Torque Converter

D10R Track-Type Tractor 3KR00001-UP (MACHINE) POWERED BY 3412 Engine...
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Product: TRACK-TYPE TRACTOR

Model: D10R TRACK-TYPE TRACTOR 3KR
Configuration: D10R Track-Type Tractor
3KR00001-UP (MACHINE) POWERED BY 3412
Engine
Reuse And Salvage Guidelines

Turbine Wheel For Torque Converters Used With Power Shift
Transmissions
Media Number -SEBF8008-04Publication Date -02/10/2003Date Updated
SEBF80080001
Turbine Wheel For Torque Converters Used

With Power Shift Transmissions
SMCS - 3131
SEBF8008-04
May 2001
SMCS Code: 3131
GUIDELINE FOR
REUSABLE PARTS
AND SALVAGE
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 21/04/2010
D10R Track-Type Tractor 3KR00001-UP (MACHINE) POWERED BY 3412 Engine... Page 2 of 18
OPERATIONS
Turbine Wheel For Torque Converters
Used With Power Shift Transmissions
Summary of Revisions
Page Description
All Revised format.
Introduction
This guideline enables dealers and their customers to benefit from
cost reductions made possible through an established parts
reusability and salvage program. Every effort has been made to
provide the most current and relevant information known to
Caterpillar Inc. Since the Company makes ongoing changes and
improvements to its products, this guideline must be used with the
latest technical information available from Caterpillar to ensure such
changes and improvements are incorporated where applicable.
For questions or additional information concerning this guideline,

contact Caterpillar Service Support Division, Dealer Support (309)
675-5156.
Summary
The 1T-0020, 1T-0052, 1T-0079, 1T-0221,
1T-0245, 1T-0662, 1T-0782, 1T-0792, 1T-0842, 1T-0862, 1T-1088,
2P-4470, 2P-5680, 8P-5696 and 8P-9265 Turbine Wheels are used
in power shift transmissions for the models shown in Chart 1.
Illustration 1 shows a 1T-0221 Turbine Wheel.
Illustration 1
1T-0221 Turbine Wheel.
Chart 1
Turbine
Wheel
Part
Type* No. Models
A 1T- 815 Compactors; 930,

0020 936, G936, 941, 941B,
944, 944A, 950, 950B,
951B, 951C, 955H,
966A, 966B, 966C
Loaders; 613, 613B,
613C Tractors; 518
Skidders; D4D, D4E,
D4H, 814, Tractors.
A 1T- 977H, 988 Loaders;

0052 561D, 571F, 571G,
572F, 572G,
Pipelayers; 627, 627B,
627E, Scrapers; D5,
D5B, D6C, D6D, D6H,
D7F, D7G, D7H, D8N
Tractors.
A 1T- IT12, IT18, IT18B,

0079 IT28, IT28B Integrated
Tool Carriers; 910, 916,
922A, 922B, 926,
931B, 931C, 935B,
935C, 950, G910,
G916, G926 Loaders;
D3B, D3C, D4B, D4C
Tractors.
A 1T- 583H, 583K, 594, 594H

0221 Pipelayers; D8H, D8K,
D9G, D9H Tractors.
A 1T- 571A, 572E Pipelayers;

0245 D7E Tractors.
C 1T- 621, 621B, 621E,

0662 621R, 623, 627, 627B,
627E, 631E, 633C,
631C, 631D, 637,
637D, 637E Tractors;
637, 637D, 637E,
639D, 657E Scrapers;
977K, 977L, 980, 980B
Loaders; D35 Trucks.
C 1T0782 641B, 650B, 651B,

657B, 660B, 666B,
768C, 824B Tractors;
825B, 826B
Compactors; 992
Loaders; D400, 769C
Trucks.
C 1T0792 657B, 666B Scrapers;

772B, 834 Tractors;
773B Trucks; 835
Compactors.
A 1T0842 920 Loaders.
C 1T0862 983, 983B Loaders;

