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Din 1690 1 1985 PDF
Din 1690 1 1985 PDF
6
:001.4620 1 DEUTSCHE NORM J May 1985
in keeping with current practice in Standards published by the International Organization for Standardization (ISO),
a comma has been used throughout as the decimal marker.
The subclauses marked with a single dot (e) give specifications whic~ aretobe agreed upon at the time of ordering.
The subclauses marked with two dots (ee) give specifications which are optional and may be agreed upon at the time
of orderi ng.
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Beuth Verlag GmbH, Berlln 30, has exclus1ve sale nghts for German Standards (DINNormen) DIN 1690 Part 1 Eng/. Pnce group 7
12.85 Sales No. 0107
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Page 2 DIN 1690 Part 1
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3.1.1 Information on shape and sizas the castings expressiv instructed the manufacturer to
3.1.1.1 lf the pattern equipment istolle manutac- reinspect them.
tured by the manutacturer, this shall be specitied in the lf the castings aretobe manufactured insmall numbers,
order, and also the quality class as detined in DIN 1511. the purchaser is recommended to require inspection of
The purchaser shall make available to the manutacturer the shape and dimensions of the pattern equipment or
a sufficient quantity ot the necessary drawing(s), e. g. permanent moulds supplied by him, by the manukc-
drawings of the raw casting and construction drawings. turer.
The numbers ot the relevant drawings shall be specitied 3.1.1.3 Parts to be cast in and lost patterns, supplied
in the order. by the purchaser, shall conform to the required dimen
The surfaces tobe machined and the starting surfaces for sions and be in a satisfactory condition.
machining and for the dimensional check shall be spec-
ified in the drawings.
3.1.2 Information on the mass
For castings produced in lost moulds, agreement
The drawings shall conform to Standardsandshall be pro
shall be made at the time ot ordering as to whether the
pared, taking into account the technical aspects regarding
mass of a castingshall be the same as the mass calculated
the mould, casting process, fettling, and testing. lt modi
from the drawing or the mass of a.pilot casting accurate
fications to the purchaser's drawings are necessary for
to size. ln the first case, any modifications to the mould
these reasons, they shall be agreed between the manu-
or the casting process and all machining allowances shall
tacturer and the purchaser. lt shall be stated whether the
pattern dratt (see DIN 1511) is tobe added, subtracted be taken into account.
or averaged .. 3.1.3 Information on material
For general tolera'lces and machining allowances for cast The choice af the cast material is at the discretion of the
'ngs, DIN 1680 Part 1 and Part 2 shall apply. purchaser.
For the various material groups, the accuracy grades for The suitab:lity of the castmaterial with regard to the
dimensional tolerances and machining allowances are casting process and the proposed castingshall be checked
specitied in the following standards: by the manufacturer.
tor steel castings, in DIN 1683 Part 1; ln the case of Castings from standard cast materials,
tor malleable cast iron, in DIN 1684 Part 1; the following shall be specified:
for spheroidal graphite cast iron, in DIN 1685 Part l; the number of the relevant material standard;
tor flake graphite cast iron, in DIN 1686 Part 1; - the symbol and/or material number of the cast
tor heavy metal castings, in DIN 1687 Part 1, Part 3 material;
and Part 4; and if necessary,
torlight metal castings, in DIN 1688 Part 1, Part 3 the wall thickness of the castingstobe considered;
and Part 4. the as delivered condition;
The accuracy grade shall be specified in the drawing. :he technological values that the manufacturer is
lf there are any departures from the standard machining required to conform to.
allowances, these shall be agreed between the manuf ac-
\f castings aretobe made from non-standard cast
turer and the purchaser.
materials or if the wall thicknr:ss to be considered
lf nothing has been agreed at the time of ordering, the exceeds the characteristic values for the mechanical
manufacturer shall specify the accuracy grade according
properties specified in the material standard, the require
to the moulding and casting process used and the shape ments regarding the material shall be agreed at the time
1f the casti ngs. of ordering.
Machining allowances shall besuchthat the machined
surfaces areclean after machining. 3.2 Type sample (Initial sample)
The supply ot type samples may be agreed.
3.1.1.2 lf the purchaser is making available to the lf the agreed Iimit values are exceeded on the type sample,
manufacturer pattern equipment or permanent moulds the purchaser shall notify the manufacturer of this. lf
for the castingstobe supplied, their numbers shall be the purchaser gives his approval for such deviations, new.
speci.1ied iri the rder. The pattern.'eqliipment shatl con Iimit Jalu:.s shall be agreed.
form to DIN 1511. The quality class shall be specitied. lf type samples aretobe used only for checking dimen-
The surfaces tobe machined shall be clearly indicated by sions and deviate from the agreed material properties, this
the lettering on the pattern equipment or permanent sha\1 be agreed between the manufacturer and the pur
moulds and, where drawings are available, indicated also chaser.
on the drawings.
