SALES GAS PIPELINE EXECUTION PROCEDURE FOR ONSHORE CONSTRUCTION ( FROM POINT A TO C ) DOC. NO. WMG - PL- CP-0001 CHECKED | REVIEWED | APPROVED CLIENT'S BY By BY approve __| PATE Name] Signatare | Nam | Signatire} Nom] Sianaiwe] Now] Slenature] Name | Signature REV.) ORIGINATORAMERADA HESS (INDONESIA - PANGKAH) LIMITED L a é UJUNG PANGKAH DEVELOPMENT PROJECT WMG P Bree SALES GAS PIPELINE EXECUTION PROCEDURE Page 2 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TO C ) DOC. NO. WMG ~ PL- CP-0001ri AMERADA HESS (INDONESIA - PANGKAH) LIMITED. » UJUNG PANGKAH DEVELOPMENT PROJECT ahuns- SALES GAS PIPELINE EXECUTION PROCEDURE FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) Page 3 of 27 TABLE OF CONTENTS |. GENERAL 1.1, Scope 1.2. Reference LOCATION . SURVEY PREPARATION AND STAKE OUT 3.1 Survey Preparation 3.2 Stake Out 3.3 Manpower, Eqiupment, and Tool, CLEARING AND GRADING 4.1 Manpower, Equipment and Tools STRINGING 5.1, Stringing Operation 5.2. Manpower, Equipment and Tools WELDING 6.1 Material Specification 6.2 Fit up of ine pipe 6.3 Welding Production 6.4 Tie-In Welding 6.5 Fitting Welds 66 QC &NDTUJUNG PANGKAH DEVELOPMENT PROJECT XT AMERADA HESS (INDONESIA - PANGKAH) LIMITED unig ‘SALES GAS PIPELINE EXECUTION PROCEDURE FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) Page 4 of 27 10. 67 Nefective Weld 6.8 Repair procedure 6.9 Comunication and records 6:10 Manpower, Equipment and Tools TRENCHING 7.1 Trenching Operation 7.2 Manpower, Equipment, Tools & Consumables FIELD JOINT COATING 8.1 General 8.2 Sleeves Aplication 8.3 Inspection 8.4 Manpower, Equipment, Tools & Consumables LOWERING -IN 9.1 Lowering Operation 9.2 Manpower, Equipment, Tools & Consumables BACKFILLING 10.1 Backfilling Preconstruction Cheks 10.2 Backfil Operation 10.3. Use of Backfill checklist 10.4 Manpower, Equipment, Tools & ConsumablesSE AMERADA HESS (INDONESIA - PANGKAH) LIMITED ) UJUNG PANGKAH DEVELOPMENT PROJECT WMG Boece SALES GAS PIPELINE EXECUTION PROCEDURE Page 5 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) ! 1, GENERAL 44. Scope This procedure covers the work execution procedure for onshore Sales Gas Pipeline, Ujung Pangkah Development Project, Gresik - East Java, Indonesia This procedure shall be used by sub-contractor work crews during the execution of the Safes Gas Pipeline 12 a \d Documents Dwg/Doc.No. Title UPD-W-S1-PL-LY-1007 General Sales Gas Pipeline Route UPD-W-S1-PL-DR-2005, Overall Pipeline Route and Profile UPD-IU-S1-Cl-CL-2001 Sales Gas Pipeline Road Crossing Analysis UPD-lU-S1-CS-RR-0001 Pipeline Construction Plan UPD-HJ-S1-PL-SP-1007 Specification Field Joint Coating For Sales Gas Pipeline UPD-lU-S1-PL-SP-1009 General Specification For Onshore Pipeline Construction 2. LOCATION Scope area for execution work covers the Sales Gas Pipeline Route trom Point A (OPF Area ) to Point C ( Maspion Area ).AMERADA HESS (INDONESIA - PANGKAH) LIMITED WJUNG PANGKAH DEVELOPMENT PROJECT WMG - FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC ) SALES GAS PIPELINE EXECUTION PROCEDURE Page 6 of 27 3. SURVEY PREPARATION AND STAKE OUT. 34 32. The scope initial construction survey and stake out cover the following activities: - ROW limits - Trench centertines - Road and water way crossing - Any existing facilities ‘Survey Preparation Prior to commencement of survey and stake out, the surveyor is provided with the following information from IKPT = - Primary survey contro! data - Alignment sheet = Construction tine list Sub contractor surveyor reviews the above information and identifies any special requirement as the following : - Staging areas on the Temporary Pig Launcher = Staging areas on the crossing + Location of all other existing permanent obstruction above and underground facilities such others pipeline and piping line, hydrant, ditch, cables, manhole / pit, covered the future service and other requirement = Install sign