824C Tractors; 825C
826C Compactors.
B 1T1088 777 Trucks; 776

Tractors.
C 2P4470 992B, 992C Loaders;

834, 834B Tractors.
C 2P5680 980C, 988, 988B

Loaders; 623B, 623E,
627E, 633D, 639D

Tractors.
C 8P5696 D10, D11N Tractors.
C 8P9265 D8L, D9L, D9N, D10N

Tractors; 589
Pipelayers.
* Refer to Illustrations 2, 3 and 4.
Illustration 2
Type "A" turbine wheel.
Illustration 3
Type "B" turbine wheel.
Illustration 4
Type "C" turbine wheel.
The areas that must be checked to see if the turbine wheels can be
used again are:
1. The splines for wear (type "A" turbines).

2. The fins for damage (all types).
3. The clearance between the turbine wheel and the stator (type
"A" turbines).
4. Both ends of the hub for wear (type "A" turbines).
Spline Wear
The 1T-0221 and 1T-0245 Turbine Wheels cannot be used again if
the spline teeth are worn too much. Use a flexible ruler to measure
the tip width on the top and bottom of three spline teeth, 120 apart
as shown in Illustration 5.
Do not use a 1T-0221 or 1T-0245 Turbine Wheel whose width is

less than the Use Again Minimum Width shown in Chart 2.
Illustration 5
Measure width of spline teeth.
Chart 2
Turbine Use Again Minimum

Wheel Width
1T-0221 3.5 mm (.14")
1T-0245 2.5 mm (.10")
For the 1T-0020, 1T-0052, 1T-0079 and

1T-0842 Turbine Wheels, put the turbine wheel on the drive flange
splines. These turbine wheels must fit on the splines of the drive
flange with no obvious (easily felt) looseness.
Fin Damage
Do not use any turbine wheel that has cracks in the fins. Most fin
cracks will be located on the inside circumference as shown in
Illustration 6. However, the fins should also be checked on the
outside circumference.
Illustration 6
Turbine wheel has cracks in the fin.
Do not use again
Clearance Between Stator

and Turbine Wheel
Failure or normal wear of bearings and splines in a torque converter
eventually causes contact and wear of the seal (inside) bore and
outside diameter of the turbine wheel.
Measure Running Clearance

The running clearance (B) (see Illustration 7) between the stator
wheel and the turbine wheel for type "A" turbines must be limited if
the torque converter is to operate with efficiency.
Illustration 7
Maximum running clearance (B).
Before the running clearance is measured, check the turbine wheel

for a lip on the inside circumference. Use a machinist scraper or file
to remove this lip (see Illustration 8). If this lip is not removed, the
running clearance cannot be measured with accuracy.
D10R Track-Type Tractor 3KR00001-UP (MACHINE) POWERED BY 3412 Engi... Page 10 of 18
Illustration 8
Remove any lip from the inside circumference of the turbine wheel.
Use the following procedure to measure the running clearance

between the stator wheel and the turbine wheel.
1. Put four steel balls in the turbine wheel as shown in Chart 3 and
Illustration 9. Put the balls approximately 90 apart.
Chart 3
Turbine Ball
Wheel Part No. Ball Diameter
1T-0020 2D-6642 6.35 mm (0.250

inch)
1T-0052 1M-6718 3.96 mm (0.156

inch)
1T-0079 1M-6718 3.96 mm (0.156

inch)
1T-0221 4B-9880 7.92 mm (0.312

inch)
1T-0245 5H-1472 5.54 mm (0.218

inch)
1T-0842 2D-6642 6.35 mm (0.250

inch)
2. Put the stator that is used with the turbine in position on the
balls as shown in Illustration 9. Make sure the balls do not
move. Turn the stator until the flat surface of the turbine wheel is
against the balls.
Illustration 9
Preparation to check running clearance.
3. Install an 8T-5096 Indicator Group on the turbine wheel as