The manufacturer shall check 4 Requirements
what machining allowances are necessary for his The specifications agreed at the time of erdering sha\1
manufacturing work, and apply as the requirements for the casting.
whether the pattern, on the basis of visual exami 4.1 Manufacture
nation, is usable and complete. 4.1.1 Manufacturing process
The purchaser is responsible for the shape, sizes and Unless otherwise agreed, the choice of the adequate
Serviceability of the pattern equipment or permanent method of carrying out the individual stages of the
moulds supplied, unless he has at the time of erdering manufacturing process, such as
DIN 1690 Part 1 Page 3
. melting of the cast material, ln cases of dispute, the results of the product analysis
manufacture of the mould, and the relevant requirements shall be taken as the basis.
casting, lf neither the relevant material standards nor the order
heat treatment, include any data on the chemical composition of the
cast materials, the choice of a suitable chemical compo-
fettling and machining
sition shall be left to the manufacturer.
is at the manufacture(s discretion.
4.1.2 Production welds 4.3 Properties of the material
Production welds are permitted, unless otherwise agreed The specifications given in the relevant material stand
ard or those in the order shall apply with regard to the
at the time of ordering. Production welds solely for
properties of the material.
improving the appearance are not permitted.
lf the order does not specify the wall thickness of the
4.1.2.1 With due regard to the material and the shape castingstobe considered and the sampling method, the
of the casting, production welds shall be made in such a requirements relating to the material properties specified
manner that the values obtained for the mechanical and for the samples in the material standard for the standard
technological properties of the weid metal and the heat case shall apply.
affected zone, conform to the requirements specified for In cases where particular properties, e. g. yield stress,
the parent metal. tensile strength, hardness, are to apply to certain areas of
Agreements may be made regarding the filler metals the casting or to the complete casting, these properties
used. Otherwise, the manufacturer shall decide, where shall be agreed at the time of ordering.
apPticable, in accordance with the recommendations of
the standard cavaring the material. 4.4 General condition of the cesting
( The areas where production welds ara to be made shall 4.4.1 Unless otherwise agreed at the time of order-
be prepared and inspected so as to ensure a satisfactory ing, the castings shall be supplied fettled and unmachined.
weid. No plugs or similar devices shall be used when car- Gatesand feeders shall be removed. Residues of the
rying out the welding work unless agreements tothecon mould material and scale shall be removed from accessible
trary have been made with the purchaser. lf filler pieces surfaces.
are inserted in the case ot !arge weid areas, these shall be
Where non-destructive testing has been agreed, the nec-
of the sametype of material; good fusion of the root sha\1
essary surface condition shall be ensured by the use of a
be ensured.
suitable fettl ing process.
4.1.2.2 lf a casting is partly or completely subject 4.4.2 Where minor surface defects, e.g. small areas of
to exceptional stresses and if these require special meas- sand or slag, small cold laps, small scabs, small shrink-
ures or compliance with special specifications during holes, groups of small pores, residues of the mould,
manutacture or testing of the casting, agreements may uneven areas, burr do not constitute a justification for
be made with the manufacturer at the time of erdering complaints in accordance with clause 8 or if the surface
with regard to production welds and their inspection. of the casting corresponds tothat of the type sample,
4.1.2.3 Documentation for \arge welded areas may they need not be removed. Otherwise, such surface
be agreed. defects shall be removed by fettling, provided this doe
not result in the wall thickness going below the minimum.
For the purposes of this standard, a !arge welded area is
any area prepared for welding, the depth of which 4.4.3 Unallowable external and internal defects shall,
exceeds 40% of the wall thickness. where applicable, be removed by the method described
( in subclause 4.1.2.
4.1.2.4 After production welding, if necessary, the cast-
ing sha\1 be subjected to heat treatment. Forthis purpose, 4.5 Special condition of tha casting
the specifications given in the material standards shall be Special requirements regarding the condition of the cast-
observed. ing, e. g. leak tightness to particular media, at specified
Production welds shall generally be ground smooth. pressures and temperatures, shall be agreed at the time
of ordering.
4.1.3 'Fabrication welds '
For fabrication welds, the specifications given in 4.6 Shape and sizes
subclause 4.1 .2 shall apply as appropriate and, where Shape and sizes of the castings shall cantarm to the agree-
necessary, additional requirements regarding the quality ments made, taking into account the tolerances, pattern
of the weid sha\1 be agreed at the tirrie of ordering. drafts and machining allowances, for example to the
Standards on general tulerances and machining allow-
ances, as \isted in subclause 3.1.1.
4.2 Chemical composition lf it is required that manufacture be approved on
The specifications given in the appropriate material the basis ot type samples, this shall be agreed at the time
standard or those in the ordershall apply with regard to of ordering.
the chemical composition of the cast material.
