load
4:1
30
60
4:1
16
32
101958104
101215270
FLOOR STAND
101215271
101793204
101368002
Steamador Bottom
Sheave
101363241
D00625669/H
4:1
35
70
HALLIBURTON
HANGING BRIDLE
RIG UP OPERATIONS
7FT. SOG).
101363242
4:1
35
70
101363243
4:1
35
70
RIG UP OPERATIONS 48 of 56
102103565
4:1
30
60
102103566
4:1
30
60
102103568
4:1
30
60
SlingMax
(with Shackle)
101363238
4:1
35
70
101363239
4:1
35
70
101363240
4:1
35
70
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Open Hole Tie Back Chains
100000830
4:1
35
70
100000831
4:1
35
70
100009309
4:1
35
70
101297000
4:1
35
70
101297014
4:1
35
70
101297015
4:1
35
70
Type CO Chain
25
Type CO with 5 Master Links
102072047
D00625669/H
4:1
35
70
HALLIBURTON
RIG UP OPERATIONS
Open Hole Miscellaneous
DROP / SUPPORT PIN
101233990
4:1
35
70
101296957
4:1
7.1
14.2
4:1
7.1
14.2
RIG UP OPERATIONS 50 of 56
102158408
101200035
MAKE_UP PLATE
100136562
FLOORSTAND
MAKE-UP PLATE
101447308
100132018
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Deep Water / Heavy Pull
SAP PN
Safety
Factor
Ratio
Working
Load
Proof
Load
4:1
50
100
4:1
40
80
4:1
40
80
Description
102069465
102073713
102082804
102096352
102085509
Deep Water / Heavy Pull Tie Back and Top Sheave Slings
25
Type CO with 5 Master Links
102072048
4:1
47.7
95.4
Type CO Chain
102073649
4:1
47.7
95.4
102073650
4:1
47.7
95.4
102071982
60
120
D00625669/H
4:1
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RIG UP OPERATIONS
HOOK ELEVATOR, RUE FOR
48IN. SHEAVE, 50KLBS.
ALUMINUM
102082777
4:1
50
100
4:1
50
100
4:1
50
100
4:1
50
75
RIG UP OPERATIONS 52 of 56
102117668
102083220
Table 2
Equipment
Description
MOTION COMPENSATOR KIT
SAFETY SHEAR SUB ASSEMBLY,3.500 IN , C/W SAFETY
ANCHOR SHACKLES
REDRESS KIT, 3.500 INCH SAFETY SHEAR SUB
ASSEMBLY
DERRICK/TOWER BLOCK, MCKISSICK M-491
COMPENSATING SHEAVE
HALLIBURTON
Part Number
102109077
719612
102109082
102109083
102109084
D00625669/H
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Figure 8
30 Open Hole Hand Guard
Figure 9
17 Cased-Hole Hand Guard
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RIG UP OPERATIONS
RIG UP OPERATIONS 54 of 56
Figure 10
Visual Check Sheet Side 1
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Figure 11
Visual Check Sheet Side 2
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RIG UP OPERATIONS
WELLSITE REMINDERS
RIG UP EQUIPMENT (RUE)
RIG UP OPERATIONS 56 of 56
Intercom deployed
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