for the boundary limits as indicated on the design drawing by timber, painting or others ‘Surveyor shall be reviewed and record all above information and identified any ‘special requirement on the construction survey check list Stake Out Detail of stake out for this section is it not intended to detail the methods of survey used conventional care as following: * aSf AMERADA HESS (INDONESIA - PANGKAH) LIMITED UJUNG PANGKAH DEVELOPMENT. PROJECT WMG Fees SALES GAS PIPELINE EXECUTION PROCEDURE Page 7 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC ) Marking ROW Pipe trenches center line Road and water way crossing A color code system used as indicated specific location «Red marking on trench centerline offset pegs indicate normal cover + Blue marking on the centerline offset pegs indicate extra cover Measure the elevations and distances of pipeline route and crossing section accurately before and during excavation of the trench. 3.3. Manpower, Equipment, and Tool 3.3.1. Man power The following manpower will be used No Hem Unit | Quantity Remarks, Surveyor Prs 1 Ass. Surveyor Prs 3 Driver Prs 1 3.3.2. Equipment The following items of Equipment will be used: [No Item Unit | Quantity Remarks 1 Theodolite cAv Set 1 2_| Pick Up Unit 1 3.3.3. Tools The following items of tools will be used: No tem Unit | Quantity Remarks Wooden Stick m 0s Paints Ltr 10 Others Lot 1AMBRADA HESS (INDONESIA - PANGIKAH) LIMITED. “= Ko UJUNG PANGKAH DEVELOPMENT PROJECT WMG FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) SALES GAS PIPELINE EXECUTION PROCEDURE Page 8 of 27 4. CLEARING AND GRADING Clearing and grading surface covered any activity at section 8 to C to prepared stockyard location and pipe fauncher for ofshore construction. The summary of the activity as following steps 1 44 Remove the trees, brush, stumps, rubbish and other debris and vegetation by hand tools or Dozer. Place the remove soil or waste in stockpiles located pianned, Laying the imported / borROW soil approximately 40 — 70 cm in thickness and spread by Dozer ‘Compact the layer of soil by Baby Ralier or Stoomwats. Levelled area will be kept the slope as indicated on the drawing to maintance the area in good surface drainage condition and aware of high tide Ail existing facility (UG cable, Pipe, Hydrant, Manhote/Pit, house, reservoar, ete.) that its eixist on grading area shall be kept from damage. Break the road asphalt or remove the paving blocks to prepare the trench from Point A - B. Give reinforcement or ste! plate for temporary road at crossing point. Manpower, Equipment, and Too! 4.1.1. Man Power ‘The following manpower will be used [se Ce ‘Surveyor Ass. SurveyorSe AMERADA HESS (INDONESIA - PANGKAH) LIMITED UJUNG PANGKAH DEVELOPMENT PROJECT awe SALES GAS PIPELINE EXECUTION PROCEDURE Page 9 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) 3 | Foreman Prs 1 4 | Driver Prs 1 5 | Operator heavy equipment | Prs 3 6 | Labor Pes 3 4.1.2, Equipment The following items of Equipment will be used: No Item Unit | Quantity Remarks 1 | Theodoiite caw Set 1 2 | Pick Up Unit 1 3 | Dozer Unit 1 4 | Escavator Unit 1 5_| Stonwals Unit 1 41.3. Tools The following items of toots will be used: No item unit | Quantity | Remarks 1 | Wooden Stick - 05 2 | Paints Ltr 10 3 | Others Lot 1 5. STRINGING ‘Stringing of pipes is activity to loading and unloading of pipes along ROW. All of heavy equipment that used in this activity shall be inspected and have permit to operationAMERADA HESS (INDONESIA - PANGKAH) LIMITED 5 . UJUNG PANGKAH DEVELOPMENT PROJECT WMG SALES GAS PIPELINE EXECUTION PROCEDURE Page 10 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) §.1, Stringing Operations Pippe stringing shall be done along ROW (OPF Area and ws. Gama - Maspion Area) used crane capacity 25 ton for loading and unloading activities at stockyard and transported the pipes is used truck trailer. Step of work is following : 5.1.1. Loading pipe from stockyard to the truck trailer 5.1.2. Transported the pipes 5.1.3, Preparation wooden skid and sandbags along the ROW especially for the base and padding of pipes 5.1.4. Un loading pipes to wooden skid and sand bags 5.1.8. Foreman assured the pipes are stored at the right place and space of pipe to the other measured before $.2. Manpower, Equipment, and Tools 5.2.1. Manpower The following man power will be used: No tem Unit | Quantity | Remarks 1 | Foreman Prs 1 2 | HE Operator . 