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PRODUCT

CATALOGUE
Material Handling
Drivelines
GRAZIANO Trasmissioni S.p.A.
HEAD QUARTERS
Via Cumiana, 14
10090 CASCINE VICA-RIVOLI-TORINO (ITALY)
Telex: 210188 CGT TOI
SALES AND AFTER SALES
MATERIAL HANDLING DRIVELINES
Tel.: +39 011 9505.011 - Fax: +39 011 9574.674

MARKETING COMPANIES
(SALES AND AFTERSALES SERVICE)
GRAZIANO TRASMISSIONI UK Ltd.
9, Harley Ind Park - Paxton Hill
St Neots - Huntingdon
Cambs PE19 4RA
England
TEL.: +44(0)1480 403453
FAX: +44(0)1480 403454
e-mail: grazuk@btinternet.com

GRAZIANO TRASMISSIONI North America, Inc.


2222 Northmont Parkway, Suite 300, Duluth, GA 30096
Phone: +1(0)770 476-0496 Fax: +1(0)770 623-3290
e-mail: grazianogears@mindspring.com

ISO 9001-Cert. n0486


AVSQ 94-Cert. n0989

A Saurer Group Company

II
INDEX

DRIVE LINES FOR ENGINE FORKLIFT TRUCKS

TRANSMISSIONS TXL-15/25 Section A


TRANS AXLE TXL-15/25 Section B

TRANSAXLE TXL-30 Section C

TRANSAXLE TXL-50 Section D

TRANSMISSION PST-1 Section E

TRANSMISSION PST-2 Section F

AXLES FOR FORKLIFT TRUCKS

AXLE AX 35/50 Section G

AXLE AX 60/80 Section G

DRIVE LINES FOR BATTERY FORKLIFT TRUCKS

AXLE AXE 20/30 Section H

III
TRANSMISSION TXL - 15/25 Section A

8 1 3 11 2 6

5 14 7 13 4 9 10 12

INSTALLATION DATA
1 FILLER PLUG AND OIL FILTER FOR TRANSMISSION
2 ELECTROVALVE FOR FORWARD SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
3 ELECTROVALVE FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
4 DRAIN PLUG FOR GEARBOX
5 FILLER PLUG AND OIL LEVEL (AXLE)
6 INCHING CONTROL VALVE (MECHANICAL opt.) HYDRAULIC std.
7 TORQUE CONVERTER TYPE W240
8 BREATHER AND OIL LEVEL DIPSTICK
9 OIL RETURN FROM COOLER M22x1.5
10 OIL DELIVERY TO COOLER M22x1.5
11 VALVES PROTECTION FILTER (RUNNING IN PERIOD ONLY)
12 DRAIN PLUG FOR DIFFERENTIAL
13 THERMAL SWITCH 115+3 C
14 P.T.O.

A1
Section A TRANSMISSION TXL - 15/25

16.5 471.5
242 106.4 406.5
380

30 g7

127
12

130
247

134 134
M10 depth 19 r 132
205 152 2 holes
M16 depth
15 holes

SPECIFICATIONS
MAXIMUM INPUT POWER 38 KW (51 CV)
MAXIMUM ENGINE SPEED 3500 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 330 Nm
TORQUE CONVERTER F.& S TYPE W240
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE B.C. 72 - 8 HOLES 12,5
CONVERTER HOUSING SIZE SAE 5
RATIOS FORWARD 13.59 REVERSE 13.45 std.
opt. 15.42 15.26 std.
12.47 12.34 std.
16.98 16.81 opt.
POWER TAKE OFF (AUX. PUMP DRIVE)
RATIO 1:1
MAXIMUM TRANSMISSIBLE TORQUE 140 Nm
COUPLING FLANGE WITH THE PUMP SAE A - BOLTS N2
SPLINE SAE 16/32 = 30 11 TEETH
DIN 5482 Z9 (opt.)
ROTATION AS ENGINE
CONTROL VALVE
ELECTRIC DIRECTIONAL CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL HYDRAULIC std. (MECHANICAL opt.)
MODULATING VALVE std.
ANTI-SHOCK VALVE std.

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


SEE APPLICATIONSHEET.

A2
TRANS AXLE TXL - 15/25 Section B

VERSION
LIFT CAPACITY
1 1800 daN

VERSION
LIFT CAPACITY
2 ~2300 daN

VERSION
LIFT CAPACITY
3 ~2300 daN

VERSION
LIFT CAPACITY
4 2800 daN

B0
Section B 1 VERSION TRANS AXLE TXL - 15

SPECIFICATIONS
MAXIMUM TRUCK CAPACITY 1800 daN
MAXIMUM DYNAMIC AXLE LOAD 4400 daN
MAXIMUM WHEEL TRACK 865 mm
BRAKES HYDRAULIC SERVO BRAKE
AUTOMATIC ADJUSTMENT 230x50
MAXIMUM BRAKING TORQUE 2x4000 Nm AT 110 bar

INSTALLATION DATA
A BLEEDER NIPPLE D FILLER PLUG AND OIL LEVEL FOR AXLE
B BRAKE FEED BORE M10x1 THREAD E DRAIN PLUG FOR DIFFERENTIAL
C GREASE NIPPLE F PLUG FOR BRAKE ADJUSTMENT

