TURNING PLOTS

COATED DNMA Cs-135 & 0.08 at 0.5 mm FFT

doc
Waveform graph for Time domain signal
-8
(Test condition 4: Cutting speed 538 RPM, depth of cut 0.5 mm-Coated DNMA 432 insert) x 10 Face turning[cutting speed:135 m/min and feed rate:0.08 mm/rev]
0.06 1

feed rate: 0.08mm/rev

0.5 mm(DOC)
feed rate:0.4mm/rev 0.8 mm(DOC)
0.9
feed rate:0.8mm/rev 1.2 mm (DOC)
0.04
0.8

0.7
0.02

Displacement(microns)
0.6
Amplitude(%)

0 0.5

0.4

-0.02
0.3

0.2
-0.04

0.1

-0.06 0
0 0.5 1 1.5 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Time(milli seconds) Frequency,(KHz)

Cs-210 and 0.2 at 0.8 FFT

Waveform graph for Time domain signal
(Test condition 5: Cutting speed 836 rpm, depth of cut 0.8 mm, Coated DNMA 432)
0.06

0.04 feed rate: 0.08mm/rev

feed rate: 0.8mm/rev
feed rate: 0.4mm/rev

0.02
Amplitude(%)

-0.02

-0.04

-0.06
0 0.5 1 1.5
Time(milli seconds)

Cs-285 and 0.32 at 1.2mm FFT

Waveform graph for Time domain signal
(Test condition 6: Cutting speed 1135rpm, depth of cut 1.2 mm-Coated DNMA 432)
0.04
feed rate:0.8 mm/rev
feed rate:0.4mm/rev
feed rate:0.08mm/rev
0.03

0.02

0.01
Amplitude(%)

-0.01

-0.02

-0.03

-0.04
0 0.5 1 1.5
Time(milli seconds)
UN COATED-TC1 FFT
Waveform graph for Time domain signal
(Test condition 3: Cutting speed 538 RPM, depth of cut 0.5 mm, Uncoated DNMA 432 insert) x 10
-3
Face milling[cutting speed - 92 m/min and feed rate - 0.254 mm/tooth]
0.05 6
1.2 mm depth of cut
feed rate: 0.4 mm/rev 0.8 mm depth of cut
0.04 feed rate: 0.8 mm/rev 0.5 mm depth of cut
feed rate: 0.08 mm/rev
5
0.03

0.02
4

0.01

Displacement(microns)
Amplitude(%)

0 3

-0.01

2
-0.02

-0.03
1

-0.04

-0.05 0
0 0.2 0.4 0.6 0.8 1 1.2 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)
Time(milli seconds)

TC2
Waveform graph for Time domain signal
-3
(Test condition 2: Cutting speed 836 rpm, depth of cut 0.8mm, Uncoated DNMA 432) x 10 Face milling[cutting speed:115 m/min and feed rate:0.381 mm/tooth]
0.025 1.2
feed rate:0.4 mm/rev
feed rate:0.08 mm/rev
0.02 feed rate:0.8 mm/rev

1
0.015

0.01
0.8

Displacement(microns)
0.005
Amplitude(%)

0 0.6

-0.005

0.4
-0.01

-0.015
0.2

-0.02

-0.025 0
0 0.5 1 1.5 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Time(milli seconds) Frequency,(KHz)

TC3
Waveform graph for Time domain signal
(Test condition 3: Cutting speed 1135rpm, depth of cut 0.5 mm-Uncoated DNMA 432) x 10
-3
Face milling[cutting speed:138 m/min and feed rate: 0.508mm/tooth]
0.025 4.5
1.2 mm depth of cut
0.8 mm depth of cut
feed rate:0.4mm/rev
0.02 4
0.5 mm depth of cut
feed rate:0.8mm/rev
feed rate:0.08mm/rev
0.015
3.5

0.01
3

0.005
Displacement(microns)

2.5
Amplitude(%)

-0.005

1.5
-0.01

1
-0.015

0.5
-0.02

-0.025 0
0 0.5 1 1.5 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)
Time(milli seconds)

-5
x 10 tc11
6

4
Displacement(microns)

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)
MILLING PLOTS

AISI 1040 FFT

Face milling: [Cutting speed - 92 m/min and feed rate- 0.254 mm/tooth]

0.5 mm (depth of cut)

0.8 mm (depth of cut)
1.2 mm (depth of cut)
0.4

0.2

0
Amplitude

-0.2

-0.4

-0.6

-0.8
0 0.2 0.4 0.6 0.8 1 1.2
Time

TC-4 FFT
Face milling: [Cutting speed - 115 m/min and feed rate- 0.381 mm/tooth]
0.08
0.5 mm (depth of cut)
0.8 mm (depth of cut)
0.06 1.2 mm (depth of cut)

0.04

0.02

0
Amplitude

-0.02

-0.04

-0.06

-0.08

-0.1

-0.12
0 0.2 0.4 0.6 0.8 1 1.2
Time

TC-5 FFT
Face milling: [Cutting speed - 138 m/min and feed rate- 0.508 mm/tooth]
0.06
0.5 mm (depth of cut)
0.8 mm (depth of cut)
1.2 mm (depth of cut)

