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Laporan KP (Baru)
Laporan KP (Baru)
Laporan KP (Baru)
Dosen Pembimbing
Dian Mughni Felicia, S.T, M.Sc
Pembimbing Lapangan
Hidayatul A, S.T
Vickry N, S.T
Widi S, S.T
i1
KERJA PRAKTEK TL141376
Dosen Pembimbing
Dian Mughni Felicia, S.T, M.Sc
Pembimbing Lapangan
Hidayatul A, S.T
Vickry N, S.T
Widi S, S.T
Alhamdulillahirobbil alamin, Praise is merely to the Almighty Allah SWT for the gracious mercy and
tremendous blessing that enables us to accomplish this Report of Practical Work. This report to documentation
for practical work in PT. Krakatau Steel.
We would to like to express our special appreciation to our advisor, Mrs Dian Mugni Felicia for the valuable
assistance and inspiration to the completion this report.
We would like to deep appreciate with our other advisor, Mr Hidayatul A. , Mr Vickry N. , Mr Arsy and Mr Widi
S. Thank you for support and assistance to finish our practical work.
We also would like to express our deep gratitude for the assistance, Mrs Yuyun Jumaliah as Coordinator Training
and Mr Beno Supriyadi as Head of Division.
In arranging this report, the writer truly get lots challenges and obstructions but with help of many individuals,
those obstructions could passed. Writer also realized there are still many mistakes in process of writing this
report. Thus, the writer says thank you to all individuals who helps in the process of writing this report.
Hopefully Allah replies all helps and bless you all. The writer realized that this report still imperfect in
arrangement and the content. Then the writer hope the criticism from the readers can help the writer in
perfecting the next report. Last but not the least, hopefully this report can helps the readers to gain more
knowledge about practical work and deep knowledge that related.
Cilegon,
August 15th 2016
Authors
3
Laporan Kerja Praktek
Teknik Material dan Metallurgi
Institut Teknologi Sepuluh Nopember
CONTENT
CONTENT...........................................................................................................
FIGURE LIST......................................................................................................
TABLE LIST.......................................................................................................
CHAPTER...........................................................................................................
INTRODUCTION...............................................................................................
I.1 BACKGROUND 10
I.2 Problems Identification 11
I.3 Problems Limitation and assumption 12
I.4 Objectives of Report 12
I.5 Benefits 12
CHAPTER II COMPANY PROFILE..................................................................
2. 1 A Brief History of The Company 14
2.2 Companys Vision, Mission and Culture 16
2.3 Company Plant Site 18
2.4 General Production Process at PT. Krakatau Steel 19
2.5. Units Production in PT. Krakatau Steel 21
2.6. Companys Board. 37
2.7. Employment System in PT Krakatau Steel 39
CHAPTER III LITERATURE BACKGROUND.................................................
TABLE LIST
Laporan Kerja Praktek
Teknik Material dan Metallurgi
Institut Teknologi Sepuluh Nopember
7
Table 4. 1 Conduction Thermal Resistance Calculation on 187
mm Mg-O with no Additional Insulation.............................................................
Table 4. 2 Convection Thermal Resistance Calculation and
Heat Loss on 187 mm Mg-O with no Additional Insulation................................
Table 4. 3 Temperature Distribution Calculation.................................................
Table 4. 4 Calculation Thermal Conduction Resistance on 187
mm Mg-O brick with 1 additional insulation.......................................................
Table 4. 5 Calculation Thermal Convection Resistance and
heat loss on 187mm Mg-O brick 1 additional insulation......................................
Table 4. 6 Calculation Temperature Distribution on 187 mm
Mg-O brick with 1 Additional Insulation...........................................................
Table 4. 7 Calculation Conduction Thermal Resistance on
187mm Mg-O Brick with 2 additional insulation................................................
Table 4. 8 Calculation Convection Thermal Resistance and
Heat Loss on 187 mm Mg-O Brick with 2 Additional
Insulation.............................................................................................................
