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ISO9000 Survey Report - DEC06
ISO9000 Survey Report - DEC06
ZEALAND –
DRIVERS and BENEFITS
A descriptive analysis
Pavel Castka
University of Canterbury
Michaela A. Balzarova
Lincoln University
John Kenny
Board member, New Zealand Organisation for Quality
December 2006
Dear participants,
We would like to thank you for your participation in this survey and
offer to you a descriptive analysis of this research. Other papers and
discussion of the results will be available at
http://www.mang.canterbury.ac.nz/research/iso/index.shtml in
March 2007. Should you have any further questions, suggestions or
should you wish to comment on the results, please contact through
our e-mails.
Best wishes,
Castka, Balzarova and Kenny (2006) Survey of ISO 9000 users in New Zealand – Drivers and Benefits 2
Part 1: Basic company data
This section of the report provides an overview of companies that took part in this survey. We
have received 472 valid responses. Figures 1.2-1.6 give details about our sample. In general,
most of the participating companies were either manufacturing or services (90% of our sample)
and NZ owned (only 16% of companies were foreign owned). Most of the companies were
small facilities (76%) but many of these were part of larger companies (50% of participating
companies were classified as large). In line with previous studies, we classified small facility as
having 100 employees or less working at the facility and small company as having 100 employees
or less working for the company globally. This classification will allow us to conduct
comparative studies at the international level. Finally, we offer descriptive statistics regarding
certification bodies and a year were companies were first certified to ISO 9000. In our sample,
the majority of companies were certified by Telarc (51%) and the peak in ISO 9000 certification
seems to be around 1994-1995.
Manufacturing
47% Privately owned
61%
Large facility
24%
Large Small
company company
50% 50%
Small facility
76%
80
SAI Global
60
LRQA
50
40
ICL Telarc 30
GCS 20
DNV BVQI 10
BC 0
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
AGRIQUALITY
Figure 1.5 Companies by certification body (in Figure 1.6 Companies by year first certified (in
our sample) our sample)
Castka, Balzarova and Kenny (2006) Survey of ISO 9000 users in New Zealand – Drivers and Benefits 3
Part 2: Geographies of ISO 9000 certified companies
In question 5 of the survey, we asked for the location of your immediate customers by
indicating how important sales in various geographic regions are for your company. In Figure
2.1 we present the mean scores from our data. The results indicate that most NZ ISO 9000
certified companies have their immediate customers based in New Zealand. Australia, Asia,
Europe and North America are important for some manufacturing and software companies.
However, the results for software companies must be treated with a caution due to a small
number of software companies participating in this survey (1%, see Figure 1.1).
Asia
Japan
NZ - South
NZ - North
Software
Australia Construction
Manufacturing
Services
Africa
Europe
In question 7a we asked how many customers in various regions require ISO 9000 certification.
In Figure 2.2 we present the mean score from our sample. In general, the data suggests that very
few companies do require ISO 9000.
Asia
Japan
NZ (South)
NZ (North)
Software
Australia Construction
Manufacturing
Services
Africa
Europe
S America 1=none
2=few
3=some
N America 4=most
5=all
0.00 0.50 1.00 1.50 2.00 2.50 3.00
Castka, Balzarova and Kenny (2006) Survey of ISO 9000 users in New Zealand – Drivers and Benefits 4
Part 3: Motivations for certification
In question 8 we asked to what extent your company’s success depended on ISO 9000
certification. The results (Figure 3.1) suggest that ISO 9000 played an important role (48%), it
was not important for 18% of our respondents.