FOR THE REMAINING CHARACTERISTICS SEE TRANSMISSION SPECIFICATION AND DATA

B1
TRANS AXLE TXL - 25 VERSION 2 Section B
1034
= =
900
= 590 1 =
= =
C D X 42

M14x1.5 lenght 53
6 stud bolts
202
235

156
Y

122.5 -0.20
0
X
30 27
27 536
= =
471.5
SECTION "X-X"
200 A B
M18x1.5
110
55

15
127

110

80
85
150

15

VIEW FROM "Y" 125


133 35 h 9
225 95 M14x1.5 lenght 30
E 2 holes

SPECIFICATIONS
MAXIMUM TRUCK CAPACITY 2300 daN
MAXIMUM DYNAMIC AXLE LOAD 5000 daN
MAXIMUM WHEEL TRACK 1095 mm
BRAKES HYDRAULIC SERVO BRAKE
AUTOMATIC ADJUSTMENT 203x60
MAXIMUM BRAKING TORQUE 2x2700 Nm AT 115 bar

INSTALLATION DATA
A BLEEDER NIPPLE D FILLER PLUG AND OIL LEVEL FOR AXLE
B BRAKE FEED BORE M12x1 THREAD E DRAIN PLUG FOR DIFFERENTIAL
C GREASE NIPPLE F PLUG FOR BRAKE ADJUSTMENT

FOR THE REMAINING CHARACTERISTICS SEE TRANSMISSION SPECIFICATION AND DATA

B2
Section B 3 VERSION TRANS AXLE TXL - 25

1034
= =
900
= 617 +2.00
-1.50
=
C = =
X
38.5

M14x1.5
6 equispaced stud bolts
289
210

156
122.5 -0.20
X

0
30 D
+2.00
482 -1.50

471.5
SECTION "X-X"

5 holes 17
A
20

B
20
127

5
20

119
20

E R 200 39 H7
70 104

SPECIFICATIONS
MAXIMUM TRUCK CAPACITY 2300 daN
MAXIMUM DYNAMIC AXLE LOAD 5000 daN
MAXIMUM WHEEL TRACK 1095 mm
BRAKES HYDRAULIC SERVO BRAKE
AUTOMATIC ADJUSTMENT 254x48.5
MAXIMUM BRAKING TORQUE 2x3000 Nm AT 115 bar

INSTALLATION DATA
A BLEEDER NIPPLE D FILLER PLUG AND OIL LEVEL FOR AXLE
B BRAKE FEED BORE M10x1 THREAD E DRAIN PLUG FOR DIFFERENTIAL
C GREASE NIPPLE

FOR THE REMAINING CHARACTERISTICS SEE TRANSMISSION SPECIFICATION AND DATA

B3
TRANS AXLE TXL - 25 VERSION 4 Section B
1166
= 698 =
= =
28 D
X
M18x1.5 lenght 25
6 stud bolts

160 h8
275
290

205
250
Y

35 X
618
= = 95
95 720
= =
1100
= =
471.5 SECTION "X-X"
21 r 30 A

20 B

20 C
127

20

88
8
45 h 7
VIEW FROM "Y" r 200 144
E F

SPECIFICATIONS
MAXIMUM TRUCK CAPACITY 2800 daN
MAXIMUM DYNAMIC AXLE LOAD 7000 daN
MAXIMUM WHEEL TRACK 1100 mm
BRAKES HYDRAULIC SERVO BRAKE
AUTOMATIC ADJUSTMENT 245x60
MAXIMUM BRAKING TORQUE 2x5000 Nm AT 120 bar

INSTALLATION DATA
A BLEEDER NIPPLE D FILLER PLUG AND OIL LEVEL FOR AXLE
B BRAKE FEED BORE M12x1 THREAD E DRAIN PLUG FOR DIFFERENTIAL
C GREASE NIPPLE F PLUG FOR BRAKE ADJUSTMENT

FOR THE REMAINING CHARACTERISTICS SEE TRANSMISSION SPECIFICATION AND DATA

B4
TRANSAXLE TXL-30 Section C

11 8 14 17 16

15 12 13 7 1 10 9 6 2 3
SECTION "G"

5 18 4

INSTALLATION DATA
1 FILLER PLUG FOR TRANSMISSION
2 ELECTRODISTRIBUTOR FOR FORWARD SPEED
PLUG CONNECTION ACCORDING TO DIN 43650
3 ELECTRODISTRIBUTOR FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 43650
4 DRAIN PLUG FOR GEARBOX
5 DRAIN PLUG FOR P.T.O.
6 INCHING CONTROL VALVE
7 TORQUE CONVERTER TYPE W280
8 BREATHER AND OIL LEVEL DIPSTICK

9 OIL RETURN FROM COOLER { 7/8-14 UNF-2B std.


M22x1.5 opt.

10 OIL DELIVERY TO COOLER { 7/8-14 UNF-2B std.


M22x1.5 opt.

11 FILTER
12 FILLER PLUG AND OIL LEVEL (AXLE)
13 DRAIN PLUG FOR AXLE
14 AXLE OIL BLEED
15 BRAKE FEED BORE
16 GREASE NIPPLE
17 P.T.O.
18 THERMAL SWITCH 115 3 C; 125 3 C opt.

C1
Section C TRANSAXLE TXL - 30

895
550 552
242 240
154

10 EQUISP. STUD BOLTS


M14x1.5 EACH SIDE

59
350
220

143
178
G
500 F=150 N max
1168
20 STROKE
2 HOLES M18x1.5 EACH SIDE
SECTION "G" 505
0
17
9=0 =

5 HOLES M24x2 38
35

50 =

THROUGH
=

195

361.95 F8

136.5
18
35

19.037
19.012
245

144.3
191

403

45 E8
117

115
113

R 59
35

195
R 25 TIP.
135 178 155 2 HOLES M16x1.5
66.5 508.5 190

SPECIFICATIONS
MAXIMUM INPUT POWER AT MAX.SPEED 51.5 KW (70 CV)
MAXIMUM ENGINE SPEED 2800 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 420 630 Nm
TORQUE CONVERTER F.& S TYPE W280 (11)
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE SIZE ON REQUEST
CONVERTER HOUSING SIZE SAE 4 std. (SAE 3opt.)
RATIOS 11.199 std. - 14.045 std.
19.35 opt. - 15.42 opt.

