Maintenance in instrumentation

Maintenance with concept and

technology focusing on results

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Specific knowledge for reliable instruments. Analytical instrumentation
Due to its close relation with operation and process control, Instrumentation is a fundamental discipline to In Analytical Instrumentation, Maintenance
continued process industries. Maintenance Solutions Division of ANDRITZ offers to Clients maintenance Solutions Division of ANDRITZ offers ser-
contracts, as assuming the responsibility of managing and implementing conventional Instrumentation, as vices ranging from factorys analyzers to
managing specialized modules, such as analytics, metrology, automation and valves. a complete maintenance structure. MS

Conventional instrumentation
Differentials
Active in the management of contracts since 1993
Experience in major projects: greenfield and brownfield
Large specific instrumentation training bank
Division can also assume full responsibili-
ty of the function, from the management
of analyzers performance to the purchase
and importation of spares. The purpose is
to provide even more reliability to analytical
process and environmental variables.
Scope of the function
Control loops in general

Field instrumentation
Technologies integration capacity, ranging from pneumatic and accessories
nstrumentation through Fieldbus
Primary measuring elements: sensors, Differentials
Technological exchange between the diverse hired contracts
detectors and meters
Scope of the function
Pioneer in Brazil in analytical instrumentation contracts, active in
Management systematics and remote support PH meters
Field instrumentation: pneumatic, analogical, this modality since 1992
digital, intelligent and radioactive Largest number of contracts of this nature, catering to more than Conductivity analyzers
Control valves 3,500 process analyzers and 3,200 pieces of laboratory equipment
Gas analyzers
Application engineering team of engineers and technicians with
Image systems: cameras and monitors CEMs
wide experience in Analytics
Electronic and pneumatic instrumentation Sindus PAC - online predictive monitoring system for all factory analyzers Chromatographs
laboratory
Technological support and parts from the analyzers division, which has been Sampling systems
Valves workshop developing and manufacturing analyzers and sampling systems since 1988
Opacimeter
Web learning, through interchange between MS Divisions various contracts
and partnerships with strategic suppliers Turbidimeters
Structuring activities: Routine activities: Specialty certified through ISO 9001 since 1998 Silica analyzers
Definition of assets criticality Maintenance strategies Consistency analyzers
Definition of families of equipment Routine and shutdown planning
Kappa, whiteness and
Structuring of maintenance software: CMMS Implementation of improvements
Activities residual analyzers
(Computerized Maintenance Management System)
Time and condition-based preventive maintenance Strategies of maintenance and service Refractometers, etc.
Definition of maintenance policies per families
Planned and emergency corrective maintenance Preventive maintenance plans and inspection routes
of equipment
Detective and predictive maintenance and inspection routes Preventive, predictive, corrective and proactive maintenance
Elaboration of maintenance plans and procedures Technical-managerial reports
Tuning of control loops Engineering of maintenance and application
Issuing of ISO 9001 and 14001 working manuals 24h assistance with technicians on call support
and instructions Metrological management Online predictive monitoring of analyzers
Monitoring and support in audits
Definition of spare parts 24 hour assistance Technical procedures and checklists of calibration and maintenance
Improvements in problematic sampling systems
Registration of technical information Technical management of materials Spare parts lists and technical management of stocks
Suppliers research, purchasing, imports and
Organization of technical documentation Issue of technical and managerial reports Control indicators and monitoring systematic nationalization of spare parts
Valves Metrology
As a final control element extremely critical to Maintenance Solutions Division of ANDRITZ
the productive process, the specialized ma- strives to provide greater reliability in
nagement of the Maintenance Solutions Divi- measurements, additionally to meet me-
sion of ANDRITZ in the Valves function ma- trological requirements of ISO 9001 and
kes a tremendous impact on the products ISO 14001 regulations, in issues related to
quality, energy and chemical consumption, monitoring and measuring.
as well as operational availability. Furthermo- To ensure that systems provide accurate
re, a large part of the instrumentation budget information, it is necessary to have syste-
goes to this category of equipment. matic metrological control over them, by
means of calibrations with results that
are traceable and with estimated uncer-
tainties, so as to control and maintain
measurement errors of systems within the
acceptable levels for measuring purposes.