1 3. | M.D Driver . 1 4 | Rigger . 2 5 | Diver . 1 6 | Labour . 4 7 | Security /Safetyman | * 2AMERADA HESS (INDONESIA - PANGKAH) LIMITED Lh . UJUNG PANGKAH DEVELOPMENT PROJECT WG SALES GAS PIPELINE EXECUTION PROCEDURE Page 11 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) 622, Equipment ‘The following items of Equipment will be used: a + | Rough Terrain Grane 25 T Prs 2 | Trick o Pipe trailer 20 T Pick Up 52.3. Tool & consumabie ‘The following items of too! will be used: Remarks Nylon sling belt 3 ton X 150 mn X 8000 nun + Hooks Nylon sling belt 4 ton 4 Safety Tools: 12 Fire Extinguishers 9 kg 2 Wooden skia ( 15 x 15 x 80}em 200 Sandbags 500 Others 6. WELDING Line up welding of the pipe wit! be done after pipe's stringing, Pasition of pipes Stinging approximately 1 (one) meter from the road canstein. ‘Welding of pipes is one of the most evitica} operation of pipetine construction and it is therefore subjected fo stringent inspection. Accordance fest during construction as followsAMERADA HESS (INDONESIA - PANGKAH) LIMITED ' om UJUNG PANGKAH DEVELOPMENT PROJECT wiwic SALES GAS PIPELINE EXECUTION PROCEDURE Page 12 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) a. Qualification of welding procedures and perfomance welders specification prior to welding production ion of weld and welder performance by qualified personnel b. Visual inspe c. Non destructive test of weld production. Pipeline welding, including tie-in weld, will be in accordance with the latest and current approved Welding Procedure Specification (WPS) 6.1. Material Specification + Pipe size and Grade 220° API SL X 52 + Wall thickness 264mm + Extemal Anti Corrosion 3 layer POLYETHILENE (2.9mm) + Location Class Class 2 6.2. Fit Up of Line Pipe Inside of the pipe must be free from all debris such as wooden, stone, soil, etc. Cleaning inside of the pipe used air brush, or other washer, Bevel end of the pipe are power wire buffed clean immediately The first pipe in the strings is placed to wooden skid and sanbags at welding height on sidewalk space. The next pipe must placed in positioned so that pipe ends adjoining position. 6.3. Welding Production Welding production ctivty as follows 1) Two welders make root bead weld, with grindings of the root beat as required at least 50 percent of the root bead will be deposited before removal of the extemal pipe clamp. 2) Two welders make hot pass weld within 5 minutes after completion of the root bead.AMERADA HESS (INDONESIA - PANGKAH) LIMITED * -UJUNG PANGKAH DEVELOPMENT PROJECT WMG ‘SALES GAS PIPELINE EXECUTION PROCEDURE Page 13 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT 4 TOC ) 3) Fill and cap welds are made by different welders as a separate activity a) Hot pass weld is power more buffed clean b) Two welders make fill and cap weld are made. ° ished weld is buffed clean in preparation for NDT d) Visual inspection of completed weld and where cap height is in excess of 3 mm, then the cap shall be ground to a uniform profile before NDT. 4) When required, suitable rain protective cover will be used during welding operation and night caps will be fitted to the end of each string of pipe of the end of each day work. 6.4. Tie-in Welds Tie-in weld accur between long lengths of welded pipe strings which may be already in the trench, tie-in accur at road river, rail crossing, or wherever