quality improvement
marketing advantage
corporate image
not important at all customer pressure
extremely important not important
4%
18% 14% capturing workers' knowledge
cost reductions
Figure 3.1 Contribution of ISO 9000 to company’s success Figure 3.2 Reasons for ISO 9000 certification
In question 9b we asked you to specify your motivations to seek and maintain ISO 9000
certification (the same scale as for Q8 was used). Figure 3.2 indicates that the main reasons are
related to quality improvement, marketing, corporate image and customer pressure. Figure 3.3 provides a
comparison across sectors. Here, service companies seem to be more motivated in terms of
quality improvements [important] and relations with authorities [somewhat important] and relations with
communities [not important]. Even though the last two elements are of less importance to service
companies, these are significantly different to manufacturing companies. Manufacturing
companies, on the other hand are different to services in their focus on marketing advantage
[important], customer pressure [somewhat important], avoid potential export barrier [somewhat
important] and major competitors certified [somewhat important]. This suggests that manufacturing
companies experience more coercive pressures from their industry to become ISO 9000
certified that services do. However the pressure does not seem to be very strong as all of these
issues are somewhat important. Similar to service sector, construction companies are more
motivated in terms of relations with authorities and relations with communities. Furthermore,
construction companies report stronger reasons to get certified because of major competitors
have already certification and because of cost reductions. Finally, software sector reports avoid
potential export barrier as a much more dominant reason for ISO 9000 certification in comparison
to other sectors. However, results related to software and construction sector should be treated
with caution due to the number of these companies in our sample (10% combined). Differences
between services and manufacturing (as described above) are statistically significant.
quality improvement quality improvement
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50
Castka, Balzarova and Kenny (2006) Survey of ISO 9000 users in New Zealand – Drivers and Benefits 5
Part 4: Implementation
In New Zealand, the main drive for ISO 9000 certification comes from several groups in a
company; typically from CEO & top management and quality department (Figure 4.1). Other
departments, such as marketing play less significant role. In the one hand, this is in line with the
most dominant reason to seek ISO 9000 certification (i.e. quality improvement). On the other
hand, less significant role of marketing department is somehow surprising given that marketing
advantage and corporate image were also amongst the main reasons to seek ISO 9000 certification.
department
3%
marketing
10%
61-80%
CEO, top management 9%
47% operations 21-40%
41-60% 13%
13% 10%
Figure 4.1 Groups initiating ISO 9000 certification Figure 4.2 Employees receiving training for ISO 9000
In question 11 we asked about the percentage of employees that received training for ISO 9000.
On average between 40-60% of all employees receive training (for detailed breakdown see
Figure 4.2). In comparison to the results obtained globally, on average NZ companies seem to
be more relaxed about training for ISO 9000 than their counterparts in other countries. For
instance, in Canada or the US the most companies report 81-100% of employees receiving
training for ISO 9000.
In question 12a of the survey we asked about the importance of several factors for successful
implementation and how much effort did it take. The results in Figure 4.3 suggest that all factor
are seen as highly important apart from training (between medium and high importance) and
capital investment (between some and medium importance). In comparison, the actual effort
that the implementation took, companies mostly reported medium effort. The exception is
documentation and redefining of standard procedures that are seen as requiring a high effort to complete.
Noticeable is a difference between an importance assigned to top management commitment and the
effort it actually took.
Castka, Balzarova and Kenny (2006) Survey of ISO 9000 users in New Zealand – Drivers and Benefits 6
implementation of corrective action
periodic audits
workers' commitment
training
1=none
2=some
documentation 3=medium
4=high
(re)defining standard procedures 5=very high
identification of quality aspects
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50
In question 13a we asked whether quality management systems are implemented exactly as
required by ISO 9000. Here, we wanted to find out whether NZ companies go beyond the
compliance with the standard. On average our respondents disagreed, which suggests that
mostly NZ companies go beyond the requirements. This is in particular significant for service
and manufacturing sector (Figure 4.4).
Q13A
strongly agree strongly disagree
22% 4%
3.10 somewhat disagree
3.00
1=strongly disagree 5%
2=disagree
2.90
3=neutral
2.80 4=somewhat agree
2.70 5=strongly agree
somewhat agree
2.60
27%
2.50
neutral
42%
2.40
Services Manufacturing Construction Software Mean
Figure 4.4 QMS implemented as required by ISO 9000 Figure 4.5 ISO 9000 as facilitator of ISO 14000
Question 13c we asked whether ISO 9000 has facilitated ISO 14000 certification. 113
companies (25% in our sample) responded to this question. For 75% of the remaining
companies this question was not applicable as these companies did not seek ISO 14000
certification. The results suggest that ISO 9000 can be seen as a contributor to ISO 14000
implementation.
