U Cal

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Based on design parameters

Effect Steam temp Vapour temp vap pr O/L %TS BPR O/L liq tem cp st. En Area
1D 140 113 1.584 42.4% 6.44 123 3.417 2144 717.5
1B 140 113 1.584 55.3% 10.35 123.1 3.218 2144 717.5
1C 140 113 1.584 65.0% 13.93 127 3.062 2144 717.5
2 113 98.3 0.954 42.4% 6.44 105 3.408 2221.6 1155
3A 98.3 85 0.579 32.7% 4.12 90.4 3.555 2261 614.37
3B 98.3 85 0.579 32.7% 4.12 90.4 3.555 2261 614.37
4A 85 76 0.402 18.2% 1.63 77.5 3.817 2285 614.37
4B 85 76 0.402 18.2% 1.63 77.5 3.817 2285 740.78
5A 76 65.5 0.256 21.3% 2.07 66.9 3.749 2318 740.78
5B 76 65.5 0.256 21.3% 2.07 66.9 3.749 2318 740.78
6 65.5 55.5 0.161 26.4% 2.90 57.6 3.646 2344 1255
PH1 69.8 2369 86
PH2 80.7 86
PH3 93.3 86

Effect Heat tr
steam flow 24.2 cool water 1156 41.8 sbl 1 14030425.5
pr 2.7 I temp 33 110 2 13267888.89
temp 140 o temp 45 65 3 12058666.67
4 12567500
Steam
Economy
5.26 MT 5 13264111.11
Condn/Ste 127.4/24.2=5.26 6 14064000
vap flow diff t U
0.1 17 -
14.8 16.9 792.3878
6.6 13 515.0521
19.2 8 1435.919
7.9
19.8 1242.259
7.9
7.5
20.6 1236.517
7.5
9.1
21.6 983.8242
9.1
24.7 7.9 1418.528
127.4 Total condensate

70.3
Effect Area U T UAT Effect
4A 614.37 1236.5 8.5 6448719.8 1
4B 740.78 1236.5 7.0 6448719.8 2
5A 740.78 983.8 8.8 6448719.8 3
5B 740.78 983.8 8.8 6448719.8 4
6 1255 1418.5 7.2 12897439.7 5
3B 614.37 1242.3 8.4 6448719.8 6
3A 614.37 1242.3 8.4 6448719.8
2 1155 1435.9 7.8 12897439.7
1A 717.5 1010.0 8.9 6448719.8
1B 717.5 792.4 7.6 4299146.6
1C 717.5 515.1 5.8 2149573.3

Assuming equal heat transfer across each effect


U*A 1/UA T
1662763.09993 6.0140858312E-007 7.76
1658486.11111 0.000000603 7.78
1526413.50211 6.5513047324E-007 8.45
1675666.66667 5.9677740203E-007 7.70
1457594.62759 6.8606180420E-007 8.85
1780253.16456 5.6171786121E-007 7.24
3.7040556501E-006