POWER TAKE OFF (AUX. PUMP DRIVE)


RATIO 1.069 : 1
MAXIMUM TRANSMISSIBLE TORQUE 110 Nm (SAE A); 160 Nm (SAE B opt.)
COUPLING FLANGE WITH THE PUMP SAE A - SAE B opt.
SPLINE SAE 16/32 = 30 11 TEETH; 13 TEETH opt.
ROTATION AS ENGINE

CONTROL VALVE
ELECTRIC DIRECTIONAL CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL MECHANICAL std. (HYDRAULIC opt.)
MODULATING VALVE std.
MAXIMUM DYNAMIC AXLE LOAD 7800 daN
HYDRAULIC SERVO BRAKE (SELF - ADJUSTING) 310x60
MAXIMUM BRAKING TORQUE 2x650 daNm at 120 bar

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


MECHANICAL ACTUATION opt.
20 g8 IN ALTERNATIVE

C2
TRANSAXLE TXL-30 Section C
11 14 17

A
2 3

15 16 12 13 7 1 10 9 6

SECTION "A"

5 18 4

INSTALLATION DATA
1 FILLER PLUG FOR TRANSMISSION
2 ELECTRODISTRIBUTOR FOR FORWARD SPEED
PLUG CONNECTION ACCORDING TO DIN 43650
3 ELECTRODISTRIBUTOR FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 43650
4 DRAIN PLUG FOR GEARBOX
5 DRAIN PLUG FOR P.T.O.
6 INCHING CONTROL VALVE
7 TORQUE CONVERTER TYPE W280
8 BREATHER AND OIL LEVEL DIPSTICK

9 OIL RETURN FROM COOLER { 7/8-14 UNF-2B std.


M22x1.5 opt.

10 OIL DELIVERY TO COOLER { 7/8-14 UNF-2B std.


M22x1.5 opt.

11 FILTER
12 FILLER PLUG AND OIL LEVEL (AXLE)
13 DRAIN PLUG FOR AXLE
14 AXLE OIL BLEED
15 BRAKE FEED BORE
16 GREASE NIPPLE
17 P.T.O.
18 THERMAL SWITCH 115 3 C; 125 3 C opt.

C3
Section C TRANSAXLE TXL-30

895
703
242 240
154
21
57.5
34 10 EQUISP. STUD BOLTS
M14x1.5 EACH SIDE

59

178
354
220

143
35 A
550
1168
495 12 Stroke
SECTION "A"
R 25 4 HOLES 21 INCHING AXIS
20

~186
136.5
361.95 F8

20 R 200
403

19.037
19.012
15

144.3
20
70
88

8
R 225 45 H7

160
15 144 66.5 508.5

SPECIFICATIONS
MAXIMUM INPUT POWER AT MAX.SPEED 51.5 KW (70 CV)
MAXIMUM ENGINE SPEED 2800 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 420 630 Nm
TORQUE CONVERTER F.& S TYPE W280 (11)
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE SIZE ON REQUEST
CONVERTER HOUSING SIZE SAE 3 std. (SAE 4opt.)
RATIOS 15.42 opt. 11.199 opt.
19.35 std. 14.045 opt.

POWER TAKE OFF (AUX. PUMP DRIVE)


RATIO 1.069 : 1
MAXIMUM TRANSMISSIBLE TORQUE 110 Nm (SAE A); 160 Nm (SAE B opt.)
COUPLING FLANGE WITH THE PUMP SAEA - SAE B opt.
SPLINE SAE 16/32 = 30 11 TEETH; 13 TEETH opt.
ROTATION AS ENGINE

CONTROL VALVE
ELECTRIC DIRECTIONAL CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL MECHANICAL std. (HYDRAULIC opt.)
MODULATING VALVE std.
MAXIMUM DYNAMIC AXLE LOAD 7800 daN
HYDRAULIC SERVO BRAKE (SELF - ADJUSTING) 310x60
MAXIMUM BRAKING TORQUE 2x650 daNm at 120 bar

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


MECHANICAL ACTUATION opt.
20 g8 IN ALTERNATIVE

C4
TRANSAXLE TXL-50 Section D
18 12 4 10 9 19

8 1 13 11 3 2 7 14 15
16

6 20 5 17

INSTALLATION DATA
1 FILLER PLUG FOR TRANSMISSION
2 SOLENOID FOR FORWARD SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
3 SOLENOID FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
st nd
4 SOLENOID FOR 1 2 SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
5 DRAIN PLUG FOR GEARBOX
6 DRAIN PLUG FOR P.T.O.
7 INCHING CONTROL VALVE
8 TORQUE CONVERTER TYPE W28O
9 BREATHER AND OIL LEVEL DIPSTICK
10 OIL RETURN FROM COOLER M22x1.5
11 OIL DELIVERY TO COOLER M22x1.5
12 FILTER
13 FILLER PLUG AND OIL LEVEL (AXLE)
14 DRAIN PLUG FOR AXLE
15 AXLE OIL BLEED
16 OIL LEVEL PLUG
17 OIL DRAIN PLUG
18 BRAKE FEED BORE
19 P.T.O.
20 THERMAL SWITCH 115 3 C; 125 3 C opt.

