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Accep Testing PDF PDF
Accep Testing PDF PDF
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Objectives :
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Need for Acceptance Testing ?
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What is Acceptance Testing ?
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How do I perform the test ?
1. Dial Gauges
2. Test Mandrels
3. Straight edges and Squares
4. Spirit Levels
5. Autocollimator
6. Optical Alignment telescope
7. Waviness-Meter
8. Water level
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Geometrical testing of a Lathe Machine
Example
1. Leveling of Machine bed.
2. Parallelism of spindle axis to bed.
3. Straightness of carriage movement in horizontal plane.
4. Parallelism of tailstock quill movement to the carriage movement.
5. Parallelism of spindle axis to the carriage movement.
6. Difference in the height between headstock and tailstock.
7. Parallelism of longitudinal movements of tool slide to the spindle axis.
8. Run out of spindle nose - centering sieve or cone.
9. True running of the taper bore of the spindle.
10. Squareness of the transverse movement of the cross-slide to the spindle axis.
11. Axial slip of lead screw.
12. Parallelism of tailstock guideways with the movement of carriage.
13. Axial slip of main spindle and true running of shoulder face of spindle nose.
14. True running of headstock center.
15. Accuracy of pitch of lead screw.
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Test / Test Item
(a) 0.01
Dial gauge and test mandrel (b) 0.02 for L = 300
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10. Squareness of the transverse movement
of the cross-slide to the spindle axis
Dial gauge, pin P, piece A, Block B and length bar. 0.08 per metre.
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What is done during Performance tests or
Practical tests ?
According to approved general specifications,
acceptance tests of machine tools should include:
Idle run tests, operation checks of
mechanisms, certificate data checks,
Load tests and productive output tests,
Checks of the geometrical accuracy, surface roughness, and accuracy of
the work-pieces being machined,
Rigidity tests of machine tools,
Tests for vibration proof properties of machine tools in cutting.
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Summery
We have seen general procedure for Acceptance Testing and also the
procedure for alignment test for lathe in detail.
This procedure can be implemented for any of the machine tool required
in any workshop or to be installed in a lab.
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