Differentials
Scope of the function
Experience: active in this segment since 1993
Differentials Scope of the function Instruments registration
Managerial approach (peace of mind for the customer)
Control valves management since 1993 Control and on/off valves Physical identification of instruments
Orientation for measurement reliability (gains in quality
Valves Technical Center: repairs in valves, actuators and positioners, carrying out and productivity) Management of standards calibration
Safety valves
analysis of failures root cause and control of valve signatures
Exclusive software for metrological management purposes Planning of calibration interventions
Manual valves
Maintenance Solutions Division of ANDRITZ guarantees to clients access to the
Specialty certified through ISO 9001 since 1998
best technological solutions from each supplier, assisting in the choice of the best Actuators Calibrations execution
alternative from cost and performances point of view.
Conventional and intelligent Critical analysis of suppliers calibration certificates
Over 12,000 control valves under MS Divisions responsibility
positioners
Activities
Maintenance of calibration registers
Proprietary offline valve analysis system Implementation and maintenance of routines for the
metrological control of instruments
Indicators surveys
Sindus-OPP valves Periodicity
Definition and documentation of quality procedures adjustments in instruments
Valves module with capacity of performing predictive online monitoring even in valves associated to metrology
Communication of non-conformities identified
without an intelligent positioner.
Control of instruments calibration expiring date in instruments
Calibration scheduling Participation in quality audits of second and
Activities Calibration with proprietary methodologies third parties
Emission of calibration certificates
Maintenance and application engineering Planned and emergency corrective maintenance
Organization of calibration registers and other associated
Selection and follow-up of calibrations carried out
Failures analysis / continuous improvement Management of online valve predictive networks
by other suppliers documents
Routine and shutdown planning Redimensioning and reliability of stock
Critical analysis of calibration registers Emission of non-conformity reports
Predictive maintenance and inspection routes Technical management of services in the workshop
Improvement of existing measurement systems
MSA (Measurement Systems Analysis) studies (trends,
Time and condition-based preventive maintenance Monitoring and support in audits R&R, stability and linearity) Monitoring and support in audits
Automation Automation
In the area of Automation, Maintenance
Solutions Division of ANDRITZ is active in
digital systems for process control, invol-
ving maintenance, configuration and im-
plementation of improvements in several
groups of equipment and processes.

Differentials Scope of the function

Industrial communication boards
Configuration and maintenance
Automation management experience in big industrial groups since 1993. and networks
Automation projects development capacity integrating several technologies Programmable Logic Controllers (PLC)
Distributed Digital Control Systems
and manufacturers. Control CPU (DDCS)
Existing contracts with full remote access to engineering stations or PLCs
Engineering stations Information systems
networks, thus expanding the capacity of remote technical support by experts.

Wide range of specific trainings in automation. Operation stations Plant Information (PI) software

Technological interchange systematic between contracts. Video monitors Supervisory

Use of the Sindus OPP tool. Peripheral devices I/O units
Automation

Activities
Establishment of preventive and Corrective maintenance Maintenance engineering,
predictive maintenance plans Interlocking diagnosis improvements and failure analysis

Planning and scheduling of Control loops tuning Maintenance record management

interventions on equipment Maintenance of technical documentation
Review of control strategies
and programs
Configuration activities Specification and approval of
General and/or sectorial shutdown
replacement materials
services planning, supervision Implementation of joint activities
Technical management of
and execution with other departments
contracted services
24h assistance with technicians in a Control indicators and monitoring
Analysis of Profibus network used in
special shift or on-call support systematics
network analyzers

Sindus ANDRITZ Ltda

60 Ptria Avenue, Porto Alegre, Brazil | Zip Code 90230-070 www.andritz.com
Phone: +55 51 2121 4400 | Fax: +55 51 3062 0063 contact.andritzms@andritz.com
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