shown in Illustration 10. Move the stator toward the stem of the
dial indicator until its outside diameter is against the inside
diameter of the turbine wheel. Move the stem of the dial
indicator against the stator. Put the dial indicator on zero.
4. Push the stator away from the stem of the dial indicator until the
stator outside diameter is in contact with the opposite inside
diameter of the turbine wheel. Measure the clearance. Make this
measurement at four points, 45 apart, around the turbine
wheel. Do not use the turbine wheel again if the measurement is
more than 0.76 mm (0.030 inch).
Illustration 10
Measure the clearance with a dial indicator.
Salvage Procedures
Turbine wheels with excessive wear can be reused after the inside
and outside circumferences are built up with metal spray.
The surfaces to be built up must be be absolutely clean. Degrease

and wire brush the surfaces to remove all contaminants.
1. Use either Step a or b to build up the turbine wheel.
a. Build up the worn bore and outside diameter with a MIG welder
using 0.76 mm (0.030 inch) diameter or 1.14 mm (0.045 inch)
diameter AWS ER4043 wire. Use Argon shield gas at 1.0 cmh
(35 cfh) to minimize heat input and penetration. Set the wire
feed speed to 150-170 mm per second (350-400 inches per
minute), and set the voltage to 19-22 volts.
b. Metal spray is an acceptable method of restoring a surface to
the original size. Consult the manufacturer of the metal spray
equipment for powder recommendations, machine settings, and
application procedures. Each step in the procedure is critical in
achieving the desired coating bond and finish.
Note: METCO, Inc., is one manufacturer of acceptable

metal spraying equipment and powder. A list of METCO's
sales offices is at the back of "Guideline For Reusable Parts
- Repair of Transmission, Torque Converter and Torque
Divider Shafts", SEBF8060.
1. Next, machine the diameter to size:
a. Secure the turbine in a lathe. Check with an indicator to ensure

the mounting bore spline teeth (types "A" and "B" turbines - see
Illustrations 2 and 3) or the mounting flange pilot bore (type "C"
turbines - see Illustration 4) are within 0.10 mm (0.004 inch)
Total Indicator Reading.
b. Turn the inside diameter (seal bore) and outside diameter to
specifications shown in Chart 4.
Note: Be sure that no weld or metal spray is protruding into
the oil flow paths. Any material that does protrude into the
flow paths causes a reduction of converter efficiency.
Chart 4
Outside
Inside Diameter Diameter
inch inch
Part mm mm
Number Type 0.038 0.0015 0.13 0.005
1T-0020 A 206.007 8.1105 290.73 11.446
1T-0052 A 242.354 9.5415 342.77 13.495
1T-0079 A 177.457 6.9865 251.59 9.905
1T-0221 A 336.791 13.2595 476.33 18.753
1T-0245 A 318.554 12.5415 451.84 17.789
1T-0662 C 241.529 9.5090 374.52 14.745
1T-0782 C 280.467 11.0420 437.82 17.237
1T-0792 C 280.467 11.0420 437.82 17.237
1T-0842 A 206.007 8.1105 290.73 11.446
1T-0862 C 241.529 9.5090 374.52 14.745
1T-1088 B 325.882 12.8300 509.91 20.075
2P- C 281.229 11.0720 442.21 17.410