D1
Section D TRANSAXLE TXL-50
242 255
171.88
21
M18x1.5 lenght 58
9 stud bolts

65.98
120 h 8
241
290

325
360
446
= =
626
= =
1153
=
1290
= =
409.6
20 stroke
19.037
19.012

145.3

177
409.58 f 8
SAE 3

114.3
66.5 660

SPECIFICATIONS
MAXIMUM INPUT POWER AT MAX.SPEED 74 KW (100 CV)
MAXIMUM ENGINE SPEED 2800 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 660 Nm
TORQUE CONVERTER F.& S TYPE W280 (11)
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE SIZE ON REQUEST
CONVERTER HOUSING SIZE SAE 3 std. (SAE 4opt.)
RATIOS 1.63 - 0.828 std..
1.407 - 0.71 opt. / 1.241 - 0.828 opt.
TOTAL AXLE RATIO 17.526 std.

POWER TAKE OFF (AUX. PUMP DRIVE)


RATIO 1:1
MAXIMUM TRANSMISSIBLE TORQUE 180 Nm AT 2200 Rpm
COUPLING FLANGE WITH THE PUMP SAE B
SPLINE SAE 16/32 = 30 13 TEETH
ROTATION AS ENGINE

CONTROL VALVE
ELECTRIC DIRECTIONAL CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL MECHANICAL std. (HYDRAULIC opt.)
MODULATING VALVE std.
ANTI-SHOCK VALVE std.
MAXIMUM DYNAMIC AXLE LOAD 11000 daN
HYDRAULIC SERVO BRAKE (SELF - ADJUSTING) 325x80
MAXIMUM BRAKING TORQUE 2x1200 daNm at 110 bar

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


MECHANICAL ACTUATION opt.
20 g8 IN ALTERNATIVE

D2
TRANSAXLE TXL-50 Section D
17 11 1 3 9 8

5 10 7 12 2 13 6 14 15
A

View on "A"

LIVELLO OLIO
OIL LEVEL

18 4 16

INSTALLATION DATA

1 SOLENOID FOR FORWARD SPEED


PLUG CONNECTION ACCORDING TO DIN 46247
2 SOLENOID FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
st nd
3 SOLENOID FOR 1 2 SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
4 DRAIN PLUG FOR GEARBOX
5 TRANSMISSION BREATHER
6 INCHING HYDRAULIC ACTING VALVE
7 TORQUE CONVERTER TYPE W28O
8 BREATHER AND OIL LEVEL DIPSTICK
9 OIL RETURN FROM COOLER M22x1.5
10 OIL DELIVERY TO COOLER M22x1.5
11 FILTER
12 FILLER PLUG AND OIL LEVEL (AXLE)
13 DRAIN PLUG FOR AXLE
14 AXLE OIL BLEED
15 OIL LEVEL PLUG
16 OIL DRAIN PLUG
17 BRAKE FEED BORE
18 SWITCH 115 3 C; 125 3 C opt.

D3
Section D TRANSAXLE TXL-50
~242

M18x1.5 9 STUDBOLTS

58

69

290
241
325
325

160

120 H8
446
= =
626
= =
1153
= =
1290
= =

398.2 12 STROKE

INCHING AXIS
19.037

~187
145.3
409.58 F8

114.3
LIVELLO OLIO
OIL LEVEL

66.5 404.2
592.8

SPECIFICATIONS
MAXIMUM INPUT POWER AT MAX.SPEED 74 KW (100 CV)
MAXIMUM ENGINE SPEED 2800 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 660 Nm
TORQUE CONVERTER F.& S TYPE W280 (11)
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE SIZE ON REQUEST
CONVERTER HOUSING SIZE SAE 3 std. (SAE 4opt.)
RATIOS 1.63 - 0.828 std..
1.407 - 0.71 opt.
1.241 - 0.828 opt.
TOTAL AXLE RATIO 17.526 std.

CONTROL VALVE
ELECTRIC DIRECTIONAL CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL MECHANICAL std. (HYDRAULIC opt.)
MODULATING VALVE std.
ANTI-SHOCK VALVE std.
MAXIMUM DYNAMIC AXLE LOAD 11000 daN
HYDRAULIC SERVO BRAKE (SELF - ADJUSTING) 325x80
MAXIMUM BRAKING TORQUE 2x1200 daNm at 110 bar

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


MECHANICAL ACTUATION opt.

D4
TRANSMISSION PST-1 Section E

11 15 7 1 17 10 6 3 2

12 14 13 5 16 4

INSTALLATION DATA
1 FILLER PLUG
2 ELECTRODISTRIBUTOR FOR FORWARD SPEED
PLUG CONNECTION ACCORDING TO DIN 43650
3 ELECTRODISTRIBUTOR FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 43650
4 DRAIN PLUG FOR GEARBOX
5 DRAIN PLUG FOR P.T.O.
6 INCHING CONTROL VALVE
7 TORQUE CONVERTER TYPE W280
8 BREATHER AND OIL LEVEL DIPSTICK
9 OIL RETURN FROM COOLER M22x1.5
10 OIL DELIVERY TO COOLER M22x1.5
11 FILTER
12 CHASSIS MOUNTING LOCATION IF REQUIRED HOLES M14x1.5
13 COUNTER - CLOCKWISE ROTATION - FORWARD.
14 CLOCKWISE ROTATION - REVERSE
15 P.T.O.
16 THERMAL SWITCH 115 3 C; 125 3 C opt.
17 TRANSMISSION BREATHER

