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Coil Resistance Formula
Coil Resistance Formula
CoilResistanceFormula
Itisquitestraightforwardtoderiveanequationwhichwillgiveyouthecoil
resistancetoanaccuracyofbetterthan+/10%.Thisequationusesthemain
parametersofouterradius,RO,innerradius,RI,lengthLandwirediameter
asillustratedinfig1below.
Fig1Coilparameters
Theamountofspacebetweenadjacentturnswilldependonhowneatlythe
coiliswound.Ifweconsiderthewiretobewoundneatlysothateachstrand
effectivelyoccupiesatotalcrosssectionalareaof thenratiobetweenthe
effectiveoccupiedareaandtheactualcrosssectionalareaofthewireisgiven
below.
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11/22/2016 Theory
Eqn1
Thisisareasonableassumptionsinceeachlayerofthecoilliesataslight
helixangleoppositetotheprecedinglayersotheturnsdon'tfallintothegaps
inthelowerlayer.Howeverforthegeneralcasewewilladoptageneralratio,
F,andtermitthecoil'fillingfactor'.IwouldthinkthatinmostinstancesFwill
liearound /4(0.79).
Ifweassumethisratioholdsthroughoutthewholevolumeofthecoilwecan
expressthevolumeofcopperwire,Vc,intermsofthetotalvolume,VT,as
follows:
Eqn2
Nowthatwehaveanexpressionforthevolumeofwireinthecoilwecan
easilydeterminetheactuallengthofwire,Lw,asfollows:
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11/22/2016 Theory
Eqn3
Nowthatwehaveanexpressionforthelengthofthewireweneedonemore
substitutiontoexpresstheresistanceintermsofthecoilparameters.Taking
eqn3andsubstitutingitintothestandardresistanceequationgivesusthe
desiredresult:
Eqn4
Sonowwehavethecoilresistance,RC ,expressedintermsofthewire
resistivity, ,thecoildimensions,andthewirediameter, .
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11/22/2016 Theory
Ifweassumeafillingfactorof /4thenthisreducesto:
Eqn5
Somethingwhichshouldbenotedisthattheresistancedependsonthe .
ThismeansthatRcchangesbyalargefactorforasmallchangein .Lets
lookatanexample:
Supposewehavetwocoils,AandB,withthefollowingdimensions,
Wewilluse =1.7E5 mm
WorkingouttheresistanceofeachcoilgivesCoilA=0.41 ,CoilB=0.20
.
Soyoucanseethatsmallchangesinthewirediameterwillhavealarge
effectontheresultingresistance.
Thisformulagivesfairlyaccurateresultsasshownbythecomparison
betweenthemeasuredandcalculatedtestcoilresistances.Thereareseveral
thingswhichcanthrowtheresultoffThewindingmaynotbeaperfecthollow
cylinderitmightbeslightlyovalinshapeThewirediametermaynotbe
theexactstateddiameter.Theresistivityofthewiremaynotbecorrectly
knownabestguesswouldbetousethevalueforpurecopper(assumingthe
wireiscopperofcourse)Finallythewindingsmaynotformsucharegular
patternandthiswillaltertheratioofwirevolume/totalvolume(fillingfactor).
http://www.coilgun.eclipse.co.uk/coil_resistance_formula.html 4/5
11/22/2016 Theory
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