a break in the pipe line must be left The alignment and gap set-up of the end is considerable more difficult to achieve than for production weld because the overaped pipes require accurate cutting to from a one weld tie-in or an additional pipe length has to be cut where is a gap between string is to form a two weld tie-in Localized enlargement of the trench (bell hole) will be provided to allow adequate welders access. Shoring will be installed where necessary to ensure safe working ‘condition in the bell hole. ‘An extemally applied line up clamp is used to hold the ends for welding after cutting to size. Actual welding procedure is essentially the same as for production weld except that the external clamp is released when 50 percent or more of the root bead has been deposited and there is on pipe movement until the weld is complete.-AMERADA HESS (INDONESIA - PANGKAH) LIMITED | ar UJUNG PANGKAH DEVELOPMENT PROJECT WMG SALES GAS PIPELINE EXECUTION PROCEDURE Page 14 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) I 65. Fitting Welds ‘Welding to fitting such as flanges, tees, pups ete, will be done in accordance with the same weld procedures as the pipeline except that tack welding may be used instead of line-up clamps. 6.6. QC &NOT The main weld inspection process consist of weld radiography, processing, assessment of radiography weld quality and recording of result. An ND.T. company will carry out radiography inspection of all welds, plus any ultrasonic thickness checks and dye-penetrate inspection as required. Result and radiography are to be processed for S-year archival life, 6.7. Defective Weld Non destructive testing N.D.T. of visual examination of weld may find defects which are not acceptable to the construction standard required. Same types of defect may be required, other may not and on the whole weld must be cut out and the line rejoined by moving the end together or by inserting a short “pup” piece and making new welds 6.8. Repair Procedure A procedure for repair weld also the welder will by qualiied prior to welding on the pipetine. Repair weld will be done accordance with the approved repair WPS and by qualified welder. Weld repair are made by identifying and marking the location on the defect using a tracing made from the radiograph Weld repair welder the manually grinds into the weld metal until the defect becomes visible, cottaning grinding until the defect is ground out to sound metalAMERADA HESS (INDONESIA - PANGKAH) LIMITED = UJUNG PANGKAH DEVELOPMENT PROJECT WMG SALES GAS PIPELINE EXECUTION PROCEDURE Page 15 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) The weld is than repaired in accordance with repair weld procedure and the repaired section is then re-radiograph and assessed for compliance. 6.9. Communication and records Weld information is transmitted between the various personnel as follow. Each welder marks the pipe next to the weld using a standard number system, with the follow information: © weld number + welder identification number + daily production number © date the N.D.T. operation transfers the weld number: (2) onto the radiograph (as an image on the film) the welding foremen record both the pipe numbers and weld number in their correct running sequence for the purpose of weld and the pipe treacebility and transfer this information to the surveyor and construction superintendent N.D.T. operation completes and submit radiography report on a daily basis to the construction superintendent, the report will clasify each weld and the N.D.T. operation immediately advises the welding foremen whether the weld is accepted or rejected 6.10. Manpower, Equipment and Tools/Consumabies. 