0.04

0.02
Amplitude

-0.02

-0.04

-0.06
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
Time
AISI 4140 FFT
-3
x 10 Face milling[cutting speed - 92 m/min and feed rate - 0.254 mm/tooth]
6
1.2 mm depth of cut
0.8 mm depth of cut
0.5 mm depth of cut

Displacement(microns)
3

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)

TC-4 FFT
-3
x 10 Face milling[cutting speed:115 m/min and feed rate:0.381 mm/tooth]
1.2

0.8

Displacement(microns)

0.6

0.4

0.2

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)

TC-5 FFT
-3
x 10 Face milling[cutting speed:138 m/min and feed rate: 0.508mm/tooth]
4.5
1.2 mm depth of cut
0.8 mm depth of cut
0.5 mm depth of cut
4

3.5

3
Displacement(microns)

2.5

1.5

0.5

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)
 -3
x 10 Face milling[cutting speed:115 m/min and feed rate:0.381 mm/tooth]
1.2

0.8
Displacement(microns)

0.6

0.4

0.2

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)

-3
x 10 Face milling[cutting speed - 92 m/min and feed rate - 0.254 mm/tooth]
6
1.2 mm depth of cut
0.8 mm depth of cut
0.5 mm depth of cut

4
Displacement(microns)

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)
 -3
x 10 Face milling[cutting speed:138 m/min and feed rate: 0.508mm/tooth]
4.5
1.2 mm depth of cut
0.8 mm depth of cut
0.5 mm depth of cut
4

3.5

3
Displacement(microns)

2.5

1.5

0.5

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)

tc11
0.05

0.045

0.04

0.035
Displacement(microns)

0.03

0.025

0.02

0.015

0.01

0.005

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)

MISC
TCCARB 18,19,20
 -5
x 10 tc11
9

6
Displacement(microns)

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)

-5
x 10 tc11
9

6
Displacement(microns)

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)
 -5
x 10 tc11
9

6
Displacement(microns)

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)

-5
x 10 tc11
6

4
Displacement(microns)

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)
 -5
x 10 Face milling: [Cutting speed - 92 m/min and feed rate- 0.254 mm/tooth]
10
0.5 mm (depth of cut)
0.8 mm (depth of cut)
1.2 mm (depth of cut)

5
Amplitude

-5
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
Time

Face milling: [Cutting speed - 92 m/min and feed rate- 0.254 mm/tooth]

0.5 mm (depth of cut)

0.8 mm (depth of cut)
1.2 mm (depth of cut)
0.4

0.2

0
Amplitude

-0.2

-0.4

-0.6

-0.8
0 0.2 0.4 0.6 0.8 1 1.2
Time
 Face milling: [Cutting speed - 92 m/min and feed rate- 0.254 mm/tooth]
0.04

0.03

0.02

0.01
Amplitude

-0.01

-0.02

-0.03

-0.04
0 0.2 0.4 0.6 0.8 1 1.2
Time

Face milling: [Cutting speed - 115 m/min and feed rate- 0.381 mm/tooth]
0.08
0.5 mm (depth of cut)
0.8 mm (depth of cut)
0.06 1.2 mm (depth of cut)

0.04

0.02

0
Amplitude

-0.02

-0.04

-0.06

-0.08

-0.1

-0.12
0 0.2 0.4 0.6 0.8 1 1.2
Time
 Face milling: [Cutting speed - 115 m/min and feed rate- 0.381 mm/tooth]
0.15
0.5 mm (depth of cut)
0.8 mm (depth of cut)
1.2 mm (depth of cut)

0.1

0.05
Amplitude

-0.05

-0.1
0 0.2 0.4 0.6 0.8 1 1.2
Time

Face milling: [Cutting speed - 138 m/min and feed rate- 0.508 mm/tooth]
0.06
0.5 mm (depth of cut)
0.8 mm (depth of cut)
1.2 mm (depth of cut)

0.04

0.02
Amplitude

-0.02

-0.04

-0.06
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
Time
 Face milling: [Cutting speed - 138 m/min and feed rate- 0.508 mm/tooth]
0.08
0.5 mm (depth of cut)
0.8 mm (depth of cut)
1.2 mm (depth of cut)
0.06

0.04

0.02
Amplitude

-0.02

-0.04

-0.06

-0.08
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
Time

-3
x 10 Face milling:[cutting speed - 92 m/min and feed rate - 0.254 mm/tooth]
1.6
0.5 mm (DOC)
0.8 mm (DOC)
1.2 mm (DOC)
1.4

1.2

1
Displacement(microns)

0.8

0.6

0.4

0.2

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)
 -8
x 10 Face milling[cutting speed - m/min and feed rate - mm/tooth]
1
data1
data2
0.9 data3

0.8

0.7

0.6
Displacement(microns)

0.5

0.4

0.3

0.2

0.1

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Frequency,(KHz)