Table 4. 9 Temperature Distribution Calculation on 187mm
Mg-O Brick with 2 Additional Insulation............................................................
Table 4. 10 Calculation Conduction Thermal Resistance on
100mm Mg-O Brick Wall with 2 additional insulation (after
100 heat cycles)...................................................................................................
Table 4. 11 Calculation Convection Thermal Resistance on
100mm Mg-O Brick with 2 Additional Insulation ( after 100
heat cycle)............................................................................................................
Table 4. 12. Temperature Distribution 100mm Mg-O Brick
with 2 Additional Insulation ( after 100 heat cycle).............................................
Table 4. 13 Calculation Thermal Conduction Resistance on
187 mm Alu 80 with no additional Insulation......................................................
Table 4. 14 Calculation Thermal Convection Resistance on
187 mm Alu 80 with no Additional Insulation.....................................................
I.5 Benefits
1. Understand heat transfer system and calculation in PT
Krakatau Steel ladle furnace
4. Production efficiency.
Competence
Integrity
Laporan Kerja Praktek
Teknik Material dan Metallurgi
Institut Teknologi Sepuluh Nopember
17
Reflecting the high commitment to any agreements, rules and
regulations and laws that apply, through the loyalty profession
to defend the interests of the company.
Reliable
Innovative
Pre-Roughing Mill
This unit function is to increase the flexibility of billet so it
will be ready in tandem roughing mill.
Roughing Mill
T
q x =kA (3.2)
x
q x convection=h A (T T s) (3.3)
x=thickness of medium ( m )
Figure 3. 4 Heat Transfer with Internal Heat Generation, (a) Heat Generated
at Edge of Wall (b) Heat Generated at Centre of Wall
A B
X meter Y meter
Figure 3. 5
Illustration Heat
Transfer Resistance A Resistance on Wall 1
E ( voltage )
I(electrical current) = R (electrical Resistance)
(3.4)
T
q x =kA
x
T
qx=
x
kA
T
qx= (3.6)
R
E ( voltage )
I = R (electrical Resistance) ,
themal Resistance
R
T (temperaturedifferent )
q x=
T k ( 2 rL ) T
q x =kA = (3.7)
r r
r2
Rconduction=
ln ()
r1 (3.8)
2 Lk
1
Rconvection = (3.9)
hconv 2 rL
CHAPTER IV
DISCUSSION AND CALCULATION
r2
Rconduction=
ln ()
r1
2 Lk
1
Rconvection=
hconv 2 rL
1
Rconvection=
hconv 2 r inside L
6
R liquid Steel to Mg-O brick = 2.89 x 10
1
Rconvection=
hconv 2 r outside L
R steel to outside =
1
W
31.09 x 2 x 3.14 x 1800 x 103 meterx 3.7 meter
m2 K
r2
Rconduction=
ln ()
r1
2 Lk
4
R Mg-O 186 mm brick = 2.4 x 10
r3
Rconduction =
ln ()
r2
2 Lk
R Permanent lining 1 =
4
R Permanent Lining 1 = 2.68 x 10
r4
Rconduction =
ln
( )
r3
2 Lk
T
q x =kA (4.1)
x
T
qx= (4.2)
R
367,9steel outside
419970 watt = 1.88 x 105
T steel outside=360.04 Celsius
T TinsideToutside
q x =kA = (4.3)
x x
kA
Constant 1= (4.4)
x
8
where is bowmans constant = 5,67 x 10
Where
Note :
T
q x =kA (4.9)
x
q rad = (T 4s T 4 ) (4.10)
5.1. Conclusion
1. From Mg-O brick ( case 1-4) adding new insulation system
will reduce end shell temperature and reduce heat loss to
outside system, Mg-O brick with two additional insulation is
the best solution to reduce heat loss and decrease end shell
temperature. The two additional insulation has low number
thermal conductivity that make it as good insulator materials
T k ( 2 rL ) T
q x =kA = (5.1)
r r
5.2. Suggestion
To make ladle furnace in PT. Krakatau Steel works
efficiently, these are few suggestion.
REFRENCES