6.10.1. ‘Manpower [No tems Unit aly Remarks 1 [Fewnen BsAMERADA HESS (INDONESIA - PANGKAH) LIMITED ro i “ UJUNG PANGKAH DEVELOPMENT PROJECT WMG SALES GAS PIPELINE EXECUTION PROCEDURE FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) Page 16 of 27 2 | welder Ps 6 3. | Pipe Fiter prs |2 4 | Operator Prs 1 5 | Rigger Prs. 4 6 | Grinder Ps |8 7 | Stabber Prs 2 8 | Buffer Prs 2 9 | Driver Prs 2 10 | Helper Prs | 4 14. | Security Ps [2 6.10.2. Equipment No | Items: Unit Qty Remarks: 1 | Excavator Unit 1 2 | Welding Mach 400-5004 Unit 6 3. | Pick Up Unit 1 4 | Mannout Unit 1 S| Baby Generator Unit 4 6.10.3. Tools & Consumables No | Items Unit aty Remarks 1 _| Pipe Extenguisher Set 2 2 | Extemal Pipe Clamp: ‘Set 1 3. | Grinding Machine $ 5* Pes 8 4 | Welder Tools Prs 6 5. | Fitter Tools Prs 2 6 | Welding Electrode Lot 1 7 | Grinding Disch § 5° Pes 250 8 | Wooden Skid (15 x 15 x 80) cm Pes 600 9 | Wire Brush $ 5° Pes 85 10 | Safety Worker Pes 29 11 | Others: Lot 1 2 aAMERADA HESS (INDONESIA - PANGKAH) LIMITE UJUNG PANGKAN DEVELOPMENT PROJECT WG SALES GAS PIPELINE EXECUTION PROCEDURE Page 17 of 27 | FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) | 7. TRENCHING Trenching activity for this area will be done after moved of concrete pavement, position of trench approximately 1 (one) metar from edge of berm. Trenching is carried out by excavator and dump truck for hauling of soil disposal to dumping areas 7.4. Trenching Operation ‘The foreman ensures that the following requirements are satisfied a. The trench is the required width = 1,00 meter and depth = 2,10 meter and is configured in accordance with the minimum allowance roping radius of the pipe and the horizontal direction changes. . The material excavated shall be stored clear of the trench, for this areas (Point A to Point B) the material excavated shall be hauled away by dump truck to dumping areas. ¢. WMG will provide and use appropriate tools, as required to excavate and maintenance the trench in good condition until pipe is laid into the right place The bottom of the trench shall be at least 1 (one) meter width and free from rock. clay lumps, roots, other foraign materials and shall be fillad with sand 20 cm height. If necessary sand pads shall be placed in the trench at interval to properly support the pipe. The minimum depth from the pipe shall be at least 1200 mm (120 em). 7.2. Manpower, Equipment, Toots and Consumables 7.2.1. Manpower ‘The manpower, equipment, tots and consumables used are: No Homs Unit ay Remarks 1 | Foreman Ps + 2 | HE Operator | es 2 3. | Dump Truck Driver pe | a LAMERADA HESS (INDONESIA - PANGKAH) LIMITED ae -| UJUNG PANGKAH DEVELOPMENT PROJECT WMG SALES GAS PIPELINE EXECUTION PROCEDURE Page 18 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) 4 | Surveyor Prs, t 5 | Driver Prs. 1 6 | Helper Prs 6 7.22. Equipment The following items of equipment will be used in this project : [No | tems unit | aty_| Remarks t Excavator unt | 2 2 ump Truck unt | 4 3 | Thoadottecwiever | set | 4 4 | Water Pum 400 tim =| unt | 2 5 Manhaut Unit 7.2.3. Tools & Consumables The following items of Tools & Consumables will be used in this project No | tems Unit ary | Remarks 1 | Wooden / Bamboos Shoring bet | 4 2 | Satety Worker Set | 14 3. | Fire Extinguisher 9 kg cw monometer Bottle | 2 4 | Fuel Lo | 4 8. FIELD JOINT COATING ‘The purpose of this method is to ensure the heat shrink sleeve application is carried ‘out correctly accordance with recognized practices project specification and manufacture recommendation of onshore pipeline from point A to point C Maspion area, point G to point | al Pelindo area and point | to point 12. Pertamina asphalt & PLNAMERADA HESS (INDONESIA - PANGKAH) LIMITED UJUNG PANGKAH DEVELOPMENT PROJECT WMG Semone SALES GAS PIPELINE EXECUTION PROCEDURE Page 19 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT 4 TOC) inside plant. Area for 20” Sales Gas pipeline Ujung Pangkah Development Project in Gresik, East Java 8.1. GENERAL The line pipe is factory then heat shrink sleeves will be applied at the following items: © Welding joint + Repair of damage factory . Induction hot bends This method id based on the use of either Raychem UBE or Canusa, product with project specification and manutactory recommendation attached as required, 82, SLEEVE APPLICATION 8.2.1. Welding Joint Coating foremen ensure that all methods used are transported and stored and the vehicle in weather proof and dust proof containers. Each evening the coating foremen received a list cleared for coating any no-conforming weld which required repair and there where fore are not to be coated. Non — Conforming weld are marked on the pipe by the letters WR by welding inspector, after acceptable repair of the weld the letters WR are crossed out and included on the list of cleared welds. Pipe surface to be free of all dirt, rust, corrosive, grease, moisture, point or any other foreign and cleaned by power wire buffing The cleaned surface is inspected for steel defects such as burrs, weld spatter, granger etc. After cleaning Surplus mastic from coating shrinkage is chamfered and any damage coating edges trimmed bade Joint is wiped clean of any dust and coating cleaned in overlap area with an appropriate solvent. Prior to sleeve application the bore pipe is preheated until * aST ‘AMERADA HESS (INDONESIA - PANGKAH) LIMITED UJUNG PANGKAH DEVELOPMENT PROJECT WMG Eereanssent SALES GAS PIPELINE EXECUTION PROCEDURE Page 20 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) 83. hot to the bare hand to drive off any moisture and ensure maximum bonding is achieve: Protective wrapping is removed from sleeve and sleeve is placed onto the pipe with the joint in approximately one to two o'clock position ensuring the overlap is on the top side, Sleeve is heated with suitable propone torch waving it in a brushing motion directly over the weld until it stars to shrink, the move to the out ‘sides working from the center gradually moving around the pipe. A paddle roller is used in conjunction with the propane torch working from the center out to remove any air bubbles or voids. Care is taken not to aver heat the sleeve or squeeze out excessive mastic. 82.2. Coating Repair Coating is trimmed by cutting knife to a chamfered edige around the repair area ‘Any contaminated mastic is removed. Areas where the sleeve is to be placed is wiped clean with an appropriate solvent. Full or part sleeves are used to repair affected area working sure the required overlap is given. Sleeve is applied in the same manner as for joint coating. 8.2.3. Coating of Induction Hot Bends Coating of induction hot bends will be with shrinkable sheet is accorcance with the manufacturers recommendations. INSPECTION Field coating is essentially a visual inspection operation together with a final instrument ‘check by flaw detector (spark or holiday detector) The spark test is carried out by the coating crew where any visual non-conformances, ate indicated and on all pipe coating (mill and field ) by the lowering-in crew immediately prior to lowering the pipe into the trench,Sf AMERADA HESS (INDONESIA - PANGKAH} LIMITED: UJUNG PANGKAH DEVELOPMENT PROJECT WNG ‘SALES GAS PIPELINE EXECUTION PROCEDURE Page 21 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TO C ) Detaited quality control activities are detailed on the checklist. 8.3.1. Fault Marking Damage to the coating is marked on the pipe by using contrasting indelible marker pen to ensure the damaged area on the pipe. If damage is undemeath, a fine or arrow is extended down from the top the pipe to clearly identity the area of concem. Damage is normally marked by coating foremen or any foremen who becomes aware of unmarked damaged. 