Unless expressiv agreed otherwise, the data an the chem- 4.7 Mass
ical composition of the cast materials relate to the cast Jf agreements have been made on the mass of cast-
analysis. ings produced in lost moulds (see subclause 3.1.2) and
r Page 4 DIN 1690 Part 1
number qr mass.
3 Testing and documents on materials testing 5.3.2.1.2 lf statistical sampling inspection has been
5.1 General agreed, the principles of sampling inspection as specified
The manufacturer shall take the necessary measures to in DIN 40060for inspection by attributesandin 1503951
ensure that the agreed requirements are complied with, -1981 for inspection by variables') shall be observed.
e.g. by monitaring the manufacturing conditions and/or For the preparation of sampling charts the following may
by inspection of cast samples or castings. be agreed:
When producing Iarge numbers of castings it is impossible a) the acceptable quality Ievei (AOL) and the limiting
to avoid some faulty castings. Depending on the use of quality;
the castings, it is not always necessary or economic to b) the sampling system and the acceptablo quality Ievei or
remove faulty castings from a delivery or a batch. c) the sampling system and the inspection Ievei.
The customer may agree with the manufacturer
suitable measures of quality assurance, relating to test 5.3.2.2 lf checking of the chemical composition
methoCs and the scope of testing. on the casting has been agreed at the time of ordering,
the scope of testing shall also be agreed at the same time.
5.2 Documents on materials testing
5.2. 1 lf a statement of compl:ance with the order 5.3.2.3 Unless otherwise agreed, for the tensile test, for
or a test report as specified in DIN 50049 is tobe issued individual testing, each castingshall be tested and, for
on the basis of intemal control and tests carried out by testing by batches, one tost pieceshall be taken from each
the manufacturer, this shall be agreed at the time of batch.
ordering.
5.3.2.4 The scope of testing for the impacttost shall be
5.2.2 For tests carried out on the consignment, a the same as for the tensile test described in subclause
manufacturer's test certificate or an inspection certificate 5.3.2.3. One tensile test piece however corresponds to a
may be agreed. This applies in particular to non-destruc- set of three impact test pieces.
tive testing, for which additional agreements shall be
made on the nature of the documents to cover the test 5.3.2.5 Agreements shall also be reached if neces-
results. sary on the method of non-destructive testing, on the
ln general; the tests shall be carried~ out by the manufac-
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lot:ati'onS on thP. castingtobe tested and (in tlie case of
turer's inspectors, or, by special agreement, by inspection series production) on the number of castingstobe tested.
representatives of the purchaser.
5.3.2.6 The scope of testing for all other tests in-
5.3 Tests on tho castings suppliod cluding checking of dlmensions and mass and the test for
5.3.1 Genoral leak tightness, shall, where necessary, be agreed in the
ln general, the castings shall be tested at the manufac- order.
turer's works. For this purpose, the tests to be carried
out and the requirements to be complied with shall be in
accordance with the relevant material standard a~d/or
shall be agreed at the time of ordering. 1) See also DGQ Publication No. 1643 Stichproben-
Unless substantial reasonsexist for testing each individual plne fr quantitative Merkmale (Variablenstichpro
casting, castings shall be assembled in batches and sub- benplne) (Sampling charts for quantitative character
jected to random testing. istics (charts for inspection by variables)).
, 5.3.3 Sampies for destructive testing
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DIN 1690 Part 1 Page 5
against defective products if the defects impair their pro-
6.3 The marking shall be applied in an easily legible cessing andse to a more than negligible extent. This shall
form (e.g. by casting-an, stamping, embossing with a apply unless otherwise agreed at the time of ordering.
steel punch or some similar method) in such a manner lt is normal and practical for the purchaser to give the
as not to impair the use of the casting. supplierthe opportunity to judge whether the complaints
The purchaser should express his wishes an this are justified, if possible by submitting the casting ob-
matter if any at the time of ordering. jected to or samples of the castings supplied.
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Handbuch fr das Eisenhttenlaboratorium4) (Handbook for the ferrous metallurgy laboratory);
Previous editions
DIN 1693: 09.61; DIN 1693 Part 14: 10.73; DIN 1690 Part 1:08.81
Amendments
The following amendments have been made in comparison with the August 1981 edition:
a) A system of marking clauses with "e" or " e" to draw attention to the possibility of making special agreements has
been introduced.
( b) The "additional information" tobe provided at the time of ordering has been transferred from subclause 3.2 to
subclause 3.1.
c) For castings with lost moulds, data on the mass and the tolerance on mass have been included, see subclauses 3.1.2
and 4.7.
d) The specifications given in subclause 4.1.2 an production welds have been supplemented.
e) Subclause 5.3 dealing with tests on the castings supplied (formerly dealing with acceptance inspection) has been
completely revised, e. g. as regards scope of testing, batching, test methods.
f) Clause 8 "Complaints" has been worded on the basis of agreements between DIN and the Federal Cartel Office.
g) The text has been editorially revised.