E1
Section E TRANSMISSION PST 1

20 STROKE
242 255 504.8
171.88 417.6
21

INCHING AXIS

65.98

19.012
19.037
409.58 F8 SAE 3

136.8
78 63.3

~ 440
114.3

254
240 160 241 6 6 STROKE
66.5 370

SPECIFICATIONS
MAXIMUM INPUT POWER 74 KW (100 CV)
MAXIMUM ENGINE SPEED 2800 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 720 Nm
TORQUE CONVERTER F.& S TYPE W280 (11)
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE SIZE ON REQUEST
CONVERTER HOUSING SIZE SAE 3 std. (SAE 4opt.)
GEARBOX RATIOS 1.096 std..
1.24 opt.
0.97 opt.
SLIDING/NOT SLIDING OUTPUT FLANGE MECHANICS 4C std. ANGLE 5
FEMALE SPLINE ALTERNATIVE SAE 16/32 = 30 19 TEETH

POWER TAKE OFF (AUX. PUMP DRIVE)


RATIO 1:1
MAXIMUM TRANSMISSIBLE TORQUE 180 Nm AT 2200 Rpm
COUPLING FLANGE WITH THE PUMP SAE B
SPLINE SAE 16/32 = 30 13 TEETH
ROTATION AS ENGINE

CONTROL VALVE
ELECTRIC CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL MECHANICAL std. (HYDRAULIC opt.)
MODULATING VALVE std.

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


MECHANICAL ACTUATION opt.
20 g8 IN ALTERNATIVE
385.5 WITH FLANGE 4C-5C FOR LARGE ANGLE (15) IN ALTERNATIVE

E2
TRANSMISSION PST-1 Section E

1 6 9 5 3 2

10 11 12 13 4

INSTALLATION DATA
1 FILTER
2 ELECTRODISTRIBUTOR FOR FORWARD SPEED
PLUG CONNECTION ACCORDING TO DIN 43650
3 ELECTRODISTRIBUTOR FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 43650
4 DRAIN PLUG FOR GEARBOX
5 INCHING CONTROL VALVE
6 TORQUE CONVERTER TYPE W280
7 FILLER PLUG, BREATHER AND OIL LEVEL DIPSTICK
8 OIL RETURN FROM COOLER M22x1.5
9 OIL DELIVERY TO COOLER M22x1.5
10 CHASSIS MOUNTING LOCATION IF REQUIRED HOLES M14x1.5
11 COUNTER - CLOCKWISE ROTATION - FORWARD.
12 CLOCKWISE ROTATION - REVERSE
13 THERMAL SWITCH 115 3 C; 125 3 C opt

E3
Section E TRANSMISSION PST 1

20 STROKE
242 436.4
349.2

INCHING AXIS

19.012
19.037
409.58 F8 (SAE 3)

136.8
78 63.3

~ 440
114.3

254
240 160 172.8 6 6 STROKE
66.5 301.6

SPECIFICATIONS
MAXIMUM INPUT POWER 74 KW (100 CV)
MAXIMUM ENGINE SPEED 2800 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 720 Nm
TORQUE CONVERTER F.& S TYPE W280 (11)
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE SIZE ON REQUEST
CONVERTER HOUSING SIZE SAE 3 std. (SAE 4opt.)
GEARBOX RATIOS 1.096 std..
1.24 opt.
0.97 opt.
SLIDING/NOT SLIDING OUTPUT FLANGE MECHANICS 4C std. ANGLE 5
FEMALE SPLINE ALTERNATIVE SAE 16/32 = 30 19 TEETH

CONTROL VALVE
ELECTRIC CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL MECHANICAL std. (HYDRAULIC opt.)
MODULATING VALVE std.

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


MECHANICAL ACTUATION opt.
317.1 WITH FLANGE 4C-5C FOR LARGE ANGLE (15) IN ALTERNATIVE

E4
TRANSMISSION PST-1 Section E

11 15 7 1 10 6 3 2

13 14 5 16 4 12

INSTALLATION DATA
1 FILLER PLUG
2 ELECTRODISTRIBUTOR FOR FORWARD SPEED
PLUG CONNECTION ACCORDING TO DIN 43650
3 ELECTRODISTRIBUTOR FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 43650
4 DRAIN PLUG FOR GEARBOX
5 DRAIN PLUG FOR P.T.O.
6 INCHING CONTROL VALVE
7 TORQUE CONVERTER TYPE W280
8 BREATHER AND OIL LEVEL DIPSTICK
9 OIL RETURN FROM COOLER M22x1.5
10 OIL DELIVERY TO COOLER M22x1.5
11 FILTER
12 TRANS AXLE FLANGE
13 COUNTER - CLOCKWISE ROTATION - FORWARD.
14 CLOCKWISE ROTATION - REVERSE
15 P.T.O.
16 THERMAL SWITCH 115 3 C; 125 3 C opt

E5
Section E TRANSMISSION PST 1

20 STROKE
242 255 504.8
171.88 417.6
21

INCHING AXIS
65.98

19.012
19.037
409.58 F8 SAE 3

136.5
~ 440
78 63.3

114.3

254
295
64 46
66.5 394

SPECIFICATIONS
MAXIMUM INPUT POWER 74 KW (100 CV)
MAXIMUM ENGINE SPEED 2800 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 720 Nm
TORQUE CONVERTER F.& S TYPE W280 (11)
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE SIZE ON REQUEST
CONVERTER HOUSING SIZE SAE 3 std. (SAE 4opt.)
GEARBOX RATIOS 1.096 std..
1.24 opt.
0.97 opt.
AXLE MOUNT DRILLING ON REQUEST
FEMALE SPLINE SAE 16/32 = 30 19 TEETH

POWER TAKE OFF (AUX. PUMP DRIVE)


RATIO 1:1
MAXIMUM TRANSMISSIBLE TORQUE 180 Nm AT 2200 Rpm
COUPLING FLANGE WITH THE PUMP SAE B
SPLINE SAE 16/32 = 30 13 TEETH
ROTATION AS ENGINE

CONTROL VALVE
ELECTRIC CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL MECHANICAL std. (HYDRAULIC opt.)
MODULATING VALVE std.