8.3.2. Acceptance criteria Prior to commencement of joint coating an acceptance critena will be determined and agreed including trial testing as required, installed sieeve will be Periodically removed during construction to ensure they comply with the agreed acceptance criteria 8.3.3. USE OF CHECKLIST The coating foremen fills out the checklist daily, Date, start and finish chainages are entered. Finish chainage of one day becomes the start chainage of the next day. Foremen check the activities listed for the day's production and sign the signature column. Non - conforming (faults) which are not rectified that day are noted in the space provided| SF AMERADA HESS (INDONESIA - PANGKAH) LIMITED UJUNG PANGKAH DEVELGPMENT PROJECT ahvc SALES GAS PIPELINE EXECUTION PROCEDURE Page 22 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC ) B84. MANPOWER, EQUIPMENT, TOOLS AND CONSUMABLES 8.4.1, Manpower No | items unit | Quantity | Remarks - 4 | Foremen person 1 2. | Wrapper person 2 3 | Driver person 4 4 | Helper person 2 84.2. Equipment No | Items Unit Quantity Remarks 1 Pick up Std unit 41 2 | Baby generator 7.5Kva unit 1 8.4.3, Tools and consumables | No Items Unit | Quantity | Remarks 41 Paddle rotter pcs. 2 Felt knifes pes 5 3. | Bumer heating torch clw set 1 Manometer & rubber hose 4 | LPG boties pes 10 5 | Grinding machine @ 5° pes 2 6 Wire brush p 5” pcs 10, 7 | Fire extinguisher ‘pcs 1 8 | Safety man / security prs. 6AMERADA HESS (INDONESIA - PANGKAH) LIMITED La By | UJUNG PANGKAH DEVELOPMENT PROJECT WMG SALES GAS PIPELINE EXECUTION PROCEDURE Page 23 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) 9. LOWERING IN Prior to lowering in operation subcontractor should be completed pre-construction checklist whilst performing the following checks Ensure all necessary permit covering ROW acces. The trench shall be inspected to assured free from loose rocks, stick or other debris that may have fallen into the trench, and sand bedding materials has been placed correctly before laying of pipes. Dewatering of the trench has been adequately carried out where necessary. Coating of pipes shall be checked and repaired of the coating have been carried out in accordance with the relevant procedures. The holiday detector is calibrated and set at the correct voltage. Sand free soil bedding is approved by IKPT. 9.4. Lowering-In Operation This lowering procedure explained the lowering operation. Lowering process shall be used 3 (three) unit excavator with sling belt 3 ton capacity. Excavator no. 1 & 2 , shalt be lift up the pipeline to the pipe traveling, and continue with holiday test, After finish holiday test, the pipeline shall be lowering be with slowly to the trench axis, Together with lowering activities, the excavator no.3 shall be fixed on the position to keep the pipe on the position. The excavator no.3 & no.1 shall be lifted up the pipe for lowering Rigger personnel, supervisor and safety man shall be watched and command the lowering activities,Se AMERADA HESS (INDONESIA - PANGXAH) LIMITED UJUNG PANGKAH DEVELOPMENT PROJECT mys: SALES GAS PIPELINE EXECUTION PROCEDURE, FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) Page 24 of 27 9.2. Manpower, Equipment, Tools and Consumables, 92.1. Manpower No Items. Unit Qty Remarks + | Foreman Prs 1 | 2 | Safety officer Prs 1 3 -| HE Operator Prs 3 4 | Rigger Prs 3 5 | Holiday detector Prs 1 | 6 technician Prs 4 7 Driver Prs 8 i Helper 9.2.2. Equipment [No Items unit | aty | Remarks Excavator Unit 4 2 | Holiday detector 10,000 voit Unit 1 3 | Pick Up unit | 1 | 9.2.3. Tools & Consumables No tems Unit Qty | Remarks 1 | Fire extinguisher Lot 1 2 | Nyfon sling belt § ton Pes. 4 3 | Shackles 01,5". 