In questions 13d and e we sought an understanding about the coercive pressures in supply
chains. In other words, we wanted to know whether ISO 9000 companies in NZ exert any
pressure on their suppliers. Here, most respondents indicated that they in general do not require
their suppliers to seek ISO 9000 certification (Figure 4.6). This is similar across all industries
apart from software. Here again, the result should be treated with caution as the number of
software companies in this survey was very low.
Castka, Balzarova and Kenny (2006) Survey of ISO 9000 users in New Zealand – Drivers and Benefits 7
3.50 Q13D Q13d We require our key suppliers to have ISO
3.00
Q13D 9000 certification
Q13D
Q13D Q13D
2.50
Q13e We require all our suppliers to have ISO
Q13E
Q13E
Q13E Q13E Q13E
2.00
9000 certification
1.50
1.00
1=strongly disagree
2=disagree
0.50 3=neutral
4=somewhat agree
0.00
Services Manufacturing Construction Software Mean
5=strongly agree
Q13F
4.40
4.30
4.20
4.10
1=strongly disagree
4.00
2=disagree
3.90
3=neutral
3.80
4=somewhat agree
3.70
5=strongly agree
3.60
3.50
3.40
Services Manufacturing Construction Software Mean
Part 5: Benefits
The majority of NZ companies find ISO 9000 certification beneficial and 41% enjoy substantial
benefits from ISO 9000 (Figure 5.1). Only 1% of companies have no benefits and 16% report
only minor benefits (this is more or less similar for each sector). A sector analysis provides very
similar results.
no benefits
very substantial benefits 1% minor benefits
5% 16%
substatial benefits
36%
moderate benefits
42%
Castka, Balzarova and Kenny (2006) Survey of ISO 9000 users in New Zealand – Drivers and Benefits 8
Figure 5.2 provides more focused view on the specific benefits from ISO 9000 certification
whilst Figure 5.3 shows differences between software, construction, manufacturing and service
sectors.
quality improvements
increased productivity
environmental improvements
quality improvements
increased productivity
cost reductions
For further analysis, we highlight and compare the results from manufacturing and services.
Here the number of respondents allowed us to draw statistically significant results. Figure 5.4
outlines specific benefits that ISO 9000 certified manufacturing and services reported. The
respondents indicated that they enjoy substantial benefits in terms of ‘improved internal procedures’
and ‘quality improvements’ and moderate benefits in terms of ‘increased customer satisfaction’ and
‘improved corporate image’. There was a statistically significant difference in ‘cost reductions’, ‘improved
relations with authorities’, ‘improved relations with communities’ and ‘improved corporate image’. Here,
service sector seems to experience more benefits in terms of ‘improved relations with authorities’
[moderate benefits], ‘improved corporate image’ [moderate benefits], ‘improved relations with communities’
[minor benefits] – all of these in fact externally focused. Manufacturing sector, on the other
hand, enjoys more ‘cost reductions’ benefits than service sector even though overall this is only a
Castka, Balzarova and Kenny (2006) Survey of ISO 9000 users in New Zealand – Drivers and Benefits 9
minor benefit.
Figure 5.4 Specific benefits from ISO 9000 certification – manufacturing and services
Conclusion
In this research we aimed to map fingerprint characteristics of NZ ISO 9000 certified
companies. We contacted 1774 companies with ISO 9000 certification and asked them about
their motivations and benefits gained through the adoption of the ISO 9000 standard. Data
collected through 472 responses suggest that NZ ISO 9000 certified companies are motivated
to get ISO 9000 certification because of improved quality, marketing benefits and improved
corporate image. The benefits gained after the ISO 9000 certification seem to be largely of
internal nature such as improved internal procedures and improved quality. NZ patterns of ISO
9000 certification are comparable with patterns identified in other developed countries such as
US, Australia, France.
The results outlined in this document provide preliminary descriptive statistics. We plan to
further analyse the data and focus at:
• sector analysis
• comparison and analysis of the results of this study and similar study conducted in 2001
• global comparison
• ISO 14000 drivers and benefits
• “Going for gold”: profiles of NZ companies that enjoy substantial benefits from ISO
9000
Castka, Balzarova and Kenny (2006) Survey of ISO 9000 users in New Zealand – Drivers and Benefits 10