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


MECHANICAL ACTUATION opt.
20 g8 IN ALTERNATIVE

E6
TRANSMISSION PST-2 Section F

INSTALLATION DATA
1 FILLER PLUG
2 SOLENOID FOR FORWARD SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
3 SOLENOID FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
4 SOLENOID FOR 1st 2nd SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
5 DRAIN PLUG FOR GEARBOX
6 DRAIN PLUG FOR P.T.O.
7 INCHING CONTROL VALVE
8 TORQUE CONVERTER TYPE W280
9 BREATHER AND OIL LEVEL DIPSTICK
10 OIL RETURN FROM COOLER M22x1.5
11 OIL DELIVERY TO COOLER M22x1.5
12 FILTER
13 CHASSIS MOUNTING LOCATION IF REQUIRED HOLES M14x1.5
14 COUNTER - CLOCKWISE ROTATION - FORWARD.
15 CLOCKWISE ROTATION - REVERSE
16 THERMAL SWITCH 115 3 C; 125 3 C opt
17 P.T.O.

F1
Section F TRANSMISSION PST 2

SPECIFICATIONS
MAXIMUM INPUT POWER 74 KW (100 CV)
MAXIMUM ENGINE SPEED 2800 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 720 Nm
TORQUE CONVERTER F.& S TYPE W280 (11)
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE SIZE ON REQUEST
CONVERTER HOUSING SIZE SAE 3 std. (SAE 4opt.)
GEARBOX RATIOS 2.55 - 1.096 std. / 2.55 - 1.241 std.
1.63 - 0.828 std. / 1.241 - 0.828 std.
1.407 - 0.828 std.
SLIDING/NOT SLIDING OUTPUT FLANGE MECHANICS 4C std. ANGLE 5
FEMALE SPLINE ALTERNATIVE SAE 16/32 = 30 19 TEETH

POWER TAKE OFF (AUX. PUMP DRIVE)


RATIO 1:1
MAXIMUM TRANSMISSIBLE TORQUE 180 Nm AT 2200 Rpm
COUPLING FLANGE WITH THE PUMP SAE B
SPLINE SAE 16/32 = 30 13 TEETH
ROTATION AS ENGINE

CONTROL VALVE
ELECTRIC CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL MECHANICAL std. (HYDRAULIC opt.)
MODULATING VALVE std.
ANTI-SHOCK VALVE std.

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


MECHANICAL ACTUATION opt.
20 g8 IN ALTERNATIVE
435.5 WITH FLANGE 4C-5C FOR ANGLE (15) IN ALTERNATIVE

F2
TRANSMISSION PST-2 Section F

1 4 9 8 7 10 3 2 6

11 12 13 14 5

INSTALLATION DATA
1 FILTER
2 SOLENOID FOR FORWARD SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
3 SOLENOID FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
4 SOLENOID FOR 1st 2nd SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
5 DRAIN PLUG FOR GEARBOX
6 INCHING CONTROL VALVE
7 TORQUE CONVERTER TYPE W280
8 FILLER PLUG, BREATHER AND OIL LEVEL DIPSTICK
9 OIL RETURN FROM COOLER M22x1.5
10 OIL DELIVERY TO COOLER M22x1.5
11 CHASSIS MOUNTING LOCATION IF REQUIRED HOLES M14x1.5
12 COUNTER - CLOCKWISE ROTATION - FORWARD.
13 CLOCKWISE ROTATION - REVERSE
14 THERMAL SWITCH 115 3 C; 125 3 C opt

F3
Section F TRANSMISSION PST 2

SPECIFICATIONS
MAXIMUM INPUT POWER 74 KW (100 CV)
MAXIMUM ENGINE SPEED 2800 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 720 Nm
TORQUE CONVERTER F.& S TYPE W280 (11)
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE SIZE ON REQUEST
CONVERTER HOUSING SIZE SAE 3 std. (SAE 4opt.)
GEARBOX RATIOS 2.55 - 1.096 std. / 2.55 - 1.241 std.
1.63 - 0.828 std. / 1.241 - 0.828 std.
1.407 - 0.828 std.
SLIDING/NOT SLIDING OUTPUT FLANGE MECHANICS 4C std. ANGLE 5
FEMALE SPLINE ALTERNATIVE SAE 16/32 = 30 19 TEETH

CONTROL VALVE
ELECTRIC CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL MECHANICAL std.
(HYDRAULIC opt.)
MODULATING VALVE std.
ANTI-SHOCK VALVE std.

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


MECHANICAL ACTUATION opt.
367.1 WITH FLANGE 4C-5C FOR LARGE ANGLE (15) IN ALTERNATIVE

F4
TRANSMISSION PST-2 Section F

INSTALLATION DATA
1 FILLER PLUG
2 SOLENOID FOR FORWARD SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
3 SOLENOID FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
4 SOLENOID FOR 1st 2nd SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
5 DRAIN PLUG FOR GEARBOX
6 DRAIN PLUG FOR P.T.O.
7 INCHING CONTROL VALVE
8 TORQUE CONVERTER TYPE W280
9 BREATHER AND OIL LEVEL DIPSTICK
10 OIL RETURN FROM COOLER M22x1.5
11 OIL DELIVERY TO COOLER M22x1.5
12 FILTER
13 CHASSIS MOUNTING LOCATION IF REQUIRED HOLES M14x1.5
14 COUNTER - CLOCKWISE ROTATION - FORWARD.
15 CLOCKWISE ROTATION - REVERSE
16 THERMAL SWITCH 115 3 C; 125 3 C opt
17 P.T.O.
18 TRANS AXLE FLANGE