12897439.69091 heat transfer across each effect

759679
915987
728797
728797
1780253
763207
763207
1658486
724675
568538
369550
Assuming equal evaporation rate
1 WBL flow rate = 160 m3/hr Effect B/L flow I/L B/L flow O/L %TS I/L %TS O/L BPR
2 WBL density = 1.07 T/m3 4A 85.60 74.42 14.5% 16.7% 1.43
3 WBL % TS = 14.5 % 4B 85.60 74.42 14.5% 16.7% 1.43
4 SBL % TS = 67 % 5A 74.42 63.24 16.7% 19.6% 1.82
5 WBL temp = 80 C 5B 74.42 63.24 16.7% 19.6% 1.82
6 WBL feed rate= 171.2 T/hr 6 126.48 104.13 19.6% 23.8% 2.46
7 WBL solids = 24.8 T/hr 3B 104.13 92.95 23.8% 26.7% 2.95
8 Evaporation rate = 134.1 T/hr 3A 92.95 81.77 26.7% 30.4% 3.64
9 Steam temp = 145 C 2 81.77 59.41 30.4% 41.8% 6.28
10 Steam pressure = 4 bar 1A 59.41 51.96 41.8% 47.8% 7.95
11 Vacuum 6th effect = 500 mm Hg 1B 51.96 44.50 47.8% 55.8% 10.52
= 0.34 bar 1C 44.50 37.05 55.8% 67.0% 14.73
12 Vacuum effect temp 72 C
13 Total temp diff (T) = 47.77 C
g equal evaporation rate
Evap rate
11.18
11.18
11.18
11.18
22.36
11.18
11.18
22.36
7.45
7.45
7.45
134.15
Effect Area U T UAT Effect
4A 614.37 5121.9 1.6 5143041.6 1
4B 740.78 616.2 11.3 5143041.6 2
5A 740.78 7138.2 1.0 5143041.6 3
5B 740.78 246.2 28.2 5143041.6 4
6 1255 23102.1 0.4 10286083.3 5
3B 614.37 768.4 10.9 5143041.6 6
3A 614.37 768.4 10.9 5143041.6
2 1155 1046.0 8.5 10286083.3
1A 717.5 328.0 21.9 5143041.6
1B 717.5 257.3 18.6 3428694.4
1C 717.5 167.2 14.3 1714347.2

Assuming equal heat transfer across each effect


U*A 1/UA T
539910.581 1.85216E-006 19.05
1208175.983 8.27694E-007 8.51
944187.4638 1.05911E-006 10.89
3888018.968 2.57200E-007 2.65
5470194.607 1.82809E-007 1.88
28993178.91 3.44909E-008 0.35
4.21346E-006

43.34 10286083.3 heat transfer across each effect

1232116093
Assu
1 WBL flow rate = 160 m3/hr Effect
2 WBL density = 1.07 T/m3 4A
3 WBL % TS = 14.5 % 4B
4 SBL % TS = 67 % 5A
5 WBL temp = 80 C 5B
6 WBL feed rate= 171.2 T/hr 6
7 WBL solids = 24.8 T/hr 3B
8 Evaporation rate = 134.1 T/hr 3A
9 Steam temp = 145 C 2
10 Steam pressure = 4 bar 1A
11 Vacuum 6th effect = 500 mm Hg 1B
= 0.34 bar 1C
12 Vacuum effect temp 72 C
13 Total temp diff (T) = 43.34 C

Enter all the bolded paramet


SECOND ITERATION
Assuming equal evaporation rate
B/L flow I/L B/L flow O/L %TS I/L %TS O/L BPR Evap rate A
85.60 73.91 14.5% 16.6% 1.42 11.69 614.37
85.60 75.65 14.5% 16.6% 1.42 9.95 740.78
74.78 61.49 16.6% 20.1% 1.89 13.29 740.78
74.78 61.79 16.6% 20.1% 1.89 12.99 740.78
123.29 93.83 20.1% 26.5% 2.91 29.46 1255
93.83 83.42 26.5% 29.8% 3.52 10.41 614.37
83.42 73.76 29.8% 33.7% 4.33 9.66 614.37
73.76 55.08 33.7% 45.1% 7.17 18.68 1155
55.08 46.75 45.1% 53.1% 9.62 8.33 717.5
46.75 40.19 53.1% 61.8% 12.68 6.57 717.5
40.19 37.05 61.8% 67.0% 14.73 3.14 717.5
134.15

all the bolded parameters


kJ/kg kJ/kg
St temp T O/L liq tp vap temp latent heat st latent heat vap I/L liq tp
83.4 2.1 81.2 79.8 2299.55 2308.50 80.0
82.6 11.1 71.5 70.0 2301.59 2333.00 80.0
79.8 1.4 78.4 76.5 2308.50 2316.83 76.4
70.0 29.3 40.7 38.8 2333.00 2408.78 76.4
57.7 0.6 57.1 54.2 2363.36 2371.87 59.6
98.1 11.3 86.9 83.4 2261.37 2299.55 90.9
98.1 11.3 86.9 82.6 2261.37 2301.59 86.9
114.5 9.2 105.3 98.1 2217.40 2261.37 86.9
145 21.8 123.2 113.6 2129.10 2219.80 105.3
145 18.5 126.5 113.8 2129.10 2219.23 123.2
145 14.2 130.8 116.0 2129.10 2213.15 126.5