4470
2P- C 239.522 9.4300 376.22 14.812

5680
8P- C 339.600 13.3701 516.71 20.343

5696
8P- C 289.200 11.3858 442.20 17.409

9265
Hub Wear
Illustration 11 shows a cross section of a type "A" turbine wheel.
Measure dimensions (C) and (D) to see if the turbine wheel can be
used again.
Illustration 11
Turbine wheel.
Illustration 12
Measurement of Dimension (C).
1.
2. Two people are needed to measure Dimension (C). One person
holds a rigid 150 mm (6 inch) steel ruler. The other person uses
a depth micrometer.
3. Put the straight edge of the ruler on face (E) of the turbine wheel
as shown in Illustration 12. Use both hands to hold the ruler
firmly (without movement) against face (E). Point the other end
of the ruler toward the hub, but do not allow the ruler to touch
the curved surface of the turbine wheel.
4. Use a depth micrometer to measure dimension (C) from face (F)
to the straight edge of the ruler as shown in Illustration 12. Be
sure the base of the micrometer is held firmly against face (F).
5. If dimension (C) is greater than or equal to the minimum
dimension given in Chart 5, go to Step 5. If dimension (C) is less
than the minimum dimension, machine face (F) until dimension
(C) equals machined dimension (C) as shown in Chart 5. Make
a spacer from SAE 1020 steel that is 3.18 0.08 mm (0.125
0.003 inch) thick and has the outer and inner diameters shown
in Chart 5. The sides of the spacer must be parallel within 0.08
mm (0.003 inch).
6. Measure dimension (D) with a micrometer. If a spacer was
made in step 4, place the spacer on the end of the hub when
measuring dimension (D).
7. If dimension (D) as measured in step 5 is equal to or greater
than the minimum dimension given in Chart 6, the turbine wheel
can be used again. If dimension (D) is less than the minimum
dimension, machine face (G) until dimension (D) equals the
machined dimension (D) shown in Chart 6. Make a spacer from

SAE 1020 steel that is 3.18 0.08 mm (0.125 0.003 inch). The
sides of the spacer must be parallel within 0.08 mm (0.003
inch).
Note: The 1T-0221 and 1T-0245 Turbine Wheels have oil slots
on each end of the hub that are 12.7 mm (0.50 inch) wide and
3.0 mm (0.12 inch) deep. Machine new slots in the ends of the
hub as needed.
8. Assemble the turbine wheel spacers as needed.
Chart 5
Turbine Wheel Dimension (C) Dimension (C) Face (F) Spacer Face (F) Spacer
Part No. Minimum Machined Outer Diameter Inner Diameter
1T-0020 26.37 mm 24.71 0.05 71.1 0.5 mm 51.08 0.13

(1.038 inch) mm (2.80 0.02 mm
(0.973 0.002 inch) (2.011 0.005
inch) inch)
1T-0052 27.41 mm 25.76 0.05 76.2 0.5 mm 63.96 0.13

(1.079 inch) mm (3.00 0.02 mm
(1.014 0.002 inch) (2.518 0.005
inch) inch)
1T-0079 21.56 mm 19.91 0.05 57.2 0.5 mm 44.83 0.13

(0.849 inch) mm (2.25 0.02 mm
(0.784 0.002 inch) (1.765 0.005
inch) inch)
1T-0221 14.73 mm 13.08 0.05 122.2 0.5 mm 110.72 0.13

(0.580 inch) mm (4.81 0.02 mm
(0.515 0.002 inch) (4.359 0.005
inch) inch)
1T-0245 17.17 mm 15.52 0.05 108.0 0.5 mm 90.30 0.13

(0.676 inch) mm (4.25 0.02 mm
(0.611 0.002 inch) (3.555 0.005
inch) inch)
1T-0842 26.37 mm 24.71 0.05 71.1 0.5 mm 51.08 0.13

(1.038 inch) mm (2.80 0.02 mm
(0.973 0.002 inch) (2.011 0.005

inch) inch)
Chart 6
Turbine Wheel Dimension D Dimension D Face G Spacer Face G Spacer

Part No. Minimum Machined Outer Diameter Inner Diameter
1T-0020 53.47 mm 50.80 0.05 60.5 0.5 mm 51.08 0.13mm

(2.105 inch) mm (2.38 0.02 (2.011 0.005
(2.000 0.002 inch) inch)
inch)
1T-0052 57.00 mm 54.33 0.05 76.2 0.5 mm 63.96 0.13

(2.244 inch) mm (3.00 0.02 mm
(2.139 0.002 inch) (2.518 0.005
inch) inch)
1T-0079 43.94 mm 41.28 0.05 57.2 0.5 mm 44.83 0.13

(1.730 inch) mm (2.25 0.02 mm
(1.625 0.002 inch) (1.765 0.005
inch) inch)
1T-0221 66.40 mm 63.73 0.05 127.0 0.5 mm 110.72 0.13