F5
Section F TRANSMISSION PST 2

SPECIFICATIONS
MAXIMUM INPUT POWER 74 KW (100 CV)
MAXIMUM ENGINE SPEED 2800 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 720 Nm
TORQUE CONVERTER F.& S TYPE W280 (11)
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE SIZE ON REQUEST
CONVERTER HOUSING SIZE SAE 3 std. (SAE 4opt.)
GEARBOX RATIOS 2.55 - 1.096 std. / 2.55 - 1.241 std.
1.63 - 0.828 std. / 1.241 - 0.828 std.
1.407 - 0.828 std.
AXLE MOUNT DRILLING ON REQUEST
FEMALE SPLINE SAE 16/32 = 30 19 TEETH

POWER TAKE OFF (AUX. PUMP DRIVE)


RATIO 1:1
MAXIMUM TRANSMISSIBLE TORQUE 180 Nm AT 2200 Rpm
COUPLING FLANGE WITH THE PUMP SAE B
SPLINE SAE 16/32 = 30 13 TEETH
ROTATION AS ENGINE

CONTROL VALVE
ELECTRIC CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL MECHANICAL std. (HYDRAULIC opt.)
MODULATING VALVE std.
ANTI-SHOCK VALVE std.

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


MECHANICAL ACTUATION opt.
20 g8 IN ALTERNATIVE

F6
TRANSMISSION PST-2 Section F

1 2 4 8 7 6 9 15 3 2

10 12 11 13 5 14

INSTALLATION DATA
1 FILTER
2 SOLENOID FOR FORWARD SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
3 SOLENOID FOR REVERSE SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
4 SOLENOID FOR 1st 2nd SPEED
PLUG CONNECTION ACCORDING TO DIN 46247
5 DRAIN PLUG FOR GEARBOX
6 TORQUE CONVERTER TYPE W280
7 BREATHER AND OIL LEVEL DIPSTICK
8 OIL RETURN FROM COOLER M22x1.5
9 OIL DELIVERY TO COOLER M22x1.5
10 CHASSIS MOUNTING LOCATION IF REQUIRED HOLES M14x1.5
11 COUNTER - CLOCKWISE ROTATION - FORWARD.
12 CLOCKWISE ROTATION - REVERSE
13 THERMAL SWITCH 115 3 C; 125 3 C opt
14 TRANS AXLE FLANGE
15 TRANSMISSION BREATHER

F7
Section F TRANSMISSION PST 2

~ 242 66.5

19.037

176
145.3
409.58 F8
63.3

438
33
114.3
78

203.2
295

240 160
40 72.6
172.8 136.6
404.2

SPECIFICATIONS
MAXIMUM INPUT POWER 74 KW (100 CV)
MAXIMUM ENGINE SPEED 2800 Rpm
MAXIMUM INPUT TORQUE TO TRANSMISSION AT STALL 720 Nm
TORQUE CONVERTER F.& S TYPE W280 (11)
CONVERTER-FLYWHEEL COUPLING WITH FLEX-PLATE SIZE ON REQUEST
CONVERTER HOUSING SIZE SAE 3 std. (SAE 4opt.)
GEARBOX RATIOS 2.55 - 1.096 std. / 2.55 - 1.241 std.
1.63 - 0.828 std. / 1.241 - 0.828 std.
1.407 - 0.828 std.
AXLE MOUNT DRILLING ON REQUEST
FEMALE SPLINE SAE 16/32 = 30 19 TEETH

CONTROL VALVE
ELECTRIC CONTROL 12V DC SOLENOIDS std. (24V opt.)
INCHING CONTROL MECHANICAL opt.
(HYDRAULIC opt.)
MODULATING VALVE std.
ANTI-SHOCK VALVE std.

SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON APPROVAL.


MECHANICAL ACTUATION opt.

F8
AXLE FOR FORK LIFT TRUCKS AX 35/50 Section G

8 stud bolts 670.5 0.50 45


equispaced M20 x1.5 = =
55 A 53
X
275

130 B X
+1.00
1103-0.70
= =
~1340
= =
135 79
45 C
0
26 45+ 0.25

220.8 -0.1
0
336
359

31
8x45
4 spot facing 50

92 290 3.5
80 0.1

E
4 holes 25

60 0.1
155
160 0.25

245
2 holes 38 + 0.13
+ 0.1

30 D
60 +0.1
0 57 4 holes 17
100 0.25
SECTION "XX" 150
VIEW ON ARROW "Y"

SPECIFICATION INSTALLATION DATA


MAX LOAD ON AXLE DYN. 11000 daN A BLEEDER VENT
MAX.OUTPUT TORQUE 1900 daNm B DRAIN OIL PLUG
BRAKING TORQUE 2x1200 daNm at 120 bar C INLET AND LEVEL OIL PLUG
D INLET, LEVEL AND DRAIN OIL PLUG
RATIOS { 1:10.736
1:17.538
E INPUT FLANGE MECHANICS 4C

G1
Section G AXLE FOR FORK LIFT TRUCKS AX 35/50

8 stud bolts 670.5 0.50 45


equispaced M20 x1.5 = =
55 A 53
X
275

130 B X
+1.00
1300-0.70
= =
~1537
= =
135 79
45 C
26 45+ 00.25

220.8 -0.1
359

0
336

31
8x45
4 spot facing 50

92 290 3.5
80 0.1
4 holes 25

E
60 0.1
155
160 0.25

245
0.13
2 holes 38++ 0.1

30
D
60 +0.1
0 57 4 holes 17
100 0.25
SECTION "XX" 150
VIEW ON ARROW "Y"

SPECIFICATION INSTALLATION DATA


MAX LOAD ON AXLE DYN. 11000 daN A BLEEDER VENT
MAX.OUTPUT TORQUE 1900 daNm B DRAIN OIL PLUG
BRAKING TORQUE 2x1200 daNm at 120 bar C INLET AND LEVEL OIL PLUG
D INLET, LEVEL AND DRAIN OIL PLUG
RATIOS { 1:10.736
1:17.538 E INPUT FLANGE MECHANICS 4C