preheater ht 11946.35 3982.1


Cp I/L liq Cp O/L liq Hin-Hout Evap rate st rate U
3.89 3.90 3278.51 11.69 10.41 5121.907
3.89 3.89 5637.97 9.95 7.93 616.2312
3.85 3.85 3412.73 13.29 11.69 7138.183
3.85 3.83 12330.50 12.99 8.25 246.188
3.77 3.77 7499.28 29.46 26.28 23102.13
3.66 3.66 4706.83 10.41 8.46 768.4192
3.60 3.60 3023.75 9.66 8.46 768.4192
3.54 3.55 2085.75 18.68 18.03 1046.04
3.37 3.38 80.87 8.33 8.66 327.9539
3.25 3.25 2198.89 6.57 5.77 257.2938
3.12 3.12 738.34 3.14 2.89 167.2409
steam 17.31
Assu
1 WBL flow rate = 160 m3/hr Effect
2 WBL density = 1.07 T/m3 4A
3 WBL % TS = 14.5 % 4B
4 SBL % TS = 67 % 5A
5 WBL temp = 80 C 5B
6 WBL feed rate= 171.2 T/hr 6
7 WBL solids = 24.8 T/hr 3B
8 Evaporation rate = 134.1 T/hr 3A
9 Steam temp = 145 C 2
10 Steam pressure = 4 bar 1A
11 Vacuum 6th effect = 500 mm Hg 1B
= 0.34 bar 1C
12 Vacuum effect temp 72 C
13 Total temp diff (T) = #REF! C

Enter all the bolded paramet


THIRD ITERATION
Assuming equal evaporation rate
B/L flow I/L B/L flow O/L %TS I/L %TS O/L BPR Evap rate
85.60 #REF! 14.5% #REF! #REF! #REF!
85.60 #REF! 14.5% #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! #REF!
#REF! #REF! #REF! #REF! #REF! 9.66
#REF! #REF! #REF! #REF! #REF! 18.68
#REF! #REF! #REF! #REF! #REF! 8.33
#REF! #REF! #REF! #REF! #REF! 6.57
#REF! #REF! #REF! #REF! #REF! 3.14

all the bolded parameters


kJ/kg kJ/kg kJ/s
St temp T O/L liq tp vap temp latent heat st latent heat vap heat tr
#REF! 8.5 #REF! #REF! 2254.2 2279.5 6448.72
#REF! 7.0 #REF! #REF! 2256 2277.2 6448.72
#REF! 8.8 #REF! #REF! 2279.5 2306.6 6448.72
#REF! 8.8 #REF! #REF! 2277.2 2305 6448.72
#REF! 7.2 #REF! #REF! 2305.4 2229.5 12897.44
#REF! 8.4 #REF! #REF! 2224 2254.2 6448.72
#REF! 8.4 #REF! #REF! 2224 2256 6448.72
#REF! 7.8 #REF! #REF! 2185.5 2224 12897.44
145 8.9 136.1 #REF! 2131 2178.5 6448.72
145 7.6 137.4 #REF! 2131 2186 4299.147
145 5.8 139.2 #REF! 2131 2188.8 2149.573
T/hr
St rate I/L liq tp Cp I/L liq Cp O/L liq Evap rate Ac evap
10.30 80.0 3.89 #REF! #REF! #REF!
10.29 80.0 3.89 #REF! #REF! #REF!
10.18 #REF! #REF! #REF! #REF! #REF!
10.19 #REF! #REF! #REF! #REF! #REF!
20.14 #REF! #REF! #REF! #REF! #REF!
10.44 #REF! #REF! #REF! #REF! #REF!
10.44 #REF! #REF! #REF! #REF! #REF!
21.24 #REF! #REF! #REF! #REF! #REF!
10.89 #REF! #REF! #REF! #REF! #REF!
7.26 136.1 #REF! #REF! #REF! #REF!
3.63 137.4 #REF! #REF! #REF! #REF!
#REF!

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