(2.614 inch) mm (5.00 0.02 mm
(2.509 0.002 inch) (4.359 0.005
inch) inch)
1T-0245 65.53 mm 62.86 0.05 117.3 0.5 mm 90.30 0.13

(2.580 inch) mm (4.62 0.02 mm
(2.475 0.002 inch) (3.555 0.005
inch) inch)
1T-0842 53.47 mm 50.80 0.05 60.5 0.5 mm 51.08 0.13

(2.105 inch) mm (2.38 0.02 mm
(2.000 0.002 inch) (2.011 0.005
inch) inch)
Copyright 1993 - 2010 Caterpillar Inc. Wed Apr 21 13:47:14 EST 2010
All Rights Reserved.
Private Network For SIS Licensees.

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D10R Track-Type Tractor 3KR00001-UP (MACHINE) POWERED BY 3412 Engine...

Product: TRACK-TYPE TRACTOR

Reuse And Salvage Guidelines

Turbine Wheel For Torque Converters Used

All Revised format.

For questions or additional information concerning this guideline,

Illustration 1 shows a 1T-0221 Turbine Wheel.

1T-0221 Turbine Wheel.

A 1T- 815 Compactors; 930,

A 1T- 977H, 988 Loaders;

A 1T- IT12, IT18, IT18B,

A 1T- 583H, 583K, 594, 594H

A 1T- 571A, 572E Pipelayers;

C 1T- 621, 621B, 621E,

C 1T0782 641B, 650B, 651B,

C 1T0792 657B, 666B Scrapers;

A 1T0842 920 Loaders.

C 1T0862 983, 983B Loaders;

B 1T1088 777 Trucks; 776

C 2P4470 992B, 992C Loaders;

C 2P5680 980C, 988, 988B

627E, 633D, 639D

C 8P5696 D10, D11N Tractors.

C 8P9265 D8L, D9L, D9N, D10N

* Refer to Illustrations 2, 3 and 4.

Type "A" turbine wheel.

Type "B" turbine wheel.

Type "C" turbine wheel.

1. The splines for wear (type "A" turbines).

Do not use a 1T-0221 or 1T-0245 Turbine Wheel whose width is

Measure width of spline teeth.

Turbine Use Again Minimum

1T-0221 3.5 mm (.14")

1T-0245 2.5 mm (.10")

For the 1T-0020, 1T-0052, 1T-0079 and

Turbine wheel has cracks in the fin.

Do not use again

Clearance Between Stator

Measure Running Clearance

Maximum running clearance (B).

Before the running clearance is measured, check the turbine wheel

Use the following procedure to measure the running clearance

1T-0020 2D-6642 6.35 mm (0.250

1T-0052 1M-6718 3.96 mm (0.156

1T-0079 1M-6718 3.96 mm (0.156

1T-0221 4B-9880 7.92 mm (0.312

1T-0245 5H-1472 5.54 mm (0.218

1T-0842 2D-6642 6.35 mm (0.250

Preparation to check running clearance.

3. Install an 8T-5096 Indicator Group on the turbine wheel as

Measure the clearance with a dial indicator.

The surfaces to be built up must be be absolutely clean. Degrease

1. Use either Step a or b to build up the turbine wheel.

Note: METCO, Inc., is one manufacturer of acceptable

1. Next, machine the diameter to size:

a. Secure the turbine in a lathe. Check with an indicator to ensure

Note: Be sure that no weld or metal spray is protruding into

1T-0020 A 206.007 8.1105 290.73 11.446

1T-0052 A 242.354 9.5415 342.77 13.495

1T-0079 A 177.457 6.9865 251.59 9.905

1T-0221 A 336.791 13.2595 476.33 18.753

1T-0245 A 318.554 12.5415 451.84 17.789

1T-0662 C 241.529 9.5090 374.52 14.745

1T-0782 C 280.467 11.0420 437.82 17.237