G2
AXLE FOR FORK LIFT TRUCKS AX 35/50 Section G

718 +0.50
-0.70
= =
8 stud bolts 670.5 0.50
47.5 = = 45
equispaced M20 x1.5 X
A 53
275

130 B X
1300 +1.00
-0.70 flange to flange
= =
~1537 overall dimension
= =
135 79
45 C
26 45+ 00.25

220.8 -0.1
0
359
336

31
8x45

SECTION "XX" 15 290


15
E 3.5
15
238 max
160 0.25

0
r 26
r 230 15

10 15
245

6 holes 25
D
57 4 holes 17
60 +.0.1
0
100 0.25
150
VIEW ON ARROW "Y"

SPECIFICATION INSTALLATION DATA


MAX LOAD ON AXLE DYN. 11000 daN A BLEEDER VENT
MAX.OUTPUT TORQUE 1900 daNm B DRAIN OIL PLUG
BRAKING TORQUE 2x1200 daNm at 120 bar C INLET AND LEVEL OIL PLUG
D INLET, LEVEL AND DRAIN OIL PLUG
RATIOS { 1:10.736
1:17.538
E INPUT FLANGE MECHANICS 4C

G3
Section G AXLE FOR FORK LIFT TRUCKS AX 35/50

718 +0.50
-0.70
= =
8 stud bolts 670.5 0.50
47.5 = = 45
equispaced M20 x1.5 X
A 53
275

130 B X
+1.00
1103 flange to flange
-0.70
= =
~1340 overall dimension
= =
135 79
45 C
26 45+ 00.25

220.8 -0.1
359

0
336

31
8x45

SECTION "XX" 15 290


15
E 3.5
15
238 max
160 0.25

0
r 26
r 230 15

10 15
245

6 holes 25
D
57 4 holes 17
60 +.0.1
0
100 0.25
150
VIEW ON ARROW "Y"

SPECIFICATION INSTALLATION DATA


MAX LOAD ON AXLE DYN. 11000 daN A BLEEDER VENT
MAX.OUTPUT TORQUE 1900 daNm B DRAIN OIL PLUG
BRAKING TORQUE 2x1200 daNm at 120 bar C INLET AND LEVEL OIL PLUG
D INLET, LEVEL AND DRAIN OIL PLUG
RATIOS { 1:10.736
1:17.538 E INPUT FLANGE MECHANICS 4C

G4
AXLE FOR FORK LIFT TRUCKS AX 60/80 Section G

320
cL
45
==

= =
56
= =
= =

= =

SPECIFICATION INSTALLATION DATA


MAX LOAD ON AXLE DYN. 18550 daN A BLEEDER VENT
MAX.OUTPUT TORQUE 2700 daNm B DRAIN OIL PLUG
BRAKING TORQUE 2x1200 daNm at 120 bar C INLET AND LEVEL OIL PLUG
D DRAIN OIL PLUG
RATIOS { 1:15.857
1:22.2
E INPUT FLANGE MECHANICS 5C

G5
DRIVE LINES FOR BATTERY FORKLIFT TRUCKS AXE 20/30 Section H

N. 10 stud bolts M14x1.5 equispaced

Y E A 135.645
X

20

115
280
212
178
143

210
115
50
32 45
468 0.30
= =
862 1.70
= =
1161
= =

VIEW ON ARROW " X " VIEW ON ARROW " Y "

36 530 293
426 B 286
30
18 15 D
300
80
3
67

3
N. 4 holes 23
35

40 H3
N. 4 spot faces 35 C 120

SPECIFICATION INSTALLATION DATA


MAX LOAD ON AXLE DYN. 7700 daN A BLEEDER VENT
RATIO 1:24.099 std. B INLET AND LEVEL OIL PLUG
1:21.736 opt. C DRAIN OIL PLUG
MAX. MOTOR SPEED 4250 RpM D INPUT FLANGE SAE 1120
MAX.INPUT TORQUE 28 daNm E HYDRAULIC BRAKE
BRAKING TORQUE 2x500 daNm at 120 bar

H1
Section H DRIVE LINES FOR BATTERY FORKLIFT TRUCKS AXE 20/30

SPECIFICATION INSTALLATION DATA


MAX. INPUT TORQUE 40 Kgm A OIL BRAKE FEED
MAX. INPUT SPEED 4600 Rpm B BREATHER
MAX. DYNAMICAL AXLE LOAD 8000 Kg C INLET AND LEVEL OIL PLUG
BRAKING TORQUE 2x650 daNm at 120 bar D DRAIN OIL PLUG
RATIO 1:17.513 std. E BRAKE BLEEDER VENT
F MOTOR COUPLING FLANGE
G REVOLUTION SENSOR HOUSING
SPECIAL RATIOS CAN BE MADE AVAILABLE DEPENDING UPON
APPROVAL.

H2
The data in this edition may prove not to be up to date due to modifications by
the manufacturer, which may become necessary for technical or commercial
reasons, as well as adaptations to legal requirements of various countries.

Descriptions and photos might refer to non-serial equipment.

Copyright by: GRAZIANO TRASMISSIONI S.p.A.


PUBBLICAZIONI TECNICHE - STAMPATO: PRODUCT CATALOGUE 30/08/2001
Realization: ELLETec Studio - Torino

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