10 ton Pes 8 4 | Safety working Pairs 12 5 | Safety barrier Lot 1 6 | Temporary skid / coconut tree -4 meter Pes | 4 7 | Fuel ot 1KC AMERADA HESS (INDONESIA - PANGKAH) LIMITED UJUNG PANGKAH DEVELOPMENT PROJECT aa SALES GAS PIPELINE EXECUTION PROCEDURE Page 25 of 27 FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC ) 10. BACKFILLING 10.1. BACKFILL PRECONSTRUCTION CHECK The Construction superintendent is ‘esponsible for ensure that backfill is installed correctly. Not with standing this, the foreman does not use any material he considers unsuitable, Prior to commencing backfill at Maspion area {Point A to Point B) the r foreman performs the following checks and completes the Backfill Pre construction Checklist: a. Ensures that backfill is selective matenals. b. Ensures that backfill materials is free of any materials that could damage the coating cf the pipe. c. Ensures exported materials ready for transportation to site. 4. Ensures suitable padding materials is available where required. @. Check for sand bags supporting the pipe and ensures they are ‘knifed’ immediately before back filling commences, f. Checks that As-Built Traceability Survey has been completed for the next section to be backfilled 10.2, BACKFILL OPERATIONS Backfill operations for this section (Point A to Point B) is same with the road crossing backfill ‘8. All pipe lowered in the trench backfill materials is sand fil 20 cm from Top of Pipe b. Excavated materials hauled away during trenching through restricted areas is retumes to the location by dump truck or selected imported fill is used c. Carefully windew materials into trench with excavator progressively backfilling until sufficient cover over the pipe has been achieved to provide a working zone for the first stage compaction d. At road crossing selected backfill will be placed in increments of approximately 200 mm and compacted with a plate or vibrating roller compactor ” a" PT AMERADA HESS (INDONESIA - PANGKAH) LIMITED UJUNG PANGKAH DEVELOPMENT PROJECT mews SALES GAS PIPELINE EXECUTION PROCEDURE FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) Page 26 of 27 10.3. Window additional backfill to fill the trench and provide a crown of materials to allow for compaction. Second and final compaction by tack rolling with a dozer or excavator to provide ‘a minimum crown of 100 mm over the trench. USE OF BACKFILL CHECKLIST The foreman prepares one backfill checklist for each day's operation. A the start of the day the foreman fils out the planned work for the day. The foreman then carries out the pre construction checks, completes and sign the form.The remaining items are signed off at the completion of the day's work. The checklist is forwarded to the Construction Superintendent. 10.4. MANPOWER, EQUIPMENT, TOOLS AND CONSUMABLES 40.5. Manpower No_ | tems units | Quantity | Remarks 1_| Foreman Prs 1 2 | HE Operator Prs 2 3. | H.D Operator Prs 2 4_| Digger Prs 4 5 | Setety man Prs 1 6 | Driver Prs 1 1 7_ | Helper Prs | 4 ” 8 | Security Prs 1 ~rc Sf AMERADA HESS (INDONESIA - PANGKAH) LIMITED UJUNG PANGKAH DEVELOPMENT PROJECT mic SALES GAS PIPELINE EXECUTION PROCEDURE FOR ONSHORE CONSTRUCTION ( FROM POINT A TOC) 10.6. Equipment Page 27 of 27 No_ | items Units | Quantity | Remarks | 1 | Excavator Sk 200 | Unit 2 Dump Truck Unit 3 _| Baby Walles unit | 4 4 | Hand compactor | Unit | 4 5 | Pick-up unit [4 10.7. Tools and Consimables No_| items. units} Quantity | Remarks 1 1 | Safetyworer/PPE | Pair | 14 | 2 | Safety barter Lot 3 |Fiveestinuisner [Pes | 4 4_| Fuels Lot | 4vic PT. WIRA MATRA GUNA ——_ UPD PROJECT Engineering, Procurement, Construction and Installation of Onshore Processing Facility & Sales Gas Pipeline (DEV - 02 - 0080) To 2 PTLIKPT Date > 08 Mei 2008, RefNo. > UPD-L-WMG-IS-00010- Phone 031-3953290 30d No. 1 WMG-202-P YourRef. > ~ Attn. Mr, Yiviek Wibowo, General Site Manager ‘Subject 2 Procedures Dengan hormat, Bersama ini kami sampaikan construction method Point A-B-C untuk di review Demikian atas perhatian dan kerjasamanya diucapkan terima kasin, T. WIRA MATRA GUNA ALES GAS PIPELINE UPD PROLECT CC. : 1, Construction Manager 2. Pipeline ASI 3. Pipeline Supervisor 4, Document Control 5. Quality Control / QC Sar pope te | 7 Rent ts by Pomimdind | @ a 31, Condet Raya No. 62 W Jakarta 13520 Phone: 021-8008222 Fax: 021-8092393 Website: www_ptwmg.com